U.S. patent number 3,874,017 [Application Number 05/380,484] was granted by the patent office on 1975-04-01 for rotary brush assembly.
This patent grant is currently assigned to Superior Brush Company. Invention is credited to Russell H. R. Parker.
United States Patent |
3,874,017 |
Parker |
April 1, 1975 |
Rotary brush assembly
Abstract
A roll for a rotary brush assembly characterized by a one-piece
construction of good strength and rigidity including radially
spaced coaxial inner and outer walls, ribs between the walls along
the length of the roll, and slots in the outer wall for mounting
brush and beater elements.
Inventors: |
Parker; Russell H. R.
(Cleveland, OH) |
Assignee: |
Superior Brush Company
(Cleveland, OH)
|
Family
ID: |
23501337 |
Appl.
No.: |
05/380,484 |
Filed: |
July 18, 1973 |
Current U.S.
Class: |
15/182 |
Current CPC
Class: |
A47L
5/30 (20130101); A46B 13/005 (20130101) |
Current International
Class: |
A46B
13/00 (20060101); A47L 5/30 (20060101); A47L
5/22 (20060101); A46b 007/10 () |
Field of
Search: |
;15/179,180,181,182,183,41,49C,366,383,386 ;29/110,113-130 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
203,839 |
|
Oct 1956 |
|
AU |
|
1,036,953 |
|
Jul 1966 |
|
UK |
|
Primary Examiner: Feldman; Peter
Attorney, Agent or Firm: Watts, Hoffman, Fisher & Heinke
Co.
Claims
What is claimed is:
1. A rotary brush assembly comprising a rigid, one-piece extruded,
molded, or cast roll including as an integral structure inner and
outer radially spaced coaxial walls and a plurality of circularly
spaced ribs extending lengthwise of said roll between said walls,
said outer wall having slot means formed therein, and brush strip
means carried in said slot means.
2. A brush assembly as claimed in claim 1 in which portions of said
outer wall converge radially inwardly to form a belt pulley located
between the ends of said roll, said outer wall portions being
integral with said inner wall.
3. A brush assembly as claimed in claim 1 in which said outer wall
has at least one slot, and in which said brush means comprises a
brush strip seated in said slot.
4. A brush assembly as claimed in claim 1 wherein said slots extend
uninterrupted from one end of said roll to the other.
5. A rotary brush assembly comprising a rigid, one-piece roll
including as an integral structure inner and outer radially spaced
coaxial walls, a plurality of circularly spaced ribs extending
lengthwise of said roll between said walls, said outer wall having
portions converging radially inwardly to form a belt pulley between
the ends of said roll, said outer wall portions being integral with
said inner wall, a first pair of helical slots in said outer wall
extending from one end of said roll and terminating adjacent said
belt pulley, and a second pair of helical slots in said outer wall
extending from the other end of said roll and terminating adjacent
said belt pulley; and brush strip means and beater element means
carried in said slots.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to rotary brush assemblies of the
type used in cleaning apparatus such as vacuum or suction cleaners,
and more specifically to a new and improved roll construction for a
rotary brush assembly.
Brush assemblies of the type described are typically comprised of a
cylindrical roll body which carries a helical brush strip and a
beater bar insert. A conventional practice is to make the rolls
from wooden dowels which are provided at their ends with bearing
inserts and metal caps. This conventional practice has a number of
disadvantages which to a large extent are due to the effects of
humidity on the wood. In general, changes in humidity can cause the
wooden dowels to crack, split and/or warp and can cause difficult
production problems. For example, if the dowels expand or go out of
round because of humidity changes, it may be impossible to assemble
the metal end caps. Conversely, if the wood shrinks, the end caps
may fall off and/or the dowels may be split by the bearing inserts.
Shrinkage and expansion of the wood can also make it difficult to
securely attach the brush bristles and beater bars to the
dowels.
Additional disadvantages of brush assemblies made with wooden
dowels include the necessity of weighting the beater bar inserts
which are normally lighter than the brush strips in order to
achieve dynamic balance, and the fact that such assemblies are not
suitable for wet applications because of the danger of warpage.
Attempts have been made to avoid the foregoing problems by making
the brush rolls from metal or plastic. A defect of many of the
prior art metal and plastic designs is that the constructions do
not have sufficient strength and rigidity to resist deformation
under the forces applied to the rolls during rotation. Another
defect of many of the prior art designs is that the metal or
plastic rolls are formed in sections which must be accurately
aligned and securely fastened together. These assembly operations
required in the manufacture of multi-section rolls are often
complicated and unduly add to the cost of the rolls.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a rotary brush
assembly characterized by a new and improved roll construction
which can be used to advantage in place of the wooden rolls or
dowels of the prior art.
Another object of the present invention is to provide a rotary
brush assembly characterized by a new and improved roll
construction which can be economically produced as a one-piece
member.
Still another object of the present invention is to provide a
rotary brush assembly including a new and improved roll
construction having the features described above and which is
additionally characterized by good strength and rigidity.
The foregoing objects are attained and the disadvantages of the
prior art are overcome by a preferred brush roll construction
comprising a one-piece member having inner and outer, radially
spaced, coaxial walls separated by ribs along the length of the
roll. The new roll construction may further include centrally
located radial walls which serve to reinforce the roll against
twisting and/or deflection. Slots are provided in the outer wall of
the roll, and these slots form seats for mounting the usual brush
strips and beater bars.
The new brush roll construction contemplated by this invention has
the further important advantage that it can be produced as a
one-piece member as by extruding, molding or die casting. Because
of its unique one-piece structure, the brush roll of the invention
is economical to manufacture. Another advantage is that the walls
and/or ribs of the brush roll can be made with selected heavy
sections in order to achieve dynamic balance, thereby avoiding the
necessity of weighting the beater elements as has been customary in
the past.
