U.S. patent number 3,872,593 [Application Number 04/498,547] was granted by the patent office on 1975-03-25 for dental console.
This patent grant is currently assigned to Dentsply Research Development Corporation. Invention is credited to Richard E. Plowman, George H. Stram, Henry M. Thornton, Jr..
United States Patent |
3,872,593 |
Thornton, Jr. , et
al. |
March 25, 1975 |
DENTAL CONSOLE
Abstract
A dental equipment stand supporting a plurality of different
dental instruments separately supported by individual control
modules interchangeably supported with a head movable forwardly and
upwardly relative to a base cabinet, each module having control
valves for dental utilities such as air and water, under positive
pressure, and vacuum, each module also having a reel upon which a
compound type of supply hose is coiled and is interconnected at
opposite ends respectively to a supply manifold and a dental
instrument or device.
Inventors: |
Thornton, Jr.; Henry M. (York,
PA), Stram; George H. (Hellam, PA), Plowman; Richard
E. (York, PA) |
Assignee: |
Dentsply Research Development
Corporation (Wilmington, DE)
|
Family
ID: |
23981517 |
Appl.
No.: |
04/498,547 |
Filed: |
October 20, 1965 |
Current U.S.
Class: |
433/28; 433/101;
433/98 |
Current CPC
Class: |
A61C
1/0007 (20130101); A61G 15/14 (20130101); A61C
19/00 (20130101); A61G 15/16 (20130101); A61C
1/0015 (20130101) |
Current International
Class: |
A61C
19/00 (20060101); A61G 15/14 (20060101); A61G
15/16 (20060101); A61C 1/00 (20060101); A61G
15/00 (20060101); A61c 019/02 () |
Field of
Search: |
;32/22,23,28
;312/22,209,273 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Peshock; Robert
Attorney, Agent or Firm: Just; C. Hercus
Claims
We claim:
1. A dental equipment stand arranged to support a plurality of
different dental instruments connectable to said stand and
requiring dental utilities comprising at least air and water, said
stand comprising in combination, supporting frame means; a
plurality of control modules each having sub-frames, control valves
connectable to sources of dental utilities and operable to control
the supply thereof to an individual dental instrument when
connected to each of said subframes for support thereby, and
support means for a dental instrument interconnected to each
sub-frame; and means detachably connecting said module sub-frames
to said supporting frame means in selective compact side-by-side
and interchangeable assembled relationship suitable to the greatest
convenience for a dentist or attendant.
2. The dental equipment stand according to claim 1 further
including utility manifold means connectable to sources of dental
utilities under pressure, and conduit means connecting the several
control valves of the modules commonly to said manifold means.
3. The dental equipment stand according to claim 1 further
including a plurality of manifolds respectively connected to
sources of different dental utilities including at least air and
water under pressure, and conduit means connecting the several
individual control valves of each of said modules respectively to
the required manifold for the utility to be controlled by said
valves on each module, whereby said manifolds commonly serve all
modules for the utility supplies respectively furnished
thereby.
4. The dental equipment stand according to claim 1 in which said
sub-frames of said modules comprise angularly related members
respectively supporting said control valves and engageable with
said supporting frame means for detachable connection of said
modules to said supporting frame means in side-by-side
arrangement.
5. The dental equipment stand according to claim 4 further
including similar front panels on said modules arranged in
side-by-side relationship when said modules are arranged
operatively upon said supporting frame means, passage means formed
in the front panels of said modules, and a flexible conduit
interconnected to each module and to a dental instrument
connectable to said module to supply dental utilities thereto, said
conduit extending through said passage means for movement relative
to said module.
6. The dental equipment stand according to claim 5 in which said
passage means in the front panels of said modules comprise sockets
arranged to receive and support a dental instrument when connected
to said module.
7. The dental equipment stand according to claim 1 in which said
control valves are of the power-operated type, and including power
control means operable remotely from said valves to actuate the
same.
8. The dental equipment stand according to claim 7 in which said
control modules each include conditioning control means in series
with said power control means, and actuating means for said
conditioning control means positioned upon said module for direct
engagement by a dental instrument, and operable incident to removal
of such dental instrument from said support means therefor to
activate said conditioning control means.
9. The dental equipment stand according to claim 8 in which said
power control means include a member positionable for engagement by
the foot of an operator, said power control means being connected
in parallel with said conditioning control means for all of said
modules, whereby only when a dental instrument is moved relative to
its support and thereby operates said conditioning control means
therefor can said foot-operable power control means be actuated to
open the control valves for delivering dental utilities to a
selected dental instrument.
10. The dental equipment stand according to claim 9 further
including neutralizing means movably engageable relative to said
conditioning control means and operable to render the same
ineffective when desired, thereby to permit servicing a selected
dental instrument without supplying dental utilities thereto when
said foot-operable power control is actuated relative to the dental
instrument connected to another module.
11. The dental equipment stand according to claim 2 further
including quick-detachable, fluid-type connecting means between
said conduit means and said manifold means.
12. The dental equipment stand according to claim 7 in which the
power means for said control valves comprises electrically powered
solenoids and said control means also includes an electrical
circuit to supply current to said solenoids, and quick-detachable
connecting means between said circuit and solenoids.
13. A dental equipment stand arranged to support a plurality of
different dental instruments connectable to said stand and
requiring dental utilities comprising at least air and water for
the operation thereof, said stand comprising in combination,
cabinet means, supporting frame means comprising a pair of spaced
means extending substantially between opposite sides of said
cabinet means and enclosed thereby, a plurality of control modules
each having sub-frames provided with similar portions connectable
to said spaced means, control valves connected to said sub-frames
for support thereby, conduit means connecting said valves to
sources of dental utilities and operable to control the supply
thereof to individual dental instruments when connected
respectively to said modules for control thereby, support means for
a dental instrument interconnected to each sub-frame; and means
detachably connecting said module sub-frames to said spaced
supporting means in selective compact and interchangeable assembled
relationship suitable to the greatest convenience for a dentist or
attendant.
14. The dental equipment stand according to claim 13 in which said
spaced means comprise a pair of bar-like members and said
sub-frames engage the same at locations spaced longitudinally
therealong at substantially even intervals.
15. The dental equipment stand according to claim 14 in which said
sub-frames comprise metal strips shaped to accommodate the control
valves of each module compactly.
16. A dental equipment stand arranged to support a plurality of
different dental instruments connectable to said stand and
requiring dental utilities comprising at least air and water and
comprising in combination, supporting frame means; a plurality of
control modules comprising separate units supported by said frame
means, control valves connectable to sources of dental utilities
and operable to control the supply thereof to an individual dental
instrument when connected to each of said module units for support
thereby, means on each module unit to receive and support a dental
instrument, a coilable flexible conduit member on each module unit
connectable at one end to a dental instrument and at the other end
being interconnected to said control valves, and a reel on each
module mounted for rotation and arranged for coiling of said
flexible conduit member thereupon and withdrawal therefrom; and
means detachably connecting said module units to said supporting
frame means in selective compact and interchangeable assembled
relationship suitable to the greatest convenience for a dentist or
attendant.
17. The dental equipment stand according to claim 16 in which said
flexible conduit member is the multi-passage type permitting
separate but simultaneous transmission of a plurality of dental
utilities, the passages of said conduit being individually
connected to different control valves of each module.
18. The dental equipment stand according to claim 16 in which said
modules are relatively narrow for compact side-by-side arrangement
within parallel vertical planes and include similar sub-frames
connectable to said supporting frame means, said sub-frames being
shaped to accommodate said reels for rotation substantially within
the plane of said modules.
19. The dental equipment stand according to claim 18 further
including additional means on said supporting frame means to
support said reels for said modules independently of said
sub-frames of said modules, whereby said module sub-frames may be
detached from said supporting frame means while said reels remain
supported thereby.
20. The dental equipment stand according to claim 19 in which said
supporting frame means comprise a plurality of spaced barlike
members engageable by similar portions of said sub-frames of said
modules.
21. The dental equipment stand according to claim 20 in which said
control valves are solenoid-actuated and one of said bar-like
members also supports an electric circuit connectable to a source
of current, said modules also including sub-circuit means
connecting the solenoids of said valves to said electric current,
and a control switch connected to said sub-circuit means and
operable by an operator to actuate the control valves of a selected
module.
22. The dental equipment stand according to claim 21 further
including a circuit conditioning switch included in the sub-circuit
of each module operable incident to moving a dental instrument for
use relative to each module when such instrument is connected
thereto and thereby close the circuit to the valves of a selected
module for operation thereof when said control switch in said
sub-circuit is closed.
23. The dental equipment stand according to claim 22 in which said
control switch is actuated by foot-operated means positionable
adjacent the floor and said control switch being connected commonly
in series with said sub-circuits of said modules.
24. The dental equipment stand according to claim 14 in which one
of said rail-like members is mounted forwardly in said cabinet
means and the other of said members is substantially parallel to
and rearwardly of said one member, the sub-frames of said modules
extending between and transversely to said rail-like members and in
close side-by-side relationship to each other and being spaced from
the rear portion of said cabinet means; and said modules also
including flexible conduit means interconnected at one end to the
control valves of said modules to deliver fluids to a dental
instrument when connected thereto, and reels rotatably mounted
within the spaces rearward of said sub-frames respectively to
receive the flexible conduit means of said modules to support and
store the same in coiled manner.
25. The dental equipment stand according to claim 24 including
bracket means connected to one of said rail-like members and
respectively supporting said reels independently of said sub-frames
of said modules, rotary connectors on said reels to which said
flexible conduit means are connected, and conduit means between
said rotary connectors and the control valves of said modules.
26. The dental equipment stand according to claim 25 further
including utility manifold means, support means supporting said
manifold means fixedly relative to said supporting frame means,
flexible conduits between said control valves and said manifold
means, and quick-detachable means connecting one end of said
conduits to said manifold means.
27. The dental equipment stand according to claim 1 in which said
supporting means comprises a carriage, means connected to said
carriage and operable to move the same vertically relative to
stationary base means, manifold means supported by said carriage
and movable therewith, and fluid conductable conduits between said
manifold means to maintain a fluid supply therebetween regardless
of movement of said carriage and modules relative to said manifold
means.
28. The dental equipment stand according to claim 1 further
including a cabinet, said supporting frame means comprising a
carriage, positioning means operable within said cabinet to support
said carriage in a lowermost retracted position within the upper
portion of said cabinet, power means operable to actuate said
positioning means initially to move said carriage forwardly beyond
the front face of said cabinet to an initial operative position,
and power control means operable to energize said power means to
actuate said positioning means and move said carriage to said
initial operative position relative to said cabinet and selectively
to a desired higher position of operation.
29. The dental equipment stand according to claim 28 in which said
positioning means comprises mechanical means operable initially to
move said carriage horizontally forward from a retracted
inoperative position within the upper portion of said cabinet to
said initial operative position, and guide means interengageable by
said carriage and operable to guide the same while projected for
vertical movement selectively to various positions as
aforesaid.
30. The dental equipment stand according to claim 29 in which said
power means is arranged initially to actuate said mechanical means
to effect said projection of said carriage and continued operation
of said power means elevates the same.
