U.S. patent number 3,882,474 [Application Number 05/294,841] was granted by the patent office on 1975-05-06 for system for monitoring the instantaneous velocity of a pipe string being tripped relative to a well bore.
Invention is credited to Lester L. Cain.
United States Patent |
3,882,474 |
Cain |
May 6, 1975 |
System for monitoring the instantaneous velocity of a pipe string
being tripped relative to a well bore
Abstract
A system for monitoring the speed at which a pipe string is
lowered into or pulled out of a well bore during a well drilling
operation includes a unit which derives an electrical signal as a
function of instantaneous pipe speed and a monitoring system which
compares signals representative of instantaneous velocities with
respect to predetermined velocity limits and provides physiological
indications whenever such limits are transgressed. Also included
are visual indicator means and recorder means, as well as a system
for calibrating the unit to any drilling drawworks.
Inventors: |
Cain; Lester L. (Houston,
TX) |
Family
ID: |
23135171 |
Appl.
No.: |
05/294,841 |
Filed: |
October 4, 1972 |
Current U.S.
Class: |
340/870.04;
73/152.43; 340/670; 340/853.3; 340/870.16 |
Current CPC
Class: |
G01P
1/11 (20130101); G01P 3/44 (20130101); G01P
21/02 (20130101); E21B 45/00 (20130101); E21B
47/00 (20130101); E21B 19/00 (20130101); E21B
44/00 (20130101) |
Current International
Class: |
G01P
1/11 (20060101); G01P 21/00 (20060101); E21B
19/00 (20060101); G01P 1/00 (20060101); G01P
21/02 (20060101); E21B 44/00 (20060101); E21B
47/00 (20060101); G01P 3/44 (20060101); G01P
3/42 (20060101); E21B 45/00 (20060101); G08b
021/00 () |
Field of
Search: |
;340/263,267R,18R,177CA,201 ;73/151,151.5 ;324/164,163,161 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Swann, III; Glen R.
Claims
What is claimed is:
1. For a drilling system, alarm means for providing an indication
whenever predetermined velocity values for travel of a pipe string
relative to a borehole are exceeded by actual velocity of pipe
being moved relative to a borehole,
means adapted for coupling with a pipe string for generating
electrical input signals representative of actual velocity of a
pipe string,
said alarm means including selectively operable preset means for
establishing a preset condition which is representative of a
velocity limit,
means for receiving and correlating input signals to said preset
means where such input signals are representative of actual
velocity of a pipe being moved relative to a borehole, said
correlating means being constructed and arranged for providing an
output signal whenever such an input signal reaches a preset
condition,
means for receiving said output signal and for producing a
physiological indication in response thereto, and
means coupled to said receiving and correlating means for
selectively applying only those input signals to said alarm means
which represent travel of such pipe in one direction.
2. The alarm means of claim 1 wherein said input signals represent
actual velocity of a pipe in one direction and said selectively
applying means includes means for reversing the polarity of the
input signals for deriving input signals representative of actual
velocity of a pipe being moved relative to a borehole in an
opposite direction.
3. The alarm means of claim 2 wherein said generating means
produces said input signals as electrical current values and
wherein said correlating means includes a current responsive
meter.
4. For a drilling system, alarm means for providing an indication
whenever predetermined velocity values for travel of a pipe string
relative to a borehole are exceeded by actual velocity of pipe
being moved relative to a borehole,
means adopted for coupling with a pipe string for generating
electrical input signals representative of actual velocity of a
pipe string moving in either direction,
said alarm means being adopted to receive an input electrical
signal representative of actual velocity of pipe travel relative to
a borehole and including selectively adjustable present means for
providing an output control signal whenever said input signals
reaches a predetermined magnitude,
means responsive to said output signal for producing a
physiological indication, and
means for sensing input signals and for selectively supplying only
those input signals to said alarm means which represent travel of
such pipe in one of of said directions.
5. The alarm means of claim 4 wherein preset means are provided for
upper and lower velocity limits and wherein indication means are
provided for each of said preset means, said indication means
respectively including a light-emitting means.
6. The alarm means of claim 5 wherein said indication means further
includes horn means.
