U.S. patent number 3,900,995 [Application Number 05/392,491] was granted by the patent office on 1975-08-26 for adjustable substructure for installing sheet roof.
Invention is credited to Kurt Ehrenberg.
United States Patent |
3,900,995 |
Ehrenberg |
August 26, 1975 |
Adjustable substructure for installing sheet roof
Abstract
Substructure for installing a sheet roof on a bare ceiling or
the like by means of support bolts and interconnecting roofing
sheet brackets, in which the roofing sheet brackets are U-shaped
frames having downwardly-facing openings. The U-shaped frames are
connected by means of mounting and locking members to support
mounts which can be placed on support bolts and locked on the
support bolts at any desired height.
Inventors: |
Ehrenberg; Kurt (6051
Dietzenbach, DT) |
Family
ID: |
26896270 |
Appl.
No.: |
05/392,491 |
Filed: |
August 29, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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200970 |
Nov 22, 1971 |
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Current U.S.
Class: |
52/126.5; 52/283;
52/22; 52/480 |
Current CPC
Class: |
E04D
11/007 (20130101) |
Current International
Class: |
E04F
15/024 (20060101); E04D 11/00 (20060101); E04d
015/00 () |
Field of
Search: |
;52/122,126,283,301,735,296,297,365,480 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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1,256,080 |
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Feb 1961 |
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FR |
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1,388,095 |
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Dec 1964 |
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FR |
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1,373,521 |
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Aug 1964 |
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FR |
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999,541 |
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Feb 1952 |
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FR |
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62,211 |
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Jun 1968 |
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DL |
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Other References
Liskey Aluminum, Inc., 12/30/1959, 2 pages..
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Primary Examiner: Abbott; Frank L.
Assistant Examiner: Braun; Leslie A.
Attorney, Agent or Firm: Stephens; Richard G.
Parent Case Text
This is a continuation of application Ser. No. 200,970 filed Nov.
22, 1971, now abandoned.
Claims
I claim:
1. In apparatus for mounting exterior roofing sheets above a
sub-roof including a plurality of generally horizontally-extending
downwardly-facing channel members each adapted to support abutting
edges of a respective pair of roofing sheets and a plurality of
vertically-extending bolts with the lower end of each of said bolts
being embedded in said sub-roof and an upper portion of each of
said bolts being externally threaded, the combination of: a
plurality of support bracket means each mounted atop a respective
one of said bolts and each supporting one of said channel members
at a respective place along the length of said one of said channel
members, each of said support bracket means comprising an integral
assembly having an upper generally horizontal upper sheet portion
connected to the downwardly-extending sides of a respective one of
said channel members, a generally-conical intermediate portion, and
a tubular lower portion adjustably mounted atop a respective one of
said bolts at a desired elevation, each of said support brackets
means comprising a first piece of metal sheet formed to provide
part of said horizontal upper sheet portion, part of said conical
intermediate portion, and part of said tubular lower portion, and a
second piece of metal sheet formed to provide part of said
horizontal upper sheet portion, part of said conical intermediate
portion, and part of said tubular lower portion, said first and
second pieces of metal sheet being fixedly attached to each
other.
2. In apparatus for mounting exterior roofing sheets above a
sub-roof including a plurality of generally-horizontally-extending
downwardly-facing channel members each adapted to support abutting
edges of a respective pair of roofing sheets and a plurality of
vertically-extending bolts with the lower end of each of said bolts
being embedded in said sub-roof and an upper portion of each of
said bolts being externally threaded, the combination of: a
plurality of support bracket means each mounted atop a respective
one of said bolts and each supporting one of said channel members
at a respective place along the length of said one of said channel
members, each of said support bracket means comprising an integral
assembly having an upper generally horizontal upper sheet portion
connected to the downwardly-extending sides of a respective one of
said channel members, a generally-conical intermediate portion, and
a tubular lower portion adjustably mounted atop a respective one of
said bolts at a desired elevation, at least one of said support
bracket means including a cylindrical length of pipe with internal
threads adjacent its lower end engaging the external threads of a
respective one of said support bolts and the upper end of said
length of pipe engaging said tubular lower portion of said one of
said support bracket means.
