U.S. patent number 3,882,871 [Application Number 05/360,476] was granted by the patent office on 1975-05-13 for diaper set.
Invention is credited to Takasi Taniguchi.
United States Patent |
3,882,871 |
Taniguchi |
May 13, 1975 |
Diaper set
Abstract
A diaper set comprising in combination a water-repellent but
gas-permeable, and stretchable diaper cover, a non-bulky and
absorbent pad and a hydrophobic net fabric which is to be in direct
contact with the infant body in use whereby the entire volume is
smaller and has a higher gas-permeable and water-proof character so
as to prevent the infants from skin poisoning, inflammational and
emotional impairment.
Inventors: |
Taniguchi; Takasi
(Miyakojima-ku, Osaka-shi, JA) |
Family
ID: |
23418123 |
Appl.
No.: |
05/360,476 |
Filed: |
May 15, 1973 |
Current U.S.
Class: |
604/372; 604/373;
604/391; 604/385.14; 604/371; 604/381 |
Current CPC
Class: |
A61F
13/49004 (20130101); A61F 13/622 (20130101) |
Current International
Class: |
A61F
13/56 (20060101); A61F 13/62 (20060101); A61F
13/15 (20060101); A61f 013/16 () |
Field of
Search: |
;128/284,286,287,290 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Kamm; William E.
Claims
What is claimed is:
1. An infant's diaper set comprising, in a freely separable
combination: a water-repellent but gas-permeable cover generally
trapezoidal in outline; said cover having arcuate cutaways along
its side edges to provide leg openings when applied to an infant; a
pad consisting of a cotton fabric having a number of parallel
corrugations of high density formed on its faces; and a hydrophobic
net fabric for direct contact with the infant's body; said cover
being made of a fabric formed of synthetic-fiber yarns coated with
an organosilicone polymer and provided at said cutaways with
additionally outwardly extending attaching members to enclose the
infant's legs, attached with seams to said cutaways in a stretched
condition; said cover further including a fastening member secured
to the inner side thereof at its widest upper points and to its
outer side at the widest lower points, to thereby form a fastening
assembly when engaging each other, so that said upper and said
lower cover portions are secured in a closed position in use on the
infant's body; said fastening members at said lower points being
marginally outwardly extended with the absence of fastening piles
secured thereto, thereby to prevent a certain number of disengaging
fastening piles on the corresponding fastening member on said upper
portion from directly contacting the infant's body; said net fabric
being formed of filamentary yarns of a polyvinyl-chloride
material.
2. The diaper set as defined in claim 1, further comprising a
stitching for securing said net fabric to said pad along its
periphery so that both are normally integrally interconnected.
Description
BACKGROUND OF THE INVENTION
This invention relates to a diaper set of the type normally worn by
infants.
These diapers are generally required to be sufficiently sanitary
for preventing the infants from skin poisoning, inflammation and
emotional impairment. The conventional diaper sets are usually
formed of absorbent sheets of cloth or paper material and coverings
of liquid impermeable property. The coverings are generally
required to seal the infant body portions against external leakage
of urine and faeces while being required a better gas permeableness
thereof to rapidly evaporate humidity so that a comfortable
condition is presented for the infants. In order to meet such
requirements, rubbers and vinyl polymers, for example, have been
used as a major part of material to form the diaper coverings.
Although such material may meet the liquid impermeable or sealing
requirements, the liquid impermeableness is in inverse proportion
to the gas permeableness so that the greater the liquid
impermeableness, the lesser will be the gas permeableness. Due to
the discrepancy between the two properties, the conventional diaper
assembly has a deficiency that will produce a higher humidity and
higher temperature condition within the diaper assembly when worn
by the infants. This deficiency is considered as a great
disadvantage and shortcoming in practice, in that skin poisoning,
skin inflammation and reduction of self-controlling faculty of the
nerves are feared for the infants.
In order to prevent such condition, an early disposal of the
absorbent sheets or use of a large quantity of the sheets may be
sufficient for the diaper purpose. However, the early disposal
causes very frequent and troublesome work for a nurse, and the
large quantity sheets will prevent the infant from free moving and
further present a better base of such condition occurring
again.
This deficiency is considered as being based upon the little or no
gas permeableness of the conventional coverings of the diaper sets.
A better gas permeable property will cause the humidity to promptly
evaporate so that the volume of the solid dirt remains at minimum
with each use of the diaper assembly.
While various means have been previously employed for meeting such
requirements none have proven to be entirely satisfactory.
SUMMARY OF THE INVENTION
A principal object of the invention therefore is to provide a
diaper set provided with a better gas permeable covering for
preventing the infants from skin poisoning, inflammation and
emotional impairment and etc.
Another object of the invention is to provide a covering for the
diaper set being effective to prevent the infant from stuffy and/or
sticky conditions and thence to provide the infant with maximum
comfort, free from the poisoning of the infant's skin.
