U.S. patent number 3,873,311 [Application Number 05/443,655] was granted by the patent office on 1975-03-25 for aggregate photoconductive compositions and elements containing a styryl amino group containing photoconductor.
This patent grant is currently assigned to Eastman Kodak Company. Invention is credited to Lawrence E. Contois, Louis J. Rossi.
United States Patent |
3,873,311 |
Contois , et al. |
March 25, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Aggregate photoconductive compositions and elements containing a
styryl amino group containing photoconductor
Abstract
An improved "aggregate" photoconductive composition and
electrophotographic elements containing the same are prepared using
from 0.1 to less than about 15 weight percent of a compound having
a central carbocyclic or sulfur heterocyclic divalent aromatic ring
joined to two amino-substituted styryl radicals through the
vinylene groups of the styryl radicals.
Inventors: |
Contois; Lawrence E. (Webster,
NY), Rossi; Louis J. (Rochester, NY) |
Assignee: |
Eastman Kodak Company
(Rochester, NY)
|
Family
ID: |
26999656 |
Appl.
No.: |
05/443,655 |
Filed: |
February 19, 1974 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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357441 |
May 4, 1973 |
|
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|
|
Current U.S.
Class: |
430/73;
430/83 |
Current CPC
Class: |
G03G
5/0674 (20130101); G03G 5/09 (20130101); G03G
5/0672 (20130101); G03G 5/0637 (20130101); G03G
5/07 (20130101); G03G 5/087 (20130101) |
Current International
Class: |
G03G
5/06 (20060101); G03G 5/04 (20060101); G03G
5/07 (20060101); G03G 5/087 (20060101); G03G
5/09 (20060101); G03g 005/06 () |
Field of
Search: |
;96/1.5,1.6 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Martin, Jr.; Roland E.
Attorney, Agent or Firm: Hilst; R. P.
Parent Case Text
This application is a continuation-in-part of U.S. Ser. No.
357,441, filed May 4, 1973, now abandoned. Cross reference is also
made to copending Contois and Rossi, U.S. Ser. No. 443,657, filed
concurrently herewith and entitled "Photoconductive Composition and
Elements Containing Same."
Claims
We claim:
1. An aggregate photoconductive composition comprising (a) a
continuous electrically insulating polymer phase, said polymer
having an alkylidene diarylene moiety in a recurring unit, (b) a
discontinuous phase comprising a co-crystalline complex of (i) a
pyrylium salt selected from the group consisting of thiapyrylium,
selenapyrylium, and pyrylium dye salts and (ii) a carbonate polymer
having an alkylidene diarylene moiety in a recurring unit, said
discontinuous phase dispersed in said continuous phase, (c) at
least one non-blue light absorbing organic photoconductor in solid
solution with the continuous phase of said composition, and (d)
from about 0.1 to about 15 weight percent based on the dry weight
of said composition of a compound having the formula ##SPC10##
wherein
R.sub.1, r.sub.2, r.sub.3, and R.sub.4 are each selected from the
group consisting of an aryl radical and an alkyl radical,
Ar.sub.1 and Ar.sub.3 are each selected from the group consisting
of an unsubstituted phenyl radical and a substituted phenyl radical
having an alkyl, aryl, alkoxy, aryloxy, or halogen substituent, and
Ar.sub.2 is an aromatic radical containing 4-14 carbon atoms in the
aromatic ring thereof, said aromatic radical being a member
selected from the group consisting of unsubstituted carbocyclic
aromatic radicals, unsubstituted sulfur heterocyclic aromatic
radicals having a sulfur atom as the only heteroatom thereof, and
said carbocyclic or said sulfur heterocyclic aromatic radicals
having an alkyl, aryl, alkoxy, aryloxy or halogen substituent.
2. A photoconductive composition as described in claim 1 wherein
said pyrylium salt has the formula: ##SPC11##
wherein:
R.sub.5 and R.sub.6 are selected from the group consisting of
phenyl and substituted phenyl having at least one substituent
selected from the group consisting of an alkyl radical of from 1 to
about 6 carbon atoms and an alkoxy radical of from 1 to about 6
carbon atoms;
R.sub.7 is an alkylamino-substituted phenyl radical having from 1
to about 6 carbon atoms in the alkyl moiety;
X is selected from the group consisting of sulfur and oxygen;
and
Z.sup.- is an anion.
3. A photoconductive composition as described in claim 1 wherein
said carbonate polymer contains the following moiety in a recurring
unit: ##SPC12##
wherein:
each of R.sub.9 and R.sub.10, when taken separately, is selected
from the group consisting of a hydrogen atom, an alkyl radical of
from 1 to about 10 carbon atoms, and a phenyl radical, and R.sub.9
and R.sub.10, when taken together, are the carbon atoms necessary
to form a cyclic hydrocarbon radical, the total number of carbon
atoms in R.sub.9 and R.sub.10 being up to 19; and
R.sub.8 and R.sub.11 are each selected from the group consisting of
hydrogen, alkyl radicals of from 1 to about 5 carbon atoms, alkoxy
radicals of from 1 to about 5 carbon atoms and a halogen atom.
4. An aggregate photoconductive composition comprising (a) a
continuous electrically insulating carbonate polymer phase, said
polymer having an alkylidene diarylene moiety in a recurring unit,
(b) a discontinuous phase comprising a co-crystalline complex of
(i) a 2,4,6-substituted thiapyrylium dye salt and (ii) a carbonate
polymer having an alkylidene diarylene moiety in a recurring unit,
said discontinuous phase dispersed in said continuous phase, (c)
from about 25 to about 40 weight percent based on the dry weight of
said composition of at least one non-blue light absorbing organic
photoconductor in solid solution with the continuous phase of said
composition, and (d) from about 5 to about 10 weight percent based
on the dry weight of said composition of a compound having the
formula ##SPC13##
wherein
R.sub.1, r.sub.2, r.sub.3, and R.sub.4 are each selected from the
group consisting of an aryl radical and an alkyl radical,
Ar.sub.1 and Ar.sub.3 are each selected from the group consisting
of an unsubstituted phenyl radical and a substituted phenyl radical
having an alkyl, aryl, alkoxy, aryloxy, or halogen substituent,
and
Ar.sub.2 is an unsubstituted carbocyclic aromatic radical
containing 4-14 carbon atoms in the aromatic ring thereof or a
substituted carbocyclic aromatic radical containing 4-14 carbon
atoms in the aromatic ring thereof, said substituted aromatic
radical having an alkyl, aryl, alkoxy, aryloxy, or halogen
substituent, said compound in solid solution with the continuous
phase of said composition.
5. An aggregate photoconductive composition as described in claim 4
wherein R.sub.1, R.sub.2, R.sub.3, and R.sub.4 are each phenyl
radicals or alkyl-substituted phenyl radicals and Ar.sub.2 is a
phenyl radical or an alkyl-substituted phenyl radical, said alkyl
substituents having 1 or 2 carbon atoms.
6. An aggregate photoconductive composition as described in claim 4
wherein said compound is selected from the group consisting of
4-diphenylamino-4'-[4-diphenylamino)styryl]stilbene;
4-di-(p-tolylamino)-4'-[4-(di-p-tolylamino)styryl]stilbene;
4-di-p-tolylamino)2', 3', 5',
6'-tetramethyl-4'-[4-(di-p-tolylamino)styryl]stilbene;
4-di-(p-tolylamino)-2'-[4-(di-p-tolylamino)styryl]stilbene;
4-di-(p-tolylamino)-2',4'-dimethyl-5'-[4-(di-p-tolylamino)styryl]-stilbene
; and 1,4-bis(4-N-ethyl-N-p-tolylaminostyryl)benzene.
