U.S. patent number 3,890,725 [Application Number 05/397,344] was granted by the patent office on 1975-06-24 for shoe construction.
This patent grant is currently assigned to Howard lee Gilman, Darrel Bernard Lea, Robert Phillips Marcus. Invention is credited to Laszlo Klein, Darrell Bernard Lea.
United States Patent |
3,890,725 |
Lea , et al. |
June 24, 1975 |
Shoe construction
Abstract
A shoe construction comprising a unitary, molded sole unit
having a plurality of female connectors spaced along the periphery
of the upper portion thereof, and an upper and an insole
permanently or removably attached to the sole unit to form a
finished shoe. In one embodiment, male connectors are secured to
the peripheral portion of the insole and are positioned to mate
with the female connectors in the upper portion of the sole unit.
The edge portions of the upper are turned in under the insole and
are provided with a plurality of holes which are positioned to
enable the male connectors on the insole to extend therethrough. In
this manner, the upper and the insole can be removably or
permanently attached to the sole unit. In another embodiment, the
male connectors are secured to the turned-in edge portions of the
upper, and additional male connectors are secured to the insole for
the purpose of removably or permanently securing the insole and the
upper to the sole unit.
Inventors: |
Lea; Darrell Bernard (Kogarah,
Sydney, AU), Klein; Laszlo (Hendon, London,
EN) |
Assignee: |
Lea; Darrel Bernard (New York,
NY)
Marcus; Robert Phillips (New York, NY)
Gilman; Howard lee (New York, NY)
|
Family
ID: |
23570824 |
Appl.
No.: |
05/397,344 |
Filed: |
September 14, 1973 |
Current U.S.
Class: |
36/11.5 |
Current CPC
Class: |
A43B
3/24 (20130101); A43B 3/246 (20130101); A43B
3/244 (20130101) |
Current International
Class: |
A43B
3/00 (20060101); A43B 3/24 (20060101); A43b
003/14 () |
Field of
Search: |
;36/2.5R,2.5C,2.5W,11.5,43 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lawson; Patrick D.
Attorney, Agent or Firm: Lilling & Siegel
Claims
We claim:
1. A shoe construction comprising:
a sole unit having a plurality of first connectors spaced along the
peripheral portion of the upper surface thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit, said edge portions of said
upper having a plurality of holes therethrough; and
a plurality of second connectors mounted on said insole, said
second connectors extending through said holes in said edge
portions of said upper into substantially permanent engagement with
said first connectors to connect said insole and the edge portions
of said upper to the upper surface of said sole unit;
each of said first connectors comprising a body portion having a
plurality of downwardly and inwardly extending, flexible and
resilient tabs defining a central opening therebetween, and each of
said second connectors comprising a flange portion and a pin
portion being adapted to be received within said central opening
defined by said tabs of said first connector and being of a size
greater than said central opening so as to be engaged by said tabs
when inserted in said central opening.
2. The shoe construction of claim 1 wherein said sole unit is of
unitary molded construction, and said first connectors are molded
in place in said sole unit.
3. The shoe construction of claim 1 wherein said body portion of
each of said first connectors is hollow, said tabs are positioned
at the upper end thereof, and said body portion merges at its lower
end with an outwardly extending annular portion terminating in an
upstanding annural rim.
4. A shoe construction comprising:
a sole unit having a plurality of first connectors spaced along the
peripheral portion of the upper surface thereof;
an insole positioned on the upper surface of said sole unit;
an upper edge having edge portions positioned between said insole
and the upper surface of said sole unit, said edge portions of said
upper having a plurality of holes therethrough; and
a plurality of second connectors mounted on said insole, said
second connectors extending through said holes in said edge
portions of said upper into releasable engagement with said first
connectors to connect said insole and the edge portions of said
upper to the upper surface of said sole unit;
each of said first connectors being formed of a material more rigid
than that of said sole unit, being molded in place in said sole
unit and comprising a hollow body portion having an internal
annular bead near its upper end and terminating at its lower end in
a flange portion; and each of said second connectors comprising
means adapted to be snap-fitted past said annular bead of said
first connector to releasably secure said second connector to said
first connector.
5. The shoe construction of claim 4 wherein each of said second
connectors comprises an upper part and a lower part, said upper
part having an enlarged head portion and a depending pin portion,
and said lower part having a downwardly and outwardly tapered body
portion having an interior opening therein and terminating upwardly
in an annular flange portion, said pin portion being receivable
within said interior opening of said body portion of said lower
part to secure said second connector to said insole, and said body
portion of said lower part being adapted to be snap-fitted past
said annular bead of said first connector to releasably secure said
second connector to said first connector.
6. A shoe construction comprising:
a sole unit having a plurality of first connectors spaced along the
peripheral portion of the upper surface thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit, said edge portions of said
upper having a plurality of holes therethrough; and
a plurality of second connectors mounted on said insole, said
second connectors extending through said holes in said edge
portions of said upper into releasable engagement with said first
connectors to connect said insole and the edge portions of said
upper to the upper surface of said sole unit;
each of said first connectors comprising a panel positioned
adjacent the upper surface of said sole unit and merging at one
side with an upstanding panel portion having at its upper end a
pair of laterally extending arms that are disposed in substantially
parallel relation with said panel, and an elongated portion
extending downwardly from said panel and terminating at its lower
end in an annular flange portion; and each of said second
connectors comprising means removably engageable between said arms
of said first connector.
7. The shoe construction of claim 6 wherein each of said second
connectors comprises an upper part and a lower part, said upper
part having an enlarged head portion and a depending pin portion,
and said lower part having a body portion with an internal opening
and outwardly extending annular flange at the upper end thereof,
said pin portion being receivable within said internal opening of
said body portion of said lower part to secure said upper and lower
parts to said insole, and said body portion of said lower part of
said second connector being removably engageable between said arms
of said first connector.
8. A shoe construction comprising:
a sole unit having a plurality of first connectors spaced along the
peripheral portion of the upper surface thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors mounted on said edge portions of
said upper, said second connectors being substantially permanently
engageable with said first connectors to connect said upper to the
upper surface of said sole unit;
each of said first connectors comprising a body portion having a
plurality of downwardly and inwardly extending, flexible and
resilient tabs defining a central opening therebetween, and each of
said second connectors comprising a flange portion and a pin
portion depending from said flange portion, said pin portion being
adapted to be received within said central opening defined by said
tabs of said first connector and being of a size greater than said
central opening so as to be engaged by said tabs when inserted in
said central opening.
9. The shoe construction of claim 8 wherein said body portion of
each of said first connectors is hollow, said tabs are positioned
at the upper end thereof, and said body portion merges at its lower
end with an outwardly extending annular portion terminating in an
upstanding annular rim.