31. The dental equipment stand according to claim 29 in which said
mechanical means includes linkage pivotally supported by means
movable vertically with said carriage, lever means supported
pivotally and operated by said linkage and engaging said carriage
to move the same horizontally between extended and retracted
positions, and actuating members movable vertically within said
cabinet, said power means being operatively connected to said
actuating members and said actuating members being engageable with
said linkage to pivotally move the same and actuate said pivoted
lever means as aforesaid.
32. The dental equipment stand according to claim 28 in which said
cabinet has a front panel terminating below the top of the cabinet,
a door on the front of said cabinet adjacent the top thereof and
concealing said carriage when said door is in closed position, said
door being movable from closed to open position to initiate
movement of said carriage forwardly to project the forward portion
thereof beyond the front of said cabinet prior to being
elevated.
33. The dental equipment stand according to claim 32 further
including means interconnecting said door and power control means
and operable upon opening said door to cause said positioning means
to move said carriage at least to said initial operative
position.
34. The dental equipment stand according to claim 33 in which said
power control means comprises electric switch means having movable
actuators, and said dental control means also including actuating
means operated by said door during movement from closed to open
position to move the actuators of said switch means to cause the
power means to move said carriage forwardly to said initial
operating position thereof.
35. The dental equipment stand according to claim 34 in which at
least certain of said switch means are carried by said door and are
movable therewith, and said actuating means being movable by said
door only when said door has been moved sufficiently toward open
position to permit forward projection of said carriage through the
opening normally closed by said door.
36. The dental equipment stand according to claim 35 further
including additional electric switch means interconnected to said
power means and manually operable to control vertical movement of
said carriage for desired increments after said carriage has been
projected to said initial operative position thereof.
37. The dental equipment stand according to claim 34 further
including additional electric switch means interconnected to said
power means and selectively manually operable to control vertical
movement of said carriage respectively upwardly and downwardly for
desired increments when said carriage is in forwardly projected
position.
38. The dental equipment stand according to claim 37 further
including control switch means positioned and interconnected to
said door for actuation by said door only when in a predetermined
open position to permit vertical movement of said carriage and
prevent such movement when said door is moved from said
predetermined open position, thereby to prevent possible damage to
said projected carriage as by it being lowered onto said door when
in closed position.
39. The dental equipment stand according to claim 1 further
including a cabinet having a front panel terminating at its upper
edge below the top of the cabinet to provide an opening, and a door
pivotally supported by said cabinet to form a closure for said
opening, said supporting means comprising a carriage mounted for
horizontal movement to project the forward portion of said carriage
through said opening when said door is in open position, and
restraining means interconnected to said door and operable to
prevent free pivotal movement of said door from closed to open
position and thereby prevent slamming of said door.
40. The dental equipment stand according to claim 39 in which said
door is hingedly connected at the normally lower edge thereof to
said cabinet and is movable downwardly about the axis of said
hinged connection from closed to open position, said door having
internal recess means and said restraining means being at least
partially contained therein and substantially invisible from the
exterior of said door when in either open or closed positions.
41. A reel for flexible tubing comprising a wheel, a plurality of
flexible tubes wound on said wheel, means associated with said
wheel for supplying a first fluid to one of the said tubes, means
associated with said wheel for supplying a second fluid to another
of said tubes, means for controlling the supply of said fluids to
said tubes, said tubes being connected to a dental instrument, said
dental instrument adapted to close switch means which are in
circuit with said controlling means, and said switch means being
closed when said dental instrument is pulled in a direction to
unwind said tubes from said wheel.
42. A reel for flexible tubing comprising a wheel, a plurality of
flexible tubes wound on said wheel, means associated with said
wheel for supplying a first fluid to one of the said tubes, means
associated with said wheel for supplying a second fluid to another
of said tubes, and means for controlling the supply of said fluids
to said tubes, said controlling means comprising electrically
actuated valve means, said valve means being actuatable when said
tubes are unwound from said wheel.
Description
This invention relates to a dental console and, more particularly,
to a dental console of the type which preferably is harmonious with
and can be mounted in juxtaposition to modern type cabinetry
presently employed in dental operatories, most of the units of
which are provided with a counter surface. Said console is of the
type provided with a vertically movable head in which the desired
number of dental instruments may be mounted, unlike current types
of dental stands. Further, said head is vertically adjustable to
support said instruments in operative position at a vertical
position selected for the greatest comfort to the dentist or dental
assistant.
In certain respects, the present invention comprises an improvement
over the dental equipment stand comprising the subject matter of
U.S. Pat. application Ser. No. 331,788, filed Dec. 19, 1963, in the
names of Haskin U. Deeley and George H. Stram now Pat. No.
3,280,458 and owned by the assignee of the invention of the instant
application. The dental equipment stand comprising the subject
matter of said application also is provided with a vertically
movable head positioned within a console or cabinet such as is
contemplated in regard to the head of the present invention.
Though certain differences exist in the mechanism for elevating and
otherwise moving the head of the dental stand of said
aforementioned application and the mechanism employed for similar
purposes in the present invention, the head of one embodiment of
the present invention, in general, is moved by similar mechanism
which operates to initially move the head a limited vertical
distance and project it forwardly slightly beyond the front face of
the cabinet to dispose the head in what is termed an initial
operating position. From this initial position, the projected head
then is capable of being moved, adjustably, additional vertical
distances within reasonable limits, so as ultimately to dispose the
head and the instruments carried thereby at the most convenient
vertical position to suit the dentist or dental assistant who is
engaged in handling the instruments. In another embodiment, a lower
initial operating position of the head is provided than in the
aforementioned embodiment by initially simply moving the head
forwardly to the fullest desired extent, after which it may be
moved vertically.
For a description of all of the advantages of such an arrangement
for positioning the head of the dental stand or dental console in
the manner referred to above, attention is directed to said
co-pending application in that the description of the equivalent
mechanism for elevating and projecting the head forwardly in the
present invention will be minimized and the following description
primarily will be directed to the details of the principal features
of the present invention which are in addition to or are
improvements over certain items, features, and details of the
dental equipment stand described and claimed in said co-pending
application.
In designing a dental console arranged to accommodate a far greater
variety of dental instruments and accessories than any consoles or
dental stands have included previously, a number of complexities
have arisen which require solution. Especially where an extensive
row of such instruments and accessories are disposed in horizontal
alignment, the matter of whether a dentist is inherently
left-handed or right-handed has a bearing upon where the most
commonly used instruments are positioned in said alignment.
Servicing the instruments and accessories and the utilities
connected thereto readily and quickly must be provided for as much
as possible. Replacement of handpiece cartridges and isolation of
the temporarily immobilized handpiece must be provided for.
Substitution of more modern instruments and accessories for those
originally furnished, as when obsolescence occurs, must be made
possible as conveniently as possible. Removal of an entire section
of the control mechanism concerning a certain instrument, for
example, and replacement thereof while returning the removed one to
the factory or dental depot for servicing, should be contemplated
and suitable arrangements made to permit the same.
In an effort to provide suitable and desirable solutions to the
problems arising from the foregoing situations, it is one of the
principal objectives of the present invention to provide the
aforementioned head of the dental console with a series of
interchangeable modules capable of rearrangement in related,
adjacent positions to each other, each module including certain
control valves for the supplying of dental utilities, including air
and water, to dental instruments respectively stored within and
operatively supported by said modules.
Another object of the invention is to provide said modules with
similar auxiliary frames detachably connectable to supporting means
in the head of the dental console by simple means requiring a
minimum of tools and mechanical knowledge, said modules also being
provided with face panels arranged to be disposed in side-by-side
relationship and, as an assembly, comprising the entire face panel
or exposed front surface for the head of the console.
A further object of the invention is to provide supports for
rotatable retraction reels capable of use with each module, such
supports preferably being detachably connectable to the subframes
of the modules and said reels being capable of storing dental
utility-conducting conduits or cords in helically coiled manner for
withdrawal from the head of the console when a dental instrument is
selected for use.
Still another object of the invention is to provide effective
manifolds for dental utilities, and especially such fluid utilities
as air and water, and also suction, including flexible and
extensible tubular connecting means between the manifolds and inlet
mechanism which is connected to a source of such fluids and
suction.
A still further object of the invention is to provide highly
effective programming means associated with the control members for
the utilities connected to the various modules in order that such
utilities will be delivered only to that instrument which is
withdrawn for use from its module, the final controlling mechanism
preferably being either foot or hand-operated, while conditioning
control means preferably are instrument-operated and are actuated
incident to an instrument being withdrawn from its supporting means
within its module.
Still other objects of the invention are to provide means for
facilitating the connection and disconnection of the dental fluid
delivery means of each module with the manifolds for such fluids,
such connecting means preferably being of the quickly operated type
so as to facilitate the initial mounting or interchanging of
modules with respect to each other.
One further object of the invention is to provide a different
embodiment of carriage actuating means from that shown and claimed
in said aforementioned U.S. Pat. No. 3,280,458, primarily to permit
projection of the carriage horizontally at a lower level than that
permitted by the mechanism comprising the subject matter of said
application. Ancillary to this object, it is a further objective to
provide a different front door arrangement from that of the
embodiment of said application and including appropriately
different control means to actuate the carriage elevating and
lowering mechanism, the same being actuated incident to operating
said front door arrangement.
Details of the foregoing objects and of the invention, as well as
other objects thereof, are set forth in the following specification
and illustrated in the accompanying drawings comprising a part
thereof.
In the drawings:
FIG. 1 is a front elevation of a dental console embodying the
principles of the present invention and showing the head in the
initial operating position thereof.
FIG. 2 is a side elevation of the dental console shown in FIG. 1
and additionally illustrating, in phantom, further, higher
positions of the head of the console.
FIG. 3 is a side elevation similar to FIG. 2, but employing a large
scale, and showing certain details of one embodiment of elevating
mechanism for the head of the console.
FIGS. 4, 5 and 6 respectively are diagrammatic side elevations
showing progressive movements of said actuating mechanism for the
head of the console from the fully retracted position thereof, to
the initial operative position of said head.
FIG. 7 is a perspective view of the carriage or head per se which
supports the various modules.
FIG. 8 is a fragmentary transversely foreshortened front elevation
of the carriage shown in FIG. 7 and illustrating certain portions
of the supporting means therefor within the head frame.
FIG. 9 is a side elevation of a generally typical module of the
type illustrated in certain of the preceding figures, including a
rotatable reel, and adapted to support and supply a particular type
of dental instrument.
FIG. 10 is a fragmentary front elevation of the composite face of
the console, on a larger scale than in FIG. 1 and in a slightly
different proportion of horizontal and vertical dimensions so as to
accommodate the same readily to the sheet.
FIG. 11 is a view similar to FIG. 9, but illustrating the
conditioning switches of the module in a partially actuated
condition, as compared with the inoperative positions thereof shown
in FIG. 9.
FIG. 12 is a fragmentary front elevation of the lower portion of
the console of the present invention, illustrating the mechanism
contained on the interior thereof, portions of the same being cut
away to facilitate the illustration of certain details.
FIG. 13 is a fragmentary side elevation of the contents of the
console illustrated in FIG. 12.
FIG. 14 is a plan view of the mechanism shown in FIGS. 12 and
13.
FIG. 15 is a perspective view of the foot control unit shown on a
larger scale than in FIGS. 1 and 2, and partly broken away to
illustrate certain details.
FIG. 16 is a face view of the front panel of a typical module of
the type illlustrated in certain of the preceding figures.