7. An aggregate photoconductive composition as described in claim 4
wherein said organic photoconductor is a polyarylalkane
photoconductor or an arylamine photoconductor.
8. An aggregate photoconductive composition as described in claim 4
wherein said organic photoconductor is a polyarylalkane
photoconductor.
9. In an electrophotographic element comprising a conductive
support and a photoconductive layer coated over said support, the
improvement wherein said photoconductive layer comprises the
photoconductive composition of claim 1.
10. In an electrophotographic element comprising a conductive
support and a photoconductive layer coated over said support, the
improvement wherein said photoconductive layer comprises the
photoconductive composition of claim 4.
11. In an electrophotographic process wherein an electrostatic
charge pattern is formed on a photoconductive element comprised of
an electrically conducting support having coated thereover a layer
of a photoconductive composition, the improvement wherein said
photoconductive composition is a composition as described in claim
4.
Description
FIELD OF THE INVENTION
This invention relates to electrophotoraphy and in particular to
photoconductive compositions and elements.
DESCRIPTION OF THE PRIOR ART
The process of xerography, as disclosed by Carlson in U.S. Pat. No.
2,297,691, employs an electrophotographic element comprising a
support material bearing a coating of an insulating material whose
electrical resistance varies with the amount of incident
electromagnetic radiation it receives during an imagewise exposure.
The element, commonly termed a photoconductive element, is first
given a uniform surface charge, generally in the dark after a
suitable period of dark adaptation. It is then exposed to a pattern
of actinic radiation which has the effect of differentially
reducing the potential of this surface charge in accordance with
the relative energy contained in various parts of the radiation
pattern. The differential surface charge or electrostatic latent
image remaining on the electrophotographic element is then made
visible by contacting the surface with a suitable electroscopic
marking material. Such marking material or toner, whether contained
in an insulating liquid or on a dry carrier, can be deposited on
the exposed surface in accordance with either the charge pattern or
discharge pattern as desired. Deposited marking material can then
be either permanently fixed to the surface of the sensitive element
by known means such as heat, pressure, solvent vapor or the like,
or transferred to a second element to which it can similarly be
fixed. Likewise, the electrostatic charge pattern can be
transferred to a second element and developed there.
Various photoconductive insulating materials have been employoed in
the manufacture of electrophotographic elements. For example,
vapors of selenium and vapors of selenium alloys deposited on a
suitable support and particles of photoconductive zinc oxide held
in a resinous, film-forming binder have found wide application in
present-day decument copying processes.
Since the introduction of electrophotography, a great many organic
comounds have also been screened for their photoconductive
properties. As a result, a very large number of organic compounds
have been known to possess some degree of photoconductivity. Many
organic compounds have revealed a useful level of photoconduction
and have been incorporated into photoconductive compositions. Among
these organic photoconductors are the triphenylamines as described
in U.S. Pat. No. 3,180,730 issued Apr. 27, 1965, and other aromatic
ring compounds such as those described in British Pat. No. 944,326
dated Dec. 11, 1963; U.S. Pat. No. 3,549,358 issued Dec. 22, 1970
and U.S. Pat. No. 3,653,887 issued Apr. 4, 1972.
Optically clear organic photoconductor-containing elements having
desirable electrophotographic properties can be especially useful
in electrophotography. Such electrophotographic elements can be
exposed through a transparent base if desired, thereby providing
flexibility in equipment design. Such compositions, when coated as
a film or layer on a suitable support, also yield an element which
is reusable; that is, it can be used to form subsequent images
after residual toner from prior images has been removed by transfer
and/or cleaning. Thus far, the selection of various compounds for
incorporation into photoconductive compositions to form
electrophotographic layers has proceeded on a compound-by-compound
basis. Nothing as yet has been discovered from the large number of
different photoconductive substances tested which permits effective
prediction, and therefore selection of the particular compounds
exhibiting the desired electrophotographic properties.
A high speed "heterogeneous" or "aggregate" multiphase
photoconductive system was developed by William A. Light which
overcomes many of the problems of the prior art. This aggregate
photoconductive composition (as it is referred to hereinafter) is
the subject matter of U.S. Pat. No. 3,615,414 issued Oct. 26, 1971
and is also described in Gramza et al. U.S. Pat. No. 3,732,180
issued May 8, 1973. The addenda disclosed therein are responsible
for the exhibition of desirable electrophotographic properties in
photoconductive elements prepared therewith. In particular, they
have been found to enhance the speed of many organic
photoconductors when used therewith. The degree of such enhancement
is, however, variable, depending on the particular organic
photoconductor so used.
SUMMARY OF THE INVENTION
In accord with the present invention there is provided an aggregate
photoconductive composition containing at least two different
organic photosensitive components in solid solution with the
continuous phase of the multiphase aggregate composition, one of
said components being a non-blue light absorbing organic
photoconductor and one of said components being an amount within
the range of from about 0.1 to less than about 15 weight percent
based on the dry weight of said composition of a compound having a
central carbocyclic or sulfur heterocyclic divalent aromatic ring
joined to two amino-substituted styryl radicals through the
vinylene groups of the styryl radicals.
The improved aggregate photoconductive compositions of the present
invention offer a number of advantages. Among others, it has been
noted that these compositions provide especially useful reusable
photoconductive compositions because of their ability to resist
electrical fatigue upon being subjected to a large number of
repetitive electrophotographic imaging cycles.
In addition, the improved aggregate photoconductive compositions of
the invention offer an unexpected enhancement in blue light
sensitivity.
Moreover, it has also been found that aggregate photoconductive
compositions containing the distyryl-containing aromatic compounds
used in the present invention exhibit improved temperature
stability. Accordingly, the improved aggregate photoconductive
compositions of the invention containing these compounds are useful
over a wider range of operating temperatures.
In addition, it has been found that the above advantages provided
by the improved aggregate photoconductive compositions of the
present invention are generally obtained without any substantial
deleterious affect of the totality of electrophotographic
properties which cooperate to produce a useful photoconductive
composition.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The term "non-blue light absorbing organic photoconductor" as used
herein is defined as a photoconductor which exhibits little or no
light absorption in the spectral range extending from about 400 to
500 nm. Such photoconductors are typically transparent to visible
light and therefore colorless; or if colored, these materials are a
color other than yellow, a yellow coloration of course, indicating
that blue light is being absorbed. Visible light is defined herein
as radiation within the 400-700 nm. region of the spectrum.
The precise mechanism(s) occurring in the improved aggregate
photoconductive compositions of the invention has not been
conclusively established and therefore the present invention should
not be limited by any specific theory. However, a number of
obserations have been made relating to the photoconductive
compositions of the invention and are presented herein to provide a
better understanding of the invention.
In the first place, the photoconductive mechanism(s) which is
believed to occur in the improved aggregate photoconductive
compositions of the invention is considered to be different than
that which normally occurs in conventional "homogeneous" organic
photoconductive compositions. Such homogeneous compositions consist
of an organic photoconductor such as a triphenylamine compound in
solid solution with a polymeric binder. Typically, a sensitizer is
also present in the composition. Photoconduction is believed to
occur in a uniformly electrostatically charged homogeneous
photoconductive composition as a result to exposure to radiation of
the type to which the organic photoconductor is intrinsically
sensitive (or to which the organic photoconductor is made sensitive
by the addition of a sensitizer), thereby causing the generation of
charge carriers within the organic photoconductor. These charge
carriers are then transported through the photoconductive
composition to a conductive layer where they are dissipated.