Other objects, advantages and a fuller understanding of the
invention will be had from the following detailed description and
the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevational view of a brush assembly comprising one
embodiment of this invention;
FIG. 2 is an end elevational view taken on the line 2--2 of FIG.
1;
FIG. 3 is a view partially in cross-section and partially in
elevation taken substantially on the line 3--3 of FIG. 4;
FIG. 4 is an end elevational view taken on the line 4--4 of FIG.
3;
FIG. 5 is an elevational view of a brush assembly comprising
another embodiment of the invention;
FIG. 6 is an elevational view partially in section of the roll
shown in FIG. 5; and
FIG. 7 is an end elevational view taken on the line 7--7 of FIG.
6.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, and to FIGS. 1 and 2 in particular,
there is shown one embodiment of a rotary brush assembly 10 of the
type intended for use in a suction or vacuum cleaner. The brush
assembly 10 is generally comprised of a roll 11 which carries brush
strips 12 and beater elements 13.
In the embodiment of the invention illustrated in FIGS. 1-4, the
roll 11 is a one-piece member having a construction which can be
molded from any suitable plastic material, such as ABS resin,
polystyrene, polyethylene and the like, or produced as a die
casting. The one-piece roll 11 is generally cylindrical in shape
and includes inner and outer walls 18, 19, respectively, which are
coaxial and radially spaced apart. A plurality of circularly spaced
ribs 20 are located between the walls 18, 19, and each of these
ribs may extend substantially the full length of the roll 11.
The outer wall 19 of the roll 11 has portions 21 which converge
radially inwardly to define a belt pulley 22 located centrally
between the ends of the roll. In order to provide a strong roll
structure to which power can be transmitted by a belt seated in the
pulley 22, the wall portions 21 are made integral with the inner
cylindrical wall 18. The roll 11 is further reinforced by a
centrally located wall 23 which extends radially inwardly from the
wall 18 adjacent the pulley 22. The wall 23 has a central opening
24 for receiving a shaft (not shown) on which the roll 11 may be
rotatably mounted.
In the embodiment of FIGS. 1-4, the outer wall 19 of the roll 11
has two pairs of slots 29, 30 which may extend helically from the
ends of the roll toward its center and terminate adjacent the
pulley 22. The slots 29, 30 of each pair are displaced 180.degree.
from each other about the circumference of the roll. As shown in
FIGS. 3 and 4, the ribs 20 may extend straight and parallel to the
axis of the roll 11 and the slots 29, 30 may be machined in the
wall 19 so as to extend across the ribs. Alternatively, the slots
29, 30 may be molded in the wall 19 and the ribs 20 may extend
helically along the length of the roll on the same helix angle as
the slots.
The slots 29 cooperate to provide a helical seat for mounting the
brush strips 12. The brush strips 12 will be recognized as being of
a conventional construction comprising bristles 31 carried by a
flexible backing member 32 which can be curved to conform with the
curvature of the slots 29. The brush strips are initially formed as
straight members and are connected to the roll 11 by being wedged
between the sides of the slots 29. The slots 30 cooperate in a
similar manner to provide a helical seat for the beater elements
13. Each beater element is a strip of flexible material such as
plastic which is grooved along opposite sides so that the strip can
be retained between the sides of the slots 30 by a wedging
action.
A modified brush roll assembly 35 is illustrated in FIGS. 5-7 and
will be seen to comprise a roll 36 which is provided with a brush
strip 37 and a beater element 38. In this embodiment of the
invention, the brush strip 37 and the beater element 38 extend the
full length of the roll 36 which is adapted to be mounted on a
rotatable shaft driven at one end by a suitable drive connection
(not shown).
The roll 36 is a one-piece member similar to the roll 11 described
above in connection with FIGS. 1-4, and includes radially spaced,
coaxial inner and outer walls 39, 40, respectively. The walls 39,
40 are separated by circularly spaced ribs 41 which may extend the
full length of the roll. The roll 36 may be strengthened at its
center by radial wall portions 42 formed integral with the ribs 41
between the cylindrical walls 39, 40 and by another wall portion 43
which extends radially inwardly from the wall 39. The wall portions
42 are formed with holes 44 and the wall portion 43 is formed with
a shaft opening 45. In its illustrated form, the roll 36 can be
produced as a die casting or it can be molded from a suitable
plastic material. Alternatively, the walls 42, 43 can be eliminated
and the roll produced as an extrusion.
As shown in FIGS. 6 and 7, a pair of helical slots 50, 51 are
formed in the outer wall 40 and extend continuously from one end of
the roll 36 to the other end. The slots 50, 51 may be machined in
the wall 40 with the ribs 41 extending straight and parallel to the
longitudinal axis of the roll 36 or the slots may be molded in the
wall with the ribs 41 extending helically to conform with the
curvature of the slots.
The slot 50 defines a seat for mounting the brush strip 37 and the
slot 51 defines a seat for mounting the beater element 38. The
brush strip 37 and the beater element 38 are constructed similarly
to the corresponding members 12, 13 described above in connection
with FIG. 1 and may be secured in the slots by a wedging
action.
It will be seen that each embodiment of the invention provides a
new brush roll structure which avoids all of the disadvantages
associated with the conventionally used wooden rolls or dowels of
the prior art. It will also be seen that the new brush roll is
uniquely constructed so that it can be made as a one-piece member
having good strength and rigidity.
Many other variations and modifications of the invention will be
apparent to those skilled in the art in view of the foregoing
detailed disclosure. Therefore, it is to be understood that, within
the scope of the appended claims, the invention can be practiced
otherwise than is specifically shown and described.
* * * * *