7. In a drilling system, a system for use in monitoring the
velocity of a pipe string while it is being run into or out of a
well bore comprising,
means adapted for coupling with a pipe string for generating direct
current electrical signals proportional to the velocity of travel
of a pipe string,
direct current meter means for receiving a direct current
electrical signal representative of the velocity of a pipe string
being moved relative to a borehole, said meter means being
responsive to the magnitude of said signal for producing a visual
indication of the velocity value related to such input signal,
means for reversing the polarity of an electrical signal applied to
said meter means,
means associated with said meter for establishing upper and lower
predetermined velocity limits,
alarm means,
means responsive to an electrical signal causing said upper limit
to be exceeded or said lower limit to be passed for actuating said
alarm means, and
means coupled to said alarm means for disabling the alarm means
whenever an electrical signal causes said lower limit to be passed
to a certain minimum value below said lower limit.
8. For a drilling system, an alarm mean for use in monitoring the
velocity of a pipe string while it is being run into or out of a
well bore, comprising
means adapted for coupling with a pipe string for generating
electrical input signals representative of the velocity of a pipe
string being moved relative to a well bore,
meter means for receiving an electrical input signal representative
of the velocity of a pipe string being moved relative to a
borehole, said meter means being responsive to the magnitude of
such signals for producing a visual indication of the velocity
value related to such input signal,
means coupled to said meter means for establishing upper and lower
predetermined limits of velocity values,
alarm indicator means, and
means responsive to an electrical signal causing said upper limit
to be exceeded or said lower limit to be passed for actuating said
alarm means.
9. In a drilling system using a string of pipe for drilling a well
bore,
means for supporting and moving a string of pipe relative to a
borehole,
means for detecting the velocity of such a string of pipe relative
to a well bore and for developing electrical signals functionally
related to the instantaneous velocity of such string of pipe,
means responsive to said electrical signals for producing an
indication of said electrical signals,
selectively operable means for providing a reference signal to said
indication producing means and for adjusting the indication of said
indication producing means for obtaining a selected indication,
means responsive to said reference signal for producing an
indication of velocity values, and
means for adjusting said last-mentioned means relative to reference
signal for obtaining a selected velocity value.
10. A method of tripping pipe during an operation in a well bore
comprising the steps of:
moving a string of pipe between first and second locations relative
to a rig floor and crown block on a drilling rig,
producing electrical signals as a function of the instantaneous
velocity of said string of pipe while moving between said first and
second locations,
selecting at least one velocity limit value as a function of said
electrical signal,
producing a physiological indication at such time as an electrical
signal traverses a velocity limit value.
11. A method of calibrating equipment used in tripping pipe during
an operation on a well bore comprising the steps of:
moving a string of pipe between first and second locations relative
to a rig floor and crown block on a drilling rig at a constant
velocity,
producing a first electrical signal as a function of said constant
velocity,
indicating said first electrical signal as a function of
voltage,
timing the movement of said string of pipe for determining a
velocity value correlatable to said first electrical signal,
producing a second electrical signal equal to said first electrical
signal,
indicating said second electrical signal as a function of
velocity,
providing and adjusting an electrical attenuation for said second
electrical signal for adjusting the value of the velocity as
indicated by said second electrical signal to the value determined
for said first electrical signal whereby said first electrical
signals are calibrated relative to velocity values.
12. For a drilling system, alarm means for providing an indication
whenever predetermined velocity values for travel of a pipe string
relative to a borehole are exceeded by actual velocity of pipe
being moved relative to a borehole,
means adapted for coupling with a pipe string for generating
electrical input signals representative of actual velocity of a
pipe string,
said alarm means being adapted to receive an input electrical
signal representative of actual velocity of pipe travel relative to
a borehole and including selectively adjustable preset means for
providing an output control signal whenever said input signal
reaches a predetermined magnitude,
means responsive to said output signal for producing a
physiological indication, and
means for disabling said physiological indication means at a
predetermined magnitude of said input signal below the signal
magnitude established for a lower velocity limit.
13. The alarm means of claim 12 wherein said input signal
generating means obtains signals for movement of a pipe string in
either direction, and further including means for sensing such
input signals and for selectively applying only those input signals
to said alarm means which represent travel of such pipe string in
one of said directions.
