U.S. patent number 3,900,024 [Application Number 05/437,522] was granted by the patent office on 1975-08-19 for orthopedic cast and method of constructing same.
Invention is credited to Ernest A. Cowden, Leo E. Lauber.
United States Patent |
3,900,024 |
Lauber , et al. |
August 19, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Orthopedic cast and method of constructing same
Abstract
An improved plaster cast and method of preparing it are provided
by the present invention. The cast is formed from a casting blank
prepared in a novel manner. A first sheet of deformable, water
absorptive material is placed on a supporting surface and a
plurality of plaster splints are aligned on the sheet. A second
sheet of the deformable, water absorptive material is then placed
over the first sheet to sandwich the plaster splints between the
two sheets. The edges of the sheets are then bonded together to
enclose the plaster splints within the deformable, water absorptive
material to form the casting blank. When the blank is to be used to
form a cast for a portion of the body, it is first saturated with
water then shaped around the body portion. The shaped cast is then
wrapped with an adhesive or elastic tape to hold it in place while
it dries.
Inventors: |
Lauber; Leo E. (Eudora, KS),
Cowden; Ernest A. (Kansas City, KS) |
Family
ID: |
23736784 |
Appl.
No.: |
05/437,522 |
Filed: |
January 28, 1974 |
Current U.S.
Class: |
602/8 |
Current CPC
Class: |
A61F
13/04 (20130101) |
Current International
Class: |
A61F
13/04 (20060101); A61f 005/04 () |
Field of
Search: |
;128/91R,90 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Gaudet; Richard A.
Assistant Examiner: Yasko; J.
Attorney, Agent or Firm: Lowe, Kokjer, Kircher, Wharton
& Bowman
Claims
Having thus described the invention, I claim;
1. A method of constructing a casting blank from which a plaster
cast for a portion of the body may be formed, said method
comprising: providing a first, outermost sheet of resilient,
cellular water absorptive material; deposting at least one plaster
splint on said sheet; providing a second outermost sheet of
deformable water absorptive material; placing said second sheet in
overlying relationship to the plaster on the first sheet; and
joining the peripheral edges of said first and second sheets to
encase said plaster therewithin.
2. A method as set forth in claim 1, wherein said depositing step
comprises depositing a plurality of said plaster splints on said
first sheet.
3. A casting blank for use in forming a plaster cast for a portion
of the body, said blank comprising:
a first outermost sheet of resilient cellular, substantially
non-extensible deformable, water absorptive material;
a layer of plastic material disposed on said first sheet; and
a second outermost sheet of deformable, water absorptive material
disposed in overlying relationship to said plaster material to
sandwich the latter between said first and second sheets,
said first and second sheets being joined together at their
peripheral edges to enclose said plaster material therewithin.
4. The invention of claim 3, wherein said layer of plaster material
comprises a plurality of plaster splints.
5. The invention of claim 4, wherein said first and second sheets
are bonded together.
Description
This invention relates generally to orthopedics and more
specifically to an improved orthopedic cast and method on
constructing same.
Plaster casts have been used in the healing arts for many years to
immobilize and hold in place a fractured bone. Construction of a
plaster cast is a time consuming procedure requiring a high degree
of skill. Normal procedure is for the dry plaster ingredients to be
impregnated in a gauze cloth to form what is commonly referred to
as a plaster splint. After the fractured bone is set in place, and
the attendant portion of the body is covered with a soft cloth, a
number of the plaster splints are moistened and carefully wrapped
around the body portion. A minimum of six and as many as fifteen or
twenty splints are utilized to form a multiple layered immobilizing
cost. As each splint must be moistened and then carefully laid over
the preceding splint followed by wrapping of the splint around the
body portion, this is a very time consuming procedure. The person
applying the cast must be very careful to control the amount of
moisture applied to the individual splints as too much moisture
will weaken the cast and too little moisture will result in
non-adherence of the individual splints to each other which also
causes a weak spot.
Because of the great amount of time as well as skill that is
required to construct a conventional plaster cast, it has been
impossible to utilize such casts on an emergency basis to
immobilize a broken bone at the scene of an accident. While in many
instances such temporary immobilization would greatly facilitate
transfer of the patient to a medical center and possibly prevent
further and more serious injury, it has not been possible to
utilize plaster casts on such an emergency basis.
It is therefore a primary object of the present invention to
provide an immobilizing orthopedic cast which can be constructed in
a fraction of the time as required for a conventional plaster cast
and can therefore be utilized on an emergency and temporary basis
at the scene of an accident for facilitating transfer of the
patient to a medical center.
As a corollary to the above object, it is an important aim of this
invention to provide an immobilizing orthopedic cast which can be
constructed by paramedical personnel having a minimal amount of
training as compared with the amount of training necessary for a
person to be qualified to construct a conventional plaster
cast.
