U.S. patent number 3,890,474 [Application Number 05/427,911] was granted by the patent office on 1975-06-17 for sound amplitude limiters.
Invention is credited to Raymond C. Glicksberg.
United States Patent |
3,890,474 |
Glicksberg |
June 17, 1975 |
Sound amplitude limiters
Abstract
This invention pertains to improvements in sound-amplitude
limiters, and in particular, incorporates the principle of
sound-amplitude limiting into a novel device which is
self-contained in the ear canal of the user.
Inventors: |
Glicksberg; Raymond C. (Santa
Monica, CA) |
Family
ID: |
26943695 |
Appl.
No.: |
05/427,911 |
Filed: |
December 26, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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253935 |
May 17, 1972 |
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Current U.S.
Class: |
381/72 |
Current CPC
Class: |
H04R
25/356 (20130101); A61F 11/08 (20130101); A61F
2011/145 (20130101) |
Current International
Class: |
A61F
11/00 (20060101); A61F 11/08 (20060101); H04R
25/02 (20060101); H04p 025/02 () |
Field of
Search: |
;179/17R,17E |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Blakeslee; Ralph D.
Parent Case Text
The invention herein described is a continuation-in-part of the
now-abandoned application filed May 17, 1972, Ser. No. 253,935.
Claims
The inventor claims:
1. A sound-amplitude limiter which is self-contained in the ear
canal of the user, and which is used by persons with normal hearing
as an indentical pair, comprising:
a. a casing which is adapted to be fitted into the ear canal;
b. a microphone within the outer tip of said casing adjacent the
external ear;
c. a speaker within the inner tip of said casing adjacent the ear
drum;
d. an amplifier-type circuit of nominal gain of one with
output-limiter and a battery located within said casing between
said microphone and said speaker;
e. a plug of sound-deadening material located within said casing
between said microphone and said speaker, said plug of
sound-deadening material having two electrical connecting wires
passing through it;
f. the above mentioned electronic components hooked-up in operable
relationship as a miniature public address system so that sound
inputs above the limit of comfort for the human ear are reduced to
that limit at the ear drum, while sound inputs below said limit are
electronically reproduced at the ear drum.
2. The sound-amplitude limiter of claim 1 wherein said casing which
is adapted to be fitted into the ear canal is comprised of:
a. an inner casing towards the inner ear made of a soft, resilient,
pliable material such as rubber or latex, which said inner casing
has undulating surfaces enabling tight fitness within the ear canal
without irritation.
b. an outer casing towards the outer ear made of the same of
similar material and with the same or similar undulating surfaces
as said inner casing.
3. The sound-amplitude limiter of claim 2 wherein:
a. said inner casing is fitted over, contains, and is bonded to an
inner cylindrical housing having male threads at its protruding
outer end;
b. said outer casing is fitted over, contains, and is bonded to an
outer cylindrical housing having female threads at its inner
end;
c. said inner and outer housings, which are contained by said inner
and outer casings, respectively, screw together and form a
compartment for said microphone, said battery, and said
amplifier-type circuitry with output-limiter;
d. said compartment is further divided into a microphone
compartment at the outer end by an outer housing plate which is
rigidly affixed to said outer housing, an amplifier compartment at
the inner end by an inner housing plate which is rigidly affixed to
said inner housing, and a battery compartment between said inner
and outer housing plates; said microphone and said amplifier being
separated by said battery to minimize any feedback effects.
4. The sound-amplitude limiter of claim 3, wherein:
a. said inner and outer housing plates have battery clips attached
thereto which provide a slight compression force against the
battery terminals and a slight tension force against said male and
female threads as said inner and outer housing are screwed
together;
b. the inner face of said outer housing plate contains three
hairspring-loaded arc-shaped contacts which are evenly spaced about
the outer circular periphery, which said arc-shaped contacts
subtend small arcs and make connection with three
appropriately-mating semi-spherical contacts evenly spaced about
the outer circular periphery of the outermost face of the inner
housing, as the inner and outer housings are screwed together and
tightened;
c. said arc-shaped contacts and said semi-spherical contacts
provide electrical connection for the two microphone leads and the
outer housing plate battery clip lead to said amplifier.