14. For a drilling system, an alarm means for use in monitoring the
velocity of a pipe string while it is being run into or out of a
well bore, comprising
means adapted for coupling with a pipe string for generating
electrical input signals representative of the velocity of a pipe
string being moved relative to a well bore,
meter means for receiving an electrical input signal representative
of the velocity of a pipe string being moved relative to a
borehole, said meter means being responsive to the magnitude of
such signals for producing a visual indication of the velocity
value related to such input signal,
means associated with said meter means for establishing upper and
lower predetermined limits of velocity values,
alarm indicator means,
means responsive to an electrical signal causing said upper limit
to be exceeded or said lower limit to be passed for actuating said
alarm means, and
means for disabling said alarm means whenever said lower limit is
passed by a predetermined value.
15. The alarm means of claim 14 and further including means for
reversing the polarity of the electrical signal input to said meter
means.
Description
BACKGROUND OF THE INVENTION
This invention pertains to methods and apparatus for monitoring and
deriving indications of the speed at which a pipe string travels
while such pipe string is lowered into or pulled out of a well bore
during a well drilling operation.
In a rotary well drilling operation, a drilling bit at the end of a
drill string or pipe is rotated to cut into the earth formations.
The drill string or string of pipe is made up of pipe joints,
usually about 30 feet in length, which are coupled to one another
by threaded tool joints. As the well is drilled, additional pipe
joints are added to the string of pipe.
From time to time during a rotary drilling operation, the drill
string or pipe is removed, for example, to change the bit or to
perform another operation, such as obtaining a log of the
formations. Thereafter, the pipe is returned to continue drilling
or to run a string of casing into the hole. The process of removing
and reinserting a string of pipe is called "tripping".
In removing or re-inserting a pipe string, the pipe joints are
successively un-coupled or coupled as the case may be and the
sections of pipe or joint sections are stacked in the drilling rig.
Usually, pipe joints are interconnected lengths of two or three
pipe joint sections, sometimes referred to a "doubles" and
"threbbles" or "pipe stands" when they are vertically stacked in
the drilling rig. In this relationship, the pipe joints also are
said to be "racked" in the derrick.
The drilling rig has a device called a rotary table which is used
to rotate the drilling string. In the rotary table on the derrick
floor of the rig are releasable slips which are used to releaseably
support the pipe string in the borehole during the tripping
operation. For example, while going in with a pipe string, the
slips serve to hold the upper end of the pipe string in the rotary
table and prevent the pipe string from dropping into the well. A
vertically movable traveling block in the rig derrick is used to
bring a double or threbble pipe length or stand into a position
where such a stand can be threadedly coupled to the upper end of
the pipe supported in the rotary table. Upon interconnection of a
pipe stand to the pipe string, the slips are released and the
traveling block supports and lowers the string of pipe into the
well bore until the upper end is just above the slips, whereupon
the slips in the rotary table are re-engaged with the pipe string.
This operation is continued until the bit at the lower end of the
pipe string is in drilling position. From the time that the pipe
string begins its motion from a stop or rest position, it first
accelerates to a "running-in" speed which is essentially a constant
speed, and then it decelerates to a stopped condition.
Typically, in well drilling operations a drilling fluid (commonly
called "mud") is used where the functions and properties of the
drilling fluid are intended to promote a safe and speedy drilling
and completion of the well. While the pipe string is being moved
into the bore hole or from a bore hole, hydraulic effects or
pressure surges relative to the borehole are created which can
damage the subsequent productivity of hydrocarbon-bearing
formations. Excessive surge pressures can also lead to loss of
drilling fluid through pressure induced fractures of the formation
which can cause sticking of the drill pipe, excessive loss of mud
and other complications.
When the pipe is removed from the borehole, the above described
procedure is reversed in that the pipe joints are racked in the
derrick as double or triple stands as they are successively
uncoupled from the string of pipe. During the pipe removal
operation, the motion of the pipe is first an acceleration to a
constant speed and then deceleration to a stop condition. While
coming out of the borehole, if the string of pipe is pulled too
fast while being removed, a condition known as "swabbing" and other
undesirable hydraulic effects can occur. Swabbing is a condition
involving a reduction in the total hydraulic pressure in the hole
to a less than normal pressure for the hydrostatic pressure of the
static drilling fluid column in the well bore. An excessive
reduction in hydraulic pressure can cause the well to "kick," that
is, formation fluids under their in-situ pressures may enter into
the drilling fluid and into the well bore. This action could cause
a "blow out." In soft formations, collapse of the borehole walls
can also occur because of swabbing effects.