It is still another objective of my invention to provide an
orthopedic cast which is easier and quicker to construct than a
conventional plaster cast and is also more comfortable for the
patient to wear because of the incorporation into the cast as an
integral part of a resilient layer of material between the rigid
plaster and the patient's body.
Still another object of this invention is to provide a method of
constructing a cast for permanently setting a fractured bone that
is easier for a doctor to utilize because of the elimination of the
multiple steps required in building a multiple layered cast from
individual splints .
Other objects of the invention will become apparent or be made
clear from a reading of the following description and claims in
light of the accompanying drawing.
In the drawing:
FIG. 1 is a top plan view with portions broken away of a casting
blank constructed according to the present invention for use in the
inventive method of constructing a cast;
FIG. 2 is a perspective view illustrating how the casting blank
would be placed to form a cast around the ankle and foot;
FIG. 3 is a side elevational view of the ankle and foot shown in
FIG. 2 with the casting blank shaped to conform to the shape of
this portion of the body;
FIG. 4 is a side elevational view of a portion of the elbow and
upper and lower arm of a person encased within a cast constructed
according to the teachings of the present invention;
FIG. 5 is a side elevational view, similar to FIG. 4, and
illustrating a further step which may be utilized in constructing a
cast according to the method of the present invention; and
FIG. 6 is another side view of the arm and elbow shown in FIGS. 4
and 5 with the completed cast therearound.
Referring initially to FIG. 1, the present invention encompasses a
novel casting blank 10 and a method of constructing it. A first
sheet 12 of deformable water absorptive resilient material is
placed on a working surface and trimmed to an appropriate size.
While a cellular material such as foam rubber or urethane foam is
preferred because of its high water absorption and resiliency, it
will be appreciated that other equivalent materials which are
deformable and water absorptive may be utilized. A number of
plaster splints 14 are then placed over sheet 12 in general
alignment with the latter. Each splint 14 is of a construction well
known to those skilled in the art and normally comprises a layer of
gauze cloth impregnated with the dry plaster ingredients. It is to
be understood, however, that the term "plaster splint" as used in
this application is intended to include any plaster-like material
which will harden after water has been added, impregnated in a
carrier such as the gauze cloth. While it is much preferred to
utilize the plaster splints l4, for some applications it is
possible to utilize the dry plaster ingredients without the cloth
carrier strips.
The number of plaster splints 14 may also be varied in accordance
with the requirements for the particular cast being constructed.
For most applications at least six of the splints 14 will be
required to give the necessary support and additional splints may
be utilized as needed.
A second sheet 16 of the same water absorptive deformable material
as the first sheet 12 is trimmed to the appropriate size and placed
over the splints 14 on the first sheet. The sheets 12 and 16 are
each of a size such that they present a surface area larger than
the surface area of the splints 14 so that the edges of the sheets
extend beyond the edges of the splints.
Next, the edges of sheets 12 and 16 are joined together preferably
through use of a suitable adhesive. The completed casting blank 10
will thus comprise upper and lower layers of a resilient deformable
water absorptive material with a quantity of plaster sandwiched
between the two layers. It has been found helpful to provide a
centering ring 18 imprinted on the surface of one of the sheets to
facilitate centering of a portion of the body such as foot 20 to be
enclosed within the cast formed from blank 10.
When a cast is to be constructed from blank 10, the latter is
saturated with water to activate the chemical reaction that will
harden the plaster. Because splints 14 are enclosed within sheets
12 and 16, the amount of water utilized is easier to control.
Generally, by submerging blank 10 for from 20 to 40 seconds, the
sheets 12 and 16 will become saturated and an adequate but not
excessive quantity of water is available for splints 14. Excess
water is drained and pressed from blank 10 before the latter is
moved into position for shaping around foot 20. The blank is shaped
around the foot to conform to the shape of the latter by folding
and "kneading" it into place. The completed cast as illustrated in
FIG. 3 and designated by the numeral 22 will normally harden in 10
minutes or less although this time may be accelerated by the
application of warm air.
The blank 10 is illustrated in FIG. 3 shaped into an elbow cast 24.
It will generally be preferred for a cast formed from blank 10 to
be wrapped with tape 26 to hold the cast in place while it is
drying. Tape 26 may be an inelastic adhesive type or may comprise
an elastic material commonly referred to as an elastic bandage. The
tape remains in place after the plaster cast hardens and provides
some additional support for the cast as well as a degree of
protection against damage. As a final dressing for the cast, a
stockinette 28 may be pulled over the tape 26. Manifestly,
stockinette 28 may be easily removed and washed as required.
While the foregoing method has been described with particular
reference to use of a cast in immobilizing a fractured bone, the
economy and simplicity of a cast constructed according to the
present invention makes it readily usable in the lumbar and
abdominal regions for support purposes. After the cast has
hardened, it may be cut into for examination of the injured area
and then replaced by wrapping tightly with tape.
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