FIG. 17 is a side elevation of the module shown in FIG. 16, but
illustrated in conjunction with a different instrument from that
shown in the module illustrated in FIGS. 9 and 11.
FIG. 18 is a view similar to FIG. 16, but illustrating a still
different instrument mounted in the module from that shown in the
module of FIG. 16.
FIG. 19 is a side elevation of the module shown in FIG. 18.
FIG. 20 is a front elevation of a still different type of module
from those illustrated in detail in the preceding figures and
arranged to contain dental instruments employing suction.
FIG. 21 is a fragmentary side elevation of the module shown in FIG.
20.
FIG. 22 is a circuit diagram of the dental fluid utility system
employed in the console.
FIG. 23 is a wiring diagram of the power circuit for operating the
elevating mechanism.
FIG. 24 is a wiring diagram of the electrical control system for
actuating the vacuum system.
FIG. 25 is a wiring diagram for the power circuit which is actuated
by foot control means, such as shown in FIG. 15.
FIG. 26 is a wiring diagram of the electrical power furnished to
certain electrical instruments mounted in a certain module within
the console.
FIG. 27 is a wiring diagram of the electrical power circuit for a
burner mechanism supported in another module.
FIG. 28 is a side elevation of another embodiment of dental console
from that shown in FIGS. 1-6.
FIGS. 29-31 are diagrammatic side elevations of the embodiment of
console shown in FIG. 28 and illustrating progressive movement of
the head and carriage relative to the base cabinet.
FIG. 32 is a fragmentary side elevation of the upper door of the
embodiment of console shown in FIGS. 28-31.
FIG. 32A is a fragmentary side elevational view of the hinge
arrangement of the door of the console in FIGS. 32 and 33.
FIG. 33 is a fragmentary front elevation of the upper door
arrangement shown in FIG. 32.
FIGS. 34 and 35 are fragmentary views illustrating the switch
actuating mechanism shown in FIGS. 32 and 33 in various positions
during operation thereof.
FIG. 36 is a wiring diagram of the power circuit for raising and
lowering the carriage and head of the embodiment of console shown
in FIGS. 28-31.
Referring to the drawings and particularly FIGS. 1-3, the dental
console embodying the principles of the present invention primarily
comprises a cabinet 10 which in shape and styling preferably is
similar to modern counter-type cabinetry employed in current dental
operatories. The cabinet 10 has opposite parallel sides 12 between
which a plurality of front panels 14 and 16 extend. A still further
front panel 18, shown in FIG. 2, but omitted in FIG. 1, normally
covers the front portion of the head frame 20 which is vertically
movable with respect to the stationary cabinet 10, and especially
the side walls and front panels thereof.
Supported by the top of the head frame 20 is a horizontal top or
counter panel 22 which preferably is normally positioned at a
height corresponding to that of the counters on the other cabinetry
in the operatory. Extending upwardly from the rear portion of the
counter panel 22 is a short rear wall 24, which serves to prevent
instruments and material from accidentally being pushed from the
rear edge of the cabinet. The counter top 22 is hinged adjacent the
rear edge thereof to frame 20 to permit raising the top for access
to the apparatus below the same. The narrow front wall of the
counter panel 22 supports operating switch mechanism 26, which is
for purposes to be described.
Horizontally movable with respect to the head frame 20 is a
carriage or head 28. This head is actuated by one embodiment of
mechanism similar to that described and claimed in said
aforementioned U.S. Pat. No. 3,280,458. However, to render the
disclosure of the subject invention complete in the instant
application, a descriptioon of at least the major elements of such
embodiment of the actuating mechanism for the head or carriage 28,
in accordance with the illustration of the instant application, the
following description thereof is set forth.
HEAD ACTUATING MECHANISM
For purposes of elevating the head frame 20 and also moving the
carriage or head 28 carried thereby forwardly to its projected,
operative position, such as shown in phantom in FIG. 3 and several
exemplary operative positions thereof also being shown in FIG. 2,
attention is directed to FIGS. 3-6 for details of the actuating
mechanism. In FIG. 3 particularly, it will be seen that the head
frame 20 actually comprises a metal liner which, in cross-section,
is U-shaped and consists of a pair of opposed sides 30, and a back
32, which are integrally connected by being bent from a common
sheet of appropriate metal. Connected to the lower end of each side
30 is either a casting or appropriate stamping 34 formed from
relatively heavy gauge sheet metal for purposes of supporting
certain elements of the head elevating and guiding mechanism.
Hereinafter, the elements 34, of which there respectively is one
adjacent each of the opposite sides of the cabinet 10, are referred
to as castings 34, although it is to be understood that they may be
formed by stamping from the aforementioned heavy gauge sheet
metal.
Castings 34 are secured to the sides 30 by appropriate bolts 36 or
the like. A connecting block 38 also is appropriately secured by
bolts or otherwise to the forward end of each of the castings 34
for purposes of supporting a vertical guide bar 40 having
antifriction rollers 42 on opposite ends thereof, said rollers
being movable in U-shaped, vertical guide channels 44 respectively
mounted on the opposite sides of the cabinet 10 and fixedly
supported thereby so as to open toward each other. This mechanism
comprises the vertical guide means for the head frame 30 and the
carriage 28 carried thereby.
Mounted fixedly with respect to the base 46 is power means
comprising an electric motor 48 having a sheave 50 thereon which
drives another sheave 52, through an appropriate belt which drives
shaft 54, the opposite ends of which respectively are connected to
gear reduction units 56 respectively supported by the base 46
adjacent opposite sides of the cabinet 10. Extending upwardly from
each of the units 56 and rotated thereby unidirectionally, are
threaded shafts 58, each of which have a sleeve 60 coaxial
therewith. Fixed to the lower end of each sleeve is a ball screw
nut 62 coacting with the threads of shafts 58 for purposes of
simultaneously raising and/or lowering the sleeves 60 at opposite
sides of the cabinet 10. Fixedly connected to and projecting
forwardly from the upper end of each sleeve 60 is an arm 64 which,
through the medium of a link 66, is connected to the outer end of
crank arm 68 which is fixed to shaft 70 that is pivoted in a
suitable bearing in the casting 34, it being understood that each
of said castings has such a shaft 70 supported thereby respectively
adjacent opposite sides of the cabinet 10.
Fixed to the inner surface of each of the opposite sides of the
cabinet 10 is a cam casting 72 and a vertical extension 74 having a
guide channel 76 therein. Cam casting 72 has a cam channel 78
therein, the lower portion of which is substantially vertical,
while the upper portion has a lateral and downwardly extending
"gooseneck" portion 80. Connected to the outer end of each shaft 70
is a short arm 82 which, in conjunction with crank arm 68,
comprises a bell crank. The arm 82 has a roller 84 mounted thereon
to provide antifriction engagement of the arm 82 with the cam
channel 80 and its vertical extension 76, which engagement occurs
when the motor 48, which preferably is of the reversible drive
type, is operated in a direction to elevate the head frame 20 and
the carriage 28 thereof.
Also pivotally supported by each of the castings 34 adjacent the
inner surface thereof is a lever 86, a suitable short pin or bolt
88 extending through the lever intermediately of the ends thereof
and also being fixed to each casting 34 to comprise the pivot for
the lever. Opposite ends of the lever have open ended slots 90 and
92 therein. Fixed to the inner end of each of the shafts 70 is
another short arm 94 having an antifriction roller 96 on the outer
end thereof which is received within the slot 92 in the lever 86 at
opposite sides of the cabinet. If desired, the shafts 70 may be
supported by small, auxiliary plate 98 which is fixed by suitable
bolts to casting 34.
The upper end of each of the levers 86 respectively engage
appropriate pins or antifriction rollers 100 mounted for rotation
about axes fixed with respect to the carriage or head 28. These
rollers are received within the slots 90 in the upper ends of the
levers 86, whereby as the levers 86 are oscillated about their axes
88, in the manner presently to be described, the carriage or head
28 is reciprocated between the initial, fully retracted position
thereof shown in dotted lines in FIGS. 3 and 4, and the projected
position shown in phantom in the upper portion of FIG. 3 and in
full lines in FIG. 6.
According to the preferred principles of the invention, the
carriage or head 28 is projected from its fully retracted,
inoperative position, such as shown in FIG. 4, to the operative
position shown in FIG. 6, which is considered to be the initial
operative position in that, after the carriage 28 has been elevated
sufficiently to clear the upper ends of the sides 12 of cabinet 10
and is projected to the position shown in FIG. 6, for example, the
various instruments carried by said carriage are readily exposed
and positioned for access. However, in the event greater comfort
and convenience is afforded the dentist or dental assistant by
elevating the projected carriage higher than the position shown in
FIG. 6, the invention contemplates that such further elevation is
possible and one such exemplary higher position is shown in phantom
in the uppermost position illustrated in FIG. 2 and FIG. 3.
To initiate the positioning of the carriage or head 28 at the
desired operative position which is best suited to the dentist or
assistant at any particular time, regardless of whether standing or
sitting, or if the dentist or assistant is short or tall, the
operating switch mechanism 26 is operated to energize motor 48
which simultaneously rotates the shafts 58, unidirectionally, to
effect similar simultaneous elevation of both of the arms 64. The
rollers 84 are always disposed within the cam channels 80
respectively at opposite sides of the cabinet 10, the same being
mirror images of each other. Hence, as the arms 64 move upwardly,
the disposition of the rollers 84 within the cam channels 80 cause
the head frame 20 to move upwardly.
From FIG. 3, it will be seen that the cam channel 80, as it extends
upwardly, also extends slightly forwardly until it reaches the
"gooseneck" portion adjacent the upper end of cam casting 72, at
which time the roller 84 will traverse said "gooseneck" portion and
cause counter-clockwise rotation of the crank arm 68 and the arms
82 and 94 which are fixed relative thereto for rotation about the
axis of shaft 70. Such rotative movement of said arms causes roller
96 to move the lever 86 counter-clockwise about its pivot 88,
thereby causing forward movement of the carriage 28 from the fully
retracted position thereof shown in the lowermost position
illustrated in FIG. 3, to the maximum projected position shown in
phantom in the upper portion of FIG. 3, as well as in phantom in
several projected views in FIG. 2.
Upon the roller 84 reaching the lower end of the vertical extension
74 of cam casting 72, at which time the carriage 28 is fully
projected forwardly, continued vertical movement of the arms 64
correspondingly will directly move the head frame 20 and carriage
28 carried thereby to any additional vertical position desired by
the operator, at least within reasonable limits. In the preferred
construction, a maximum vertical movement of approximately 18
inches or 20 inches is provided, but it is to be understood that
this measurement is merely exemplary and not restrictive.
Continued vertical movement of the projected carriage 26 above its
initial operative position, such as that illustrated in FIG. 6, is
accomplished by continuing to hold the operating switch 26 ON until
the desired vertical position of the carriage is reached. If, at
any time during the use of the instruments carried by the carriage
28, the vertical position of the carriage is desired to be changed
by the operator, it is only necessary to actuate the switch 26 for
movement of the head frame 20 and carriage 28 in the desired
vertical direction, either upward or downward, it being understood
that said switch is capable of actuation to initiate either of such
movements. Accordingly, at the completion of any use of the
instruments carried by the carriage 28, if it is desired to restore
the carriage and head frame to their fully retracted position into
the upper portion of cabinet 10, this may be done by manipulating
appropriate switches or other control means to be described
hereinafter.
