U.S. patent number 3,902,147 [Application Number 05/427,218] was granted by the patent office on 1975-08-26 for air core duplex reactor.
This patent grant is currently assigned to Trench Electric Limited. Invention is credited to Anthony B. Trench.
United States Patent |
3,902,147 |
Trench |
August 26, 1975 |
Air core duplex reactor
Abstract
An air core duplex reactor consisting of one, two or more sets
of two rigid cylindrical coil assemblies disposed in concentric,
radially spaced relation. All of the coils are electrically
connected in parallel at one end and have individual connections
for the respective sets of coils at the opposite end, one set of
coils being interleaved with the other and each coil consisting of
a rigid, longitudinally extending sleeve member having a coil wound
on a portion of the length thereof extending from adjacent the
parallel connected end in a direction toward the opposite end. The
sleeve extends beyond the end of the coil to the individual
connections, thereby providing insulation against arcing. Each coil
member is relatively thin and spaced closely adjacent one another
providing a coupling factor of up to at least 85 percent. The rigid
coil is provided by a resinous material and, preferably, is glass
reinforced. Barrier insulation may be provided in one or more of
the coils and such barrier insulation extends from adjacent the
individual connections for the coils in a direction toward the
opposite end overlapping a portion of the coil associated
therewith.
Inventors: |
Trench; Anthony B. (Thornhill,
CA) |
Assignee: |
Trench Electric Limited
(Scarborough, CA)
|
Family
ID: |
4095398 |
Appl.
No.: |
05/427,218 |
Filed: |
December 21, 1973 |
Foreign Application Priority Data
Current U.S.
Class: |
336/65; 336/70;
336/205; 336/180 |
Current CPC
Class: |
H01F
37/005 (20130101); H01F 27/022 (20130101) |
Current International
Class: |
H01F
30/08 (20060101); H01F 27/02 (20060101); H01F
30/06 (20060101); H01F 015/02 (); H01F
027/06 () |
Field of
Search: |
;336/69,70,96,205,206,207,180,183,65,192 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
995,168 |
|
Jun 1965 |
|
GB |
|
778,939 |
|
Feb 1968 |
|
CA |
|
Primary Examiner: Kozma; Thomas J.
Attorney, Agent or Firm: Helzer; Charles W.
Claims
I claim:
1. An air core duplex reactor comprising two or more cylindrical
coil assemblies disposed in concentric, radially spaced relation
with an air space therebetween, each said coil assembly comprising
one or more conductors helically wound and embedded in a resinous
material providing a rigid, longitudinally extending sleeve-like
member having a coil winding therein, said coil winding being
helically wound from adjacent one end of said sleeve-like member in
a direction toward the opposite end and extending only along a
portion of the axial length thereof whereby the sleeve at such
other end projects beyond the helical winding a substantially
greater distance than at said one end, film insulation embedded in
said projecting portion of the sleeve and overlapping a portion of
the helical winding, means at said one end electrically connecting
all of said coils in parallel and terminal means at said opposite
end of the sleeve assemblies and connected to respective ones of
the coil windings providing individual connections therefor.
2. An air core duplex reactor as defined in claim 1 wherein said
resinous material member is glass reinforced.
3. An air core duplex reactor as defined in claim 1 including a
rigid spider member supporting said coil assemblies at said one end
thereof and which provides said means connecting the coil windings
in parallel.
4. An air core duplex reactor comprising two or more sets of two
rigid cylindrical coil assemblies, all of said coil assemblies
being disposed in concentric, radially spaced relation with a space
therebetween and electrically connected in parallel at one end, the
opposite ends of each set of coils being connected in parallel and
having individual connections for the respective sets of coils,
each said rigid coil assembly comprising one or more conductors
wound helically and embedded in a resinous material providing a
rigid, longitudinally extending sleeve-like member, said coil
windings extending axially along only a portion of the length of
the respective sleeve-like members and arranged such that the
windings extend from closely adjacent the parallel connected ends
in a direction toward the opposite end of the sleeve-like
assemblies terminating at a position spaced from said opposite end
a substantially greater distance than the spacing of said coil
windings from the parallel connections and film insulation embedded
in the portion of the sleeve projecting beyond the winding and
overlapping at least an end portion of the winding.
5. An air core duplex reactor as defined in claim 1 including
spacers disposed in circumferential spaced relation between
adjacent coil assemblies retaining the same in selected spaced
relationship.
6. An air core duplex reactor as defined in claim 4 wherein each
set of coil assemblies comprises alternate ones of the
concentrically arranged coils.
Description
The present invention relates to duplex reactors and, more
particularly, to improvements in construction of the same and also
improvements incorporating interleaving coils to obtain a high
degree of coupling.
