U.S. patent number 3,888,560 [Application Number 05/441,961] was granted by the patent office on 1975-06-10 for electrical terminal configuration.
This patent grant is currently assigned to General Electric Company. Invention is credited to James E. McGann, James I. Smith.
United States Patent |
3,888,560 |
Smith , et al. |
June 10, 1975 |
Electrical terminal configuration
Abstract
A terminal strap is formed having turned down side edges and a
turned down frontal tab for supporting the strap in spaced relation
to the floor of a terminal recess formed in the molded case of a
circuit breaker. An inverted U-shaped lug is slideably received on
the strap with upwardly formed flanges engaging the turned down
side edges. Lips formed on the deflectable sidewalls of the
terminal recess retain the lug in place. The strap is also formed
with a tapped hole to accommodate a bolted joint binding head screw
or wire keeper in lieu of the lug.
Inventors: |
Smith; James I. (Bristol,
CT), McGann; James E. (Plainville, CT) |
Assignee: |
General Electric Company (New
York, NY)
|
Family
ID: |
23754989 |
Appl.
No.: |
05/441,961 |
Filed: |
February 13, 1974 |
Current U.S.
Class: |
439/586; 200/284;
439/801; 439/814 |
Current CPC
Class: |
H01H
71/08 (20130101); H01R 4/36 (20130101); H01H
2001/5861 (20130101) |
Current International
Class: |
H01H
71/08 (20060101); H01R 4/36 (20060101); H01R
4/28 (20060101); H01r 007/08 () |
Field of
Search: |
;200/284
;339/59RM,198RC,198GN,272RA,272UC |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lake; Roy
Assistant Examiner: Bicks; Mark S.
Attorney, Agent or Firm: Cahill; R. A. Bernkopf; W. C.
Neuhauser; F. L.
Claims
Having described my invention, what I claim as new and desire to
secure by Letters Patent is:
1. An electrical termination comprising, in combination:
A. means forming a terminal recess, said recess bounded by an
insulative backwall, opposed sidewalls and a bottom wall;
B. an elongated terminal strap of conductive metal spring stock
extending through said backwall into said terminal recess, said
strap having
1. turned down lateral edges,
2. a turned down frontal tab engaging said bottom wall to support
said strap with said lateral edges in spaced relation to said
bottom wall, and
3. means forming a tapped hole in said strap located inwardly from
said tab; and
C. an electrical connector engaging said strap for clamping an
electrical conductor thereto.
2. The electrical termination defined in claim 1, wherein said
electrical connector is in the form of a clamping screw threadedly
engaging said tapped hole.
3. The electrical connector defined in claim 1, wherein said
electrical connector is in the form of a lug slideably received on
said strap in engaging relation with said turned down lateral
edges.
4. The electrical termination defined in claim 3, wherein said
recess sidewalls are laterally deflectable, and said termination
further includes latch means carried by each said sidewalls for
retaining said lug in position on said strap.
5. The electrical termination defined in claim 4, wherein each said
latch means includes a forward facing cam surface and rearward
facing latch surface.
6. An electrical termination for electrical devices, said
termination comprising, in combination:
A. an insulative case for the electrical device;
B. means forming a terminal recess in said case, said recess being
bounded by a backwall, opposed sidewalls and a bottom wall;
C. an elongated terminal strap of conductive metal spring stock
extending through said backwall into said recess, said strap
having
1. turned down lateral edges;
2. a turned down frontal tab for supporting said strap with said
lateral edges in spaced relation to said bottom wall, and
3. means forming a tapped hole in said strap located inwardly from
said tab;
D. a lug slideably received on said strap in engaging relation with
said turned down lateral edges thereof; and
E. latch means formed on at least one of said recess walls
retaining said lug in position on said strap, said latch means
accommodating assembly of said lug on said strap without opening
said insulative case.
7. The electrical termination defined in claim 6, wherein at least
one of said recess sidewalls is laterally deflectable, and said
latch means is carried by said deflectable sidewall and comprises a
forward facing cam surface and a rearward facing latch surface.
Description
BACKGROUND OF THE INVENTION
Terminal connections for molded case circuit breakers take a
variety of forms depending upon the configuration and size of the
conductor to be connected thereto. For large diameter, high current
rated conductors of single or multiple strands a lug is the
preferred form of terminal connector. Wire keepers are quite
satisfactory for making terminal connections with smaller sized,
lower current rated conductors. For still smaller conductors, a
simple binding head screw may be used. In addition, certain
installations call for the circuit breaker terminal connection to
be effected with a conductor in the form of a busbar. For each of
these terminal connection configurations, specific provisions must
be made in the terminal strap, the mounting of the terminal strap,
and/or the molded circuit breaker case.