3. The combination according to claim 2 wherein said
downwardly-extending sides of said channel members have
horizontally-extending flanges, and wherein said horizontal upper
sheet portion of each of said support bracket means is cut to
provide a plurality of tab portions bent away from said sheet
portion to grip said horizontally-extending flanges of one of said
channel members.
4. The combination according to claim 3 wherein a pair of said tab
portions are bent upwardly to engage said downwardly-extending
sides of one of said channel members.
5. The combination according to claim 3 wherein each of said
support bracket means includes a pair of said tab portions which
are offset upwardly from said sheet portion and extend generally
horizontally to prevent upward movement of said
horizontally-extending flanges of said one of said channel
members.
6. The combination according to claim 2 wherein said horizontal
upper sheet portion of each of said support bracket means includes
a central hole through which the upper end of a respective one of
said support bolts may protrude to a space between the legs of a
respective one of said downwardly-facing channel members.
7. The combination according to claim 2 wherein said horizontal
sheet upper portion of each of said support bracket means is
substantially rectangular and includes a pair of holes cut adjacent
each corner and said tab portions bent to grip said flanges of said
channel member comprise said corners of said horizontal sheet upper
portion.
8. A support bracket assembly for carrying a roofing sheet at a
desired elevation above a sub-roof, comprising, in combination: a
vertically extending externally-threaded mounting bolt embedded in
said sub-roof, first and second pieces of metal sheet fixedly
attached to each other to provide an integral bracket having a
generally horizontal upper plate portion and a tubular
vertically-extending lower portion, each of said pieces of metal
sheet being formed to provide a respective half of said upper plate
portion, and a respective half of said tubular lower portion; and a
structural member resting atop said upper plate portion and
carrying said roofing sheet, portions of said first and second
metal sheets forming said respective halves of said tubular lower
portion of said bracket being formed to provide internal threads
adapted to engage the external threads of said mounting bolt.
9. An assembly according to claim 8 wherein said first and second
metal sheets are formed to provide a hollow generally-conical
portion in between said upper plate portion and said tubular lower
portion.
10. A support bracket assembly for carrying a roofing sheet at a
desired elevation above a sub-roof, comprising, in combination: a
vertically extending externally-threaded mounting bolt embedded in
said sub-roof, first and second pieces of metal sheet fixedly
attached to each other to provide an integral bracket having a
generally horizontal upper plate portion and a tubular
vertically-extending lower portion, each of said pieces of metal
sheet being formed to provide a respective half of said upper plate
portion, and a respective half of said tubular lower portion; and a
structural member resting atop said upper plate portion and
carrying said roofing sheet, each of said pieces of metal sheet
comprising a vertically-extending portion and a
horizontally-extending portion, each of said vertically-extending
portions comprising a pair of flat surfaces on opposite sides of a
depression which forms a respective half of said tubular
vertically-extending lower portion of said bracket, and each of
said horizontally-extending portions including at least one tab
bendable upwardly to grip a flange of said structural member.
11. A support bracket assembly for carrying a roofing sheet at a
desired elevation above a sub-roof, comprising, in combination: a
vertically-extending externally-threaded mounting bolt embedded in
said sub-roof, first and second pieces of metal sheet fixedly
attached to each other to provide an integral bracket having a
generally horizontal upper plate portion and a tubular
vertically-extending lower portion, each of said pieces of metal
sheet being formed to provide a respective half of said upper plate
portion, and a respective half of said tubular lower portion; and a
structural member resting atop said upper plate portion and
carrying said roofing sheet, each of said pieces of sheet including
a pair of flat surfaces on opposite sides of a respective
depression which forms a respective half of said tubular lower
portion of said bracket, each of said flat surfaces of said first
piece of metal sheet being fixedly attached to a respective one of
the flat surfaces of said second piece of metal sheet.
12. An assembly according to claim 11 wherein the
vertically-extending lower portion of each of said pieces of metal
sheet is provided with a depression extending the entire height of
said vertically-extending portion, whereby said mounting bolt may
be arranged to extend entirely through said tubular lower portion
to a level above said horizontal upper plate portion of said
bracket.