5. The sound-amplitude limiter of claim 4 wherein:
a. an inner end plate is affixed adjacent to the inner end of said
speaker, the flanges of said inner end plate being sandwiched
between said speaker and said inner casing, and the axes of the
tiny apertures in said inner end plate being perpendicular to and
offset from the acoustic output aperture of said speaker;
b. an outer end plate with a hook is affixed adjacent to the outer
end of said outer housing, said outer end plate being sandwiched
between said outer casing and said outer housing and secured by
screws onto said outer housing, and the tiny apertures in said
outer end plate being aligned with the tiny apertures in said outer
housing.
6. A sound-amplitude limiter which is self-contained in the ear
canal of the user, and which is used by persons with normal hearing
as an identical pair, comprising:
a. an inner part nearest the inner ear and an outer part nearest
the outer ear which parts can be unscrewed or otherwise unattached
from each other when the device is removed from the ear canal for
maintenance or battery change;
b. said inner part containing a speaker at the inner tip; a plug of
sound-deadening material such as milkweed floss, kapok, glass
fiber, or silicone rubber; and an inner cylindrical housing having
a cylindrical compartment, closed at the inner end and open at the
outer end, containing an amplifier of nominal gain of one with
output-limiter at the inner end and having male threads on the
protruding outer end;
c. said outer part containing an outer cylindrical housing having a
cylindrical compartment, open at the inner end and closed at the
outer end, containing a microphone at the outer end and having
female threads on the inner end;
d. said inner cylindrical housing and said outer cylindrical
housing when screwed together forming a compartment for said
battery;
e. the above mentioned electronic components hooked-up in operable
relationship as a miniature public address system so that sound
inputs above the limit of comfort for the human ear are reduced to
that limit at the ear drum, while sound inputs below said limit are
electronically reproduced at the ear drum.
7. The sound-amplitude limiter of claim 6 wherein:
a. said inner part nearest the inner ear is fitted within,
contained by, and bonded to a cylindrical-shaped inner casing
having an aperture at the inner tip for the transmission of sound
from said speaker to the ear drum, said inner casing also having an
aperture at the outer end of sufficient size to fit over and
contain said inner cylindrical housing;
b. said inner casing is made of a soft, resilient, pliable material
such as rubber or latex, which said inner casing has undulating
surfaces enabling tight fitness and conformity within the ear canal
without irritation;
c. said outer part nearest the outer ear is fitted within,
contained by, and bonded to a cylindrical-shaped outer casing
having an aperture at the outer tip for the transmission of sound
from the ambient environment to said microphone, said outer casing
also having an aperture at the inner end of sufficient size to fit
over and contain said outer cylindrical housing;
d. said outer casing is made of a soft, resilient, pliable material
such as rubber or latex, which said outer casing has undulating
surfaces enabling tight fitness and conformity within the ear canal
without irritation.
8. The sound-amplitude limiter of claim 7 wherein:
a. said inner and outer casings can be made in various shapes and
sizes or custom-molded for the particular user;
b. said outer part does not have a hook, but said outer casing has
a broadened outer tip which limits the inward travel of the device
within the ear canal and is suitable for finger insertion and
removal;
c. said outer part does not have a hook, but said outer casing has
an enlarged, spherical outer end protruding beyond the ear canal
which is filled with additional sound-deadening material and in
which the microphone has been re-positioned to the outermost tip of
said outer casing, with the connecting wires of said microphone
running through the additional sound-deadening material to
terminals in the microphone compartment of the outer housing, which
said microphone compartment has also been filled with additional
sound-deadening material, rendering the device especially useful
for extreme noise cinditions.