10. A shoe construction comprising:
a sole unit having a plurality of first connectors spaced along the
peripheral portion of the upper surface thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors mounted on said edge portions of
said upper, said second connectors being releasably engageable with
said first connectors to connect said upper to the upper surface of
said sole unit;
each of said first connectors being formed of a material more rigid
than that of said sole unit, being molded in place in said sole
unit and comprising a hollow body portion having an internal
annular bead near its upper end and terminating at its lower end in
a flange portion; and each of said second connectors comprising
means adapted to be snap-fitted past said annular bead of said
first connector to releasably secure said second connector to said
first connector.
11. The shoe construction of claim 10 wherein each of said second
connectors comprises an upper part and a lower part, said upper
part having an enlarged head portion and a depending pin portion,
said lower part having a downwardly and outwardly tapered body
portion having an interior opening therein and terminating upwardly
in an annular flange portion, said pin portion being receivable
within said interior opening of said body portion of said lower
part to secure said second connector to said upper and said insole,
and said body portion of said lower part being adapted to be
snap-fitted past said annular bead of said first connector to
releasably secure said second connector to said first
connector.
12. A shoe construction comprising:
a sole unit having a plurality of first connectors spaced along the
peripheral portion of the upper surface thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors mounted on said edge portions of
said upper, said second connectors being releasably engageable with
said first connectors to connect said upper to the upper surface of
said sole unit;
each of said first connectors comprising a panel positioned
adjacent the upper surface of said sole unit and merging at one
side with an upstanding panel portion having at its upper end a
pair of laterally extending arms that are disposed in substantially
parallel relation with said panel, and an elongated portion
extending downwardly from said panel and terminating at its lower
end in an annular flange portion; and each of said second
connectors comprising means removably engageable between said arms
of said first connector.
13. The shoe construction of claim 12 wherein each of said second
connectors comprises an upper part and a lower part, said upper
part having an enlarged head portion and a depending pin portion,
and said lower part having a body portion with an internal opening
and outwardly extending annular flange at the upper end thereof,
said pin portion being receivable within said internal opening of
said body portion of said lower part to secure said upper and lower
parts to said upper and said insole, and said body portion of said
lower part of said second connector being removably engageable
between said arms of said first connector.
14. A shoe construction comprising:
a sole unit having a plurality of first connectors spaced along the
peripheral portion of the upper surface thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
second connector means engageable with said first connectors to
connect said insole and the edge portions of said upper to the
upper surface of said sole unit;
the upper surface of said sole unit being recessed to provide a
substantially continuous upstanding rim in which said insole is
adapted to be positioned, said rim being adapted to firmly engage
the adjacent portion of said upper to provide uniform support for
said upper and to enhance the appearance thereof.
15. The shoe construction of claim 14 wherein the internal corner
between said upper surface and said rim of said sole unit is curved
to provide a smooth round surface against which said upper is
pressed by said insole to present a wrinkle-free, tight margin of
said upper adjacent the upper portion of said sole unit.
16. The shoe construction of claim 14 wherein the upper surface of
said sole unit is further recessed in areas corresponding to said
edge portions of said upper to provide a uniform support surface at
the upper portion of said sole unit.
17. The shoe construction of claim 14 wherein said insole is a
cushioned insole.
18. A shoe construction comprising:
a sole unit having first connector means in the upper surface
thereof, said first connector means comprising a plurality of
upwardly facing female connectors;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit;
adaptor connectors engaged with said female connectors, each of
said adaptor connectors having a lower male portion engaged with
the adjacent female connector and an upper female portion facing
laterally inwardly; and
second connector means receivable within said upper female portions
of said adaptor connectors to connect said insole and the edge
portions of said upper to the upper surface of said sole unit.
19. The shoe construction of claim 18 wherein the male portions of
said adaptor connectors are substantially permanently engaged with
said female connectors, and the female portions of said adaptor
connectors are adapted to releasably receive said second connector
means.
20. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors engageable with said first
connectors to connect said insole and the edge portions of said
upper to the upper surface of said sole unit;
said edge portions of said upper being provided with a plurality of
slits to facilitate the securing of said upper to said sole unit
and to enhance the appearance of said upper.
21. The shoe construction of claim 20 wherein said sole unit is
molded of a flexible and resilient plastic material.
22. The shoe construction of claim 20 wherein said sole unit is
provided with reinforcing means to rigidify said sole unit in the
area thereof extending from the heel portion to the portion thereof
corresponding to the ball of the foot of the wearer.
23. The shoe construction of claim 20 wherein said insole comprises
a base portion, a cushion portion disposed above said base portion,
and a cover surrounding said cushion portion and a part of said
base portion, said cushion portion being secured to said base
portion and said cover being secured to the underside of said base
portion.
24. The shoe construction of claim 20 wherein said first connectors
are female connectors and said second connectors are male
connectors.
25. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit, said edge portions of said
upper having a plurality of holes therethrough; and
a plurality of second connectors mounted on said insole, said
second connectors extending through said holes in said edge
portions of said upper into engagement with said first connectors
to connect said insole and the edge portions of said upper to the
upper surfaces of said sole unit;
each of said first connectors comprising a body portion having a
plurality of downwardly and inwardly extending, flexible and
resilient tabs defining a central opening therebetween, and each of
said second connectors comprising a flange portion and a pin
portion depending from said flange portion, said pin portion being
adapted to be received within said central opening defined by said
tabs of said first connector and being of a size greater than said
central opening so as to be engaged by said tabs when inserted in
said central opening.
26. The shoe construction of claim 25 wherein said body portion of
each of said first connectors is hollow and has at the upper end
thereof said plurality of downwardly and inwardly extending,
flexible and resilient tabs defining said central opening
therebetween, said body portion merging at its lower end with an
outwardly extending annular portion terminating in an upstanding
annular rim.
27. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit, said edge portions of said
upper having a plurality of holes therethrough; and
a plurality of second connectors mounted on said insole, said
second connectors extending through said holes in said edge
portions of said upper into engagement with said first connectors
to connect said insole and the edge portions of said upper to the
upper surface of said sole unit;
each of said first connectors being formed of a material more rigid
than that of said sole unit, being molded in place in said sole
unit and comprising a hollow body portion having an internal
annular bead near its upper end and terminating at its lower end in
a flange portion; and each of said second connectors comprising
means adapted to be snap-fitted past said annular bead of said
first connector to releasably secure said second connector to said
first connector.