13. An assembly according to claim 11 in which said horizontal
upper plate portion of said bracket comprises a first portion of
said first piece of metal sheet bent to extend generally
horizontally away from said second piece of metal sheet, and a
first portion of said second piece of metal sheet bent to extend
generally horizontally away from said first piece of metal
sheet.
14. An assembly according to claim 13 wherein said first portions
of said first and second pieces of metal sheet include T-shaped
corner portions bendable upwardly to grip said structural
member.
15. An assembly according to claim 11 wherein said first and second
pieces of metal sheet are fixedly attached to each other by rivet
means passing through holes in said flat surfaces.
16. An assembly according to claim 11 wherein said first and second
pieces of metal sheet are fixedly attached to each other by spot
welding together respective pairs of said flat surfaces.
Description
This invention relates to a substructure for installing roofing
sheets on top of a bare ceiling or the like, with supporting bolts
and inter-connecting brackets for the roofing sheets.
Such substructures are currently used if a sheet roof must be
installed as a so-called second shell, while leaving an air gap
through which the moisture from the building can escape and the
water vapor from the inside can diffuse.
An existing substructure uses so-called supporting mounts, made of
steel, screwed in the bare ceiling with an insulating bottom plate
in between and which are provided with, pointed toward the roofing
sheet, a slot for a steel templet which serves as mount for the
roofing sheet.
On top of these brackets for the roofing sheets are placed, by
means of hook screws, resting shoes to which, by means of so-called
four-point clamps the corners of four roofing sheets are always
attached (roofing sheet support, System Fuchs, Fuchs GmbH &
Co., Isolierungen, 6111 Altheim, Industriegebiet).
Experience with this known substructure makes improvements
desirable, especially since the fixed length of the supporting
mounts makes compensation, with respect to the roofing sheets, of
uneveness in the bare ceiling surface more difficult. Furthermore,
complications arise if a sheet roof must be installed having a
certain slope. Supporting mounts of different lengths are therefore
necessary. These, in turn, require corresponding production
machinery, separate stocking which can easily be surveyed,
corresponding order numbers, a relatively elaborate stocking at the
construction site, as well as careful allocation on the bare roof.
In addition, the exact aligning of the slots which hold the
brackets for the sheet roof makes a safe mounting of the supporting
mounts more difficult, since they cannot be screwed to the point of
optimum safety into the plugs in the bare roof, but only to the
alignment height.
In addition, much manual labor is necessary for manufacturing,
stocking, shipping and installing of the resting shoes, hook screws
and the four-point clamps, which increases the expense. The purpose
of this invention is to create a substructure for installing of
sheet roofs, of which the parts can more simply be manufactured,
stocked and installed. The invention will also achieve an effect
similar to that of a prefabricated building system having only a
few basic building elements, such that simple and difficult
situations can be handled well at the building site and it enables
the installation of flat and sloping sheet roofs with equal
simplicity.
These results will be achieved, in accordance with the invention,
in a simple manner because the brackets for the roofing sheets are
U-shaped frames or channels with their open sides down, which, by
means of mounting and locking pieces, are connected with the
supporting bodies which can be put on support bolts and can be
locked to these bolts at any desirable height.
The U-shaped frames show many advantages. They can easily be
manufactured, shipped and installed as well as constructed with a
light weight and a high resistance to bending.
They also allow optimum vertical adjustment of the substructure
since the ends of the supporting bolts can, if need be, reach close
to the bottom side of the roofing sheets. The mounting and locking
pieces are so designed, that the roofing sheet brackets can easily
and safely be mounted to the supporting mount, with simple
manipulations even by unskilled labor. These pieces are simple to
manufacture and easy to mount to the supporting bolts to which they
can be locked at any desired height.
The lower edges of the brackets are bent inwards or outwards. This
will increase the firmness and simplify the assembling and the
connecting with the mounting pieces, since the arrangement is
chosen so, that the roofing sheet brackets enclose the mounting
pieces and the bent edge protrusions clamp into the mounting
pieces.