9. The sound-amplitude limiter of claim 8 wherein:
a. an outer housing plate is rigidly affixed within said outer
cylindrical housing, which said outer housing plate separates said
microphone on the outer side from said battery on the inner
side;
b. an inner housing plate is rigidly affixed within said inner
cylindrical housing, which said inner housing plate separates said
amplifier with output-limiter on the inner side from said battery
on the outer side;
c. said microphone and said amplifier with output-limiter are
separated by said battery to minimize any feedback effects;
d. said inner and outer housing plates have battery clips attached
thereto which provide a slight compression force against the
battery terminals and a slight tension force against said male and
female threads as said inner and outer cylindrical housing are
screwed together and tightened;
e. the inner face of said outer housing plate contains three
hairspring-loaded contacts which are evenly spaced about the outer
circular periphery, which said contacts subtend small arcs and make
connection with three appropriately mating semi-spherical contacts
evenly spaced about the outer circular periphery of the outermost
face of the inner housing, as the inner and outer housings are
screwed together and tightened;
f. said contacts provide electrical connection for the two
microphone leads and the outer housing plate battery clip lead to
said amplifier;
g. an inner end plate is affixed adjacent to the inner end of said
speaker, the flanges of said inner end plate being sandwiched
between said speaker and said inner casing, and the axes of the
tiny apertures in said inner end plate being perpendicular to and
offset from the acoustic output aperture of said speaker;
h. an outer end plate with a hook is affixed adjacent to the outer
end of said outer housing, said outer end plate being sandwiched
between said outer casing and said outer housing and secured by
screws onto said outer housing, and the tiny apertures in said
outer end plate being aligned with the tiny apertures in said outer
housing.
10. A sound-amplitude limiting device which is self-contained in
the ear canal of the user, which is used by persons with normal
hearing as an identical pair, and which is of the approximate size,
shape, and fitness within said ear canal as an ear-plug; which said
device limits the intensity of environmental sound reaching the ear
drum to be below the limit of comfort while simultaneously allowing
environmental sound below said limit of comfort to reach the ear
drum undiminished, by means of a highly-effective sound-deadening
substance located between the speaker and microphone of a
microminiaturized electronic sound-reproducing system including
battery and amplifier-type circuitry of nominal gain of one with
output-limiter, said speaker being located at the inner tip of the
device nearest the ear drum, and said microphone being located at
the outer tip of the device nearest the external ear.
Description
Sound-amplitude limiters are devices which limit the intensity of
sound reaching the ear drum to a comfortable level while
simultaneously allowing sounds of lesser intensity to reach the ear
drum undiminished, intended for use basically by persons with
normal hearing. It is the basic object of this invention to
illustrate how the acoustical principle of sound-amplitude limiting
can be utilized with ease and practicality of great numbers of
persons who now suffer from the well-publicized problem of noise
pollution. The invention accomplishes this by adapting the basic
acoustical principle of sound-amplitude limiting into a device
which is contained within the ear cannal (aural orifice) of the
ear, thus rendering the device to be of small size, light in
weight, convenient to use, practically or totally unapparent to
observation, and of widespread applicability to the general ambient
noise conditions experienced daily by a vast segment of the
population.
SUMMARY OF THE INVENTION
A federal government-sponsored panel has recently asserted that
noise pollution in the United States was "on the verge of reaching
a serious level" and has called for new federal and state standards
to protect Americans against hearing damage and annoyance. The
panel recommended steps to help eliminate some of the din of modern
living and said the United States should establish a national goal
to "work toward an environment for all Americans free of noise that
jeopardizes their health and welfare or unnecessarily detracts from
the quality of life."
"MIllions of workers are now exposed to noise levels that have been
shown conclusively to produce hearing damage," the panel named by
the Commerce Department said. "Most of these workers are unaware of
the hazard and do not act to protect themselves."
The Department of Health, Education and Welfare should establish
"interim criteria and guidelines for use in setting standards to
human exposure to noise," the panel said. One of the
recommendations of the panel, to establish an Office of Noise
Abatement in the Environmental Protection Agency, has been proposed
by President Nixon in a bill now before the Senate.