28. The shoe construction of claim 27 wherein each of said second
connectors comprises an upper part and a lower part, said upper
part having an enlarged head portion and a depending pin portion,
and said lower part having a downwardly and outwardly tapered body
portion having an interior opening therein and terminating upwardly
in an annular flange portion, said pin portion being receivable
within said interior opening of said body portion of said lower
part to secure said second connector to said insole, and said body
portion of said lower part being adapted to be snap-fitted past
said annular bead of said first connector to releasably secure said
second connector to said first connector.
29. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors mounted on said edge portions of
said upper and being engageable with said first connectors to
connect said upper to the upper surface of said sole unit;
each of said first connectors comprising a body portion having a
plurality of downwardly and inwardly extending, flexible and
resilient tabs defining a central opening therebetween, and each of
said second connectors comprising a flange portion and a pin
portion depending from said flange portion, said pin portion being
adapted to be received within said central opening defined by said
tabs of said first connector and being of a size greater than said
central opening so as to be engaged by said tabs when inserted in
said central opening.
30. The shoe construction of claim 29 wherein said body portion of
each of said first connectors is hollow and has at the upper end
thereof said plurality of downwardly and inwardly extending,
flexible and resilient tabs defining said central opening
therebetween, said body portion merging at its lower end with an
outwardly extending annular portion terminating in an upstanding
annular rim.
31. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors mounted on said edge portions of
said upper and being engageable with said first connectors to
connect said upper to the upper surface of said sole unit;
each of said first connectors being formed of a material more rigid
than that of said sole unit, being molded in place in said sole
unit and comprising a hollow body portion having an internal
annular bead near its upper end and terminating at its lower end in
a flange portion; and each of said second connectors comprising
means adapted to be snap-fitted past said annular bead of said
first connector to releasably secure said second connector to said
first connector.
32. The shoe construction of claim 31 wherein each of said second
connectors comprises an upper part and a lower part, said upper
part having an enlarged head portion and a depending pin portion,
and said lower part having a downwardly and outwardly tapered body
portion having an interior opening therein and terminating upwardly
in an annular flange portion, said pin portion being receivable
within said interior opening of said body portion of said lower
part to secure said second connector to said upper and said insole,
and said body portion of said lower part being adapted to be
snap-fitted past said annular bead of said first connector to
releasably secure said second connector to said first
connector.
33. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof, said first connectors being upwardly facing female
connectors;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit;
adaptor connectors engaged with said female connectors, each of
said adaptor connectors having a lower male portion engaged with
the adjacent female connector and an upper female portion facing
laterally inwardly; and
a plurality of second connectors receivable within the upper female
portions of said adaptor connectors to connect said insole and the
edge portions of said upper to the upper surface of said sole
unit.
34. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
therof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit, said edge portions of said
upper having a plurality of holes therethrough; and
a plurality of second connectors mounted on said insole;
said first connectors extending through said holes in said edge
portions of said upper into engagement with said second connectors
to connect said insole and the edge portions of said upper to the
upper surface of said sole unit;
each of said second connectors comprising a body portion having a
plurality of downwardly and inwardly extending, flexible and
resilient tabs defining a central opening therebetween, and each of
said first connectors comprising a flange portion and a pin portion
upstanding from said flange portion, said pin portion being adapted
to be received within said central opening defined by said tabs of
said second connector and being of a size greater than said central
opening so as to be engaged by said tabs when inserted in said
central opening.
35. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors mounted on said upper;
said first connectors being engageable with said second connectors
to connect said upper to the upper surface of said sole unit;
each of said second connectors comprising a body portion having a
plurality of downwardly and inwardly extending, flexible and
resilient tabs defining a central opening therebetween, and each of
said first connectors comprising a flange portion and a pin portion
upstanding from said flange portion, said pin portion being adapted
to be received within said central opening defined by said tabs of
said second connector and being of a size greater than said central
opening so as to be engaged by said tabs when inserted in said
central opening.
36. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place along the peripheral portion of the upper surface
thereof;
an insole positioned on the upper surface of said sole unit;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit; and
a plurality of second connectors mounted on said edge portions of
said upper and said insole, said second connectors being releasably
engageable with first connectors to connect said insole and the
edge portions of said upper to the upper surface of said sole
unit;
each of said second connectors comprising a hollow body portion
having an internal annular bead near one end thereof, and each of
said first connectors being formed of a material more rigid than
that of said sole unit and comprising means adapted to be
snap-fitted past said annular bead of said second connector to
releasably secure said second connector to said first
connector.
37. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place therein;
an insole positioned on the upper surface of said sole unit and
having a plurality of second connectors mounted thereon;
an upper having edge portions positioned between said insole and
the upper surface of said sole unit, said edge portions of said
upper having a plurality of holes therethrough;
said second connectors extending through said holes in said edge
portions of said upper into engagement with said first connectors
to substantially permanently connect said insole and the edge
portions of said upper to said sole unit;
said first connectors comprising a body portion having a plurality
of downwardly and inwardly extending, flexible and resilient tabs
defining a central opening therebetween; and
each of said second connectors comprising a flange portion and a
pin portion depending from said flange portion, said pin portion
being adapted to be received within said central opening defined by
said tabs of said first connector and being of a size greater than
said central opening so as to be engaged by said tabs when inserted
in said central opening.
38. A unitary molded sole unit for a shoe construction, said sole
unit comprising:
a plurality of first connectors spaced along the peripheral portion
of the upper surface thereof and molded in place therein;
each of said first connectors comprising a body portion having a
plurality of downwardly and inwardly extending, flexible and
resilient tabs defining a central opening therebetween adapted to
frictionally receive a second connector for securing an upper to
the sole unit.
39. The sole unit of claim 38 wherein each of said first connectors
comprises a hollow body portion having said tabs at one end
thereof, said body portion merging at its other end with an
outwardly extending annular portion terminating in an upstanding
annular rim.
40. The sole unit of claim 38 wherein the upper surface of said
sole unit is recessed to provide a substantially continuous
upstanding rim adapted to receive an insole, said rim being adapted
to firmly engage the adjacent portion of an upper to provide
uniform support for the upper and to enhance the appearance
thereof.
41. The sole unit of claim 40 wherein the internal corner between
said upper surface and said rim of said sole unit is curved to
provide a smooth round surface against which an upper may be
pressed by an insole to present a wrinkle-free, tight margin of
said upper adjacent the upper portion of said sole unit.
42. The sole unit of claim 38 wherein said sole unit is molded of a
flexible and resilient plastic material.
43. The sole unit of claim 38 wherein said sole unit is provided
with reinforcing means to rigidify said sole unit in the area
thereof extending from the heel portion to the portion thereof
corresponding to the ball of the foot of the wearer.