In the improved aggregate photoconductive compositions of the
present invention charge carriers are believed to be generated in
the photoconductive composition from within the particles of
aggregate material contained therein. these particles of aggregate
material are generally composed of a cocrystalline complex of an
organic sensitizing dye, such as a pyrylium type dye, and a
polymeric material, such as a polycarbonate, and are visible within
the photoconductive composition with the aid of a microscope. These
aggregate particles are thus dispersed as a discontinuous phase in
the photoconductive composition and are not in a solid solution
with the remainder of the composition. (Further detail relating to
the preparation and composition of these aggrergate particles is
set forth hereinafter.)
In accord with the invention one or more non-blue light absorbing
organic photoconductor(s) is incorporated in solid solution with
the continuous phase of the aggregate photoconductive composition
of the invention. These materials may aid the above-described
aggregate particles in the formation of charge carriers, and it is
also believed that the organic photoconductor(s) plays a primary
role in the transport of the charge carriers through the aggregate
photoconductive composition. It has been shown, for example, that
the photoconductivity, i.e. electrophotographic speed, of the
compositions of the invention when exposed to a white light source
is significantly increased by the addition of the organic
photoconductor(s). Without the incorporation of one or more organic
photoconductors, the white light speed of the composition is so low
that the compositions of the present invention are unacceptable for
use in conventional office copier applications.
The distyryl-containing aromatic compound contained in the
aggregate photoconductive composition of the invention is used as a
"fatigue reducer" and as a "temperature stabilizer." For example,
the improved aggregate composition of the invention exhibit
substantial improvement in resistance to electrical fatigue even
when subjected to a large number of repetitive imaging cycles at
relatively high ambient temperature conditions. In addition,
although these distyryl-containing aromatic compounds are known to
possess photoconductive properties (as described in the
cross-referenced Contois and Rossi U.S. patent application Ser. No.
443,657, entitled "Photoconductive Composition and Elements
Containing Same" filed concurrently herewith), these compounds are
believed to act as a blue light sensitizer in the compositions of
the present invention. That is, these compounds appear to absorb
blue light and then, through some type of chemical, electronic or
combined chemicalelectronic mechanism, intimately interest with the
aggregate particles to generate charge carriers.
The precise reason(s) that the distyryl-containing aromatic
compounds act as a blue sensitizer in the photoconductive
composition of the invention are not completely understood.
Although these distyryl-containing compounds do possess
photoconductive properties and exhibit blue light absorption, these
factors alone do not account for the enhanced blue sensitivity of
the aggregate photoconductive compositions of the invention. This
is readily demonstrated by the fact that certain known
nitrosubstituted triphenylamine photoconductors which also exhibit
blue light absorption, such as compounds similar to the
nitrosubstituted triarylamines shown in U.S. Pat. No. 3,180,730, do
not provide the above-described blue sensitization effect when
substituted for the distyryl-containing compounds incorporated in
the photoconductive compositions of the invention.
Similarly, the precise reason(s) that the distyryl-containing
aromataic compounds improve the temperature stability and act as a
fatigue reducer in the aggregate photoconductor composition of the
invention is also not fully understood. However, here again it is
known that molecularly much simpler nitro-substituted
triphenylamine photoconductive compounds similar to those shown in
U.S. Pat. No. 3,180,730 do not provide these advantages when
substituted for the distyryl-containing aromatic compounds used in
the aggregate-containing photoconductive compositions of the type
described above.
The preferred distyryl-containing aromatic compounds used in the
invention may be characterized by the following formula:
##SPC1##
The preferred distyryl-containing aromatic compounds used in the
invention may be characterized by the following formula:
##SPC2##
wherein
R.sub.1, r.sub.2, r.sub.3, and R.sub.4, which can be the same or
different, represent alkyl or aryl radicals including substituted
alkyl and aryl radicals;
Ar.sub.1 and Ar.sub.3, which can be the same or different,
represent an unsubstituted or a substituted phenyl radical having
one or more substituents selected from the group consisting of an
alkyl, aryl, alkoxy, aryloxy, and halogen substituent; and
Ar.sub.2 represents a carbocylic or sulfur heterocyclic,
mononuclear or polynuclear, aromatic ring typically containing 4 to
14 carbon atoms in the ring such as phenyl, naphthyl and anthryl
aromatic groups as well as substituted aromatic groups having one
or more substituents selected from the group of substituents
defined above as substituents for Ar.sub.1 and Ar.sub.3.
Typically, R.sub.1, R.sub.2, R.sub.3, and R.sub.4 represent one of
the following alkyl or aryl groups:
1. an alkyl group having one to 18 carbon atoms e.g., methyl,
ethyl, propyl, butyl, isobutyl, octyl, dodecyl, etc. including a
substituted alkyl group having one to 18 carbon atoms such as
a. alkoxyalkyl e.g., ethoxypropyl, methoxybutyl, propoxymethyl,
etc.,
b. aryloxyalkyl e.g., phenoxyethyl, naphthoxymethyl, phenoxypentyl,
etc.
c. aminoalkyl, e.g., aminobutyl, aminoethyl, aminopropyl, etc.,
d. hydroxyalkyl e.g., hydroxypropyl, hydroxyoctyl, etc.,
e. aralkyl e.g., benzyl, phenethyl, etc.
f. alkylaminoalkyl e.g., methylaminopropyl, methylaminoethyl, etc.,
and also including dialkylaminoalkyl e.g., diethylaminoethyl,
dimethylaminopropyl, propylaminooctyl, etc.,
g. arylaminoalkyl, e.g., phenylaminoalkyl, diphenylaminoalkyl,
N-phenyl-N-ethylaminopentyl, N-phenyl-N-ethylaminohexyl,
naphthylaminomethyl, etc.,
h. nitroalkyl, e.g., nitrobutyl, nitroethyl, nitropentyl, etc.,
i. cyanoalkyl, e.g., cyanopropyl, cyanobutyl, cyanoethyl, etc.,
and
j. haloalkyl, e.g., chloromethyl, bromopenetyl, chlorooctyl,
etc.,
k. alkyl substituted with an acyl group having the formula
##SPC3##
wherein R is hydroxy, hydrogen, aryl, e.g., phenyl, naphthyl, etc.,
lower alkyl having one to eight carbon atoms e.g., methyl, ethyl,
propyl, etc., amino including substituted amino, e.g.,
diloweralkylamino, lower alkoxy having one to eight carbon atoms,
e.g., butoxy, methoxy, etc., aryloxy, e.g., phenoxy, naphthoxy,
etc; or
2. an aryl group, e.g., phenyl, naphthyl, anthryl, fluoroenyl,
etc., including a substituted aryl group such as
a. alkoxyaryl, e.g., ethoxyphenyl, methoxyphenyl, propoxynaphthyl,
etc.
b. aryloxyaryl, e.g., phenoxyphenyl, phenoxynaphthyl, etc.
c. aminoaryl, e.g. aminophenyl, aminonaphthyl, aminoanthryl,
etc.
d. hydroxyaryl, e.g., hydroxyphenyl, hydroxynaphthyl,
e. biphenylyl,
f. alkylaminoaryl, e.g., methylaminophenyl, methylaminonaphthyl,
etc. and also including dialkylaminoaryl, e.g., diethylaminophenyl,
dipropylaminophenyl etc.
g. arylaminoaryl, e.g., phenylaminophenyl, diphenylaminophenyl,
N-phenyl-N-etehylaminophenyl, naphthylaminophenyl, etc.
h. nitroaryl e.g., nitrophenyl, nitronaphthyl, nitroanthryl,
etc.,
i. cyanoaryl, e.g., cyanophenyl, cyanonaphthyl, cyanoanthryl,
etc.,
j. haloaryl, e.g., chlorophenyl, bromophenyl, chloroanphthyl,
etc.,
k. alkaryl, e.g., tolyl, ethylphenyl, propylnaphthyl, etc., and
l. aryl substituted with an acyl group having the formula
##SPC4##
wherein R is hydroxy, hydrogen aryl, e.g., phenyl, naphthyl, etc.,
amino including amino, e.g., diloweralkylamino, lower alkoxy having
one to eight carbon atoms, e.g., butoxy, methoxy, etc., aryloxy,
e.g., phenoxy, naphthoxy, etc., lower alkyl having one to eight
carbon atoms, e.g., methyl, ethyl, propyl, butyl, etc.