The panel further stated that almost all Americans were responsible
for what it called a "widespread pollutant which can have many
adverse effects on man." The panel said that 150 million Americans
living in cities and suburbs were exposed to annoying noise that
"constitutes a degradation of health."
Urban and suburban noise levels are rising with advanced technology
and increased population, exposing the populace to the din of
traffic, trucks, sirens, pneumatic drills, machinery, construction
and demolition equipment, horn blasts, squeeling tires, screeching
brakes, trains, motorcycles, and riveting guns.
For years now, and in growing numbers daily, residents near jet
airports have been complaining of noise problems, and even
attempting legal action. In another few years, noise problems may
be compounded with the advent of the SST (supersonic transport).
This aircraft may not only be as noisy as current aircraft, but may
create sonic booms, which, while of short duration, may be of high
intensity. Moreover, the sonic boom gives no warning of its
approaching imminence, materializing seemingly at random to persons
on the ground at unpredictable times and with unpredictable
intensities. In a few years, then, persons with no protection from
random, high-intensity sound may well suffer in ways difficult to
predict.
Sixty years ago, Robert Koch, Nobel laureate, predicted: "A day
will come when man will have to fight merciless noise as the worst
enemy of health." Dr. Vern O. Knudsen, chancellor emeritus of the
University of California, has said: "Noise, like smog, is a slow
agent of death. If it continues for the next 30 years as it has for
the past 30, it could become lethal."
From the above discussion, and an awareness of the general scope
and broad, widespread nature of the problem of noise pollution, it
becomes apparent that it has been virtually impossible, within the
context of our present technology, to sufficiently silence our
machines, appliances, and all other sources of noise, to an
appreciable extent. While it is true that, in some instances, there
has been some success in reducing noise levels, the general level
of noise continues to increase, due to the incompatability of the
operation of present machines with the non-production of noise. In
other words, if the attention of noise-abatement endeavors is
predominantly focused, as it currently is, upon the present sources
of noise, there is relatively little of practical value that can be
accomplished, as proven by the current growing magnitude of the
problem. But, on the other hand, if attention is transferred from
the source or transmitter of the noise to the receiver, the ear,
then it becomes possible, using non-linear electronic and acoustic
techniques, to provide a device which not only subdues and
effectively impedes loud sounds and noises to a level sufficiently
low as to be within the comfort level of the human ear drum, but
also, during lapses of the intense noise, permits the user of the
device to hear sounds of normal intensity so that they are
unsubdued, thereby enabling ordinary conversation, communication,
and listening to be unimpaired. It is for these basic reasons that
the device herein described was conceived, offering to the populace
a reasonable, workable, and practical solution to many of their
noise problems, by means of the filtering, dampening, and
discriminating of sound energy, allowing only that sound intensity
to be heard which is unpainful to the human ear.
In addition, it has simultaneously become possible, by utilizing
modern microminiaturized electronic techniques, to package the
device so that it is situated comfortably, unnoticed, and
untroublesome in Nature's own little secret hiding place, the ear
canal. Thus, with such tiny, unapparent packaging, and yet
retaining a high degree of efficiency, the device described herein
can be an effective soldier in the battle against noise, at last
offering the general populace the first practical means for relief
against noise pollution.
Other, more specialized applications of this device, and
modifications thereof, mainly for persons who work in
high-intermittant-noise environments, but who wish to retain the
capacity for conversing normally with others, such as certain types
of industrial workers and soldiers, for example, may prove to be
quite numerous.
Thus, it is a principle object of the present invention to provide
a device which subdues the intensity of ambient sound so that it
reaches the ear drum within the limit of comfort, and
simultaneously permits ambient sound which is below the limit of
comfort to reach the ear drum undiminished.
It is another principle object of the present invention to provide
a novel sound-amplitude limiter, in accordance with the above
paragraph, which is worn by the user as a self-contained unit in
the outer end of the ear canal; and which, for most persons with
normal hearing, is worn as an identical pair, one device in each
ear canal.