44. A unitary molded sole unit for a shoe construction, said sole
unit comprising:
a plurality of first connectors spaced along the peripheral portion
of the upper surface thereof and molded in place therein;
each of said first connectors being formed of a material more rigid
than that of said sole unit and comprising a hollow body portion
having an internal annular bead near its upper end and terminating
at its lower end in a flange portion, said bead being adapted to
releasably engage a second connector for securing an upper to the
sole unit.
45. A shoe construction comprising:
a unitary molded sole unit having a plurality of first connectors
molded in place;
an insole positioned on the upper surface of said sole unit;
an upper having a plurality of second connectors mounted at edge
portions thereof;
said first connectors engageable with said second connectors to
substantially permanently connect the said edge portions of said
upper to said sole unit;
said first connectors comprising a body portion having a plurality
of downwardly and inwardly extending, flexible and resilient tabs
defining a central opening therebetween and each of said second
connectors comprising a flange portion and a pin portion depending
from said flange portion;
said pin portion being adapted to be received within said central
opening defined by said tabs of said first connector and being of a
size greater than said central opening so as to be engaged by said
tabs when inserted in said central opening.
46. The shoe construction of claim 45 wherein the body portion of
said first connectors comprises a flat plate.
47. The shoe construction of claim 45 wherein each of said first
connectors comprises a hollow body portion having at one end
thereof said plurality of downwardly and inwardly extending,
flexible and resilient tabs defining said central opening
therebetween.
48. The shoe construction of claim 47 wherein said body portion of
each of said first connectors merges at its other end with an
outwardly extending annular portion terminating in an upstanding
annular rim.
49. The shoe construction of claim 45 wherein said first connectors
are molded in place along the peripheral portion of the upper
surface of said molded sole unit.
50. The shoe construction of claim 45 wherein said first connectors
are molded in place along the side surface of said molded sole
unit.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to a new and improved shoe
construction and, more particularly, to such a shoe construction
wherein the insole and the upper may be permanently or removably
attached to the sole unit.
Heretofore, shoes have been relatively difficult and costly to
manufacture owing to the complicated lasting and assembly
operations required to form shoes of conventional construction. In
conventional shoes, the lasting and assembly operations require, in
many instances, skilled labor, expensive materials and a large
number of time consuming steps before final completion of a shoe.
Also, the assembly operations require the use of different types of
adhesive, depending on the types of materials used for the shoe,
and, in many cases, time consuming and difficult stitching
operations. As new and more durable materials are being developed
for shoes, there results the difficult problem of finding suitable
adhesives for such new materials. In some cases, the use of such
new materials is delayed owing to the lack of a suitable adhesive
for such materials.
Another problem with conventional shoes is the expense involved in
changing from one particular style or color to another. At present,
in order to change the style or color of a shoe, it is necessary to
purchase a completely new pair of shoes. In most cases, it is not
possible to remove the upper or insole of a shoe and replace them
with an upper or insole of a different style or color. Also,
women's shoes normally can only be worn with one or two outfits,
with the result that women are required to own a large number of
pairs of shoes of different styles and colors for the purpose of
coordinating them with various outfits.
It will be readily seen, therefore, that a need has arisen for a
practical and attractive shoe that is so constructed as to be
readily and cheaply manufactured and to enable the upper and insole
to be removed from the sole unit of the shoe, when desired, for the
purpose of replacing the upper and/or insole with an upper and/or
insole of a different style or color. The shoe construction of the
present invention serves to fulfil this need.
SUMMARY OF THE INVENTION
The shoe construction of the present invention generally comprises
a sole unit, preferably molded from a suitable plastic material and
having a plurality of female connectors molded in place along the
peripheral upper portion thereof; an insole of any suitable
configuration and materials; an upper of any suitable configuration
and material having its edge portions turned in so as to be
positioned between the insole and the upper portion of the sole
unit; and a plurality of male fasteners secured to the insole
and/or the upper for the purpose of permanently or removably
attaching the insole and the upper to the sole unit.
In one embodiment of the present invention, the male fasteners are
secured to the peripheral portion of the insole and are arranged so
as to mate with the female fasteners in the upper portion of the
sole unit. The turned-in edge portions of the upper are provided
with a plurality of holes which are adapted to receive the male
fasteners therethrough when the insole and upper are attached to
the sole unit.
In a second embodiment of the present invention, the male fasteners
are secured to the turned-in edge portions of the upper, and
additional male fasteners may be secured to selected portions of
the insole for the purpose of permanently or removably attaching
the upper and the insole to the sole unit.
In a third embodiment, where the female fasteners molded in place
in the sole unit are of the permanent type, the male portions of
adaptor fasteners, having male and female portions, are inserted
into the female fasteners so as to be permanently connected to
them. The upper female portions of the adaptor fasteners are
constructed to removably receive the male connectors secured to the
insole and/or the upper. In this manner, a sole unit having
permanent-type female fasteners molded in place therein can be
converted to a sole unit with removable-type female fasteners so as
to provide for the removable attachment of the insole and the
upper.
As a further alternative, certain areas of the upper portion of the
molded sole unit may be recessed to accommodate the turned-in edge
portions of the upper when it is secured to the sole unit, and also
to accommodate the head portions of the male fasteners when they
are secured to the turned-in edge portions of the upper. In this
manner, the head portions of the male fasteners do not extend above
the upper supporting surface of the sole unit, thereby effectively
preventing any discomfort to the wearer of the shoe which might
result from an uneven support surface caused by the turned-in edge
portions of the upper or the heads of the male connectors being
disposed above the upper surface of the sole unit.
Other features of the present invention include the specific
construction and configuration of the male and female connectors
for permanently connecting the insole and the upper to the sole
unit; the particular construction and configuration of the male and
female connectors for removably connecting the insole and upper to
the sole unit; and the specific construction and configuration of
the sole unit. These and other features of the present invention
will be fully described hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a shoe constructed in accordance
with the principles of the present invention;
FIG. 2 is an exploded perspective view of the shoe shown in FIG.
1;
FIG. 3 is an enlarged, exploded perspective view of the male and
female fasteners used for permanently securing the insole and upper
to the sole unit of the shoe shown in FIGS. 1 and 2;
FIG. 4 is an enlarged, partial sectional view taken substantially
along line 4--4 in FIG. 1;
FIG. 5 is an enlarged, partial sectional view taken substantially
along line 5--5 in FIG. 1;
FIG. 6 is a perspective view, with parts broken away and parts
shown in exploded form, of a portion of one of the parts of the
mold for forming the molded sole unit of the shoe of the present
invention;
FIG. 7 is an enlarged partial sectional view taken substantially
along line 7--7 in FIG. 6, and showing both mold halves in the
closed or molding position and the material for the sole unit being
molded therein;
FIG. 8 is a perspective view of a second embodiment of a shoe
constructed in accordance with the principles of the present
invention;
FIG. 9 is an exploded perspective view of the shoe shown in FIG.