HEAD AND CARRIAGE CONSTRUCTION
Referring particularly to FIGS. 7 and 8, the carriage or head 28 is
shown in perspective view in FIG. 7 and comprises a pair of similar
side plates 102 formed from appropriate sheet metal, the same being
maintained in permanent spaced relation by supporting plate 104
having a bracing flange 106 depending therefrom at the rearward
edge to render the plate rigid. At the diagonally opposite corners
of plates 102, a connecting channel member 108 is rigidly fixed at
its ends respectively to the inner faces of said plates and
cooperates with the supporting plate 104 to render the carriage 28
rigid. Said supporting plate and connecting channel also comprise
supporting means for the sub-frames of various individual modules,
details of which are described hereinafter.
For purposes of supporting the carriage or head 28 horizontally
with respect to the upper portions of the side members 30 of the
head frame 20, antifriction means are utilized, the preferred
embodiment of which is illustrated in end view in FIG. 8 and parts
of which are illustrated in perspective in FIG. 7. Said supporting
means primarily comprise pairs of interfitting channel members 110
and 112, respectively at opposite sides of the carriage and having
complementary, elongated grooves which are segments of circles in
cross-section for purposes of accommodating therebetween rows of
antifriction balls 114 and spacer means for such balls. From FIG.
8, it will be seen that each channel member has a pair of grooves
of the type described, whereby there are two rows of balls 114
which are fully capable of providing substantial antifriction
movement of the carriage 28 with respect to the upper part of head
frame 20 as propelled to and fro by the pivoted levers 86 in the
manner described hereinabove.
One of the channel members 110 is connected to each of the side
plates 102 by means of a supporting plate 116 suitably affixed to
each of said side plates. Each channel member 112 is appropriately
supported by a different type of supporting plate 118, to which the
channel member 112 is affixed, such as by welding or the like. The
supporting plates 118 are secured to the inner surfaces of sides 30
of head frame 20 by any appropriate means, such as a plurality of
headed bolts 120, the heads of which preferably are welded or
otherwise secured to the sides 30, said bolts extending through
appropriate vertical slots formed in the supporting plates 118 for
limited vertical adjustment of each of the supporting plates 118
with respect to the sides 30 to which they are connected fixedly
after nuts are clamped against said supporting plates 118 upon the
bolts 120. Vertical adjustment may be effected by a suitable
adjusting screw 122 threadably associated with a fixed bracket 124.
There preferably are a pair of transversely spaced adjusting screws
122 engaging correspondingly longitudinally spaced portions of each
supporting plate 118. Similarly, there are pairs of horizontally
spaced bolts 120 with respect to both the upper and lower portions
of the supporting plates 118.
MODULE CONSTRUCTIONS
As indicated above, the present invention is designed to hold, at
convenient locations for a dentist or dental assistant, a plurality
of dental instruments preferably of the type requiring one of more
types of dental utilities such as air under pressure, either heated
or at room temperature, water under pressure, either heated or at
room temperature, electric current, and/or suction, all of which
are designated, generically, as dental utilities. To facilitate the
furnishing of one or more of these dental utilities to the group of
dental instruments which the dental console comprising the present
invention is intended to support for actuation by or use of one or
more of such dental utilities, the console is provided with storage
and supply means described in detail hereinafter. In view of the
fact that the contemplated dental instruments to be supported by
the carriage or head 28 require only certain of such utilities and
at different pressure ranges, for example, from other dental
instruments carried by other modules of the carriage 28, it is
necessary to provide means for regulating the delivery of such
utilities to individual instruments. In accordance with the
principles of this invention, these utilities are supplied by
control means and utility treating means, where necessary,
supported by individual modules respectively supporting the control
valves and the like, treating mechanism, where necessary, for a
specific dental instrument intended to be supported by any
particular module.
The term "Module" is intended, generally, to embrace associated
structures such as supply control valves or switches; pressure
regulating valves, if necessary; oil mist generating means, if
required, pressure gauges, where necessary; a front panel of
substantially uniform size on all modules and arranged to be
positioned in side-by-side relationship with adjacent panels of
other modules to comprise a composite front panel for the entire
carriage; instrument-accommodating means such as sockets or the
like, most of which have entrance passages extending through the
front panels; and a sub-frame supporting all of the foregoing, as a
unit, for quick mounting upon overall supporting means in the
carriage and otherwise arranged for quick connection to utility
supply means provided in the console. These components of the
modules are supported by the head frame 20 for vertical movement
therewith incident to positioning the same at a desired level by
the operator such as a dentist or dental assistant.
Referring to FIG. 9, a side elevation of a substantially typical
module 126 is shown. The sub-frame 128 which supports the various
components of the module is substantially L-shaped and is formed
from suitable stiff, strip metal about an inch wide, for example.
Said frame comprises a horizontal leg 130 which is directly
connectable by suitable bolts or the like to the supporting plate
104 of the carriage 28. Extending upward from the forward end of
leg 130 at a slightly acute angle thereto is an upright leg 132
which directly supports the face panel 134.
Secured respectively to the upper and lower ends of the assembled
row of face panels 134 of all of the modules mounted in the
carriage 28, is an upper finishing member 136 and a lower finishing
member 138. These finishing members preferably are strip-like in
form and have appropriate portions engaging and preferably slightly
overlying the front surfaces of the engaged portions of the face
panels. Said finishing members are supported for quick attachment
and detachment, the upper one preferably being connected at its
ends to suitable brackets 140, for example, fixed to the guide
plates 102 of carriage 28, while the lower member 138 has a
rearwardly directed flange, shown in FIG. 9, which is appropriately
notched to receive fastening screws 142 by which the hotizontal
legs 130 of the sub-frames 128 of the modules are fastened to the
supporting plate 104 of the carriage.
The representative module shown in FIG. 9 also includes additional
frame structure such as an upper strip 144 of subframe 128 which
has a number of offsets therein and the rearward end thereof is
secured to the connecting channel 108 by means of an appropriate
screw 146. A connecting strip 148 extends between the rearward end
of the lower horizontal leg 130 of the sub-frame and one of the
offset portions of upper strip 144 to lend rigidity thereto, as
clearly shown in FIG. 9. In actual construction, the width of each
module and especially the space allocated to each module within the
carriage 28 is of the order of approximately 3 inches but this
dimension is not to be considered restrictive. However, it is
indicative of the fact that all of the various components and
elements included in the typical module shown in FIG. 9 are
compactly arranged and a substantial amount of equipment is
contained within relatively little space.
Considering the various control members and other elements
supported by said typical module, a power-actuated water control
valve 150 is supported by suitable supplemental bracket 152 fixed
to upper strip 144 and having a manually operable knob 154
extending forwardly from panel 134 for limited axial movement and
also for rotation. By rotating the knob, the volume of water
discharged by the valve, when open, may be varied. The knob 154
also may be pulled forwardly to actuate a small plate 156 carried
by the stem of knob 154 to engage switch-actuating member 158 of
conditioning switch 160 which, as described in detail hereinafter,
disconnects the module from the principal control members to permit
servicing of the dental instrument carried thereby by withdrawing
the same from its supporting socket member without operating the
conditioning switches of the module, whereby the principal control
members may be operated to drive other instruments without
operating the one being serviced.
The module also contains an instrument receptacle 162 which is
suitably fixed to sub-frame 128 and has an opening extending
through panel 134 so that an exemplary air-operated dental
instrument 164, for example, may be received therein, the inner
ends of the receptacle 162 having an opening therein through which
a utility transmission conduit 166 extends for coiling upon the
reel 168 in a manner to be described hereinafter.
Air pressure which is interconnected from a suitable source such as
a compressor supplying air to the dental operatory is connected by
appropriate means to an air pressure regulating valve 170 supported
by upper strip 144. Also, an oil mist generating unit 172 likewise
is supported by strip 144 and has a discharge means appropriately
entering the air line for delivery to the instrument 164, by means
to be described hereinafter. The pressure at which air is
discharged at a regulated amount by the valve 170, regardless of
how much higher the source pressure may be, is indicated upon a
visible gauge 174 mounted upon panel 134 and suitably connected to
regulating valve 170.
Also additionally supported by the strip 144 of the subframe is an
air supply control valve 176, which is appropriately connected, by
a circuit to be described hereinafter, between the air pressure
regulating valve 170 and the conduit 166 which is connected to the
rear end of the handle of the dental instrument 164. Valve 176 also
is power actuated, such as by either air pressure or an electrical
solenoid. Particularly where the poweractuating means for the
various valves, etc., is electrical, the module is provided with an
appropriate terminal socket 178 into which electrical lead wires
from the various elements in the module may be plugged, while the
socket itself also is suitably connected to the main circuitry of
the console, details of which are set forth hereinafter.
Inasmuch as various types of dental instruments are to be supported
by the carriage 28 respectively in the different modules supported
therein, further illustrations of typical but specifically
different modules are described hereinbelow, particularly in regard
to details thereof which are not set forth in the exemplary module
shown in FIG. 9. However, where similar control elements such as
shown in FIG. 9 are embodied in such additional illustrated
modules, the same reference numerals will be used therein as used
in regard to FIG. 9.
Although the module shown in FIG. 9 is exemplary, it also is
suitable to serve as a control module for the dental instrument
164, which is of a type having an air-actuated motor therein of a
relatively large diameter as compared to the main portion of the
handle of the handpiece, the forward end of which is illustrated in
the figure. Accordingly, the receptacle 162 is of larger diameter
than corresponding receptacles in other modules, to be described.
Further, inasmuch as final operation of the various air-actuated
dental instruments contemplated for use with the subject console is
controlled by principal switch means comprising a foot-actuated
unit 180, details of which are shown to advantage in FIG. 15, it is
necessary to have appropriate auxiliary switches, where necessary,
termed "conditioning switches," which partially complete the
circuit to electrically actuated elements which control the
operation of a selected handpiece, while the circuit is fully
completed by actuation of the aforementioned foot-actuated unit
180.
In the exemplary module shown in FIG. 9, such a conditioning switch
182 is illustrated, the same having an actuating element 184
engageable and operated by ferrule 186 mounted upon conduit 166
connected to the rear end of dental instrument 164. When said
instrument is fully mounted within its receptacle 162, the switch
182 is maintained in OFF condition. However, since the ferrule 186
is of larger diameter than the conduit 166, when the instrument 164
is moved only a short distance in withdrawal direction from
receptacle 162, the switch actuating element 184 is free to move in
a direction to close the switch and thereby partially complete the
circuit to said handpiece, as indicated above.
Referring to FIG. 15, attention is directed to the details shown
therein of the foot-actuated unit 180. Said unit includes a
toe-engageable projection 188 on a foot lever 190 which is
oscillatable about a vertical axis. In said figure, the lever 190
is illustrated approximately in mid-position of its total path of
excursion. The inner end of lever 190 is fixed to a rotatable cam
192 that actuates a switch 194 which is OFF when the lever 190 is
in its starting position adjacent to the right-hand side of slot
196, as viewed in FIG. 15.
Foot-actuated unit 180 also has a radially extending depressible
treadle 198 which is engageable by the toe of the operator and has
appropriate means thereon, not illustrated, for actuating a second
switch 200, which normally is OFF. Immediately upon depressing
lever 198 slightly, the switch is rendered ON.