It is another object of the invention to provide a novel
sound-amplitude limiter for limiting the intensity of sound
reaching the human ear drum to be below the threshold of discomfort
while simultaneously allowing sound below that threshold to reach
the ear drum electronically reproduced, by means of an earpiece
which is worn in the ear canal and which contains a sound-deadening
substance located between either: (a) the speaker and microphone of
a microminiaturized electronic sound-reproducing circuit with
output-limiter and power source, or (b) the speaker and
sound-powered microphone of a microminiaturized electronic
sound-reproducing circuit with output-limiter.
It is another object of the invention to provide a novel
sound-amplitude limiter as described above which is self-contained
in the ear canal and which is of the approximate size, shape, and
fitness within the ear canal as an ear plug.
It is another object of the invention to provide a novel
sound-amplitude limiter as described above which is self-contained
in the ear canal, and which is of the approximate size, shape, and
fitness within the ear canal as an earplug; such fitness being
without soreness or irritation of the ear canal lining membranes by
means of an undulating-surfaced, soft, resilient, and flexible
earpiece casing which prevents localized pressure spots from
arising between casing and ear canal lining, and which said
earpiece casings may be manufactured in various shapes and sized,
in the case of "ready-made" limiters; or such fitness being
provided by custom-molding said earpiece casing to the shape of the
ear canal of the particular user, in the case of "tailor-made"
limiters.
It is another object of the invention to provide a novel
sound-amplitude limiter as described above which is of the
approximate size, shape, and fitness within the ear canal as an
earplug, which has a soft, flexible earpiece casing, and which said
earpiece is of two attachable and unattachable parts; an inner part
towards the inner ear, and an outer part towards the outer ear.
It is a further object of this invention to provide a novel
sound-amplitude limiter as described above, the inner and outer
casings of which are fitted over, contain, and are bonded to, or
are molded over, an inner and outer housing.
It is a further object of this invention to provide a novel
sound-amplitude limiter as described above, which said inner and
outer housings typically screw or otherwise attach together, as
with a jar and its cover, facilitating an easy change of batteries
or repair of the unit, and which said inner and outer housings
contain the amplifier with output-limiter, the battery or power
source, and the microphone, said microphone being positioned at the
outermost end of the outer housing, nearest the external ear.
It is a further object of this invention to provide a novel
sound-amplitude limiter as described above, which said amplifier
with output-limiter and said microphone are separated within the
inner and outer housings by the battery, such separation minimizing
any feedback effects.
It is a further object of this invention to provide a novel
sound-amplitude limiter as described above, which has a quantity of
sound-deadening material, such as milkweed floss, kapok, glass
fibers, or silicone rubber, positioned as a plug anywhere between
the microphone and speaker of said earpiece, but typically and as
illustrated said plug of sound-deadening material being located
between the housing and the speaker, said speaker being
electrically connected to the output of the amplifier by two wires
which run through said sound-deadening material.
It is a further object of this invention to provide a novel
sound-amplitude limiter as described above whose outer casing is
either of three basic types: (a) the first type having a broadened
outer end which blocks any further inward travel of the earpiece
within the ear canal, and which said broadened outer end can be
used to facilitate the easy insertion and removal of said earpiece
by the fingers of the user; (b) the second type of outer casing not
having a broadened end, which permits the earpiece to be inserted
further within the ear canal so as to be completely unnoticeable
from observation, said earpiece in this instance having a hook on
the outermost end with which a similar but longer hook can be
inserted by the fingers of the user for removal; and (c) the third,
or "industrial" type of outer casing, especially useful for extreme
noise conditions, having a spherical outer end protruding beyond
the ear canal which is filled with additional sound-deadening
material and in which the microphone has been re-positioned to the
outermost tip of the outer casing, with the connecting wires of
said microphone running through the additional sound-deadening
material to terminals in the microphone compartment of the outer
housing, which said microphone compartment has also been filled
with additional sound-absorptive material.