Swab and surge pressures can be minimized by reducing the viscosity
characteristics of the drilling fluid, providing adequate borehole
to pipe clearances, and minimizing flow constrictions in the pipe
string. These factors are considered and taken into account when
planning the drilling operations for a well. While a round trip of
the pipe string is being made, however, these pressures can only be
controlled by driller in control of the pipe speed. Commonly, a
listing or schedule with optimum velocities in terms of information
such as "pull 10 stands at 85 seconds per stand" etc. is available
for use by the driller. This schedule can be computed by hand or by
a computer. The driller will then attempt to pull or run the pipe
string at a uniform velocity by noting the total time required for
moving one stand or a joint of pipe over a given distance. However,
the driller cannot give undivided attention to the pipe speed
requirements because he must be attentive to the actions of his
other crew members in the synchronized operation of moving a pipe
string as well as the other equipment under his control.
The schedule, however, cannot always take into consideration
miscellaneous factors, which sometime affect velocity, such as the
amount of drag on the moving pipe, the position of the hoisting
equipment and the behavior of the machinery. Moreover, even if the
operation follows the schedule and average speed is within the
prescribed limits, it is possible for the instantaneous speeds to
be excessive and cause damage.
If the driller simply pulls or runs the pipe very slowly, the
hydraulic pressures can be controlled but this is undesirable since
it is costly in terms of rig time consumed and furthermore,
excessive time periods without mud circulation (as when tripping)
may lead to various well difficulties. It should be noted that an
optimum velocity varies as a function of the amount of moving pipe
in the hole, generally, but not necessarily, decreasing with
increasing lengths of moving pipe.
It should be appreciated from the foregoing that tripping the pipe
is a synchronized operation of the drilling crew to move the pipe
into or out of the borehole in as short a time as possible, not
only to reduce costs but also to reduce the risks involved in not
having the pipe in the hole where mud control can be maintained. As
noted heretofore, the technology to date for the driller to
determine proper run-in or run-out speeds of a string of pipe
involves only rudimentary execution procedures based on the elapsed
time for moving a section of pipe. A stop watch is sometimes used
as the determinant for the velocity, and it will be appreciated
that this can only establish average values for velocities. This
technique has the very obvious disadvantage that excessive
velocities may occur even though the average velocity is kept
within limits and the impreciseness of the operation can
unknowingly cause well damage.
SUMMARY OF THE PRESENT INVENTION
By means of the present invention a preselected or desired velocity
range for moving the pipe can be established and the instantaneous
pipe speed monitored relative to the preselected velocity range so
that the driller can optimize the speed of the operation while
eliminating or minimizing the risks of excessive speeds. This is
accomplished by apparatus which includes means for deriving an
indication of the instantaneous speed or velocity of the pipe in
terms of an electrical signal and means for comparing the
electrical signal relative to preset signal values for providing an
output indication whenever velocity limits are exceeded. The system
is further provided with means for selectively limiting effective
operation of the system to movement of the pipe in one direction,
means for dropping out the alarm indicator upon stopping of the
pipe, and a system for calibrating the indicating means.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention may be more easily understood and will become
more apparent from the following description when taken in
conjunction with the drawings, in which:
FIG. 1 is a schematic illustration of a drilling system for
drilling a well bore,
FIG. 2 is a partial view in cross-section of a drum for a drilling
line on a drawworks,
FIG. 3 is a front view illustrative of the appearance of a forward
panel of an enclosure where the controls for the present invention
are mounted on the panel,
FIG. 4 is an electrical schematic diagram of the system embodying
the present invention, and
FIG. 5 is an electrical schematic diagram of a calibration system
for the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The tripping of a pipe string relative to a well bore should be
accomplished in the shortest possible time without causing damage
to the well or creating hazardous conditions. With the known
parameters of the well, safe maximum velocity values for moving the
pipe can be defined. Minimum velocities, of course, do not of
themselves create problems, but in the tripping of the well a
certain rhythmical operation is developed between the various
operators. The judgment of the hoist operator who controls speed of
the pipe string is assisted if both the upper and lower velocity
limits are defined so that he can maintain an established or
defined rhythmical time operation relative to movement of the
pipe.