Although foot lever 190 and treadle 198 are illustrated as
actuating electric switches, it is to be understood that the same,
with equal facility, could be made to actuate fluid-operated valves
to control the flow of power fluid, such as air, if it is desired
to control the operation of the various dental instruments
primarily by fluid means rather than electrical means.
In accordance with details of an exemplary electrical circuit
described hereinafter, the principal function of switch 194 is to
complete the circuit for effecting actuation of a selected dental
instrument after the conditioning switch 182, for example, shown in
the typical module illustrated in FIG. 9, has been closed as shown
in FIG. 11, through at least partial withdrawal of the dental
instrument from its receptacle 162.
The modules also may include a further control valve 202 (see FIG.
17) which, if electrical power is utilized, may comprise a
solenoid-actuated valve for discharging to a dental instrument,
such as a handpiece, what is termed in the dental profession
"chip-blowing air." Such delivery is desirable particularly where
such handpiece is operated by means of either an air motor or a
miniature air turbine mounted directly in the head 204 of the
handpiece 164a.
Said chip-blowing air is discharged from an appropriate nozzle
mounted adjacent the lower end of the head 204 of the handpiece
164a, currently well-known in the art, and is used, for example, to
blow debris such as tooth particles, powdered filling material,
etc., from a cavity being prepared in a tooth incident to filling
the same, or otherwise. Usually, this is accomplished while the
rotor or tool of the handpiece is not rotating and serves a similar
purpose to a dental air syringe but has the added advantage of the
dentist not having to place the handpiece in its holder and then
reach for the air syringe, replace the air syringe and then remove
the handpiece again from its holder and place it in operation
relative to a tooth. Much time, therefore, is saved.
Control of the discharge of such chip-blowing air from the head of
the handpiece is effected and controlled by the switch 200 of
foot-actuated unit 180 which is included in the circuit of the
solenoid of the control valve 202, especially when such valve is of
the solenoid type. Otherwise, the switch 200 may comprise control
means for a fluid-operated control valve 202 without departing from
the spirit of the invention. Hence, when the dentist merely desires
to stop the handpiece and apply chip-blowing air, he need only
release has toe from lever 190, which will immediately return to
starting position and stop the handpiece, and depress treadle 198
to actuate control switch 200 and cause instantaneous discharge of
chip-blowing air from the head of the handpiece. In regard to
dental instruments which do not require chip-blowing air, or if a
certain dentist does not desire to avail himself of the same, the
control means for the same readily may be omitted from the
apparatus.
Face and side elevations of additional specific types of modules,
each for different types of dental handpieces, respectively are
shown in FIGS. 16, 17 and FIGS. 18, 19. The principal difference of
these modules with respect to the typical module of FIGS. 9 and 11
primarily resides in the size of the receptacle to contain the
handpiece or changes in the control valves and the like, as now
will be described.
Referring to the embodiment of module shown in FIGS. 16 and 17,
which primarily is for purposes of accommodating a dental handpiece
having an air-turbine mounted in the head 204 thereof, the rear or
handle portion of the handpiece 164a shown therein is of smaller
diameter than that illustrated with respect to handpiece 164 shown
in FIGS. 9 and 11, whereby the receptacle 162a shown in FIG. 17
correspondingly is of smaller diameter. Further, this module
includes control valve 202 for chip-blowing air. Otherwise,
however, all of the control components are the same as and
therefore correspondingly bear the same reference characters as the
various similar control elements shown in the embodiment
illustrated in FIGS. 9 and 11.
Concerning the embodiment shown in FIGS. 18 and 19, wherein the
dental handpiece 164b is of the type having an air turbine in the
head 204 thereof, but wherein the turbine is supported upon air
bearings which require higher air pressure than the driving air
which rotates the turbine, the module shown in FIG. 19 includes an
additional air filter 206 through which the air delivered to the
air bearings of the handpiece first passes to insure against the
entry of even very small sizes of particulate foreign matter in the
spaces of the air bearings. In this module, the filter 206 occupies
the air mist unit 172 in the module described above. Normally, air
bearing handpieces require no oil mist. Otherwise, the control
elements of this module are substantially the same as those
described in the preceding modules.
In order that the various modules which are illustrated in
exemplary manner in FIG. 1 may be interchangeable for rearrangement
to suit the convenience of a particular dentist or dental
assistant, the group of modules accommodated by the carriage of the
console or cabinet 10 have face panels 134 of identical size and
particularly of identical width, with the exception of module 208
which is illustrated in detail in FIGS. 20 and 21. This module
primarily is arranged to accommodate several suction devices so as
to concentrate the same in one area of the carriage. In order to
accommodate such suction devices, it is preferred that the face
panel 210 of module 208 be approximately twice as wide as the face
panels of the other modules, whereby the same is a multiple of the
width of said so-called sinlge width face panels and, in
conjunction therewith, said complete assembly of face panels occupy
the entire front wall of the carriage 28 which is supported by head
frame 20. Hence, the entire front panel or face of carriage 28 is
of a composite nature.
Referring to FIGS. 20 and 21, the module 208 is not provided with a
face panel but, rather, with a face receptacle 210 which preferably
is formed from sheet metal such as conventional steel and the inner
surface thereof has a suitable finish, such as baked enamel applied
thereto. However, stainless steel or other noncorrodible metal, or
synthetic resin may be used with or without additional finish. A
flange preferably extends around the outer edge of receptacle 210
especially to provide upper and lower marginal edges 212 and 214
which cooperate with the finishing members 136 and 138 at the upper
and lower edges of the carriage 28.
Fixed, such as by welding, to the lower surface of the face
receptacle 210 is a supporting bracket 216 having suitable holes
therein to receive several securing screws 218 which extend
upwardly through the supporting plate 104. Provided in the rear
wall of the face receptacle 210 are several openings 220 and 222
through which appliances respectively extend which require suction.
For example, the opening 220 accommodates a hand-held type
cuspidor, and the opening 222 accommodates a vacuum exhaust
appliance for removing particulate matter from the oral cavity,
especially when drilling and cutting is performed with a high speed
tool of the type accommodated in several of the other modules.
These appliances which require vacuum are illustrated somewhat
diagrammatically in FIG. 19, the cuspidor 224 having a rearward
extension 226 which extends through collar 228 extending rearwardly
from opening 220, and a manually-engageable handle 230 thereon
which may include a control valve, not shown, to discharge water
thereinto, if desired.
The vacuum exhaust appliance 232 also is shown somewhat
diagrammatically in FIG. 19, the same being arranged to have an
appropriate tip connected to the outer end thereof and the inner
end thereof is connected to a vacuum conduit 234. The appliance 232
extends through a collar 236 projecting rearwardly from the
perimeter or opening 222 in receptacle 210.
A pair of brackets 238 and 240 both extend rearwardly from the
inner wall of the cup-like receptacle 210. Said brackets are
connected thereto, for example, by means of transverse ears which
may be spot-welded to the surface of said inner wall from which
they project. The bracket 238 supports an actuating switch 242 or
fluid control valve, depending upon whether the system is arranged
to be actuated by electric power or fluid currents. Said control
member is provided with an actuating member 244 engageable by an
extension 246, projecting rearwardly from cuspidor 224, whereby
when the cuspidor is withdrawn, the smaller diameter of the vacuum
conduit 248, upon passing actuating member 244, will cause the same
to move the control member 242 to ON condition. This will cause
vacuum-producing means within the cabinet, details of which are
described hereinafter, to commence operating to produce
suction.
The bracket 240 similarly supports another control means 250 which
may be, for example, either an electric switch or a fluid-operated
control valve or the like and is provided with an actuating member
252 normally engaged by the vacuum appliance 232 to maintain it in
OFF condition, but when the appliance is withdrawn and the smaller
diameter vacuum conduit 234 passes the actuating member 252, the
control means 250 is placed in ON condition.
In regard to the module 208 which contains a plurality of
suction-requiring appliances, a pair of reels 254 and 256 are
suitably supported by the module by appropriate sub-frame means as
in regard to the previously described modules. The reels are so
mounted, for example, that reel 254 is arranged to receive the
flexible vacuum conduit 248 and automatically coil the same
thereupon when the cuspidor 224 is being returned to its stored
condition, while the reel pays out the conduit when the cuspidor is
being extended to operative position. Similarly, the reel 256
functions to coil and pay out the flexible suction conduit 234
connected to the vacuum exhaust appliance 232.
POWER UNITS AND MANIFOLD
The various modules supported by the carriage 28 within the movable
head frame 20 are supplied with dental utilities, such as air under
pressure, water at regulated pressure, and electric current, by
various distributing means located at a level preferably below the
lowest normal position of the carriage 28. The air and water
utilities are furnished through the means of a manifold assembly
258 supported by a pair of transversely spaced vertical members 260
that depend from vertical bracket bars 262, the upper ends of which
are connected to a lower, rear, transverse frame member 264 which
extends between the side plates 102 of carriage 28, as is best
shown in FIGS. 7 and 8.
Manifold assembly 258 primarily comprises a series of preferably
parallel tubes or pipes 266, 268, 270 and 272 which respectively
have inlet couplings 274, 276, 278 and 280 affixed thereto adjacent
one end. Said pipes may be formed from suitable non-corroding metal
or molded from appropriate snythetic resin. Without restriction to
the following designations for the various dental utilities, since
other arrangements thereof obviously are possible, the tube 266 is
arranged to contain air under appropriate pressure to drive dental
instruments such as handpieces; tube 268 contains a supply of
auxiliary air which is designated pilot or control air; tube 270 is
connected to a supply of cold water at suitable pressure; and tube
272 is connected to a supply of warm water.
Inasmuch as the manifold assembly 258 is fixedly connected to the
vertically and horizontally movable carriage 28, it is obvious that
any means to deliver dental utilities to said manifold assembly
must be of a flexible nature. The exemplary delivery means utilized
in the present invention preferably comprise coiled and extensible
flexible tubular conduits 282, 284, 286 and 288 which respectively
are connected at one end to the inlet couplings 274, 277, 278 and
280 respectively connected to said manifold tubes. Such flexible
tubular conduits are best illustrated in FIG. 13, as are their
connections to said inlet couplings.
Referring to FIG. 14, an exemplary air inlet conduit 290 is shown
at its delivery end connected to a suitable air filter 292. The
inlet end of conduit 290 is connected to any suitable source of air
under pressure, such as a compressor or a central source of air as
is quite conventionally furnished in dental offices. The exit of
the air filter 292 is connected to the inlet port of a
power-actuated master air delivery valve. In the specific
illustration herein, said valve is solenoid-actuated but, if
desired, may be operated by a suitable fluid-operated mechanism
such as air means. The delivery end of master valve 294 is
connected to an air-pressure regulating valve 296 which may be
suitably varied to control the maximum pressure of air, up to that
of the line pressure, delivered to any of the modules, thereby
safe-guarding the same against line fluctuations from the main
source.
The delivery end of regulating valve 296 communicates with a riser
conduit 298, see FIGS. 12 and 13, which is connected to the lower
end of the flexible conduit 282 and, through the same, delivers
air, under regulated pressure, to the air manifold tube 266 for
delivery of air to the various modules which require the same for
driving dental instruments such as handpieces and the like. Another
riser conduit 300 is also connected to the exit end of regulating
valve 296 so as to receive air therefrom, the upper end of said
riser being connected to the lower end of flexible conduit 284 for
delivery of air to manifold 268 which is provided for purposes of
furnishing air, at line pressure, to certain modules requiring the
same for purposes to be described.