In order to prevent the bottom edges of the roofing sheet brackets
from moving outwardly due to the load, the locking pieces are
designed like a thrust bearing for the bottom edges of the roofing
sheet brackets and are located at a small distance opposite the
protrusions of the mounting pieces.
Although the supporting mounts can be attached to the supporting
bolts in many ways, for example glued or clamped, each supporting
bolt is, in accordance with the invention, designed with an outside
thread fitting the inside thread of a connecting supporting mount.
An intolerable torsion of the supporting mounts in installed
condition, for example due to shocks or similar, is not anticipated
since the roofing sheet brackets are, in accordance with the
invention, designed to be torsion resistant. Locknuts or similar
devices are, in accordance with this invention, unnecessary.
In one embodiment of the invention the internal thread is applied
to an extension pipe for the support mount.
In this case, the support mount is designed as a support plate with
a center hole for the support bolt. These support plates are
preferably made out of metal, such as sheet metal so that the
mounting and locking pieces can in a simple manner be stamped out
of the blank plate and then shaped by bending.
In this design the roofing sheet brackets are pushed in sideways,
between mounting and locking pieces.
In another embodiment of the invention the mounting pieces have
bevels which snap over the bent edges of the roofing sheet brackets
and whereby the locking pieces can only be brought into their
position after the bevels are snapped over the edges. In many cases
this method considerably simplifies the installation. According to
the invention there are many advantageous detail designs possible
to adapt the substructure to given conditions. For instance, in one
application the support plate is placed on top of the extension
pipe and has braces which extend so far toward the center hole that
their inside edges are in contact with the rim of the support bolt.
This connection between the single elements of the invention is not
only easy to install, it only needs elements which are very simple
to manufacture. The support plate, for instance, can be stamped and
shaped out of the sheet metal blanks in two steps.
The shape of the support plate also can continue into a tubelike
cone which, at the end, will represent a mounting hub for the
extension pipe.
In another embodiment of the invention a support plate can be
mounted to a tubelike cone which, in itself, ends in a mounting hub
for the extension pipe. Both embodiments are designed for extremely
simple manufacturing and stocking.
In both cases the mounting hub can be placed on a rim of the
extension pipe. The mounting hub also can be put into the flanged
end of the extension pipe. In many cases the connection between the
mounting hub and extension pipe is flexible. Therefore the support
plate can be rotated with respect to the extension pipe.
In other cases the mounting hub can also be attached to the
extension pipe. In other embodiments of the invention the support
plate is connected to a tubelike cone which itself continues into
an extension pipe with internal threads. In this case, the
extension pipe is manufactured in a separate step and subsequently
connected to the support plate. In addition, the upper edge of the
cone can be bent and mounted to the support plate.
In contrast, the upper edge of the cone can be bent and then
connected by means of notches, which protrude from the support
plate downward and surround the bent edge of the cone. It is an
advantage if the thread piece is pressed into the extension pipe in
which the internal thread is also pressed. Finally, the supporting
mount can also be furnished with internal thread itself. In this
embodiment the support mount consists of two halves which are
joined by gluing, riveting, spotwelding or similar methods to form
a support plate, a tubelike cone, and an extension pipe with
pressed internal thread.
In another embodiment the support mount is so designed that it
consists of a support plate, a tubelike cone, and a thread piece
with internal thread made of one solid piece, preferably
plastic.
It is an advantage if opposite roofing sheet brackets support edges
of neighboring roofing sheets over their entire length.
In one embodiment the surfaces of the roofing sheet brackets at the
side of the roofing sheets are even and suitable for the
application of an adhesive which attaches itself to the roofing
sheets. In the simplest case, the adhesive is applied in the form
of a doublesticking tape which is put on the upper surface of the
sheet bracket and, after removing the protective foil, the two
adjacent roofing sheets are placed on top.
The surfaces of the roofing sheet brackets at the side of the
roofing sheet can also have notches for aligning and/or mounting of
the roofing sheets. The roofing sheets can already be aligned
during installation. After installation, the notches will be bent
in such a manner that they connect the suitably shaped edges of the
roofing sheets with the roofing sheet brackets.