Referring now to FIG. 1, there is shown a well that traverses earth
formations 10. The well is illustrated as having surface casing 11
for the first few hundred feet and a protective liner 12 set in
place in the next, lower section. The drilling of the well is
accomplished by means of a conventional rotary bit 13 attached to a
drilling string 14. The drill string 14 extends to the earth's
surface where it passes through conventional well head equipment 15
that includes blowout preventers and other well-known equipment.
The drill string 14 is rotated by means of a rotary table 16 in a
rig derrick 17. On the derrick 17 one threbble section of pipe 18
is illustrated for purposes of explanation. When the pipe string 14
is being pulled from the well bore, slips 19 on the rotary table
suspend and support the pipe string in the borehole while the pipe
section 18, which is uncoupled from the string, is placed in the
pipe rack. In making a trip, elevators 20 are used for latching
onto or gripping the pipe string. The elevators 20 are attached to
a traveling block 21 which is coupled by a drilling line 22 to a
drawworks 23. The drilling line 22 is suspended in the center of
the rig near the apex by a crown block 24.
The operation for removing a string of pipe from a wellbore starts
by the driller releasing the drawworks 23 and lowering the
elevators 20 to the derrick floor 17. There the crew (sometimes
called roughnecks) latch the elevators 20 to the protruding stand
of the string of pipe. The driller opens the throttle on the
drawworks 23, releases the drawworks brakes, and the drill pipe is
on its way up. The driller stops the upward movement of the
traveling block 21 when the elevators 20 carry the pipe up to a
derrickman positioned above the drilling rig floor and a joint
connection is above the table 16. The slips 19 are then set by the
crew on the derrick floor and the crew uses tongs to uncouple a
pipe section. Upon disconnection of the pipe section, the bottom of
the disconnected stand of pipe is placed on the rig floor while the
derrickman swings the top of the stand of pipe into the derrick
pipe rack. As soon as the derrickman has control of the upper end
of the pipe stand, the elevators 20 are released from the pipe
string so that the traveling block 21 and elevators 20 can be
lowered at full speed to the rig floor. This operation is repeated
until all of the pipe string is removed from the well bore.
For returning the pipe to the well bore, the foregoing described
operations are simply reversed. That is, the elevators 20 pick up
the upper end of a stand of pipe which is racked in the rig, and
the crew couples the stand of pipe to the pipe string supported by
the slips 19. The slips 19 are then released and the pipe string
lowered into the borehole. When the upper end of the pipe string is
just above the rotary table, the slips 19 are again set. The
elevators 20 are next released and the traveling block raised to
pick up the upper end of another stand of pipe and the operation is
repeated.
In FIG. 2, which is a partial illustration of a drilling line drum
of the drawworks 23, a roller 27 is disposed along a flange 26 of
the drum and the roller 27 provides a mechanical drive to a
transducer device 28. The rotational motion of the flange 26
through a friction drive rotates the roller 27 and, in turn,
transducer 28 produces an electrical output signal as a function of
the rotation of roller 27. The rotation of roller 27 and the output
signal of transducer 28 are a function of velocity of the drilling
line which is a function of the velocity of the traveling block
which is, in turn, a function of the speed of the pipe. Transducer
28 is constructed and adapted to provide a direct current signal
where the polarity is dependent upon the direction of rotation of
roller 27. The magnitude of the electrical signal from transducer
28, which varies as a function of speed, is affected by the
location of the wheel 27 relative to the axis of the drum, the size
of wheel 27 and a number of other factors. All of these factors can
be electrically compensated for so that a signal proportional to
the speed or velocity of the drilling line can be obtained. As will
hereinafter be more fully disclosed in connection with the present
invention, a unique system of calibrating the speed monitoring
device of the present invention has been devised.
The front panel of a speed monitoring system is shown in FIG. 3.