8;
FIG. 10 is an enlarged, exploded perspective view of the male and
female connectors used for removably attaching the insole and upper
to the sole unit of the shoe shown in FIGS. 8 and 9;
FIG. 11 is an enlarged, partial sectional view taken substantially
along 11--11 in FIG. 8;
FIG. 12 is an enlarged, partial sectional view taken substantially
along line 12--12 in FIG. 8;
FIG. 13 is an exploded, partial perspective view showing a modified
embodiment of the sole unit shown in FIG. 9;
FIG. 14 is an enlarged, partial sectional view taken substantially
along lines 14--14 of the combined elements of FIG. 13;
FIG. 15 is a perspective view of an adaptor fastener constructed in
accordance with the principles of the present invention;
FIG. 16 is a partial side elevational view, with parts shown in
section, showing the male portion of the adaptor connector of FIG.
15 permanently secured to a female connector in the upper portion
of a sole unit, and showing a male connector secured to an upper
and removably received within the female portion of the adaptor
connector;
FIG. 17 is a perspective view of a modified female connector
constructed in accordance with the principles of the present
invention; and
FIG. 18 is a side elevational view, with parts shown in section,
showing the female connector of FIG. 17 secured within the upper
portion of a sole unit and positioned to laterally receive therein
a male connector secured to an upper.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIGS. 1 through 5 illustrate a first embodiment of a shoe 10
constructed in accordance with the present invention. The shoe 10
generally comprises: a unitary sole unit 12, preferably molded from
a suitable flexible and resilient plastic material, such as
polyvinyl chloride, or ethylene vinyl acetate (such as GUPLAFLEX
No. 103, a product of KRF, Italy) combined with PARUS (a trademark
of KRF), a polyurethane or thermal plastic rubber (such as KRETON,
a product of the Shell Co.); an insole 14 comprising a base portion
16 formed of fiberboard or any other suitable material, and an
upper portion having a pad or cushion member 17 formed of a
flexible and resilient material, a support member 19, and a
flexible cover 18 surrounding the cushion member 17 and the
peripheral portion of the support member 19; and an upper 20 formed
of any suitable material and having turned-in edge portions 22 at
the lower portion thereof. The base portion 16, cushion member 17,
support member 19 and cover 18 preferably are adhesively secured
together in any suitable manner.
The sole unit 12 comprises a tread portion 24 and a heel portion
26. For the purpose of reducing its weight and minimizing the
amount of plastic material used, the upper portion of the sole unit
12 is formed in a honeycomb configuration with longitudinal and
transverse ribs 28. The upper surface 29 of the sole unit 12 is
shaped so as to provide the proper support for the foot of the
wearer of the shoe 10, and is recessed to provide an upstanding
peripheral rim 30. Optionally, for the purpose of maintaining the
desired rigidity of the upper portion of the sole unit 12 when the
portion between the heel portion 26 and toe portion 24 is
relatively thin, an elongated reinforcing member 32 may be molded
in place in the upper portion of the sole unit or otherwise secured
thereto. Preferably, the reinforcing member 32 extends from the
heel portion of the sole unit forwardly to approximately the
portion on which the ball of the wearer's foot would rest when the
shoe 10 is being worn.
A plurality of female connectors 34 are molded in place or
otherwise mounted within the upper portion of the sole unit 12 in
any desired spaced relation along the periphery thereof. The female
connectors 34 are disposed at the upper surface 29 of the sole unit
12 and are adapted to receive male connectors 36 that are mounted
on the insole 14 and extend downwardly through apertures in the
base portion 16 thereof. The male connectors 36 are spaced along
the periphery of the insole in a manner that is complementary with
the position and spacing of the female connectors 34 in the upper
portion of the sole unit 12. Both the female connectors 34 and the
male connectors 36 preferably are stamped or otherwise formed of
metal or an other suitable material and are so constructed that the
male connectors will be substantially permanently retained within
the female connectors when inserted therein.
In this manner, insole 14 and the upper 20 may be permanently
secured to the sole unit 12 by passing the male connectors 36
mounted on the insole 14 through complementary holes 38 in the
turned-in portions 22 of the upper 20, and then inserting the male
connectors 36 into the female connectors 34 that are mounted within
the upper portion of the sole unit 12.
It will be appreciated that a variety of patterns, styles, sizes
and shapes may be assumed for the upper 20 and that not all of the
female connectors need necessarily be utilized in all instances.
The spacing and number of female connectors may be selected to
accomodate such variety.
The turned-in edge portions 22 of the upper 20 may be provided with
one or more slits or cut-out portions 40 for the purpose of
springing the pattern of the upper 20 and to facilitate its
assembly to the insole 14 and the sole unit 12 in such manner that
the upper assumes a "lasted" look and shape and presents a smooth
and natural appearance without undue gathering of its material. The
positioning of the holes 38 in the turned-in edge portions 22 of
the upper 20, and the positioning of the male and female connectors
36 and 34, respectively, also serve to ensure the proper shape and
last of the upper 20 to enhance its appearance in the assembled
shoe 10. The peripheral rim 30 on the upper portion of the sole
unit 12 serves to closely engage the adjacent portion of the
assembled upper to enhance its appearance and to provide a uniform
transition from the sole unit to the upper.
As shown in FIGS. 3 through 5, each of the male connectors 36
comprises a downwardly and inwardly tapered pin portion 42 and a
downwardly and outwardly inclined annular flange portion 44 at the
upper end thereof. Each of the female connectors 34 comprises a
generally cylindrical body portion 46 having a plurality of
downwardly and inwardly extending curved tabs 48 at the upper end
thereof, and an outwardly extending annular portion 50 terminating
in an upstanding rim 52 at the lower end thereof.
Owing to the construction of the male and female connectors 36 and
34, respectively, it will be readily appreciated that the tabs 48
on each female connector 34 will deform downwardly and outwardly
when the pin 42 of a male connector 36 is inserted in the central
opening defined by the tabs so as to allow the pin to be fully
inserted within the body portion 46 of the female connector 34, as
seen in FIGS. 4 and 5. The tabs 48 will prevent upward or outward
movement of the pin 42 of the male connector 36 by tightly engaging
the pin 42 in the event of upward or outward movement thereof.
Preferably, the female connector may be made of spring steel thus
providing a tighter gripping of the pin 42 by the tabs 48.