The cabinet 10 also is provided with means for connecting certain
of the maniford tubes to water, preferably at so-called city
pressure, inlet line 302 being connected at one end to any suitable
source thereof in the dental operatory. Line 302 leads to a water
filter 304 and from there to a pressure-operated master supply
control valve 306. Said valve, like master air supply valve 294,
specifically is illustrated as being actuated by an electric
solenoid but, in lieu thereof, they employ any other suitable type
of actuating means such as one operated by air pressure or the
like, or manually. The discharge from said valve communicates
directly with a water pressure regulating valve 308, the exit of
which is connected to supply riser 310 which, at its upper end, is
connected to the lower end of flexible conduit 286 for delivery of
water to manifold tube 270 through coupling 278.
The cabinet 10 also is provided adjacent the air and water inlet
and control means just described, with an appropriate water heater
312. In its preferred embodiment, electrical energy comprises the
heat source but this is not to be regarded as restrictive. The
inlet of the heater is connected suitably to the discharge end of
water regulating valve 308, as shown in the fluid circulating
diagram described hereinafter. Heated water is discharged through a
coupling 314 which is connected to the lower end of flexible
conduit 286 that is connected at its upper end to the warm water
manifold tube 272.
The composition of the flexible tubular conduits 282, 284, 286 and
288, as well as the maximum extended length thereof, is such that
all possible movements of the maniford assembly 258 may occur while
maintaining communicating connection between said manifold assembly
and the various dental utility supply means controlled and
requlated by the aforementioned apparatus in the lower portion of
cabinet 10. Further, the amount of force required to stretch the
flexible conduits even to the maximum contemplated amounts is such
that no undue burden is placed upon the power means for moving the
head frame 20 vertically and the carriage 28 horizontally.
In addition to the water and air requirements of the various
modules contained within the carriage 28, certain of said modules
require electric current as the main source of energy, particularly
in regard to the modules which support such dental instruments or
accessories as a cautery, exploration light, pulp tester, heater or
burner, and the like. Particularly where the modules embody control
valves which are actuated by electric solenoids, said modules also
require electric current to actuate such valves.
For purposes of distributing electric current to the various
modules, especially in accordance with the individual requirements
of the various modules illustrated in a wiring diagram to be
described in detail hereinafter, it is indicated that the main
center of such electric supply is contained within a junction box
316. Various electric relays for purposes to be described
hereinafter are supported on top of said box. The circuitry within
box 316 extends to an electric jack bar 320 suitably supported by
box 316 and having a flexible, coilable tape-type electric
conductor 322 of the type having a multiplicity of parallel metal
ribbon conductors supported therein in spaced relationship to each
other extending between the electric jack bar 320 and a second
electric jack bar 324 which is fixed to a suitable bracket 326
connected to the lower portion of carriage 28 for support thereby
and movement therewith.
The flexible electrical conductor 322 preferably is guided during
its movement by another bracket 328 which is fixed to the front
wall of cabinet 10, for example, and is provided with an
anti-friction roller 330. Also, preferably between the guide
rollers 330 and the jack bar 320, the electric conductor 322 is
provided with an appropriate take-up means such as a reversely
coiled section which permits ready extension and contraction of the
conductor without having the same interfere in any way with the
other elements within the lower portion of cabinet 10.
For purposes of providing appropriate suction for the several
dental appliances of module 208, shown in detail in FIGS. 18 and
19, and particularly the cuspidor 224 and vacuum exhaust appliance
232, as appropriate pump 332 is supported within cabinet 10. The
pump rotor is driven by suitable power means such as an electric
motor 334. An appropriate support 336 is fixed to the base 338 of
cabinet 10 and the pump with the motor attached thereto as a unit
preferably is shock-mounted upon the support 336, suitable
resilient snubbers 340 being provided to limit the permitted shock
movement of the pump particularly at the time of starting to
operate the same.
The pump 332 preferably is of the type which pumps a certain amount
of water from an inlet controlled by power-actuated valve 342 which
may be of the solenoid type or otherwise. The degree to which the
valve may be opened also is controllable by means of regulating
knob 344, shown in FIG. 13. It will be understood that when the
valve 342 is actuated however, it will be between fully closed and
fully opened position to the extent permitted by the setting
effected by regulation of knob 344. It will be understood that the
inlet of the valve 342 is connected to water inlet line 302, in
accordance with the diagrammatic arrangement in the fluid flow
diagram of FIG. 22 described hereinafter. The outlet from valve 342
is connected to one leg of tee 346 for delivery of water to the
solids trap 348. The inlet of the pump is connected to the
discharge tube 350 from solids trap 348 and thereby withdraws the
fluid contents of trap 348 for discharge from the pump to the sewer
in accordance with the fluid flow diagram described
hereinafter.
It will be understood that the motor 334 of the pump will commence
to operate immediately upon withdrawing either the cuspidor 224 or
the vacuum exhaust appliance 332 from the respective holders
therefor within module 208, such removal actuating either switch
242 or switch 250 which preferably actuate relays that directly
control the operation of motor 334. Simultaneously with starting
the motor, the water inlet valve 342 also is open but the suction
created by the pump 332 is always greater than the amount of water
flowing into trap 348 from tee 346. Such arrangement insures that
there will always be fluid within trap 348 for purposes of carrying
into solution non-solid material as well as fine particles of solid
material, such as small chips of metal, tooth particles and the
like. The larger solid matter is retained within an appropriate
strainer arrangement, not shown in detail, within trap 348. By
insuring the flow of water at all times through trap 348 when the
pump is operating, no organic matter remains within the trap when
operation of the pump stops and a timing relay is arranged in the
circuit for operating the pump for a shor period after a suction
operation has been completed, whereby the pump will purge itself of
organic material and will remain in clean condition.
Suction created by pump 332 is imposed upon suction conduit 352.
The conduit 352 is branched appropriately and the branches thereof
respectively are connected to the fragmentarily illustrated suction
or vacuum conduits 234 and 248 respectively connected to the vacumm
exhaust appliance 232 and the cuspidor 224. These separate conduits
respectively are coiled upon the rollers 254 and 256, illustrated
diagrammatically and fragmentarily in FIG. 19 and also shown in
FIG. 12.
It is also to be understood that a saliva ejector may be
interconnected to the lower portion of the bowl of cuspidor 224 so
as to be subject to the suction interconnected to a suitable
orifice in the cuspidor when the same has been partially withdrawn
from its supporting collar 228 sufficiently to close switch 242 and
thereby institute operation of pump 332. Further, when a suction
operation has been completed and the particular appliance, whether
the cuspidor 224, saliva ejector or vacuum exhaust appliance 232
have been returned to their respective supporting sockets, the
control switches respectively operated thereby will be closed but
the aforementioned timing relay enables the motor to continue to
operate for a predetermined period of time such as 5 or 10 seconds
and thereby purge the system particularly of all organic matter
which might have been withdrawn by the vacuum appliances. At the
expiration of said period of time, the motor will stop
automatically.
Removal or attachment, as well as interchangeability of the various
modules with respect to the carriage 28, readily is undertaken by
first projecting the carriage at least to the initial operative
position thereof such as shown on the lower phantom view of the
carriage in FIG. 2, in which position the finishing members 136 and
138 may be removed. Then, by simply lifting the hinged top 22 to
expose the modules and removing the screws 142 and 146 from any
individual module, it readily may be removed from the carriage. If
the reel 168 for the module to be removed is such that it is
capable of serving the dental handpiece of another module to
replace the one just removed, then the reel 168 for said first
mentioned module need not be disturbed. However, if the reel is of
such type that it too should be removed with its module, this
readily can be accomplished since the reel 168 is supported by a
pivoted clevis 354 which, at the upper ends of the legs thereof is
pivotally connected to a bracket 356 having an ear engaged by the
screw 146, for example, by which the module is connected to the
carriage 28.
The lower end of the clevis 354 is provided with a tongue 358
fixedly carried thereby and engaged between resilient washers 360,
or the like which preferably are of a lively nature, being made
from soft rubber and thereby comprise shock-absorbing means to
reduce noise especially at the completion of a withdrawal movement.
Appropriate connecting means such as screws 362 extend through the
washers 360, the tongue 358, and a projection 364 of bracket 366,
the latter being detachably connected to transverse frame member
264 of carriage 28 as clearly shown in FIG. 17, by means of a screw
368.
Each of the reels 168 are of the type which employ spring means,
not shown, to render them self-energized to readily coil the
flexible utility transmission conduits 166 thereupon, preferably in
a coil of single thickness so as to minimize the space occupied by
the reel in a transverse direction within each module. As a result,
the diameters of the reels 168 are suifficient to accommodate a
single thickness of a coiled conduit which, for example, may be
approximately 5 inches in length and thereby afford a dentist or
dental assistant adequate latitude for handling the dental
instrument connected thereto, particularly when the cord is
substantially fully withdrawn from the reel 168. Appropriate
commutator-type discharge connectors are associated with the hub of
each reel and the pintle upon which the reel is supported, details
of such connectors not being illustrated because they primarily are
of commercial type.
Withdrawal of the various conduit from the reel may occur in
step-like manner, if desired, a latching pawl 370 being mounted
upon a suitable bracket 372 supported by each clevis 354 for
engagement with radially extending latching ears 374 at
circumferentially spaced locations upon the reel. The latching
arrangement is of the type which, upon it being desired to retract
the conduit 166 within a predetermined extended position, it is
only necessary to pull the same slightly farther outward and then
quickly release the pull so that the aforementioned coiling spring
can function automatically to retract the conduit 166 and re-coil
the same upon the reel 168.
Electric power for the various modules is distributed thereto
preferably by the cable 322 which has a substantial number of
conductors and extends from electric junction box 316, to an
elongated, channel-like housing 108, which has been designated as a
connecting channel. From the views thereof shown in cross-section
in FIGS. 17, 19, and the like, it will be seen considerable
capacity is afforded. Preferably snap-acting connector sockets 376
and coengaging plugs which are connected by suitable wiring with
the terminal sockets 178, are capable of being electrically
connected to certain of the line conduits within the connecting
channel 108. Electrical connection and disconnection therefore is
achieved quickly and effectively simply by pulling the plug of a
specified module from its connector socket 376, thereby
disconnecting all electrical elements of that particular module
from their source of electrical energy. It will be understood that
especially where the various control valves are solenoid-actuated
and/or the dental instrument carried by the module requires
electric current to operate the same, all of these will be suitably
connected by appropriate wiring to the terminal socket 178.
Also with regard to the other dental utilities of a fluid nature,
such as air and water, the same are interconnected to the various
control elements of the individual modules as well as the dental
instruments carried by the modules preferably by flexible conduits
which are not illustrated in detail with respect to the various
modules in order to simplify the illustration. Such conduits are
shown diagrammatically, however, in the various circuit diagrams to
be described hereinafter.