The front panel 29 includes a meter 30 which has a face and scale
markers disposed along an arc on the face of the meter. A velocity
indicator 33 is movable across the face to indicate velocity values
in feet per minute, which range from low values on the left of the
face to higher values on the right of the face. Scales in seconds
per stand or dual scales on the face can easily be used, if
desired. Adjustable limits are schematically illustrated by lines
31 and 32 which can be set relative to the scale marker and
indicator 33. The limits respectively define lower and upper
velocity values. The meter operation is such that indicator 33,
upon reaching limit 31 or limit 32, will activate a low or high
velocity alarm device. On-off switches 34, 35 and 36 respectively
control the application of power to the system, the connection or
disconnection of a horn 37, and whether the signal to the meter
represents the velocity of pipe going into or out of the borehole.
Visual light indicators 38 and 39 are respectively operable as low
velocity or high velocity indicators in addition to the horn 37. An
adjustment knob or screw adjustment 40 is used for calibration of
the meter.
Referring now to FIG. 4, an electronic system schematically
illustrative of the system includes an A.C. power source 41 which
has a manual switch 34a and a low velocity drop-out switch 42 in
series. Source 41 provides operating power for the various
electronic components. Also, in the description to follow, the use
of identification numbers common to those of FIG. 3, when followed
by a letter designation, are correlative to the panel control
elements illustrated in FIG. 3.
Input terminals A and B receive a direct current input signal from
the direct current transducer 28 (FIG. 1). A potentiometer 40a
connected across the input terminals permits adjustment for
calibration purposes. The output from the potentiometer 40a is
input to the reversing switch means 36. The reversing switch means
includes a pair of switches respectively having switch arms 47 and
48 which input to an amplifier 54. A zener diode 46 is coupled
between the switch arms to protect the system against excessive
voltage inputs. Diodes 49 and 50 are reversely connected with
respect to input line b and respectively connected to switch
contacts 47a and 48b. The input line a is coupled via the
potentiometer arm to the switch contacts 47b and 48a. In the
described system, the input to the amplifier 54 can have the same
polarity irrespective of the travel of the drilling line by
operation of the switch 36.
The amplifier 54 provides an input to a first comparator circuit
55, to a second comparator circuit 56 and to the meter 30. The
input to the meter produces the response in the indicator 33 for a
visual indication of speed. The first comparator 55 is also input
from a "high-set" circuit 57 which is adjustable by means of a
potentiometer 60 to provide a reference input signal to the
comparator circuit 55. The reference signal from circuit 57 is also
supplied to the meter 30 to provide the upper velocity indicator
32. In the operation of the comparator circuit 55 whenever the
signal from the amplifier 54 exceeds the reference signal from the
set circuit 57 an output signal from the first comparator circuit
55 is converted by a relay driver circuit 58 to a signal for
operating a relay 59. The relay 59 when operated couples the A.C.
power to a light 39 and a horn 37 so that both visual and auditory
physiological indications are produced. A switch 35a permits the
disconnection of the horn 37 from the operation.
The second comparator 56 is input from a "lo-set" circuit 61 which
is adjustable by means of a potentiometer 62 to provide a reference
input signal to the comparator circuit 56. The reference signal
from circuit 61 is also supplied to the meter 30 to provide the
lower velocity indicator 31. In the operation of the comparator
circuit 56 whenever the signal from the amplifier 54 drops below
the reference signal from the set circuit 61, an output signal is
produced. An output signal from the second comparator circuit 56 is
converted by a relay driver circuit 63 to a signal for operating a
relay 64. The relay 64 when operated couples the A.C. power to a
light 38 and the horn 37 to provide the physiological indications
whenever the lower velocity limits are transgressed.
In addition to the foregoing indicator and alarm system, a recorder
65 may also be profitably employed. The recorder 65 may be of the
standard chart type with a time drive 66.
The inputs which are of particular interest are the high velocity
value and the instantaneous velocity value. Thus, the output from
the hi-set circuit 57 is also input to the recorder 65 to provide a
line indication 67 of the high velocity limit as a function of
time. The output from the amplifier 54 is also input to the
recorder 65 to provide indications of velocity as it occurs. Thus,
a record of the driller's operations is maintained.