Typically, when either Ar.sub.1 or Ar.sub.3 represent a substituted
phenyl radical the substituents on the phenyl radical are alkyl or
aryl groups as defined above for R.sub.1, R.sub.2, R.sub.3, R.sub.4
or also any of the following:
1. an alkoxy group having one to 18 carbon atoms, e.g., methoxy,
ethoxy, propoxy, butoxy, etc.,
2. an aryloxy group e.g., phenoxy, naphthoxy, etc.; and
3. halogen such as chlorine, bromine, fluorine or iodine.
Typical compounds which belong to the general class of
distyryl-containing aromatic compounds described herein include the
following materials listed in Table 1 below: ##SPC5##
Compounds which below to the general class of distyryl-containing
aromatic compounds described herein and which are preferred for use
in accord with the present invention include those compounds having
the structural formula shown above wherein Ar.sub.1, Ar.sub.2 and
Ar.sub.3 are unsubstituted phenyl radicals or alkyl substituted
phenyl radicals having no more than two alkyl substituents, said
alkyl substituents containing 1 or 2 carbon atoms. These compounds
are preferred because aggregate compositions containing the same
exhibit increased blue sensitivity and may also exhibit improved
resistance to electricall fatigue and improved temperature
stability.
The aggregate compositions used in this invention comprise an
organic sensitizing dye and an electrically insulating,
film-forming polymeric material. They may be prepared by several
techniques, such as, for example, the so-called "dye first"
technique described in Gramza et. al., U.S. Pat. No. 3,615,396
issued Oct. 26, 1971. Alternatively, they may be prepared by the
so-called "shearing" method described in Gramza, U.S. Pat. No.
3,615,415 issued Oct. 26, 1971. this latter method involves the
high speed shearing of the photoconductive composition prior to
coating and thus eliminates subsequent solvent treatment, as was
disclosed in Light, U.S. Pat. No. 3,615,414 referred to above. By
whatever method prepared, the aggregate composition is combined
with the above-described distyryl-containing compounds and one or
more organic photoconductors in a suitable solvent to form an
organic photoconductor-containing composition which is coated on a
suitable support to form a separately identifiable multiphase
composition, the heterogeneous nature of which is generally
apparent when view under magnification, although such compositions
may appear to be substantially optically clear to the naked eye in
the absence of magnification. There can, of course, be macroscopic
heterogeneity. suitably, the dye-containing aggregate in the
discontinuous phase is predominantly in the size range of from
about 0.01 to about 25 microns.
In general, the aggregate compositions formed as described herein
are multiphase oroganic solids containing dye and polymer. The
polymer forms an amorphous matarix or continuous phase which
contains a discrete discontinuous phase as distinguished from a
solution. The discontinuous phase is the aggregate species which is
a co-crystalline complex comprised of dye and polymer.
The term co-crystalline complex as used herein has reference to a
crystalline compound which contains dye and polymer molecules
co-crystallized in a single crystalline structure to form a regular
array of the molecules in a three-dimensional pattern.
Another feature characteristic of the aggregate compositions formed
as described herein is that the wavelength of the radiation
absorption maximum characteristic of such compositions is
substantially shifted from the wavelength of the radiation
absorption maximum of a substantially homogeneous dye-polymer solid
solution formed of similar constituents. The new absorption maximum
characteristic of the aggregates formed by this method is not
necessarily an overall maximum for this system as this will depend
upon the relative amount of dye in the aggregate. Such an
absorption maximum shift in the formation of aggregate systems for
the present invention is generallly of the magnitude of at least
about 10 nm. If mixtures of dyes are used, one dye may cause an
absorption maximum shift to a long wavelength and another dye cause
an absorption maximum shift to a shorter wavelength. In such cases,
a formation of the aggregate coompositions can more easily be
identified by viewing under magnification.
Sensistizing dyes and electrically insulating polymeric materials
are used in forming these aggregate compositions. Typically,
pyrylium dyes, including pyrylium, bispyrylium, thiapyrylium and
selenapyrylium dye salts and also salts of pyrylium compounds
containing condensed ring systems such as salts of benzopyrylium
and naphthopyrylium dyes are useful in forming such compositions.
Dyes from these classes which may be useful are disclosed in Light
U.S. Pat. No. 3,615,414.
Particularly useful dyes in forming the feature aggregates are
pyrylium dye salts having the formula: ##SPC6##
wherein:
R.sub.5 and R.sub.6 can each be phenyl radicals, including
substituted phenyl radicals having at least one substituent chosen
from alkyl radicals of from 1 to about 6 carbon atoms and alkoxy
radicals having from 1 to about 6 carbon atoms;
R.sub.7 can be alkylamino-substituted phenyl radical having from 1
to 6 carbon atoms in the alkyl moiety, and including
dialkylamino-substituted and haloalkylamino-substituted phenyl
radicals;
X can abe an oxygen or a sulfer atom; and
Z.sup.- is an anion.
The polymers useful in forming the aggregate compositions include a
variety of materials. Particularly useful are electrically
insulating, film-forming polymers having an alkylidene diarylene
moiety in a recurring unit such as those linear polymers, including
copolymers, containing the following moiety in a recurring unit:
##SPC7##
wherein:
R.sub.9 and R.sub.10, when taken separately, can each be a hydrogen
atom, an alkyl radical having from one to about 10 carbon atoms
such as methyl, ethyl, isobutyl, hexyl, heptyl, octyl, nonyl, decyl
and the like including substituted alkyl radicals such as
trifluoromethyl, etc., and an aryl radical such as phenyl and
naphthyl, including substituted aryl radicals having such
substituents as a halogen atom, an alkyl radical of from 1 to about
5 carbon atoms, etc.; and R.sub.9 and R.sub.10, when taken
together, can represent the carbon atoms necessary to complete a
saturated cyclic hydrogen radical including cycloalkanes such as
cyclohexyl and polycycloalkanes such as norbornyl, the total number
of carbon atoms in R.sub.9 and R.sub.10 being up to about 19;
R.sub.8 and R.sub.11 can each be hydrogen, an alkyl radical of from
1 to about 5 carbon atoms, e.g., or a halogen such as chloro,
bromo, iodo, etc.; and
R.sub.12 is a divalent radical selected from the following:
##SPC8##
Preferred polymers useful for forming aggregate crystals are
hydrophobic carbonate polymers containing the following moiety in a
recurring unit: ##SPC9##
wherein:
each R is a phenylene radical including halo substituted phenylene
radicals and alkyl substituted phenylene radicals; and R.sub.9 and
R.sub.10 are as described above. Such compositions are disclosed,
for example in U.S. Pat. Nos. 3,028,365 and 3,317,466. Preferably
polycarbonates containing an alkylidene diarylene moiety in the
recurring unit such as those prepared with Bisphenol A and
including polymeric products of ester exchange between
diphenylcarbonate and 2,2-bis-(4-hydroxyphenyl)propane are useful
in the practice of this invention. Such compositions are disclosed
in the following U.S. Pat. Nos. 2,999,750 by Miller et al., issued
Sept. 12, 1961; 3,038,874 by Laakso et al., issued June 12, 1962;
3,038,879 by Laakso et al., issued June 12, 1962; 3,038,880 by
Laakso et al., issued June 12, 1962; 3,106,444 by Laakso et al.,
issued Oct. 8, 1963; 3,106,545 by Laakso et al., issued Oct. 8,
1963; and 3,106,546 by Laakso et al., issued Oct. 8, 1963. A wide
range of film-forming polycarbonate resins are useful, with
completely satisfactory results being obtained when using
commercial polymeric materials which are characterized by an
inherent viscosity of about 0.5 to about 1.8.