Because of the design of the roofing sheet brackets, in accordance
with the invention, it is possible that the sheet joints can be
sealed with a sealing compound which can be protected with
finishing ledges or with the edges of the roofing sheets against
the effects of Ozone or UV rays. In addition, the supporting mounts
of the substructure are simple to manufacture and they make it
possible to utilize the substructure as a modular building system.
The support mounts, for instance, can be used as junctures of the
substructure. The apt arrangement of the locking pieces on the
support mounts make it possible for four roofing sheet brackets to
be connected at only one support mount. If the roofing sheet
brackets used as supports reach over more than one support mount,
the support mounts are only to be used to support the roofing sheet
brackets. The support mounts also allow one side of a bracket to be
connected to a beam-like continuous bracket.
By installing a sheet roof with the substructure in accordance with
the invention, one proceeds in such an order that one mounts the
support bolts after drilling holes and inserting plugs into the
bare roof. Subsequently, the support mounts are placed on the
support bolts and adjusted to the desired height. This installation
forms an essential part of the substructure, requires little work,
and is carried out with inexpensive identical parts which can be
easily manufactured. Subsequently, the brackets are pushed in
between the mounting and locking pieces. In the other case the
brackets can simply be installed from the top by snapping them over
the mounting pieces. Subsequently, the locking pieces are then bent
into proper position. Exemplary embodiments of the invention are
described by means of the enclosed drawings.
FIG. 1 shows a layout drawing of the invention in cross
section.
FIG. 2 shows a first embodiment of a support mount.
FIG. 3 shows a second embodiment of a support mount.
FIG. 4a shows a roofing sheet bracket in top view.
FIG. 4b shows the roofing sheet bracket in accordance with FIG. 4a
in side view.
FIG. 5 shows the support mount in accordance with FIG. 2, in cross
section.
FIG. 6 shows a modified embodiment.
FIG. 7 shows another modified embodiment.
FIG. 8 shows the support mount in accordance with FIG. 3, in cross
section.
FIG. 9 shows a modified embodiment.
FIG. 10a shows a third embodiment of a support mount, in front
view.
FIG. 10b shows the support mount in accordance with FIG. 10a, in
side view.
FIG. 10c shows the support mount in accordance with FIG. 10a, in
top view.
FIG. 11a shows a fourth embodiment of a support mount in cross
section, with another embodiment of a roofing sheet bracket.
FIG. 11b shows the support mount in accordance with FIG. 11a, in
top view, and
FIG. 12 shows a schematic top view of an installed
substructure.
FIG. 1 shows a cross-section of the general view of the main
elements of a support 8 in accordance with the invention. A
supporting bolt 5 is placed in the customary manner on a lower
ceiling, preferably a bare ceiling 1. In the illustrated embodiment
a plug 2 with an over-hanging rim 3 on top is provided to support a
circular washer 4, on which stands a shoulder 7 at which terminates
an external screw thread at the bottom which can run either over a
part or over the complete length of the supporting bolt 5 which
protrudes from the bare ceiling.
The over-hanging rim 3 serves on the one hand for taking up the
load and on the other hand for isolating the supporting bolt 5 from
the bare ceiling 1. The supporting bolt 5 is tightly screwed into
the plug, so that its brim or shoulder 7 rests on the circular
washer 4 and the part of the weight of the flat roof which is
carried by the supporting bolt 5 is securely transmitted to the
bare ceiling 1.
On the supporting bolt 5 is placed a supporting body 11 which has a
supporting plate 40a containing a center hole 41 for the supporting
bolt 5 and which changes into a tubelike cone 12 which in turn ends
in an extension adapter 13 for an extension pipe 14. FIG. 1 shows
that the extension adapter 13 rests on the outside shoulder 17 of
extension pipe 14.
The supporting body 11 can be fastened at an arbitrary height to
the supporting bolt 5, for instance by means of gluing, welding or
clamping, if the bolt has no external thread. In FIG. 1, however,
the supporting body 11 is in effective contact with an internal
thread 16, on the extension pipe 14.