Still another object of the invention is to provide a diaper set
within which the volume of the solid dirt remains at minimum with
each use to thereby suffice the diaper purpose by a small quantity
of the absorbent sheets.
The foregoing objects and others are attained according to at least
one aspect of the present invention through the provision of a
covering of better gas permeable property.
Thus, the disclosed embodiment comprises a combination of a
gas-permeable, water-repellent and stretchable diaper covering, a
nonbulky and absorbent pad, and a hydrophobic net fabric which is
in direct contact with the infant body, to thereby present an
effective gas permeable and higher evaporating character as a
whole.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is an exploded and perspective view, in three planes or
layers, of a diaper set according to the present invention;
FIG. 2 is an enlarged cross-sectional view of a pad taken along the
line II--II of FIG. 1;
FIG. 3 is a partly cut off top plan view of the diaper set showing
all the elements in their positions;
FIGS. 4 and 5 are similar views to FIG. 3 but showing a half-way
closed and a position completely closed position, respectively;
FIG. 6 is a schematic view showing an infant wearing the diaper
set;
FIG. 7 is a diagramatic view showing the dirt remaining at a
minimum in the set as compared with the use of a conventional set;
and
FIG. 8 is a plan view showing a pad and a net fabric of another
embodiment of the invention, being superimposed on each other and
sewn together with an edge cloth of tape or ribbon.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings a diaper set according to the
invention comprises a diaper cover generally indicated by the
numeral 10, a pad generally indicated by the numeral 40 which acts
as an absorbent for urine and faeces, and a net fabric generally
designated by the numeral 50 which is in use in direct contact with
the infant's body.
The diaper covering 10 should be of gas-permeable character and of
water-repellent and stretchable property. For meeting such
requirements, it is preferred for the covering to employ
stretchable synthetic yarns such as wooly nylon yarn. In order to
obtain the desired fabric of better gas permeable nature, such
yarns may either be woven or knitted. Water-repellent treatment may
be applied to the starting yarns and/or to the resultant fabric in
a manner such that a suitable agent, for example, a liquid
organosilicone polymer or a silicone resin is applied.
Two or more sheets as above prepared may be made up into the
covering 10 for the purpose of increasing the water-repellent power
while maintaining gas permeableness and stretchableness on a
sufficient level to attain the object of the invention. The
covering 10 includes as shown in FIG. 1 a central portion 11 for
covering the buttocks, wings 12 and 13 for engirdling the waist and
a lower portion 14 for enclosing the perineum, the groin and the
abdomen by folding back thereof up to the upper portion of the
abdomen. An edge cloth or tape 15 is fastened to the entire edge of
the covering 10, e.g., by stitching (see the lowermost one of the
three layers in FIG. 1).
As best shown in FIG. 4, there are provided fastening elements 18
and 19 on the external side of the lower portion 14, being adapted
to engage the corresponding similar elements 16 and 17 fastened on
the internal side of the wings 12 and 13 respectively. As the
fastening elements 16 to 19 it was found convenient to use those
which are sold under the trade name VELCRO FASTENER, that have
fastening piles with small hooked ends thereon, as shown. The wings
12 and 13 are provided at their extremity ends with stretchable
connecting bands 22 and 23 associated with buckles 20 and 21
respectively. Some latitude in calculating the length of the
fastening elements should be permitted even though the longer sized
elements are normally undue. Such longer sized elements are
effective to provide a slackened wear for free movement of the
infant.
Soft cloth members 24 and 25 may be outwardly extended from the
elements 18 and 19 respectively to prevent the infant's skin from
being harmed by the portions of elements 16 and 17 out of
engagement with the faced elements, when worn by the infants. On
the reverse of members 24, 25, the fastening piles of the
underlying fastening elements 18, 19 can be seen in FIG. 1. A
sheath 26 is provided at the top edge of the central portion for
inserting a stretchable member, such as rubber. The sheath is of
excessive length as compared with the member in the relaxed
condition so that elongation and shrinkage is provided for the top
edge when the set is worn by the infants.
On both side edges of the lower portion 14 are provided members 29
and 30 which may be of the same material as the body of the
covering 10. The members 29 and 30 are sewn to the edges in its
stretched condition to thereby provide a better enclosing shape for
the covering 10 when the central portion and the members are
fabricated in the covering form.
Now referring to the pad 40, the provision thereof is intended as a
sufficient absorbent capacity with the volume thereof at a minimum.
In order to meet such a requirement hydrophilic fiber such as
cotton fiber is found preferable. The pad may be formed of knitted
figured jersey obtained by random combination of the double and
single knittings on a jacquard knitting machine, or of woven double
fabric. Thus the completed pad has on its face a large number of
wrinkles or corrugations in large density as indicated by the
numeral 41 in FIG. 2.