The lower annular portion 50 and upstanding rim 52 of each female
connector 34 serve to anchor the female connector within the molded
sole unit 12 and also facilitate handling of the female connectors
34 and positioning thereof in the mold for the sole unit 12 by
pneumatic inserting or positioning apparatus, or any other suitable
type of feeding and positioning apparatus.
Referring to FIGS. 4 and 5, it will be seen that the male
connectors 36 at the front of the toe portion and at the rear of
the heel portion of the insole 14 do not pass through the upper 20,
since the upper is shaped as to form an open toe and open heel shoe
10. Within the scope of the present invention, the upper 20 may
have any suitable configuration and may have a closed toe and/or a
closed heel, in which event the male fasteners 36 would pass
through appropriate apertures in the adjacent portions of the upper
20 to be secured to the sole unit 12. As also shown in FIGS. 4 and
5, the upper surface 29 of the sole unit 12 may merge into the
upstanding annular rim 30 in a gradually curved corner 54 so as to
facilitate the uniform support for the upper and to provide a
wrinkle-free tight margin of the upper at the sole line.
FIGS. 6 and 7 illustrate a portion of one of the halves or parts 60
of the mold in which the sole unit 12 is molded. The mold half 60
is provided with a plurality of upstanding pins 62 which are
adapted to slidably receive the female connectors 34 thereon for
the purpose of properly positioning the female connectors in the
mold. The mold half 60 also comprises a plurality of upstanding
members 64 which are spaced and shaped so as to define the
honeycomb arrangement in the upper portion of the sole unit 12
including the longitudinal and transverse ribs 28. Each of the pins
62 is positioned to properly locate the female fasteners 34 in the
upper portion of the molded sole unit 12, and is tapered upwardly
and inwardly to facilitate the mounting of the female connectors 34
thereon. The maximum diameter of each pin is slightly less than the
diameter of the circular space defined by the flexible and
resilient fingers 48 of the female connectors, thereby assuring
that a female connector 34 may be mounted on each pin 62, and the
pin 62 withdrawn therefrom after the molding operation has been
completed, without interference with the flexible tabs 48.
As shown in FIGS. 6 and 7, the female connectors 34 are positioned
on the pins 62 in an inverted manner, that is, with the end
comprising the tabs 48 being the lower end which engages the base
portion 63 of the mold half 60. For the purpose of preventing
plastic material from entering the interior portion of the female
connectors 34, each female connector may be provided with a cap
member 66 press-fitted within the end of the body portion 46
thereof remote from the flexible tabs 48. Plastic material entering
the mold may be prevented from entering the lower end of each
female fastener 34 by providing an upstanding annular wall 68
surrounding each pin 62 on the mold half 60. The upstanding annular
wall 68 serves to engage the outer surface of the adjacent end
portions of the female connector to prevent plastic material from
flowing into the lower end thereof. As shown in FIGS. 4 and 5, the
upstanding annular wall 68 on the mold half 60 forms a shallow
annular recess 71 surrounding the upper end of each female
connector in a molded sole unit 12.
In order to assure the proper mating and permanent attachment of
each male connector 36 and female connector 34, it is important to
prevent plastic material from entering the inner portion of the
female connectors 34 positioned on the mold half 60. If excessive
plastic material flows into the interior of the female connectors
34 in the mold, it could prevent proper flexing of the flexible and
resilient tabs 48 and proper metal-to-metal contact between the
tabs 48 of the female connectors 34 and the pins 42 of the male
connectors 36.
FIGS. 8 through 12 illustrate a modified embodiment of a shoe 110
constructed in accordance with the present invention. The shoe 110
is very similar in construction to the shoe 10 shown in FIGS. 1
through 5, except that the upper 120 and the insole 114 of the shoe
110 are removably attached to the sole unit 112 thereof, rather
than being permanently attached thereto.
The sole unit 112 of the shoe 110 preferably is molded of plastic
material and is substantially identical in construction to the sole
unit 12 of the shoe 10, with the exception of the structure of the
female fasteners 134 molded in place within the upper portion of
the sole unit 112. Also, the upper portion of the sole unit 112
shown in FIG. 9 may be provided with a reinforcing member such as
the reinforcing member 32 for the sole unit 12 shown in FIG. 2. The
sole unit 112 comprises a tread portion 124, a heel portion 126,
longitudinal and transverse ribs 128, a recessed upper surface 129,
an upstanding peripheral rim 130 and a plurality of female
fasteners 134 molded in place in the upper portion of the sole unit
112.
The upper 120 of the shoe 110 may be of any suitable configuration
and of any suitable material. As shown in FIGS. 8 and 9, the upper
120 is substantially the same in configuration and construction as
the upper 20 shown in FIG. 2 in that it comprises inwardly turned
bottom edge portions 122 having a plurality of holes therein and
slits 140 to facilitate the forming of the upper 120 and its
positioning and attachment in the assembled shoe 110. Extending
through the holes in the turned-in edge portions 122 of the upper
120 are male connectors 136 which are secured to the turned-in edge
portions 122 in a manner to be described hereinafter.
The insole 114 comprises an outer layer 118 formed of any suitable
material, such as a material that is the same as or complementary
with the material for the upper 120; a cushion or padded portion
117 of any suitable material; a base portion 119 of any suitable
material such as fiberboard; and a reinforcing or stiffening
portion 121 of any suitable material such as fiberboard which is
disposed beneath the base portion 119 and is of a length so as to
extend from the heel of the base portion to the portion thereof
corresponding to the ball of the foot of the person wearing the
shoe 110. The base portion 119 has a pair of male connectors 136
secured thereto, one at the toe end and the other at the heel end,
which are adapted to be positioned within the female connectors 134
at the toe and heel ends of the sole unit 112 in a manner to be
described hereinafter. Preferably, the peripheral area of the base
portion 119 is provided with a plurality of slits 123 extending
through a substantial portion of the length thereof for the purpose
of enabling the base portion and assembled insole 114 to be readily
deformed and fit into uniform and tight engagement with the upper
portion of the sole unit 112. The reinforcing portion 121 is
provided with an aperture 125 through the rear of the heel portion
thereof for the purpose of receiving therethrough the adjacent male
connector 136 mounted on the base portion 119.
In assembling the insole 114, the padded or cushion portion 117,
the base portion 119 and the reinforcing portion 121 are secured
together in any suitable manner, such as by a suitable adhesive,
and the outer cover member 118 is wrapped around the peripheral
areas of these attached portions and turned under and adhesively or
otherwise secured to the lower surface of the reinforcing portion
121 and the base portion 119, as shown in FIGS. 11 and 12.