The following polymers are included among the materials useful in
the practicie of this invention:
Table 2 ______________________________________ No. Polymeric
Material ______________________________________ 1
poly(4,4'-isopropylidenediphenylene-co-
1,4-cyclohexanylenedimethylene carbonate) 2
poly(ethylenedioxy-3,3'-phenylene thiocarbonate) 3
poly(4,4'-isopropylidenediphenylene carbonate-co-terephthalate) 4
poly(4,4'-isopropylidenediphenylene carbonate) 5
poly(4,4'-isopropylidenediphenylene thiocarbonate) 6
poly(4,4'-sec-butylidenediphenylene carbonate) 7
poly(4,4'-isopropylidenediphenylene carbonate-block-oxyethylene) 8
poly(4,4'-isopropylidenediphenylene
carbonate-block-oxytetramethylene) 9
poly[4,4'-isopropylidenebis(2-methyl- phenylene)-carbonate] 10
poly(4,4'-isopropylidenediphenylene-co- 1,4-phenylene carbonate) 11
poly(4,4'-isopropylidenediphenylene-co- 1,3-phenylene carbonate) 12
poly(4,4'-isopropylidenediphenylene-co- 4,4'-diphenylene carbonate)
13 poly(4,4'-isopropylidenediphenylene-co- 4,4'-oxydiphenylene
carbonate) 14 poly(4,4'-isopropylidenediphenylene-co-
4,4'-carbonyldiphenylene carbonate) 15
poly(4,4'-isopropylidenediphenylene-co- 4,4'-ethylenediphenylene
carbonate) 16 poly[4,4'-methylenebis(2-methyl- phenylene)carbonate]
17 poly[1,1-(p-bromophenylethylidene)bis(1,4- phenylene)carbonate]
18 poly[4,4'-isopropylidenediphenylene-co-
4,4'-sulfonyldiphenylene) carbonate] 19
poly[4,4'-cyclohexanylidene(4-diphenylene) carbonate] 20
poly[4,4'-isopropylidenebis(2-chlorophenyl- ene) carbonate] 21
poly(4,4'-hexafluoroisopropylidenediphenyl- ene carbonate) 22
poly(4,4'-isopropylidenediphenylene 4,4'- isopropylidenedibenzoate)
23 poly(4,4'-isopropylidenedibenzyl 4,4'- isopropylidenedibenzoate)
24 poly[4,4'-(1,2-dimethylpropylidene)di- phenylene carbonate] 25
poly[4,4'-(1,2,2-trimethylpropylidene)- diphenylene carbonate] 26
poly 4,4'-[1-(.alpha.-naphthyl)ethylidene]- diphenylene carbonate
27 poly[4,4'-(1,3-dimethylbutylidene)- diphenylene carbonate] 28
poly[4,4'-(2-norbornylidene)diphenylene carbonate] 29
poly[4,4'-(hexahydro-4,7-methanoindan-5- ylidene) diphenylene
carbonate] ______________________________________
Electrophotographic elements of the invention containing the
above-described aggregate photoconductive composition can be
prepared by blending a dispersion or solution of the
photoconductive composition together with a binder, when necessary
or desirable, and coating or forming self-supporting layer with the
materials. Supplemental materials useful for changing the spectral
sensitivity or electrophotosensitivity of the element can be added
to the composition of the element when it is desirable to produce
the characteristic effect of such materials. If desired, other
polyers can be incorporated in the vehicle, for example, to
physical properties such as adhesion of the photoconductive layer
to the support and the like. A list of various other polyers which
may be used may be found in the publicaton Research Disclosure,
Vol. No. 109, May, 1973, p. 63, in Paraphgram IV B of the article
entitled "Electrophotographic elements, materials, and processes".
The foregoing article is hereby incorporated herein by reference
thereto. Techniques for the preparation of aggregate
photoconductive layers containing such additional vehicles are
described in C. L. Stephens, U.S. Pat. No. 3,679,407, issued July
25, 1972, and entitled METHOD OF FORMING HETEROGENEOUS
PHOTOCONDUCTIVE COMPOSITIONS AND ELEMENTS. The photoconductive
layer of the invention can also be further sensitized by the
addition of effective amounts of other known sensitizing compounds
to exhibit improved electrophotosensitivity.
In accord with the invention, the above-described
distyryl-containing aromatic compounds are combined with one or
more non-blue light-absorbing organic photoconductors to form the
improved aggregate photoconductive compositions of the invention.
The non-blue light absorbing organic photoconductive materials are
advantageously incorporated by dissolving these materials in the
organic solvent dope used in coating the improved aggregate
photoconductive compositions of the invention. As a result these
organic photoconductive materials are in solid solution with the
continuous polymer phase of the multiphase structure of the
resultant aggregate photoconductive composition. Incorporation of
these organic photoconductors in the aggregate compositions of the
invention advantageously results in significantly increasing the
white light electrical speed of the aggregate composition.
Especially useful organic photoconductors which exhibit little or
no blue light absorption and which may be incorporated in the
improved aggregate compositions of the invention include non-blue
light absorbing materials selected from the following classes of
photoconductors: Arylamine photoconductors including substituted
and unsubstituted arylamines, diarylamines, nonpolymeric
triarylamines and polymeric triarylamines such as those described
in Fox, U.S. Pat. No. 3,240,597, issued Mar. 15, 1966 and Klupfel
et al. U.S. Pat. No. 3,180,730 issued Apr. 27, 1965; and
polyarylalkane photoconductors of the types described in Noe et al.
U.S. Pat. No. 3,274,000, issued Sept. 20, 1966, Wilson, U.S. Pat.
No. 3,542,547, issued Nov. 24, 1970; Seus et al. U.S. Pat. No.
3,542,544, issued Nov. 24, 1970; and in Rule U.S. Pat. No.
3,615,402, issued Oct. 26, 1971. Of course, if desired, other
non-blue light absorbing organic photoconductors such as those
selected from the various classes of organic photoconductors
disclosed in Light, U.S. Pat. No. 3,615,414 (hereby incorporated
herein by reference thereto) may also be incorporated in the
aggregate compositions of the invention.
The amount of the above-described distyryl-containing compound
incorporated into the aggregate photoconductive compositions and
elements of the invention should be less than about 15 weight
percent based on the total dry weight of the resultant aggregate
photoconductive compositions.