The pad formed of well wrinkled fabric with large density has
exhibited in actual tests an absorbent capacity 2 cc of water per 1
gram of the pad, whereas a conventional pad formed of unwrinkled
cloths exhibited only 1 cc of absorbed water per 1 gram of the pad.
The number of plies of the fabric in the pad may be determined to a
desired absorbent capacity of water.
The net 50 is in use in direct contact with the infant's body.
Hydrophobic character is necessary and further, softness and
stretchablness are preferred for the net 50. In order to meet such
requirements polyvinyl chloride yarns are preferable for knitting
the net, while a nylon tricot fabric having a plurality of
apertures may also be used.
The net cloth may be formed of filamentary yarns istead of staple
fiber yarns to prevent the infant's body from irritation of the
skin caused by the free ends of the fibres in staple form. It is
preferable to use a net fabric having a relatively large mesh or
two net sheets of piled form to thereby provide a large space
filled with air, at least about 80 percent by volume, between the
infant's body and the pad. This is efficient for prompt evaporation
of the humidity and for the comfort of the infants. The edge of the
net fabric is stitched in looped form as shown in FIG. 1 by the
numeral 51.
When the set is used to enclose the infant body, the diaper
covering 10 is first spread on a plane not shown and then the pad
40 is overlaid on the lower portion and thence in turn the net
cloth 50 is overlaid on the pad 40 as shown in FIG. 3. The lower
portion of the covering is then folded back on the central portion
11 of the covering together with the pad 40 and the net cloth 50 as
shown in FIG. 4. The wings 12 and 13 are then folded on the
external face of the lower portion 14 and thereafter the fasteners
16, 18, 17 and 19 are interengaged with corresponding ones.
Finally, the wings 12 and 13 are connected together by means of the
bands 22 and 23 as seen in FIG. 5.
Since the width of the net fabric 50 is slightly larger than the
lower portion 14, the net fabric protrudes beyond the lower portion
14 outwardly, particularly around the infant's thighs. The
protruding portions at both sides of the lower portion 14 may be
inserted into the set through the members 29 and 30 at both edges
27 and 28 of the lower portion 14. The diaper set is thus worn by
the infant as shown in FIG. 6.
The diaper set of the present invention has proven actually to
cause the faeces remain at a minimum on the pad 40 some time after
the infant evacuated. The reason why such advantageous action is
effected is that the pad 40 is of woven or knitted structure with
numerous wrinkles formed thereon in large density to thereby
provide a large water absorbent capacity. Water in faeces is
filtered by and passes through the net fabric 50 and then rapidly
absorbed by the pad 40, the net cloth being of hydrophobic
property.
As will be seen in FIG. 7, the outlines of the faeces immediately
after the evacuation are indicated by the letter A of a larger
volume (in dot-dash lines) while some time after the evacuation the
volume thereof is reduced as indicated by the letter a (solid
lines). Such reduction of the volume will be effected by the large
absorbent capacity of the pad 40 and high evaporation power
resulting from the assembly of the present invention.
The entire volume of the assembly is further reduced as compared
with the conventional assembly as shown in FIG. 7 in which the
assembly according to the present invention is indicated by the
letter b with a solid line in cross section while the conventional
assembly is indicated by the letter B with a dot-dash line. By the
provision of the net fabric 50, a large space filled with air is
provided between the infant body and the pad 40. This space is
effective to keep the surface of the infant body in nonsticky
condition. The hydrophobic property of the net fabric is efficient
for assistance of such a function of the net fabric.
In fact, the high absorbent capacity and high evaporation power
resulting from the novel combination of the present invention will
cause the rapid evaporation of the humidity of faeces and urine. As
a result, the entire volume of the assembly may be reduced as
described in the foregoing.
In FIG. 8, another embodiment according to the invention is shown.
The shape of the pad and the net fabric is modified. The pad and
the net fabric are sewn together by means of an edge cloth or a
tape, including a suitable stitching. The lobes 55 and 56 of the
net fabric 50 are to enclose the thighs of the infant.
As described in the foregoing, the covering 10 is preferably
composed of woolly nylon made water-repellent by coating or padding
with a suitable liquid organosilicon polymer. Nylon is positively
charged by friction with the skin, which charge is known to reduce
a concentration of calcium in the blood and to be one of the
factors which might cause skin poisoning. It has been found that
the above mentioned surface coating provides antistatic effects
which will obviate the adverse effects due to contact between the
nylon and the skin of the infant.
On the other hand, a preferred net fabric which is composed of
polyvinyl chloride filaments is negatively charged, which charge
will also compensate the positive charge of the nylon. Furthermore,
since the cover is gas permeable, the infant wearing it does not
suffer from stuffiness and the resulting skin poisoning and
inflammation.
The covering 10, the pad 40 and the net cloth 50 are all
stretchable. Accordingly, the diaper set of the invention does not
excessively suppress the infant, particularly at his lower abdomen,
and makes him free to move.
* * * * *