When it is desired to assemble the sole unit 112, the upper 120 and
the insole 114, the male connectors 136 on the turned-in edge
portions 122 of the upper 120 are first positioned within the
corresponding female connectors 134 in the upper portion of the
sole unit 112, and the assembled inner sole 114 is then positioned
within the upper 120 and over the turned-in edge portions 122 and
male connectors 136 thereof. The insole 114 is secured to the upper
portion of the sole unit 112 by the male connectors 136 and female
connectors 134 at the toe and heel portions of the insole and the
upper portion of the sole unit to form the assembled shoe 110 shown
in FIGS. 8, 11 and 12.
Each of the male connectors 136 comprises an upper part 170 and a
lower part 172. The upper part comprises a head portion 174 and a
pin portion 176 extending downwardly therefrom. The lower part 172
comprises a downwardly and outwardly tapered head or body portion
178, an upper annular flange portion 180 and an inner,
substantially frustoconical portion 182 defining an interior
opening 184 therein. The diameter of the interior opening 184 in
the lower part 172 preferably is slightly smaller than the maximum
outer diameter of the pin 176 of the upper part 170. In this
manner, when the pin 176 is inserted into the interior opening 184
of the lower part 172, it is substantially permanently retained
therein. Preferably, both the upper part 170 and the lower part 172
of the male connector 136 are formed of metal so as to provide for
a tight locking engagement between the pin 176 of the upper part
and the frustoconical portion 182 of the lower part of the male
connector.
It will be readily seen that each male connector 136 is secured to
the turned-in edge portions 122 of the upper 120 and to the insole
portion 119 by positioning the upper part 170 of the male connector
with its pin 176 extending through the corresponding aperture in
the upper 120 or the insole portion 119, and thereafter positioning
the lower part 172 of the male connector in locking engagement with
the pin 176. Each male connector 136 is positively retained in
position on the upper 120 or the insole portion 119 by engagement
of the head portion 174 of the upper part 170 with the adjacent
surface of the upper 120 or insole portion 119, and by the
engagement of the annular flange portion 180 of the lower part 172
with the opposite surface of the upper 120 or insole portion 119,
as shown in FIGS. 11 and 12.
Each of the female connectors 134 preferably is formed of a
suitable plastic material which will resist the molding
temperatures in the mold for the sole unit 112. An example of such
a material is Nylon 66. Such a material is necessary because the
female connectors 134 are positioned on pins in the mold for the
sole unit 112 so as to be molded in place within the upper surface
of the sole unit, as hereinbefore explained with respect to the
positioning of the female connectors 34 in the sole unit 12.
As shown in FIGS. 10, 11 and 12, the female connector 134 comprises
a generally cylindrical upper portion 186 having an outer diameter
that is substantially the same as the outer diameter of the annular
flange 180 of the male connector 136. The cylindrical portion 186
of the female connector 134 is provided with an inwardly extending
annular bead 188 which defines an interior opening that is somewhat
smaller in diameter than the maximum diameter of the body or head
portion 178 of the lower part 172 of the male connector 136,
thereby enabling the head portion 178 of the male connector to be
snap-fitted past the bead 188 and within the cylindrical portion
186. The lower portion of the female connector 134 is closed by a
disc portion 190 formed integrally with the cylindrical portion 186
and having an outer diameter greater than that of the cylindrical
portion. The disc portion 190 serves to anchor the female connector
within the molded sole unit 112 and also facilitates the handling
of the female connectors 134 and the positioning thereof on pins
within the mold for the sole unit 112.
As an alternate embodiment, the female connector 134 may be formed
of metal and the male connector 136 may be formed of a suitable
plastic material to provide for the snap-fitting, removable
engagement therebetween. Also, alternatively, conventional type
snap fasteners, where both connectors are formed of metal, may be
utilized. The only requirement is that either the male or the
female connector be formed of a flexible and resilient material or
be provided with flexible and resilient means so as to allow for
the snap-fitting engagement therebetween.
It will be appreciated that the insole 114 is generally flat when
initially fabricated and that, therefore, sometimes it will not
conform smoothly to the contour of the upper portion of the sole
unit 112; particularly if it is to be affixed only by the
connectors at the heel and toe portions thereof. Accordingly, as an
alternate embodiment, the insole 114 may, after fabrication, be
pressed into a shape so as to conform to the contour of the upper
portion of the sole unit and thus provide a better fit which will
preclude any wrinkling or buckling when in the assembled
condition.
Since the male connectors 136 are removably attachable to the
female connectors 134, it will be readily seen that the upper 120
and insole 114 can be readily removed from the sole unit 112 for
the purpose of changing the color and style thereof. Accordingly,
if desired, the upper could be provided with a closed toe and/or
closed heel or with an entirely different shape or construction. In
this manner, the style of the shoe may be readily changed to
conform with the different styles of clothing worn by the wearer,
thereby obviating the necessity of owning many pairs of shoes to go
with various styles of clothes.
FIGS. 13 and 14 disclose a modified embodiment of the sole unit 112
shown in FIGS. 8 through 12. In this embodiment, the upper surface
129 and lateral ribs 128 of the upper portion of the sole unit 112
are recessed at 190 between the toe and heel portions thereof and
on both sides of the longitudinal rib 128 thereof, for the purpose
of accommodating the turned-in edge portions 122 of the upper 120
and the head portions 174 of the male fasteners 136 secured to the
edge portion 122. By providing the recessed portions 190 in the
upper surface and ribs of the sole unit 112, the turned-in edge
portions 122 of the upper 120 and the head portions of the male
connectors 136 may be positioned beneath the upper surface of the
central rib portions 128, with the upper end of the head portions
174 being disposed at approximately the same height as the central
rib portions 128. In this manner, a substantially uniform support
surface is provided at the upper surface of the sole unit 112,
thereby providing uniform support and assuring comfort for the foot
of the wearer.
The recessed portions 190 in the upper surface of the sole unit 112
may be of any suitable depth or configuration, depending on the
configuration and thickness or height of the turned-in edge
portions 122 of the upper 120 and the head portions 174 of the male
connectors 136.
FIG. 15 illustrates an adaptor connector 200 comprising a central
panel 202 which merges into an upstanding side panel portion 204
and a pair of laterally extending, substantially parallel arms 206
that are disposed in substantially parallel relation to the central
panel 202. A downwardly and inwardly tapered pin 208 is connected
to the undersurface of the panel 292 and extends downwardly
therefrom.