Particularly useful results are obtained where the aggregate
compositions of the invention contains 15 to about 40 percent by
weight of one or more non-blue light absorbing organic
photoconductors and as an additive an amount of the
distyryl-containing aromatic compound within the range of from
about 0.1 to about 10 weight percent based on the total dry weight
of the resultant composition. As the amount of the
distyryl-containing aromatic compound is increased beyond the 15
weight percent level specified herein, the absorportion and
photocoductive properties of the compound begin to have a
substantial effect on the resultant photoconductive composition. In
addition, the enhancement in electrical fatigue resistance
(sometimes referred to in the art as charge regeneration) provided
in the present invention by use of a relatively small amount of the
distyryl-containing compound is impared as very large amounts of
the distyryl-containing aromatic compound are usecd (i.e. amounts
on the order of about 25 weight percent or more). It has been found
that certain especially useful embodiments of the present invention
which contain in solid solution with the continuous phase of the
aggregate photoconductive composition (a) 25 weight percent or more
of one or more non-blue light absorbing organic photoconductors and
(b) less than 15 weight percent, preferably 5 to 10 weight percent,
of the distyryl-containing aromatic compounds described herein
provide optimum reusable characteristics. That is, the small amount
of the distyryl compound appears to function primarily as a fatigue
reducer, temperature stabilizer, and blue light sensitizer for the
particulate co-crystalline complex incorporated in the aggregate
photocoductive composition as described previously herein and
appears to have little or no deleterious effect on the
photoresponse of the composition to visible light outside the blue
region, i.e., light having a wavelength of from 500 to 700 nm.
As noted above, the amounts of the non-blue light absorbing organic
photoconductors incorporated in the compositions of the invention
which produce optimum results in the terms of electrical fatigue,
speed, and temperature stability are usually within the range of
from about 15 to about 40, preferably 25 to about 40, percent by
weight based on the total dry weight of the resultant aggregate
photoconductive composition. However, larger and somewhat smaller
amounts of these photoconductors may also be used
Suitable supporting materials on which the aggregate
photoconductive layers of this invention can be coated include any
of a wide variety of electrically conducting supports for example,
paper (at a relative humidity above 20 percent); aluminum-paper
laminates; metal foils such as aluminum foil, zinc foil, etc; metal
plates, such as aluminum, copper, zinc, brass and galvanized
plates; vapor deposited metal layers such as silver, nickel,
aluminum and the like coated on paper or conventional photographic
film bases such as cellulose acetate, polystyrene, etc. Such
conducting materials as nickel can be vacuum deposited on
transparent film supports in sufficiently thin layers to allow
electrophotographic elements prepared therewith to be exposed from
either side of such elements. An especially useful conducting
support can be prepared by coating a support material such as
poly(ethylene terephthalate) with a conducting layer containing a
semiconductor dispersed in a resin or vacuum deposited on the
support. Such conducting layers both with and without insulating
barrier layers are described in U.S. Pat. No. 3,245,833 by Trevoy,
issued Apr. 12, 1966. Likewise, a suitable conducting coating can
be prepared from the sodium salt of a carboxyester lactone of
maleic anhydride and a vinyl acetate polymer. Such kinds of
conducting layers and methods for their optimum preparation and use
are disclosed in U.S. Pat. Nos. 3,007,901 by Minsk, issued Nov. 7,
1961 and 3,262,807 by Sterman et al., issued July 26, 1966.
Coating thickness of the photoconductive composition on the support
can vary widely. Normally, a coating in the range of about 10
microns to about 300 microns before drying is useful for the
practice of this invention. The preferred range of coating
thickness is found to be in the range from about 50 microns to
about 150 microns before drying, although useful results can be
obtained outside of this range. The resultant dry thickness of the
coating is preferably between about 2 microns and about 50 microns,
although useful results can be obtained with a dry coating
thickness between about 1 and about 200 microns.
After the photoconductive elements prepared according to the method
of this invention have been dried, they can be employed in any of
the well-known electrophotographic processes which require
photoconductive layers. One such process is the xerographic
process. In a process of this type, an electrophotographic element
is held in the dark and given a blanket electrostatic charge by
placing it under a corona discharge. This uniform charge is
retained by the layer because of the substantial dark insulating
property of the layer, i.e., the low conductivity of the layer in
the dark. The electrostatic charge formed on the surface of the
photoconductive layer is then selectively dissipated from the
surface of the layer by imagewise exposure to light by means of a
conventional exposure operation such as, for example, by a contact
printing technique, or by lens projection of an image, and the
like, to thereby form a latent electrostatic image in the
photoconductive layer. Exposing the surface in this manner forms a
pattern of electrostatic charge by virtue of the fact that light
energy striking the photoconductor causes the electrostatic charge
in the light struck areas to be conducted away from the surface in
proportion to the intensity of the illumination in a particular
area.
The charge pattern produced by exposure is then developed or
transferred to another surface and developed there, i.e., either
the charge or uncharged areas rendered visible, by treatment with a
medium comprising electrostatically responsive particles having
optical density. The developing electrostatically responsive
particles can be in the form of a dust, i.e., powder, or a pigment
in a resinous carrier, i.e., toner. A preferred method of applying
such toner to a latent electrostatic image for solid area
development is by the use of a magnetic brush. Methods of forming
and using a magnetic brush toner applicator are described in the
following U.S. Pat. Nos.: 2,786,439 by Young, issued Mar. 26, 1957;
2,786,440 by Giaimo, issued Mar. 26, 1957; 2,786,441 by Young,
issued Mar. 26, 1957; 2,874,063 by Greig, issed Feb. 17, 1959.
Liquid development of the latent electrostatic image may also be
used. In liquid development, the developing particles are carried
to the image-bearing surface in an electrically insulating liquid
carrier. Methods of development of this type are widely known and
have been described in the patent literature, for example, U.S.
Pat. No. 2,907,674 by Metcalfe et al., issued Oct. 6, 1959. In dry
developing processes, the most widely used method of obtaining a
permanent record is achieved by selecting a developing particle
which has as one of its components a low-melting resin. Heating the
powder image then causes the resin to melt or fuse into or on the
element. The powder is, therefore, caused to adhere permanently to
the surface of the photoconductive layer. In other cases, a
transfer of the electrostatic charge image formed on the
photoconductive layer can be made to a second support such as paper
which would then become the final print after development and
fusing. Techniques of the type indicated are well known in the art
and have been described in the literature such as in RCA Review"
Vol. 15 (1954) pages 469-484.
The following examples are included for a further understanding of
this invention.
Preparation of Distyryl-Containing Aromatic Compounds
This distytyl-containing aromatic compounds used in the
compositions of the invention may be prepared by known methods of
chemical synthesis. Specifically, the compounds used herein are
prepared by reacting any of various dialkylarylphosphonates with an
appropriate aldehyde in the presence of a strong base to give the
desired olefin product. By this procedure, the reaction of
p-diphenylaminobenzaldehyde or 4-di-(p-tolylamino)-benzaldehyde
with an appropriate bis-phosphonate and two equivalents of sodium
methoxide in dimethylformamide solution is used to prepare the
distyryl compounds I-VIII listed in Table 1 hereinbefore.
For purposes of illustration the specific reaction procedure used
to prepare compound V of Table 1 is as follows:
To a solution of 6.1 g of tetraethyl
4,6-dimethyl-m-xylylenediphosphonate and 2.0 g. of sodium methoxide
in 50 ml of dimethylformamide is added dropwise at room temperature
9.0 g of 4-di-p-tolylaminobenzaldehyde in 50 ml of
dimethylformamide; an exotherm to 40.degree.C occurs. A solid
separates after several minutes and the mixture is stirred
overnight at room temperature. The mixture is poured onto 100 g of
ice, and the yellow solid is collected, washed with 50 ml of water
and air-dried to give 10.5 g of crude product, m.p.