The inside diameter of extension pipe 14 is larger than the outside
diameter of supporting bolt 5 so that it is unnecessary to provide
internal thread over the total length of extension pipe 14. It is
at its lower end that threaded portion 15 is provided with an
internal thread 16 to engage the external thread 6 of the
supporting bolt 5. This device can be technically manufactured by
squeezing or drawing portion 15 of pipe 14 simultaneously form the
internal threads 16. However, every other practical method of
applying the internal thread at the lower end of the extension pipe
14 may also be used without changing the essence of the
invention.
The supporting sheet 40a is provided with mounting portions 33 and
34 and locking portions 35 for roofing sheet brackets 20, which are
U-shaped frames or channels with their open sides down; a detailed
explanation will follow. The channels each consist of an upper
surface or web 25 in contact with the roofing plates 28 and 29 and
sides 21, 22 having lower edges which are bent inwards. FIG. 1
shows, that roofing sheet channel bracket 20 connects to the
mounting portions 33 and 34, whereby the inward bent edges 23 and
24 catch the ledges 33a and 34a in the locking parts 33 and 34. The
locking parts 35 serve thereby as end guides and prevent the sides
21 and 22 of the channels 20 from spreading apart because of their
load. The distance between the mounting pieces 33 or 34 and the
opposite locking pieces 35 corresponds to the wall thickness of the
channel sides 21 and 22.
In the example of FIG. 1, the roofing sheet brackets or channels 20
are moved lengthwise to install them between the mounting pieces 33
and 34 and the locking pieces 35.
Turned edges of adjacent roofing sheets 28 and 29 lie facing each
other on the sheet bracket 20. FIG. 1 shows that the roofing sheet
28 is provided with a slanting edge. The opposite sheet 29 has
normally a corresponding slanting edge 30 which, however, is not
shown in FIG. 1. A sealing material 32 is brought between the
opposite edges, which can be protected by a cover strip, not
illustrated, against ultra-violet rays, ozone or atmospheric
influences. The opposite edges of neighboring roofing sheets 28 and
29 can also be provided with a clamping edge 31 which is shown on
sheet 29.
For alignment and mounting of the roofing sheets 28 and 29, cutouts
or tabs 26 and 27 are provided in the web surface 25 of the roofing
sheet channel brackets which are bent after the sheets 28 and 29
are installed. FIG. 4 shows the details of the roofing sheet
channel brackets which are illustrated in a general view in the
drawing of FIG. 1. FIG. 4a shows a top view wherein the cutout tabs
26 and 27 which, with respect to the center line, are made
alternatingly from the right or left half of the channel web
surface 25. The upward-bent cutouts or tabs 26 and 27 lie along the
center line. In accordance with the invention, the roofing sheet
brackets 20 support the opposite edges of neighboring roofing sheet
28 and 29 over their total length. One can see that the roofing
sheet brackets 20, in accordance with this invention, have not only
a light weight but also can be easily manufactured, transported,
stored and installed. They have, in addition, a considerable
resistance against bending.
FIG. 1 clearly shows that the combination of the support bolts 5
and the support bodies 11 connected with the roofing sheet brackets
20 allow an extremely large adaption to roof slopes such as
unevenesses of the bare ceiling. If the upper end of the support
bolt 5 nearly hits against the inside of surface 25 adjustment is
made to the smallest distance between roofing sheet 28 or 29 and
the bare ceiling. When the internal thread 16 is near the upper end
of the support bolt 5 the largest possible distance between the
roofing sheets 28 or 29 and the bare ceiling 1 has been
reached.
FIG. 2 shows in top view the mounting and locking pieces 33, 34 and
35. They are pressed from the blank of support sheet 40 and formed
by bending. FIG. 2 shows in the upper right hand corner the
original condition of a corner of the support sheet 40. It is
manufactured by cutting out two holes 42 and subsequently upward
bending of the locking piece 35 and the mounting pieces 33 and 34.