As shown in FIG. 16, the purpose of the adaptor connector 200 is to
convert the sole unit 12 having the permanent-type female
connectors 34 molded in place therein, as shown in FIGS. 1 through
7, to the sole unit having female connectors that will enable the
upper and insole to be removably connected thereto. In this manner,
the upper 120 and insole 114 having the male connectors 136 shown
in FIGS. 8 through 12 may be removably mounted on the sole unit 12
having the permanent-type female connectors 34 molded in place in
the upper surface thereof.
This is accomplished by first inserting the pin 208 of each adaptor
connector 200 into the female connectors 34 such that the flexible
tabs 48 of the female connectors lockingly engage the pin 208 of
each adaptor connector to permanently retain it within the female
connector. preferably, the adaptor connectors 200 are formed of
metal so that the pins 208 thereof will be in metal-to-metal
engagement with the tabs 48 of the female connectors. Each adaptor
connector 200 is permanently mounted on the sole unit 12 with the
upstanding panel portion 204 disposed adjacent the outer periphery
of the sole unit and with the laterally extending arms 206
extending inwardly towards the center of the sole unit.
To removably connect the upper 120 to the sole unit 12, the head or
body portion 178 of each male connector 136 is moved into position
between the laterally extending arms 206 of the adaptor connector
200, as shown in FIG. 16. Since the distance between the arms 206
of the adaptor connector 200 is substantially the same as the
minimum diameter at the upper end of the body portion 178 of the
male connector 136, the body portion 178 will be prevented from
being removed upwardly from the adaptor connector 200, owing to the
downward and outward tapering of the body portion 178. Preferably,
the distance between the upper surface of the arms 206 and the
upper surface of the panel 202 is substantially equal to the height
of the body portion 178 of the male connector 136. With these
dimensions, the lower end of the body portion 178 rests on the
upper surface of the panel 202 and the annular flange 180 on the
male connector 136 rests on the upper surface of the arms 206 when
the body portion 178 is positioned in locking relation between the
arms 206, as shown in FIG. 16.
When it is desired to remove the upper 120 from the sole unit 12,
the body portion 178 of each male connector 136 is merely moved
laterally inwardly out of engagement with the arms 206 of each
adaptor connector, thereby enabling the upper 120 to be
conveniently replaced.
FIGS. 17 and 18 disclose a modified form of female connector 300
which is adapted to be molded in place within the upper portion of
a molded sole unit 312 and to removably receive a male connector
such as the connectors 136 secured to the upper 120 shown in FIGS.
8 through 12. The female connector 300 comprises a central panel
302 merging at one side with an upstanding panel portion 304 which,
in turn, merges upwardly with a pair of laterally extending arms
306 that are disposed in substantially parallel relation with the
panel 302. The arms 306 define therebetween a generally circular
opening having a narrow entrance portion defined by the enlarged
curved end portions 307 of the arms. A cylindrical portion 308
extends downwardly from the panel 302 and merges at its lower end
with an annular flange portion 310. The female connector 300
preferably is formed of a plastic material that is capable of
withstanding the heat generated during the molding of the sole unit
312. An example of such a material is Nylon 66.
As shown in FIG. 18, the body portion 178 of the male connector 136
secured to the upper 120 is adapted to be snapfitted into the
circular opening between the arms 306 of the female connector 300,
for the purpose of removably securing the upper 120 to the sole
unit 312. To accomplish this, the circular opening defined by the
arms 306 is of substantially the same diameter as the minimum
outside diameter of the body portion 178 of the male connector 136
adjacent the upper end thereof, and the distance from the upper
surface of the panel 302 to the upper surface of the arms 306 is
approximately the same as the height of the body portion 178 of the
male connector 136.
The connector 200 shown in FIGS. 15 and 16 and the connector 300
shown in FIGS. 17 and 18 are both advantageous in that the male
connector can only be removed therefrom by inward lateral movement
of the male connector. Accordingly, upward forces on the male
connector, caused by tension applied to the upper 120 by the foot
of the wearer of the shoe cannot inadvertently cause removal of the
male connectors from the connectors 200 or 300. Accordingly, the
male connectors can only be removed from the connectors 200 or 300
by intentional inward lateral movement of the male connectors which
causes the body portion 178 thereof to be removed from between the
arms 206 of the connectors 200, or the arms 306 of the connectors
300.
It will be appreciated that the parts or elements of any one
embodiment of this invention may be substituted by a like element
of another embodiment or interchangeable therewith. For example,
the insole 114 of the embodiment of FIGS. 8 through 12 may be
substituted for or interchangeable with the insole 14 of the
embodiment of FIGS. 1 through 5. Further, in both embodiments, the
insole 14 or 114 may comprise a single thickness of fibreboard with
or without a sock liner. In addition, the insole, however it may be
constructed, and in any embodiment hereof, may alternatively be
adhesively secured, to the upper portion of the unit sole.
Also, the modified embodiment of FIGS. 13 and 14, for the recessing
of the upper surface 129 and the lateral ribs 128 of the embodiment
of FIGS. 8 through 12, is equally applicable to the embodiment of
FIGS. 1 through 5 in like manner and for like purpose.
It will be further appreciated that the position of the male and
female connectors in all embodiments may be reversed, so that the
female connector is affixed to the insole or the upper, as the case
may be, and the male connector is affixed to the sole unit. In such
case the female connector, in the embodiment of FIGS. 1 through 5
may comprise a flat washer having flexible tabs like those shown at
48 in FIG. 3.
We wish also to point out that, although the upper portion of the
sole unit 12, 112 or 312 may be formed in a honeycomb configuration
with longitudinal and transverse ribs 28 or 128 for the purpose of
reducing its weight and minimizing the amount of plastic material
used, the sole unit 12, 112 or 312, if desired, may be of solid
configuration or enclosed at the upper portion or the honeycombed
portions filled in with any suitable material.
In addition, one must also realize that while we have shown the
female connectors 34 of FIGS. 3 through 7 as being located in the
upper surface of the sole unit 12, it would be within the scope of
this invention to locate the female connectors 34 in the side
surface thereof. In such embodiment the male connectors 36 would be
affixed to the upper 20 in a manner analogous to that illustrated
for the upper 120 in FIG. 9. Of course, because the upper 20 would
thus be attached to the out-side of the sole unit 12, the edge
portions 22 of the upper would not be turned-in. Further, in this
embodiment, the insole 14 may be cemented in center in the upper
portion of the sole unit 12 or attached by male and female
connectors 36 and 34, respectively, as shown in FIG. 2.
Thus, while we have shown the preferred embodiments of our
invention, it will be apparent to those skilled in the art that
there are many other modifications, changes and improvements which
may be made therein without departing from the spirit and scope of
the invention as defined in the appended claims.
* * * * *