With the current widespread use of aluminum conductors, a special
problem has arisen in making a lastingly good electrical terminal
connection. Aluminum, being an especially soft metal, has a
tendency to cold flow or "creep" under the clamping pressure
initially perfecting the terminal connection, such that, in time,
adequate contact pressure between the aluminum conductor and the
terminal strap is often lost. To alleviate this problem, it has
been proposed to include additional spring elements in the clamping
force train, as disclosed in the commonly assigned copending
applications, Ser. Nos. 347,127, now Pat. No. 3,824,555 and Ser.
No. 405,686, filed Oct. 11, 1973, now U.S. Pat. No. 3,864,005.
It is accordingly an object of the present invention to provide a
terminal arrangement which is universally adaptable to a variety of
electrical connectors.
A further object of the invention is to provide a terminal
arrangement of the above character, wherein the terminal strap is
designed to readily accommodate alternative forms of electrical
connectors.
Yet another object of the invention is to provide a terminal
arrangement of the above character, wherein various forms of
electrical connectors are readily field installable.
An additional object of the present invention is to provide a
terminal arrangement of the above character, which in one form
alleviates one of the more significant problems inherent in making
terminal connections to aluminum wire.
Other objects of the present invention will in part be obvious and
in part appear hereinafter.
SUMMARY OF THE INVENTION
In accordance with the present invention, the terminal strap of a
circuit interrupting device, such as a molded case circuit breaker,
is formed having turned down side edges and is terminated in a
turned down tab acting to support the strap with its side edges in
spaced relation to the floor of a terminal recess formed in the
case of the device. At a point inwardly from the turned down tab,
the terminal strap is formed with a tapped hole capable of
receiving a binding head screw for making terminal connection with
small diameter wire conductors. The terminal strap sides are spaced
from the terminal recess sidewalls and the upper surface is
sufficiently elevated from the floor of the terminal recess, such
that a wire keeper may clamp a larger diameter wire conductor to
the terminal strap using a screw threaded in the strap hole.
Alternatively, a lug, uniquely designed in accordance with the
invention, may be used to perfect electrical connection with still
larger diameter, higher current rated electrical conductors or
cable. The lug is formed in a U-shaped configuration such that it
can be inverted and slid on the terminal strap without interference
with the turned down frontal tab. The legs of the lug carry short,
inwardly extending feet, which are undercut to form longitudinally
extending notches for receiving the turned down sides of the strap.
By virtue of this construction, when the lug clamping screw is
threaded down against a conductor inserted therein, the sides of
the terminal strap are pulled upwardly by the lug, thus deforming
the normally planar contact surface of the strap to at least
partially conform to the wire. If the material of the terminal
strap has sufficient elasticity, such that the deformation of the
strap is not entirely plastic, any creepage of the conductor
tending to relax the contact pressure between it and the strap will
be adequately compensated by the partial return of the strap to its
initial configuration.
Two sidewalls of the terminal recess are formed with latch means to
retain a factory-installed lug in place during shipment and
installation.
The invention accordingly comprises the features of construction,
combination of elements and arrangement of parts which will be
exemplified in the construction hereinafter set forth, and the
scope of the invention will be indicated in the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view, partially broken away, of a molded
case circuit breaker incorporating a terminal configuration in
accordance with one embodiment of the invention;
FIG. 2 is a fragmentary perspective view of a terminal
configuration according to an alternative embodiment of the
invention;
FIG. 3 is a fragmentary perspective view of a terminal
configuration according to still another embodiment of the
invention;
FIG. 4 is a top view of the terminal configuration of FIG. 3;
and
FIG. 5 is an end view of the terminal configuration of FIG. 3.
Like reference numerals refer to like parts throughout the several
views of the drawing.
Detailed Description
The terminal configurations of the present invention are
illustrated as being incorporated in a molded case circuit breaker,
such as generally indicated at 10 in FIG. 1. The circuit breaker
may be of a variety of sizes, shapes and current ratings. For
example, the terminal configurations of the invention may be
incorporated in the Q line of circuit breakers as manufactured by
General Electric, Plainville, Connecticut in current ratings from 5
to 250 amperes. It can be readily appreciated that such a wide
range of current ratings calls for different terminal
configurations.