Such conduits have connectors at the opposite ends thereof
respectively threaded or otherwise connected to inlet and discharge
ports of the various control valves and the like of the individual
modules, the supply end of each of said connectors also being
connected respectively to the required manifold tubes by
appropriate, preferably snap-acting couplers 378, of which one
member of each coupling is connected at appropriate locations in
the tubes 266, 268, 270 and 272 comprising the manifold assembly
258. Said tubes have differing numbers of such couplers 378 in view
of the differing requirements of the contemplated modules to be
supported by the carriage 28, an exemplary array of these being
shown in face view in FIG. 1 and in even greater detail in FIG.
10.
Depending upon the individual desires of a certain dentist or
dental assistant, as well as the requirement of various dental
operatories in contrast to the requirement of other dental
operatories, different arrangements of the various modules, as well
as a different selection of the particular types of modules and
instruments to be supported thereby, are possible in affording a
dentist or dental assistant maximum comfort and efficiency, not
only in regard to themselves personally but also to the patient
upon whom they are operating.
To effect such maximum efficiency and comfort, it therefore is
possible to quickly and readily arrange the most desirable types of
modules and dental instruments, as well as particular placement
thereof in the carriage, simply by unplugging and/or plugging the
electrical conduits and the fluid conductors with respect to the
maniford assemby 258 and the connecting channel 108. Even a service
man or attendant of only limited ability is quite capable of
achieving such rearrangement of original installation of the
modules in the carriage. If necessary to include the reels 168 of
particular modules with the same during such changing of
arrangement or during the original installation thereof in the
carriage, this, too, is readily effected simply by means of
disconnecting the real of an individual module, for example, from
the supporting means 108 and 364 therefor. At most, only 4 or 5
screws need be manipulated to completely connected or disconnect a
module with respect to its supporting means, including even the
supporting means for the real of said module.
With respect to the foot-actuated control unit 180 which, in
reality, comprises the primary control means for delivering dental
utility fluids to the various dental instruments which require the
same, it will be seen that control by the several switches within
the unit 180 is effected by the same being interconnected to the
various conditioning switches and the like of the modules through a
flexible conductor 380, shown in exemplary manner in FIGS. 1, 2 and
15. The conductor 380 is of suitable length, such as of the order
of 5 inches or 6 inches, thereby permitting the foot-actuated
control unit 180 to be moved to a location of greatest convenience
for the dentist. However, in order that there will not be any undue
amount of said conductor 380 lying in disarray upon the floor, for
example, the present invention provides a coilable reel 382, see
FIG. 12, on the interior of the lower portion of the cabinet 10
upon which the conductor 390 is coiled and, preferably, is
maintained reasonably taut. It will be understood that the weight
of the foot-actuated unit 180 is sufficient that it will remain in
a given position to which it has been moved by the dentist for
maximum convenience to him or, if desired, a suitable releasable
latch for the reel 382 may be provided to serve in holding the
flexible conductor 380 in any preferred extended position.
For purposes of describing the fluid circuitry, as well as the
electric power circuitry hereinafter with respect to the various
exemplary modules illustrated especially in FIGS. 1 and 10, and
especially in relation to the diagrammatic arrangement shown in
FIG. 22, attention is directed first to the left-hand side of FIGS.
1 and 10, wherein the exemplary double width module 208 includes
the various suction appliances. Next to this in succession is
module 384, details of which are shown in side elevation in FIG.
17. This module includes an exemplary handpiece 164a having an air
turbine of the high speed type in the head 204 thereof.
Next in line is module 386, details of which are shown in FIG. 19
and in which the dental instrument 164b comprises a handpiece
having air bearings supporting an air-driven turbine therein and
therefore requiring air at bearing-sustaining pressure. Following
this is module 388, details of which are shown in side elevation in
FIG. 19 and in which the dental instrument 164 is of a larger
diameter than the preceding ones and comprises an exemplary low
speed, high torque motor for driving a selection of detachably
connectable dental handpieces, the motor being of the air-turbine
type and located in the handle of the handpiece. Next to the right
is module 390 which contains a multi-type syringe 392, which
preferably is capable of discharging warm water, warm air, or a
mist comprising a mixture of air and water at appropriate
temperature. The next module 394 contains a multi-purpose
electrical instrument having a handle or socket to which,
selectively, three different types of electrical instruments may be
connected individually. One of these, for example, is a cautery,
another is a pulp tester, and the third being an examination light.
At the far right, the module preferably is bi-partite and comprises
a pair of drawers 396 and 398, the drawer 398 preferably containing
an electrically energized incandescent heater or burner, while the
drawer 396 is for purposes of storing the various electrical
instruments, for example, to be used relative to the handle or
socket which is supported and serviced by module 394.
FLUID DISTRIBUTION CIRCUIT
Referring to FIG. 22, a fluid distribution circuit is set forth
with the various conduits and conductors being represented by
appropriate lines relative to the various modules which are
identified by their general reference characters described above.
For ease of identity, suitable captions also have been included
adjacent said modules which, in general, are represented by
rectangular outlines. A code is also set forth in the upper
left-hand corner identifying the representations of various fluids
by the different types of lines employed in the diagram.
In this diagram, air, under pressure, is represented by air source
400, and water, at municipal pressure, for example, is represented
by water source 402. From these two sources, various lines extend
to the numerous control members and ultimately to the various
elements of the different modules which require such dental
utilities as air and water at different temperatures and at various
pressures. The pressures are controlled by suitable regulating
valves illustrated in detail in the various modules, flow of which
is initiated relative to most of the modules by withdrawal of the
various instruments, for example, from the containers therefor in
their respective modules.
Referring particularly to FIG. 22, it will be seen that module 384
has an air line 404 leading thereto from manifold tube 268. The
legend of the lines to and from tube 268 indicates "control air."
This is a specialized type of dental utility required by a specific
type of low speed, high torque air motor 164 connected to module
388 and illustrated additionally in FIGS. 9 and 11. To regulate the
speed of such air motor, a limited supply of air passing through
constriction 406 is directed to manifold tube 268, at line
pressure, in desired amounts. Further, details of the manner in
which this air is employed in controlling the speed of such air
motor are illustrated and described in co-pending application Ser.
No. 468,513, filed June 30, 1965.
Further, in FIG. 22, it will be seen that module 208, to which a
plurality of different suction-requiring appliances are connected,
includes a salive ejector. The discharge end of the suction line
from such ejector is attached to the base of the bowl portion of
cuspidor 224 which is provided with an inlet opening 408 as
illustrated in FIG. 21. Such connection may be of the snap-acting
type if desired and also includes any appropriate closure member
for use when the saliva ejector is not connected thereto.
Module 390, as illustrated in FIG. 22, accommodates a syringe of
special design which is to be the subject of a separate application
to be filed and to which it is necessary to supply air and water
from the lines illustrated in FIG. 22 leading to said module. In
said diagrammatically illustrated module, a poweractuated valve 410
is shown. Preferably, this is solenoid-actuated but may be of a
fluid-actuated type if desired. In either even, opening of the
valve is caused upon the syringe being withdrawn from its socket in
module 390 as illustrated in FIG. 10 or, if desired, a simple
On-Off type switch 412, shown in the upper part of module 390 in
FIG. 10, may be employed for operating the valve 410.
With respect to module 384 which controls the operation of an air
turbine type handpiece at high speed, a power-actuated valve 202 is
shown in FIG. 22 which is of the solenoid or fluid
pressure-actuated type and is connected in a line to the manifold
tube 266 for controlling the supply of air at predetermined
pressure to a chip blower nozzle which may be included in the
handpiece 164a shown in FIG. 17. In said figure, power-actuated
valve 202 is shown as being connected directly to the lower portion
of pressure-regulated valve 170.
ELECTRICAL CIRCUITS CARRIAGE ACTUATING AND MODULE CONDITIONING
Referring to FIG. 23, a substantial portion of the overall
electrical circuitry is illustrated diagrammatically. In this
circuit, two master switches 414 and 416 are illustrated, these
preferably being a toggle-type switch and are mounted for
convenience at opposite ends of the junction box 316, for example,
as shown in FIGS. 12 and 14. The switch 414 is a double pole switch
and is interposed between both of the main power lines 418 and 420.
The switch 416, while also extending between the lines, primarily
is for purposes of controlling the circuitry within the junction
box 316 which principally controls the delivery of utilities.
Concerning the raising and lowering of the head frame 20 and the
carriage 28 carried thereby, said circuit controls the operation of
electric motor 48 which actuates the threaded shafts 58 for raising
and lowering said frame and carriage. The circuit also includes a
customary fuse 422.
After the circuit has been initially established by the closing of
switches 414 and 416, such as at the beginning of an operating day,
when it is desired to move the carriage 28 from its fully retracted
position to its forwardly projected and any desired elevated
position, such as the exemplary lowermost phantom view in FIG. 2,
the switch 26 is actuated. This is a double pole switch operable in
opposite directions respectively to effect upward or downward
movement of the frame and carriage. Assuming that the switch is
actuated to effect elevation of the frame and carriage, it is only
necessary to momentarily close the switch and the up relay 424 will
cause the circuit to remain established to move the carriage from
its fully retracted position until the carriage has been moved
vertically sufficiently to project the carriage to its initial
operating position by movement of the levers 86 respectively at
opposite sides of the cabinet.
When levers 86 have reached their fullest movement in
counter-clockwise direction as viewed in FIG. 3, a double pole
access limit switch 426 is engaged by said lever, to open one
portion of said switch across the line 428 which disrupts the relay
424 and thereby stops the elevating motor 48. When this occurs, the
carriage 28 will be in its initial operating position.
Assuming that the dentist or dental assistant desires to elevate
the head and carriage an additional distance above the initial
operative position thereof, so as to dispose the same at greater
convenience for the individual who is to handle the dental
instruments carried by the carriage, the operator must again
actuate switch 26 for further ascending movement of the carriage.
It is necessary to hold the switch ON, however, as long as further
ascending movement is desired. As soon as the switch 26 is
released, the thereby opened, the motor 48 again stops and the
carriage will remain in the desired elevated position to which it
has been elevated. Maximum elevated position is controlled by a top
limit switch 430, the exemplary physical vertical position of which
is shown in the cabinet in FIG. 3. If the head frame and carriage
are elevated to their uppermost limit, a suitable follower on the
frame, not shown, will engage top limit switch 430 and open the
circuit to motor 48 to stop it.
Downward movement of the head frame and carriage is initiated by
closing the opposite side of manually operable switch 26 from that
which is moved to elevate the same and said switch is manually held
ON until the desired lowered position is reached. This operation
occurs particularly where it might be found that the carriage is at
too high a position for comfort and a partial lowering thereof is
desired. By releasing the DOWN side of switch 26, the carriage will
be stopped in its partially lowered position.
If it is desired to move the head frame and carriage from an
elevated position downward to the initial operative position
referred to above, this may also be done by closing the homing
switch 432, the operating button for which is shown in FIG. 1. As
soon as the switch 432 is closed, it activates relay 434 and
establishes a holding circuit which will continue to operate motor
48 until the head frame and carriage reach the lowermost operative
position in which the carriage is still projected. Such lowering
movement is controlled by a bottom limit switch 436 which also is
shown at its vertical physical position in FIG. 3, the same being
actuated by the same follower on the head frame that actuates top
limit switch 430. When the bottom limit switch 436 is opened, the
relay 434 is de-activated and the motor 48 stops.