Duplex reactors are well known and as examples of the same
attention is directed to Canadian Pat. Nos. 602,753 and 614,443
issued, respectively, Aug. 2, 1960 and Feb. 14, 1961 to Canadian
General Electric Company Limited.
A principal object of the present invention is to provide
improvements to air core duplex reactors and particularly,
improvements in the construction whereby a substantially higher
coupling factor is attained than in the prior art devices.
Accordingly, there is provided in accordance with the present
invention an air core duplex reactor comprising two or more rigid
cylindrical coil assemblies disposed in concentric, radially spaced
relation, said coils being electrically connected in parallel at
one end and having individual connections for the respective coils
or pairs of coils at the opposite end, each said rigid coil
assembly comprising a rigid longitudinally extending sleeve-like
member with a coil wound along only a portion of the length
thereof, said coil extending from a position adjacent the parallel
connected end toward the opposite end. In a more restricted
embodiment, barrier insulation is located between selected ones of
the radially spaced coils, said barrier insulation extending at
least partially over the length of the coil associated therewith
and therebeyond toward the opposite end of the rigid coil assembly
terminating at a position adjacent such opposite end.
In accordance with a further aspect of the present invention, there
is provided an air core duplex reactor comprising two or more sets
of two rigid coil assemblies, all of said coil assemblies being
disposed in concentric radially spaced apart relation and
electrically connected in parallel at one end, the opposite ends of
each set of coils being connected in parallel and having individual
connections for the respective sets of coils, each said rigid coil
assembly comprising a rigid, longitudinally extending sleeve-like
member with a coil extending axially along only a portion of the
length thereof, each said coil of the respective coil assemblies
extending from a position adjacent the parallel connected end in a
direction toward the opposite end and terminating at a position
spaced therefrom.
The invention is illustrated by way of example in the accompanying
drawings wherein:
FIG. 1 is an oblique broken view of one form of duplex reactor
provided in accordance with the present invention;
FIG. 2 is a vertical cross-section along a diameter of the duplex
reactor shown in FIG. 1;
FIG. 3 is similar to FIG. 2 but illustrating a modified assembly
incorporating a plurality of coils disposed in interleaved
relation; and
FIG. 4 is a top plan view of an embodiment similar to that
illustrated in FIG. 3.
Referring now in detail to the drawings, shown in FIG. 1 is an air
core duplex reactor 10 consisting of rigid cylindrical coil
assemblies 20 and 30 disposed in concentric radially spaced apart
relation. The coil assemblies 20 and 30 rest upon a rigid spider
assembly 40 supported upon insulators 50. The spider 40 is made of
a conductive material and has a plurality of arms 41 radiating
outwardly from a common axis coextensive with the longitudinal axis
of the cylindrical concentrically disposed coils. The insulating
support foot members 50 may be of any well known type and secured
in any convenient manner to the spider. The coils of coil
assemblies 20 and 30 are each electrically connected to the spider
40, thereby connecting the coils in parallel at the lower end as
viewed in FIG. 1. The opposite ends of the respective coils are
provided with individual terminals, the coil of coil assembly 30
being connected to terminal 60 and the coil of coil assembly 20
being connected to terminal 70. Terminals 60 and 70 are metallic
rigid bar members and radiate outwardly in respectively opposite
directions from the axis of the coils.
In the embodiment illustrated in FIG. 1, coil assemblies 20 and 30
are independent rigid cylindrical members and are held in assembled
relation by a pair of ties 80 and 81. Tie 80 passes over bar member
60 fitting into a notch in the upper edge to hold the same in
position and the tie at the opposite end passes around an arm 41 of
the spider 40. Similarly, tie 81 passes over terminal bar member 70
and is located in a notch in the upper edge of the same, with the
opposite end of the tie being secured to a further spider arm
41.
The coil of coil assembly 20 consists of one or more conductors 21
helically wound around the axis of the cylinder and embedded in a
resinous material 22 which may be reinfored with a filler.
Preferably the resinous material is reinforced with filament wound
glass to provide a rigid assembly when cured. The conductor 21 has
a lower terminal end 23 connected electrically to the spider 40 and
the opposite end terminates in a lead 24 connected to the terminal
70. The conductor 21 extends axially along the cylinder from a
position adjacent the spider 40 to a position spaced inwardly from
the opposite end of the cylinder and which is designated generally
by the reference numeral 25. The extension of the cylinder beyond
the position 25 to the terminals 60 and 70 provides insulation
against arcing over between the coil ends. The length of such
extending portion, that is the distance between the end 25 of the
coil and the terminals 60 and 70, depends upon impulse strength
required and may be suitably selected dependent upon the rating of
the reactor.