The locking piece 35 reaches a position at the upward bending in
which its external edge lies behind the original edge of the
support sheet 40. The cut holes 42 are arranged in such a way that
the ledges 33a and 34a, which can be seen in FIG. 1, are formed
during the upward bending of the locking pieces 33 and 34. FIG. 1
shows an embodiment in which the support sheet 40a changes into a
tubelike cone 12 which ends in an extension adapter 13 for the
extension pipe 14. Such a structure can be manufactured very
easily.
Another support sheet is illustrated in the embodiment of FIG. 2.
This support sheet can, as is shown in the cross-section view of
FIG. 5, simply be placed on the upper edge of the extension pipe
14. The support sheet 40 is provided with reinforcement braces 44
which extend so far into the center hole 41, that their inside
edges 44a touch the outside wall of the extension pipe 14. FIGS. 2
and 5, show that the reinforcement braces 44 are triangular in
cross section in which the top of the triangle faces the outside.
The mounting pieces 33 and 34 alternate. In each case, both
mounting pieces 33 and 34 are necessary to hold a sheet
bracket.
FIG. 3 shows another embodiment of a support sheet 43 with a center
hole 41a. It also consists of sheetlike material, for instance
sheet-iron, and can in the same way as support sheet 40 in FIG. 2,
also be provided with reinforcement braces 44 which are, however,
not drawn in FIG. 3.
The support sheet 43 possesses mounting pieces 37 with ledges 37a
for catching, by means of edges 23 and 24 which are bent inward, a
roofing sheet bracket 20, and locking pieces 36. The T-like
mounting pieces 37 are found on the sides of the support sheet 43,
while the flange-like locking pieces are provided at the corners.
Dotted lines show that the mounting pieces 37 as well as the
flange-like locking pieces 36 are formed from the blank of support
sheet 43. The mounting pieces 37 are bent upward, while the locking
pieces 36 are only bent upwards after the installation of the
roofing sheet brackets 20 and 200. FIG. 8 shows a support sheet 43a
in which only the mounting pieces 37 are bent upward. FIG. 9, on
the other hand, shows locking pieces 36 which are bent upward after
installing a roofing sheet bracket 20.
The mounting pieces 37 are provided with taperings 37b. The roofing
sheet channel brackets 20 can be placed from above on the mounting
pieces 37 by means of these taperings. The inwardly bent edges 23
and 24 of the channels snap over the taperings 37b and press into
the space under the ledges 37a. The locking pieces 36 are only then
bent upward.
FIG. 3 illustrates how a continuous first roofing sheet bracket 200
and other roofing sheet brackets 20, which meet the first one in a
right angle, can be connected with one support sheet 40 such as 43.
Equivalent constructions can be made in all execution examples if
the sides 21 and 22 of the roofing sheet brackets 20 are bent to
the outside. The support sheets 40 and 43 can also be attached, as
for instance, is illustrated in FIG. 8 for a support sheet 43, to a
tubelike cone 12b which terminates in an extension adapter 13b for
the extension pipe 14. The extension adapter 13b rests on the
outside edge 17a of the extension pipe 14 which has flared ends 14b
for mounting the tubelike cone 12b on the extension pipe 14.
FIG. 6 shows an example with a tubelike cone 12a, whose extension
adapter 13a is placed in the flared ends 14a of the extension pipe
14. The flared portions 14a and 14b can contact the corresponding
extension adapters 13a and 13b in such a way, that an easy turning
of the tubelike cone 12 is possible in the extension pipe 14. In
other embodiments, a solid contact between the extension adapters
13, 13a or 13b and the extension pipe 14 can be obtained, for
instance, through gluing or point-welding.
FIGS. 7 and 9 show that the support plate 40b or 43b can be
connected to a tubelike cone 120 which changes into an extension
pipe 140 with internal thread 160. This internal thread 160 is
pulled in or pushed in at the lower end of the extension pipe 140.
The extension pipe 140, the tubelike cone 120, and the internal
thread 160 can be manufactured rather simply in one piece. In the
example of FIG. 7, the support sheet 40b is tightly connected by a
bent edge of the tubelike cone 120. In the example of FIG. 9 on the
other hand, cutouts or tabs 45 are provided in a support sheet, for
instance 43b, which protrude downward from the support sheet and
hold the upper flange of the cone 120. This connection can be fixed
or rotatably movable.