It is a further object of this invention to provide a novel
sound-amplitude limiter as described above, which said battery of
said sound-amplitude limiter may be removed with the resultant
device becoming an effective ear plug, especially useful to the
user during sleep which might otherwise be interrupted by annoying
sounds.
In the drawings:
FIG. 1 is an elevational view of the first form of sound-amplitude
limiter, showing the device inserted in the ear canal.
FIG. 2 is an elevational view of the most inconspicuous form of
sound-amplitude limiter, showing the device inserted in the ear
canal.
FIG. 3 is a longitudinal sectional view taken along line 3 -- 3 of
FIG. 2.
FIG. 4 is an exploded view of the device of FIGS. 2 and 3 in
perspective.
FIG. 5 is a graph illustrating the acoustical characteristics of
sound-amplitude limiters, earplugs, and hearing-aids.
FIGS. 6 to 9 illustrate various typical modifications of inner and
outer casings.
FIGS. 10 to 12 are perspective views of special and alternative
tools which can be used for the insertion and removal of the device
of FIG. 2.
TECHNICAL DESCRIPTION
Referring first to FIGS. 1 and 2, the invention described herein is
typically an earpiece, indicated as a whole by the reference
character 15, which utilizes the most modern in microminiaturized
electronic circuitry and acoustical components, thereby rendering
the device not only effective functionally but small enough to be
perhaps completely self-contained within the ear canal 16 of the
human ear 17, external of the ear drum 18, and practically
invisible from human observation, as illustrated in FIG. 2.
Referring to FIG. 3, in essence the device contains some of the
components of modern microminiaturized electronic hearing aids, in
that it contains a miniature PA (public address) system, with
microphone 19, battery 20, amplifier-type circuitry with
output-limiter 21, and speaker 22; and, in addition, contains the
sound-absorptive material 23 of modern ear-plubs. It is assumed
that for most persons, a pair of sound-amplitude limiters would be
worn, one in each ear.
Referring to FIG. 5, sound-amplitude limiters provide their
operational characteristics by what might be called discrimination,
in that sound inputs above a certain maximum-intensity limit,
typically taken as the limit of comfort, are restricted in their
output intensity reaching the ear drum to an acceptable level for
the human ear, while those sound inputs below the maximum-intensity
limit result in an output intensity which is equivalent to the
input. This type of operational characteristic is in contrast to
hearing aids, which amplify sounds for hard-of-hearing persons up
to a maximum-intensity limit, but which provide no protection
against high-intensity sounds; and is also in contrast to ear plugs
or ear protectors, which diminish and provide protection against
high-intensity sound, but which simultaneously and proportionally
diminish desirable, low and medium-intensity sound such as
conversation, in a linear manner, at each discreet frequency.
Sound-amplitude limiters, therefore, have unique functional
characteristics which render them different from both hearing-aids
and ear-plugs, and which said unique functional characteristics
enable sound-amplitude limiters to be utilized for different
purposes, by different persons, and for different situations than
either hearing aids or ear-plugs.
Referring again to FIG. 3, a sound-amplitude limiter 15 is designed
so that most un-transduced sound, that is, sound which is directly
transmitted through the material of the device and not converted to
electrical signals and then re-converted back to sound at the
speaker 22, is blocked-out from reaching the middle ear by a highly
effective sound-absorbing material 23 which is located within the
earpiece 15 which is situated in the ear canal, with the exception
of acceptable, transduced sound which is converted to electrical
signals, output-limited, and transmitted through the
sound-absorbing material 23 by two wires 24 connecting to the
speaker 22 or sound-transducer at the inner tip of the device,
nearest the ear drum. Said sound-absorbing material 23 is typically
composed of milkweed floss, kapok, glass fibers, or silicone rubber
which is capable of attenuating the sound volume by a factor of
approximately 8 times, or 30 decibels, or even more. The microphone
19, battery 20, and amplifier-type circuitry (with output-limiter
and suitable frequency-response characteristics) 21 can typically
be located, as shown, towards the outer end of said sound-absorbing
material 23. The detailed electronic circuitry actually to be
utilized is fully described in the literature. At the outermost
extremity of the device may be a tiny hook 25, allowing a person to
reach in the ear with a similar but longer hooking device, such as
that shown in FIG. 11, and remove his or her pair of
sound-amplitude limiters whenever desired. For the easy insertion
of hook-type sound-amplitude limiters into the ear canal, a tool
such as that shown in FIG. 10 may be used. For both insertion and
removal of hook-type sound-amplitude limiters, a convenient
combination tool such as that shown in FIG. 12 might be used. It is
possible that certain persons at times may wish to remove the
batteries of their pair of sound-amplitude limiters, whereupon the
devices become an effective pair of earplugs useful for sleepers
who are bothered by annoying sounds. Because sound-amplitude
limiters can be left in the ears continuously, with only occasional
removal, and because they offer no impairment to normal hearing,
they can provide continuous protection against unpredictable,
high-intensity sound energy.