91.degree.-102.degree.C. Two recrystallizations from
dimethyl-formamide gives 4.1 g of compound V in the form of yellow
crystals, m.p. 211.degree.-215.degree.C.
The other compounds of Table 1 are prepared by a similar
procedure.
EXAMPLE 1
Using aggregate formulation methods as described earlier herein, a
series of aggregate organic photoconductive compositions are
prepared containing two different organic photoconductors. The
basic dry formulation of each aggregate photocoductive composition
tested is as follows: Bisphenol A polycarbonate (56% by weight)
purchased from General Electric Co.) + total amount of organic
photoconductor (40-30% by weight) + total amount of
4-di-p-tolylamino-4'[4-di-p-tolylaminostyryl]-stilbene (0-10 % by
weight) + 4-(4-dimethylaminophenyl-2,6-diphenyl thiapyrylium
fluoroborate (3.4% by wt.) +
4-(4-dimethylaminophenyl)-2-(4-ethoxyphenyl)-6-phenyl thiapyrylium
fluoroborate (.6% by wt.). Each aggregate composition is prepared
as follows:
4-(4-Dimethylaminophenyl)-2,6-diphenyl thiapyrylium fluoroborate
(0.17 g) and 4-(4-dimethylaminophenyl)-2-(4-ethoxyphenyl)-6-phenyl
thiapyrylium fluoroborate (0.03 g) are dissolved in 15 mls. of
dichloromethane. Three grams of bisphenol A polycarbonate are then
dissolved in this solution and to this dope is added 2.0 grams
(total) of organic photoconductor and
4-di-p-tolylamino-4'-[4-di-p-tolylaminostyryl]-stilbene. After
allowing the dope to stand overnight 12.5 mls. of dichloromethane
is added and the resulting dope is hand coated on a nickel coated
conductive support to obtain a dry coating thickness of 9.mu..
Significant increases especially in blue speeds are observed when
4-di-p-tolylamino-4'-[4-di-p-tolylaminostyryl]-stilbene is combined
with conventional organic photoconductors as shown in Table 3.
In this example of the present application Relative H & D
Electrical Speeds are reported. The relative H & D electrical
speeds measure the speed of a given photoconductive material
relative to other materials typically within the same test group of
materials. The relative speed values are not absolute speed values.
However, relative speed values are related to absolute speed
values. The relative electrical speed (shoulder or toe speed) is
obtained simply by arbitrarily assigning a value, Ro, to one
particular absolute shoulder or toe speed of one particular
photoconductive material. The relative shoulder or toe speed, Rn,
of any other photoconductive material, n, relative to this value,
Ro, may then be calculated as follows: Rn, = (A.sub.n)(Ro/Ao)
wherein An is the absolute electrical speed of material n, Ro is
the speed value arbitrarily assigned to the first material, and Ao
is the absolute electrical speed of the first material. The
absolute H & D electrical speed, either the shoulder (SH) or
toe speed, of a material may be determined as follows: The material
is electrostatically charged under, for example, a corona source
until the surface potential, as measured by an electrometer probe,
reaches some suitable initial value V.sub.o, typically about 600
volts. The charged element is then exposed to 3000.degree.K
tungsten light source through a stepped density gray scale. The
exposure causes reduction of the surface potential of the element
under each step of the gray scale from its initial potential
V.sub.o to some lower potential V the exact value of which depends
upon the amount of exposure in meter-candle-seconds received by the
area. The results of these measurements are then plotted on a graph
of surface potential V vs. log exposure for each step, thereby
forming an electrical characteristic curve. The electrical or
electrophotographic speed of the photoconductive composition can
then be expressed in terms of the reciprocal of the exposure
required to reduce the surface potential to any fixed selected
value. The actual positive or negative shoulder speed is the
numerical expression of 10.sup.4 divided by the exposure in
meter-candle-seconds required to reduce the initial surface
potential V.sub.o to some value equal to V.sub.o minus 100. This is
referred to as the 100 volt shoulder speed. Sometimes it is
desirable to determine the 50 volt shoulder speed and, in that
instance, the exposure used is that required to reduce the surface
potential to V.sub.o minus 50. Similarly, the actual positive or
negative toe speed is the numerical expression of 10.sup.4 divided
by the exposure in meter-candle-seconds required to reduce the
initial potential V.sub.o to an absolute value of 100 volts. Again,
if one wishes to determine the 50 volt toe speed, one merely uses
the exposure required to reduce V.sub.o to an absolute value of 50
volts. An apparatus useful for determining the eletrophotographic
speeds of photoconductive compositions is described in Robinson et
al., U.S. Pat. No. 3,449,658, issued June 10, 1969.
TABLE 3
__________________________________________________________________________
Relative + 100 Volt Toe Speeds Weight percent of Weight percent of
Conventional Photoconductors 4-di-p-tolylamino- (tri-p-tolylamine)
4'-[4-di-p-tolyl- Tungsten Blue aminostyryl]-stilbene Light Source
Light Source
__________________________________________________________________________
0 40 100* 100* 5 35 121 200 10 30 136(Vo=490) 200 Weight percent of
Weight percent of 4-di-p-tolylamino- (Bis[4-diethylamino]
4'-[4-di-p-tolyl- tetraphenylmethane) aminostyryl]- stilbene 0 40
100* 100* 5 35 125 141 10 30 140 155
__________________________________________________________________________
*arbitrarily assigned a speed value of 100 within each column and
within each series.
EXAMPLE 2
Three transparent photoconductive films containing aggregate
photoconductive compositions are prepared similar to certain of the
films of Example 1. The electrophotographic sensitivity of these
films (evaluated as the inverse sensitivity of the exposure
required to discharge the film from 500 v. to 100 v.) is determined
as a function of wavelength for all electrophotographic modes,
positive and negative surface charging and front and rear exposure.
In addition, absorption spectra for each of the three films is
recorded and evaluated.
Each of the three films tested is identical except for the
particular aggregate photoconductive composition used in each film.
Each of the aggregate photoconductive compositions of the three
films contains a particuate co-crystalline complex of a
thiapyrylium dye and Lexan polycarbonate as a discontinuous phase
dispersed in a continuous polymer phase composed of Lexan
polycarbonate. The particular thiapyrylium dye used in each of the
three films is 2,6-diphenyl-4-(p-dimethylaminophenyl) thiapyrylium
fluoroborate and the total amount of dye contained in each
composition is 3% by weight based on the total dry weight of the
aggregate photoconductive composition used in each film. The total
amount of Lexan polycarbonate contained in each of the
photoconductive compositions used in the films is 57% by
weight.
A. the remaining 40% by weight of the aggregate photoconductive
composition of Film No. 1 (which is a control outside the scope of
the present invention) is composed entirely of the organic
photoconductor 4,4'bis-diethylaminotetraphenylmethane (TPM) which
is in solid solution with the Lexan polycarbonate contained in the
continuous phase of the phtotconductive composition of Film No.
1.
B. the remaining 40% of the aggregate photoconductive composition
of Film No. 2 (which is within the scope of the present invention)
is composed of 30% by weight of TPM and 10% by weight of compound
II of Table 1 of the present application as an additive. The TPM
and compound II used in Film No. 2 is in solid solution with the
Lexan polycarbonate contained in the continuous phase of the
photoconductive composition of Film No. 2.