The FIGS. 10a, 10b and 10c show another embodiment of the invention
in which a support body 50 consists of two longitudinal halves 500
which can be joined by means of gluing, riveting, point-welding,
etc., and which form a support sheet 40c, a tubelike cone 12c as
well as an extension pipe 14c with an internal thread 160a in a
thread extension 150a. The support body itself is, in this case,
provided with an internal thread. The connecting places between the
two longitudinal halves are indicated by circles. The mounting and
locking devices 33, 34 and 35 in this embodiment are also pressed
from the blank of the support body 50 and formed. The places of
attachment 46 for gluing, point-welding or riveting are drawn
relatively large. These places 46 can also have any other suitable
form without changing the essence of the invention.
In another example illustrated in FIGS. 11a and 11b, a support body
51 consisting of a support sheet 40d, a tubelike cone 12d and a
thread extension 150b with internal thread 160b is entirely made of
plastic. The support body 51 can, of course, in the same way as in
the above described examples, also be combined with an extension
pipe.
Supporting braces 47 are provided between the bottom of the support
sheet 40d and the threaded portion 150b.
The mounting and locking parts are, in this example, constructed in
a slightly different form. A mounting part 39 has ledges 39a which
are caught by the inwardly bent flanges 23a and 24a of the sides
21a and 22a of the roofing sheet channel bracket 20a. The locking
pieces 38 are constructed as simple dice-like or cubical
attachments at the corners of the support plate 40d.
The channel 20a is constructed in a slightly different way from the
heretofore described roofing sheet channel brackets. The surface
25a, under the roofing sheets 28a and 29a, is flat and provided
with adhesive tape 320 to fasten the roofing sheets. A sealing
material 32a is provided between the neighboring edges of the
roofing sheets 28a and 29a. After installation of the roofing sheet
brackets adhesive tape 320 is applied on the surface 25a which is
on the side of the roofing sheets, on which, after peeling off the
protective paper-strip, the sides of roofing sheets 28a and 29a are
placed. This method not only enables a simplified manufacturing
process for the roofing sheets brackets 20a but also an extremely
fast installation of the roofing sheets which saves expense.
The external thread 6 of the support bolt 5 can be constructed with
a coarse thread as is known from experience. However, a finer
thread is preferred if a very precise adjustment in height is
required. However, in many instances it is an advantage if the
external thread of the support bolt 5 has a large thread. The
roofing sheet brackets can be constructed with such a length that
the opposite edges of neighboring roofing sheets rest completely on
the brackets. In other instances the roofing sheet brackets are cut
precisely to such a length that they overlap the distance between
two neighboring support bolts.
I will now explain by means of FIG. 12 the installation of a sheet
roof. First, the supporting bolts 5 are shot or plugged in the
lower ceiling such as the bare ceiling 1, at the desired places for
instance by means of stencils. The invention enables the absolute
tightening of the support bolts in the bare ceiling. Subsequently,
the support bodies 11 such as 50 and 51 are directly or, with the
addition of the extension pipe, screwed up to the desired height.
The height of the individual support mounts can, for instance, be
adjusted by means of a spirit level. Subsequently, the sheet
channel brackets are put in place. They are either slid lengthwise
into the spaces between the mounting and locking pieces or, as was
explained in connection with FIGS. 3, 8 and 9, are lowered from
above and snapped onto the mounting pieces 37. The locking pieces
36 must then be bent upwards. FIG. 12 shows continuous sheet
brackets 20a and connecting sheet brackets 200a; the sheet brackets
200a push tightly against the continuous brackets. In case the
distance between the individual support bolts are too large,
supporting substructures 8 can also be provided in the middle
between two supporting bolts which are far apart. Extension parts
which, for instance, connect the sheet roof with partitions or
walls can, instead of sheet brackets, also be placed on the support
mounts of the invention. After placing the roofing sheet brackets
on the support mounts the roofing sheets are installed and
connected with the roofing sheet brackets either in accordance with
the method illustrated in FIG. 1 or in accordance with the method
of FIG. 11.
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