It will be readily apparent also that whenever the traveling block
is decelerating to a stopped position, this will usually cause the
meter to traverse the low velocity limit 31. To eliminate the
nuisance of receiving the physiological indications each time that
this event occurs, a switch 42 is disposed in the actuation
circuits for the horn 37 and light 38. The switch 42 operates to
disconnect the light 38 and horn 37 whenever the input signal from
the sensor reaches a predetermined lower value. This predetermined
lower value will correspond to a slower average speed than any
normally encountered speed used in actually handling the pipe. The
switch 42 is operated by a solenoid actuator 51a which is moved by
a solenoid coil 51 which is in series with a transistor 52. The
transistor 52 is operated by the output from a comparator circuit
53 which receives a reference input signal and the input signal
from the transducer 28. The reference input signal is set to a
value so that when the signal input from transducer 28 drops to a
level indicating a stop is approaching, the solenoid 51 is operated
to drop out the switch 42.
The operation of the foregoing described system is believed self
evident; however, it may be briefly summarized as follows: while
coming out of the hole, the roller 27 on the drum generates an
electrical signal proportional to the speed of the pipe being
pulled from the borehole. The electrical signal is applied through
the direction switch 36 to the meter 30 and to the recorder 65 in
order to provide an indication of instantaneous velocity. Should
the instantaneous velocity exceed or fall below predetermined
velocity or speed limits, a horn and light are actuated. A drop out
circuit is provided to disconnect the visual and audible indicators
whenever the pipe string is slowed to the stop condition. The horn
can be separately disconnected. For going into the hole, the same
procedure applies. The direction switch is operated, however, so
that the meter is operated by opposite rotation of the roller.
It can be appreciated that the signal from transducer 28 can be
calibrated by a number of well known techniques. A further aspect
of the present invention involves a calibration system as
illustrated in FIG. 5.
The particular meter 30 shown in FIG. 3 ranges from zero to full
scale for an input of 0 to 3 volts. Transducer 28 can generate 3
volts per thousand rpm and thus can generate up to 15 volts for
5000 rpm.
The difference in voltages is significant in that the wider range
of voltage output of transducer 28 permits scaling down to full
scale operation of meter 30 over a wide variety of conditions.
Calibration of the alarm system to each rig is, of course,
necessary. It is not reliable, however, to attempt calibration of
meter 30 at the time a velocity determination is being made. The
reasons for this will become apparent from the discussion to
follow.
In the process of calibration the transducer 28 produces a voltage
output as a function of velocity. Using a generator 28 which
generates 3 volts per 1000 rpm, a range of 0-15 volts is obtained
for 0 to 5000 rpm (of the wheel). This corresponds to the maximum
velocity which could typically be obtained. Initially, the driller
picks up the drill pipe at a fixed throttle setting (constant rpm)
and two events are measured, i.e., the time elapsed for the middle
section of a 3 section stand of pipe to traverse a fixed point on
the rig and the voltage output E.sub.o during this period of time.
The length of a section of pipe can be measured and with the time
measurement, the velocity V.sub.o is determinable.
As shown in FIG. 5, the output from transducer 28 is applied to a
calibration meter 70 via the contacts of a reversing switch 71 and
the contacts of an input-output switch 72. Meter 70 thus indicates
for a determined velocity V.sub.o of the pipe what a corresponding
output voltage E.sub.o is for transducer 28. Next, switch 72 is
operated to change the contacts from the position shown to a
position coupling the meter 70 to an input calibration voltage
source and a series connected potentiometer 73. The calibration
voltage is also coupled via contacts of a reversing switch 74 to
the inputs A-B of FIG. 4. The potentiometer 73 is then adjusted so
that the voltage E.sub.o for the determined speed V.sub.o appears
on the meter 70. The potentiometer 40a (FIG. 4) is then operated to
adjust meter 30 to the determined velocity value V.sub.o. Hence,
the rig transducer is calibrated to indicate velocity on the meter
30. After the meter 30 is calibrated, the calibrator is removed
from the system and the output of transducer 28 directly supplied
to meter 30 as described heretofore.
While particular embodiments of the present invention have been
shown and described, it is apparent that changes and modifications
may be made without departing from this invention in its broader
aspects; and, therefore, the aim in the appended claims is to cover
all such changes and modifications as fall within the true spirit
and scope of this invention.
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