C. the remaining 40% of the aggregate photoconductive composition
of Film No. 3 (which is also a control outside the present
invention) is composed of 30% by weight of TPM and 10% by weight of
ditolyl-p-nitrophenylamine (DTN). DTN is a yellow appearing prior
art compound known to have photoconducitve properties and also
known to absorb blue light. The TPM and DTN used in Film No. 3 is
in solid solution with the Lexan polycarbonate contained in the
continuous phase of the photoconductive composition of Film No.
3.
The absorption spectra of Film Nos. 1-3 reveals that Film No. 1
possesses a "window" to blue light, i.e., visible light having a
wavelength of from about 400-500 nm. That is, Film No. 1 exhibits
very little absorption of blue light. Film No. 1, however, readily
absorbs visible light having a wavelength within the spectral range
of from about 500-700 nm. Film Nos. 2 and 3 exhibit an absorption
spectra similar to Film No. 1 with respect to visible light having
a wavelength within the spectral range of from about 500-700 nm.
However, in contrast to Film No. 1, Film Nos. 2 and 3 also absorb
blue light so that the blue "window" of Film No. 1 does not appear
in either Film No. 2 or 3.
The electrophotographic sensitivity of each of Film Nos. 1-3
reveals that both controls, i.e., Film Nos. 1 and 3, exhibit rather
poor electrophotographic sensitivity when exposed to blue light but
exhibit good and substantially similar electrophotographic
sensitivity to visible light having a wavelength extending from
about 500-700 nm. Film No. 2 of the present invention, however,
exhibits good electrophotographic sensitivity to blue light. Film
No. 2 also exhibits good electrophotographic sensitivity to light
having a wavelength extending from about 500-700 nm. Except for the
increased electrophotographic sensitivity to blue light exhibited
by Film No. 2 of the present invention, the electrophotographic
sensitivity of Film Nos. 1-3 to light having a wavelength within
the range of from 500-700 nm is quite similar.
The results of the tests shown in this example indicate that the
blue sensitization capability of aggregate photoconductive
compositions containing compound II of Table 1 (which is
representative of the distyryl-containing aromatic compounds of the
present invention) is a unique effect and cannot be obtained simply
by substituting other known blue absorbing organic photoconductors,
such as DTN, for compound II.
Of perhaps even greater significances are the additional test
findings that when temperature stability and electrical fatique
tests are run on Film Nos. 1-3, the results show that Film No. 2
(which contains as an additive one of the distyryl-containing
aromatic compounds used in the present invention) exhibits
substantially better resistance to electrical fatique and
substantially better temperature than either Film No. 1 or 3. For
example, Film No. 2 appears to provide good reusable
electrophotographic imaging characteristics similar to room
temperature (i.e. about 28.degree.C) imaging characteristics up to
temperatures approaching 65.degree.-70.degree.C. In contrast, the
electrophotographic imaging characterisics of Film Nos. 1 and 3
begins to fall off quite noticeably at a temperature of about
55.degree.C in comparison to the normal room temperature (about
28.degree.C) imaging characteristics provided by these same
films.
EXAMPLE 3
To further illustrate certain of the preferred aggregate
photoconductive compositions of the present invention, a 500 cycle
electrical regeneration test and an evaluation of relative white
light speed is performed on a series of three aggregate
photoconductive elements to determine optimum amounts of the
distyryl-containing aromatic compound to be incorporated therein
for use as an additive. These elements are prepared having coated
thereon an aggregate photoconductive composition containing the
following materials expressed in weight precent; Bisphenol A
polycarbonate (56%) purchased from General Electric Co. under the
trademark Lexan 145; 4-(4-dimethylaminophenyl)-2,6-diphenyl
thiapyrylium hexafluorophosphate sensitizing dye salt (4%); and the
remaining 40% of each composition is as shown in Table 4. Each of
the three aggregate photoconductive elements is prepared by coating
the above-described aggregate composition on a conductive film
support to obtain a dry coating thickness of about 9 microns. The
aggregate photoconductive compositions coated on each of the three
elements tested has an identical composition as indicated above
except as shown in Table 4 hereinafter.
The evaluation of white light speed used in this example is carried
out by subjecting each of the three aggregate photoconductive
compositions for equal times to an identical source of white light
radiation using a lens system which is equivalent to a photographic
f-number of f/11. Before the f/11 light exposure, each of the three
compositions is given in the dark a uniform negative charge level
of -500 volts. Accordingly, the composition which exhibits the
highest white light speed in this test is the composition which
most completely discharges to the zero charge level.
Each cycle of the 500 cycle electrical charge fatigue test carried
out on these three aggregate elements comprises the steps of (a)
subjecting the element to an initial uniform charge, Vo, in the
dark of -500 volts, imagewise exposing the uniformly negatively
charged surface of the element to white light using a Xenon
flashlamp to form an imagewise charge pattern on the surface of the
element corresponding to the original light image pattern, and
erasing the imagewise charge pattern by a uniform light exposure of
the charge-bearing surface of the element. Since only the
electrical properties of each element are being tested no
development of the charge pattern or transfer thereof is carried
out. After completing 500 repetitions of the foregoing cycle, the
ability of the photoconductive element to accept completely the
intitial charge, Vo, of -500 volts is measured. If the element
retains its ability to accept completely the -500 volt charge, no
electrical fatigue is measurable; therefore the difference in
initial charge acceptance capability, .DELTA.Vo as set forth in
Table 4, is zero. If after completing the 500 repetitions of the
fatigue test, the photoconductive element is no longer capable of
completely accepting the full initial charge of -500 volts, the
amount of charge it does accept is measured and the difference
between this value and the initial -500 volts, i.e. .DELTA.Vo, is
calculated and apperas under the column .DELTA.Vo in Table 4. As
indicated in Table 4 an element containing an aggregate
photoconductive composition which has only a conventional
photoconductor known to be useful in aggregate photoconductive
materials (i.e. bis(4-diethylamino)tetraphenyl methane) exhibits a
.DELTA.Vo of -25 volts indicating that it definitely experiences
significant electrical fatique when subjected to repeated
re-charging and re-exposure. This fatigue characteristic is, of
course, disadvantageous for any such photoconductive element
contemplated for use as a reusable photoconductive element. In
contrast, as Table 4 clearly shows, when an amount of compound II
of Table 1 is added to the aggregate photoconductive elements
tested in this example, the amount of electrical fatigue as
measured by the foregoing 500 cycle test is substantially reduced
-- ultimately no measurable fatique is obtained as the amount of
compound II of Table 1 added to the aggregate photoconductive
compositions tested in this example is increased. However, as is
also shown in Table 1, the element which exhibits little or no
measureable fatique also shows a white light speed loss relative to
the elements containing lesser amounts of compound II. Thus in
accord with the invention, the amount of the distyryl-containing
compound which should be added to obtain an optimum reusable
aggregate photoconductive composition should be less than about 15
weight percent.
TABLE 4 ______________________________________ ELECTRICAL FATIGUE
TEST RESULTS Remaining 40% by Weight of Aggregate Compositions Used
in Elements of Example 3 Weight % of Weight % of f/11 Conventional
Compound II white light Photoconductor* of Table 1 .DELTA.Vo speed
(volts) ______________________________________ 40 (outside scope 0
-25 -70 of present invention 30 10 -15 -65 20 (outside scope 20 0
-215 of present invention) ______________________________________
*bis(4-diethylamino) tetraphenylmethane
The invention has been described in detail with particular
reference to preferred embodiments thereof but it will be
understood that variations and modifications can be effected within
the spirit and scope of the invention.
* * * * *