Referring to FIG. 1, circuit breaker 10 includes a molded case 12
having a terminal recess 14 provided in at least one end thereof;
the recess being defined by case sidewall extensions 16 and 18, a
backwall 20, and a bottom wall or floor 22. A terminal strap 24
emanates from the case interior through an opening in backwall 20
into the terminal recess 14. The terminal strap, formed of
conductive metal spring stock, is provided with turned down lateral
edges 26 and terminates in a downwardly turned frontal tab 28. The
tab rests on floor 22 to support the strap with its turned lateral
edges 26 in spaced relation thereto. A tapped hole 30 (seen in FIG.
3) is formed in the strap 24, which, in the terminal configuration
of FIG. 1, receives a binding head screw 32 for clamping a small,
low current carrying wire (not shown) in electrical contacting
engagement with the terminal strap. It will be noted that the top
and front of terminal recess 14 are open to facilitate the making
of the terminal connection.
The tab 28 serves to support the strap against the downward
pressure exerted by the electrician in turning binding head screw
32 down tight.
In the embodiment of the invention illustrated in FIG. 2, a
channel-shaped wire keeper 34 is engaged under the head of screw 32
to clamp larger diameter wire or multi-stranded cable in electrical
contacting engagement with strap 24.
In the embodiment of the invention illustrated in FIGS. 3 through
5, a lug, generally indicated at 36, is used to make terminal
connection with large diameter, higher current carrying conductors.
Lug 36, as seen in FIGS. 3 and 5, is constructed, according to this
embodiment of the invention, in a U-shaped configuration having a
pair of depending legs 38 joined by a bridging section 40. A tapped
bore 42 in bridging section 40 receives a clamping screw 44 for
advancement into the open interior of lug 36. The lower ends of
legs 38 carry inwardly extending feet 46 which are undercut to
provide longitudinally extending notches 48.
To assemble the terminal configuration of FIGS. 3 through 5, lug 36
is slid over the end of terminal strap 24; the gap between feet 46
affording clearance for tab 22. Moreover, the turned down strap
edges 27 are sufficiently elevated from the terminal recess floor
22 by tab 28 to accommodate the passage of the lug feet 46
therebetween. As seen in FIG. 4, the terminal recess sidewalls 18
carry vertically elongated lips 50 formed having frontal cam
surfaces 50a and rear latch surfaces 50b. It is seen that upon the
forcible insertion of the lug 36 onto strap 24, the lips 50 are
engaged to wedge the somewhat deflectable terminal recess sidewalls
18 apart sufficiently to accommodate completed lug assembly. Once
the lug 36 clears the lips 50, the sidewalls return to their normal
separation, and the lug is thus confined in the terminal recess 14
by the latching surface 50b of the lips. This feature of the
invention permits factory assembly of the lug with complete
assurance that the lug will remain poised for convenient terminal
connection at the wiring site.
Referring specifically now to FIG. 5, a conductor 52 is shown being
clamped by screw 44 in electrical contacting engagement with strap
24. Particularly in the case of a multi-stranded conductor cable,
the clamping pressure causes the cable cross-section to flatten,
resulting in the exertion of laterally directed forces on the lug
legs 38. Spreading of the lug legs, which could fracture the
terminal recess sidewalls 18 or disengage the lug from the strap,
is prevented by the confinement of the strap side edges 26 in
notches 48. This physical relationship is also beneficial
particularly when making terminal connections with aluminum
conductors. As the lug connector is tightened, the underlying feet
46 of the lug, in effect, pull upwardly on the lateral edges of the
strap, deforming the contact portion of the strap into a somewhat
concave configuration in conformity with the engaging surface
configuration of the cable 50. If the terminal strap is formed of a
conductive material having a measure of elasticity, such that the
deformation of the strap is not entirely plastic in character,
deleterious relaxation of the contact pressure between the
conductor and the strap caused by creepage of the conductor matter
is avoided by the partial return of the strap to its generally
planar configuration. It is found that phosphor bronze and
equivalent alloys are suitable terminal strap materials having the
requisite conductivity and elasticity. Other suitable materials
will occur to those skilled in the art.
While the present invention has been disclosed as terminal
configurations for molded case circuit breakers, it will be
understood that the teachings of the invention are applicable to a
variety of electrical devices having terminal conductors in strap
configuration.
It will thus be seen that the objects set forth above, among those
made apparent from the preceding description, are efficiently
attained and, since certain changes may be made in the above
construction without departing from the scope of the invention, it
is intended that all matter contained in the above description or
shown in the accompanying drawings shall be interpreted as
illustrative and not in a limiting sense.
* * * * *