The coil of coil assembly 30 similarly consists of a conductor 31
helically wound around the axis of the cylinder and embedded in a
resinous material 32 which again is preferably reinforced with a
filler such as, for example, and preferably filament glass. The
conductor 31 terminates at the lower end in a lead 33 connected to
the spider 40, thereby connecting coils 20 and 30 at such end
electrically in parallel. The opposite end of the coil terminates
in a lead 36 connected to the terminal bar 60. The wound coil
provided by conductor 31 again extends from the end of the cylinder
adjacent the spider 40 to a position spaced inwardly from the
opposite end terminating at a position generally indicated by the
reference numeral 35 corresponding to the position 25 of the coil
of coil assembly 20.
Coil assembly 30 is provided preferably, although not necessarily,
with barrier insulation 90 which extends from adjacent the
terminals 60 and 70 for the coils toward the opposite end
overlapping a portion of the coil. The barrier insulation may be
any insulative material and preferably a film insulative material
such as one, for example, identified by the Trade Mark "Mylar"
sandwiched between the outer surfaces of the rigid cylindrical
member.
The coil assemblies 20 and 30 are relatively large in diameter,
typically being 40-50 inches, and spaced apart radially one from
the other by approximately 1/2 inch thereby providing coils closely
adjacent one another with a resultant high coupling factor. The
coil assemblies typically may have a wall thickness of
approximately 1/2 inch and the 1/2 inch spacing between adjacent
coil assemblies provides a vertical cooling duct.
In the embodiment illustrated in FIG. 2, there is one set of coils
consisting of respective rigid coil assemblies 20 and 30.
In FIG. 3 is illustrated a further embodiment consisting of two
sets of coil assemblies 20 and 30 disposed in concentric, radially
spaced relation. The coils of coil assemblies 20 and 30 are
connected to spider 40 at the lower end thereby electrically
connecting the coils in parallel and at the opposite end the coils
of coil assemblies 20 are connected to terminal 70, while the coils
of coil assemblies 30 are connected to terminal 60. The coils of
the pair of coil assemblies 20 are thereby connected in parallel
and the coils of coil assemblies 30 are connected in parallel.
Further sets of coils may be provided as required depending upon
the rating of the reactor. Splitting of the coils, that is
providing two coil assemblies 20 and two coil assemblies 30,
permits having a high capacity reactor without sacrificing to any
great extent the coupling factor by virtue of having all of the
coil assemblies relatively thin and closely adjacent to one
another. The coils in the FIG. 3 arrangement may be termed as being
interleaved, i.e. they alternate radially outwardly first coil 30,
then coil 20, and then a coil 30 and coil 20, and so on dependent
upon the number of sets of coils that are provided.
In each of the foregoing embodiments, the individual rigid coil
assemblies are preformed and subsequently placed in concentric
relation. An alternative arrangement is illustrated in FIG. 4
wherein the coil assemblies are formed progressively outwardly,
starting first with the innermost coil assembly 30 which may be
wound on a rigid cylinder, either removed subsequently or left in
place, as a support for the innermost coil. The coil assembly 30
may be formed by winding a conductor onto the cylinder and
simultaneously winding therewith the filament glass and resinous
material. After coil assembly 30 has been completely formed, spacer
bars 100 are placed on the outer surface. the spacer bars extend
longitudinally along the formed coil assembly at positions spaced
circumferentially from one another. Coil assembly 20 is then formed
by a similar winding operation, winding being onto spacer bars 100
which separate one coil assembly from the other. After completing
the winding of coil assembly 20, further spacer bars are placed on
the outer surface thereof and the next outermost coil assembly 30
is similarly wound therearound. After completion of the winding
operation of all of the coil assemblies 20 and 30, the complete
assembly is subjected to curing thereby providing a rigid unitary
structure comprising as many pairs of coil assemblies 20 and 30 as
desired. The assembled coils are supported at one end by a spider
40 and which is tied by members 80 and 81 to the respective
individual terminals 60 and 70 at the opposite end of the coil
assembly.
In the foregoing embodiments the barrier insulation 90 is
illustrated embedded in the coils 30. Additionally or alternatively
thereto, barrier insulation may be provided in coil assemblies 20.
Furthermore, the barrier insulation may be a single film or,
alternatively, two or more films overlapping to provide maximum
thickness adjacent the respective terminal ends 25 and 35 of the
coils. In utilizing several layers of film, they may be stepped
inwardly providing maximum insulation at positions wherein there is
the greatest likelihood of arcing from one coil to the other.
In the embodiment described with reference to FIG. 3, the coils of
adjacent coil assemblies are connected to respective ones of
terminals 60 and 70. Alternatively, the coils of one set of
adjacent coil assemblies may be connected to one of terminals 60
and 70 and the coils of the next adjacent pair of coil assemblies
may be connected to the other one of the terminals 60 and 70. In
such event the barrier insulation, if used, may be located between
the adjacent pairs of coils connected to respective ones of the
terminals 60 and 70.
* * * * *