Referring to the longitudinal sectional view of FIG. 3, and the
exploded perspective view of FIG. 4, a more complete description of
a typical physical embodiment of a sound-amplitude limiter can be
given.
The earpiece 15 is constructed so as to facilitate the easy change
of batteries, which is the only maintenance procedure occasionally
required of the user, besides periodically removing the earpiece
from the ear canal for the cleaning of the casing surface. The
casing of the earpiece 15 is thus composed of two parts, an inner
casing 26 nearest the inner ear and an outer casing 27 nearest the
external ear. Both the inner and outer casings are made of a soft,
resilient, and pliable material, typically silicone rubber or
latex; and, in the case of ready-made limiters, having
slightly-undulating surfaces so that they may readily conform to
the shape of the ear canal upon insertion without creating
localized pressure points between casing and ear canal lining
membranes which can cause soreness and irritation. In addition,
such said undulating surfaces permit an air-tight seal between
casing and ear canal lining, thus enhancing the sound-blocking
feature of ready-made devices.
The inner casing 26 and outer casing 27 are fitted over, contain,
and are bonded to, or molded over, the inner housing 28 and outer
housing 29, respectively, which said housings together contain the
microphone 19, battery 20, and amplifier-type circuitry with
output-limiter 21. The wafer-type battery 20 is situated between
the microphone 19 and the amplifier 21 to separate the two and
minimize any feedback effects. The inner housing 28 and outer
housing 29 typically screw or otherwise attach together, as with a
jar and its cover, by means of male threads 30 on the outermost
extremity of inner housing 28, and female threads 31 on the
innermost extremity of outer housing 29. The inside volumes of both
the inner housing 28 and outer housing 29 are cylindrical, and when
the two housings, along with their bonded casings, are unscrewed or
otherwise unattached, the battery 20 easily slips out of the
cylinder of the inner housing 28, whereupon a new battery easily
slips in.
The microphone 19, battery 20, and amplifier 21 are positioned
within their own separate compartments within the housings by means
of the outer housing plate 32, and the inner housing plate 33. The
outer housing plate 32 and inner housing plate 33 are each rigidly
affixed in their proper position within the inner cylindrical
volumes of the outer housing 29 and inner housing 28 respectively,
but each plate is easily unfixed and removed, if desired, for
maintenance or repair of the microphone 19 or amplifier 21.
The microphone 19 is positioned within the outer end of the outer
housing 29 and covered by the outer housing plate 32. Said
microphone 19 is positioned with the microphone aperture 56 at the
outer end and is held in place within its compartment by means of
rubber spacers 34.
An outer housing plate battery clip 35 clips onto the outer housing
plate 32 by means of an arc-shaped notch 36 through said outer
housing plate 32. The outer housing plate battery clip 35 lies flat
against the outer side of the outer housing plate 32, but protrudes
slightly inward from the inner side of said outer housing plate 32,
so as to provide a slight spring compression against the battery 20
and tension against the male threads 30 and female threads 31 as
the inner housing 28 and outer housing 29 are screwed together.
The two electrical connections from the microphone 19 and the
electrical connection from the outer housing plate battery clip 35
are made through three hairspring-loaded arc-shaped contacts 37
which are evenly spaced about the outer circular periphery on the
inner face of outer housing plate 32. These arc-shaped contacts 37
subtend small arcs which make connection with three appropriately
mating semi-spherical contacts 38 evenly spaced about the outer
circular periphery of the outermost face of the inner housing 28,
as the inner housing 28 and the outer housing 29 are screwed
together and tightened.
The electrical wires connecting from the three semi-spherical
contacts 38 to the amplifier 21 run along three grooves 39 on the
inner cylindrical wall of inner housing 28.
The amplifier 21 is positioned within the inner end of the inner
housing 28 and covered by the inner housing plate 33. Said
amplifier 21 is held in place within its compartment by means of
epoxy or rubber spacers 40.
An inner housing plate battery clip 41 clips onto the inner housing
plate 33 by means of an arc-shaped notch 42 through said inner
housing plate 33. The inner housing plate battery clip 41 lies flat
against the inner side of the inner housing plate 33, but protrudes
slightly outward from the outer side of said inner housing plate
33, so as to help provide a slight additional spring compression
against the battery 20 and tension against the male threads 30 and
female threads 31 as the inner housing 28 and outer housing 29 are
screwed together and tightened.
An electrical wire connects the inner housing plate battery clip 41
to the amplifier 21 within the amplifier compartment.
The speaker 22 is fitted and bonded within the innermost tip of
inner casing 26, so that the acoustic output aperture 42 of speaker
22 is adjacent to the aperture 43 of inner casing 26, which in turn
is adjacent to the user's ear drum. The flanged edges 44 of inner
end plate 45 are sandwiched between the tip of inner casing 26 and
the tip of speaker 22. Inner end plate 45 has tiny apertures 46,
the axes of which are perpendicular to and offset from the acoustic
output aperture 42 of speaker 22.
Two electrical wires 24 run from two terminals 47 on speaker 22,
through the sound-deadening material 23 and two holes 48 in the
innermost face of inner housing 28, to the output terminals of
amplifier 21.
The soft, resilient inner casing 26, the flexible sound-deadening
material 23, and the pliable, loosely run wires 24 permit
approximately the innermost half of the device 15 to follow the
twist and turn of the ear canal, thus insuring proper fitness
therein, and preventing any undue stress on the device itself.
At the outermost end of a "hook-type" device 15 is a hook 25 which
is part of outer end plate 49. Outer end plate 49 has tiny
apertures 50 which are mounted adjacent to aperture 51 of outer
casing 27 and tiny apertures 52 of the outermost end of outer
housing 29. Outer end plate 49 is sandwiched between outer casing
27 and the outermost end of outer housing 29, said outer end plate
49 being attached to the outermost end of outer housing 29 by means
of screws 53 through countersunk holes 54 in outer end plate 49 and
holes 55 in the outermost end of outer housing 29.
FIGS. 6 and 7 illustrate two variations in shape of inner casing 26
as used with hook-type devices.
FIG. 8 illustrates a variation in shape of outer casing 27 as used
with a "finger-type" device.
FIG. 9 illustrates a typical "industrial-type" device which is
especially useful for extreme noise conditions. The outer casing 27
has a spherical outer end protruding beyond the ear canal which is
filled with additional sound-deadening material and in which the
microphone 19 has been re-positioned to the outermost tip of the
outer casing, with the conducting wires of said microphone 19
running through the additional sound-deadening material to
terminals in the microphone compartment of the outer housing, which
said microphone compartment has also been filled with additional
sound-absorptive material. It is possible that ladies would find
this type of device especially attractive to wear if the outside
surface of the sphere were covered with some type of
decoration.
Various modifications may of course be made from the illustrative
embodiment hereinbefore described and any part may be omitted and
replaced by a substitute which performs the same function or the
same function plus one or more additional functions, and changes or
reversals of position may be made without departing from the broad
spirit of the invention as succinctly set forth in the appended
claims.
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