Lowering the carriage to the initial operating position by
actuating homing switch 432 will not cause complete restoration of
the carriage 28 to its completely retracted and idle position shown
in dotted lines within the upper portion of the carriage as shown
in FIG. 3. This is done purposely so as to prevent any damage to
instruments which might not be fully returned to their receptacles
within the various modules prior to the carriage being lowered
behind the uppermost front panel 18 shown in FIG. 2.
In order to cause movement of the carriage from the initial
operative position thereof to the fully retracted and idle position
thereof such as shown in full lines in FIG. 2, it is necessary to
close the homing switch 432 again but, due to the interruption of
part of the circuit by bottom limit switch 436 being opened, it is
necessary to establish a different circuit to the motor 48. This is
done through a control relay 438. It is not possible to complete
this circuit through relay 438 until all of the instruments are
fully "home" in their respective modules and all of the
conditioning switches of the modules are in opened condition as the
result of such disposition of the instruments. However, when this
condition exists and homing switch 432 is again closed, relay 438
is activated to complete the circuit to motor 48 and maintain the
same to the motor until the carriage 28 reaches its fully retracted
position, at which time lever 86 engages a stop switch 440 which
opens the circuit to the motor, and de-activates the control relay
438 thereby stopping motor 48. The circuit of FIG. 23, as
illustrated, also includes a minor convenience of a hand switch 422
which completes the circuit to a suitable call signal, either
audible or visible, by which the dentist, for example, may summon
an assistant.
Still another control switch 444 is included in the circuit and is
actuated by suitable means on the head frame 22, mounted at any
convenient location, said switch being opened when the frame
reaches its lowermost position. This switch is in the circuit to
the solenoid, for example, of the master air supply valve 294 and
also the solenoid of the master water supply valve 306. Thus, these
master control valves for the air and water supply automatically
are closed upon the carriage reaching the lowermost position.
From FIG. 23, it also will be seen that the water heater 312 is
connected between the main circuit lines. An automatically operable
thermostatic switch 446 also is connected in the circuit 448 of the
heater 312 in order to maintain the temperature of the water
automatically within a predetermined range. The circuit to the
heater is broken however upon opening the master control switches
414 and 416, at which time all circuitry is disrupted in the entire
console. These switches are opened at the end of the day, for
example.
VACUUM SYSTEM CIRCUIT
Referring to FIGS. 20, 21 and 24, the circuit which controls the
vacuum system is illustrated therein. Said circuit includes the
control switches 242 and 250 which are actuated respectively by
withdrawal of the cuspidor 224 and vacuum exhaust appliance 232
from their sockets. From FIG. 20, it also will be seen that each of
the switches 242 and 250 are double throw type. Upon either of
these appliances being removed from their supporting sockets, one
part of the switch involved will be closed. The several parts of
the switch respectively are indicated 242' and 250' in the circuit
diagram of FIG. 24. This completes a circuit to the time delay
relay 450 which, for example, is of the type which is set to
operate for a predetermined period of time following disruption of
the circuit in which it is included.
Such a period of time, may be of the order of 5 to 10 seconds,
which occurs at the completion of the operation and permits the
motor 334 for the pump 332 to continue to operate for the
additional period of time referred to after the suction appliance
which has just been used has been returned to its socket and the
control switch actuated thereby has been opened to disrupt the
circuit to the motor. Such additional period for operation of the
motor and pump permits the pumping system to purge itself of
organic material by discharging the same to the sewer line to which
the entire unit is connected. Such continuing of the circuit for
the period of time for which the time delay relay 450 has been set
is caused by the inclusion of control relay 452 in the circuit, the
diagram of FIG. 24 illustrating the contacts 452' of the control
relay 452.
In order that it may be possible to withdraw one of the suction
appliances from its socket, such as to service it in any desired
way, either while the other appliance is being used or remains in
its inoperative position within the module 208, the circuit to the
suction module is provided with a double throw type, manually
operable control switch 454, one portion of which is normally ON
when the appliance is withdrawn from its socket so as to actuate
either the control switch 242 or 250. However, under the foregoing
circumstances, when it is desired to service the appliance and not
have it affect the operation of the pump motor 334 in any way, the
manual control switch 454 is operated to open the upper part and
close the lower part as shown in the diagram of FIG. 24. When such
circuit is interrupted, a signal light 456 is energized to indicate
that the circuit has been interrupted by actuation of switch
454.
At the completion of the servicing operation, the control switch
454 again is actuated to re-establish the circuit in the condition
illustrated in FIG. 24, thereby disconnecting the circuit to the
signal light 456 and extinguishing it. In FIG. 24, it also will be
seen that the contacts of time delay relay 450 are indicated 452'.
Further, when the circuit to the motor 334 is completed as a result
of withdrawing either of the suction appliances, it will be seen
that the circuit shown in FIG. 24 is such that the solenoid
controlling valve 342 immediately is energized to furnish water to
the pump system at the rate for which the valve has been set by
actuation of knob 344. Similarly, when the circuit to the pump
motor is interrupted at the completion of any desired operation
thereof, the solenoid of valve 342 is de-energized and closes the
water supply valve to the pump.
ELECTRICAL CIRCUIT FOOT SWITCH AND MODULE CONTROLS
Referring to FIGS. 15 and 25, there is respectively illustrated
therein details of the foot-actuated unit 180 and the circuitry
within which it is included for control of the various
power-actuated valves respectively included in the modules per se.
As shown in FIG. 15, the switches 194 and 200 actually are double
throw type switches, as also will be seen in the diagram of FIG.
25. The switch 194 is actuated by the lever 190, whch is controlled
by the toe of the operator and moved laterally from side-to-side
between its initial, OFF position which is near the righthand side
of the treadle 198 as viewed in FIG. 15, and various amounts of
movement thereof, in operative direction, toward the opposite side
of treadle 198. Such movement actuates a cam 192 which, immediately
upon movement of lever 190 to the left being initiated, as viewed
in FIG. 15, the upper part of switch 194 shown in FIG. 25 will be
opened, while the lower part 194' will be closed.
Both parts of switch 194 control the delivery of air to the dental
instrument in each of the modules which are controlled by the
foot-actuated unit 180. It also will be seen that the various
conditioning switches of the modules are in circuit with the
switches 194 and 200 in accordance with the diagram shown in FIG.
25.
Switch 160, which is a double throw type switch, normally must have
the lower part 160' closed, as shown in FIG. 25, in order to render
any particular module operative, as when the foot-actuated unit 180
is operated to deliver air to a particular dental instrument. Upon
the withdrawal of the instrument from its socket of any particular
module, switch 182 is closed from the normally open position
thereof shown in FIG. 25, and this establishes a circuit through
the solenoid of control valve 176 which is opened as soon as switch
182 is closed, thereby delivering air at desired pressure to the
aforementioned dental instrument when foot lever 190 is moved to
close lower part 194' of switch 194 and thereby open the upper part
of said switch, as illustrated in FIG. 25.
If the delivery of water with respect to any selected dental
instrument is required after the instrument has been withdrawn from
its socket in its particular module, the circuit to the solenoid of
the water control valve 150 is completed when switch 200 in
foot-actuated unit 180 is closed by stepping upon treadle 198. The
switch 200 also is a double throw type switch but both parts,
including lower part 200', thereof are operated simultaneously, as
can be seen from FIG. 25. Similarly, if only chip-blowing air is
desired to be delivered from any particular instrument, this is
accomplished by stepping upon treadle 198 without disturbing the
foot lever 190 from its home position. As a result, from FIG. 25,
it will be seen that the circuit through the upper part of switch
194 will be closed and both parts of switch 200, including the
lower part 200', will both be closed when treadle 198 is depressed,
thereby completing the circuit to the solenoid of the chip-blowing
air control valve 202.
Although treadle 198 normally is operated to supply water to a
particular instrument, no water will be supplied when the foot
lever 190 remains in "home" position, thereby leaving lower part
194' of switch 194 open and thus preventing the delivery of water.
Normally, water is not desired when chip-blowing air is required
because the latter is used to blow particles from a cavity surface
and also, under some circumstances, to dry a cavity, at least to a
certain extent.
Under usual operating conditions, only a single dental appliance is
used at any particular time, unless possibly one of the suction
appliances may be used at the same time one of the dental tools is
being operated. However, it will be seen that operation of the
suction module is substantially independent of the operation of the
other modules which contain various dental tools and the like
because its use simultaneously with one of the instruments
frequently is required, especially the saliva ejector. In order
that water and/or air will be supplied only to a single dental tool
when either the foot lever 190 or treadle 198 of foot-actuated unit
180 are operated, the various conditioning switches 160 and 182 of
each dental tool-containing module must be closed, the switch 182
being closed incident to the removal of a selected dental
instrument from its socket.
If, for example, a dentist is using one dental instrument and the
dental assistant should pull another dental instrument from its
socket while the first one is still operating, the second one will
commence to operate and also is capable of having water discharged
therefrom, for example, if the dentist is discharging water from
the particular instrument he is using at the time. However, there
are circumstances where, for example, it is desired to use another
instrument immediately following the completion of use of a
selected instrument, and conditioning of the second instrument is
required, such as by placing a certain type of bur therein, for
example, whereby removal of the second instrument from its socket
is desired, but without operating the same.
To achieve the removal of a selected dental instrument from its
socket in a certain module without causing the same to operate
while a dentist is using another dental instrument, it is only
necessary to pull knob 154 to the outermost position thereof, such
as shown, for example, in FIG. 11, whereby the upper part of switch
160, as shown in FIG. 25, is closed and the lower part 160'
thereof, in series with switch 182, is opened, whereby even if
switch 182 subsequently is closed when the instrument is removed
for servicing, the opened part 160' of switch 160 will prevent the
completion of a circuit with respect to the water and air control
valves.
Further, in the diagram shown in FIG. 25, it will be seen that
switch 182 is actually a double-throw switch, one part 182' being
closed while the other is open and vice versa. In the circuit
diagram of FIG. 25, it also will be seen that the various
snap-acting connector sockets and jacks 376 are shown symbolically.
When the knob 154 has been pulled to de-activate a selected dental
tool while being serviced, through the opening, for example, of
lower part 160' of switch 160, a signal light 458, see FIG. 25, is
energized to provide a visual designation of such condition of the
module. Such signal lights may be mounted at any desired location,
such as on the face panel 134 of the various modules which are
provided with such de-activated mechanism.
When a selected module has been de-activated for purposes of
servicing the dental instrument carried thereby, for example, the
uppermost part of switch 160 is closed, lower part 160' and still
lower part 160", as viewed in FIG. 25, both are simultaneously
opened, such opening of said two lower parts of the switch
disconnecting the module from the safety circuit, whereby the
carriage may be moved to its lowermost, operative position but
cannot go "home" to its fully retracted position until the
deactivated module has been restored to its normal inoperative
position in which all parts of switch 160 are in the condition
shown in FIG. 25 and the dental instrument has been fully replaced
within its holding socket so as to open switch 182. When this has
been accomplished, said module is re-connected within the safety
circuit of the electrical system and the carriage thereafter can be
restored to its fully retracted position within the head frame 20
when fully lowered into cabinet 10.
ELECTRIC CIRCUIT POWER SUPPLY FOR ELECTRICAL INSTRUMENTS
In the foregoing, module 394 has been designated as an electrical
instrument module. Such instrument per se comprises the subject
matter of pending application Ser. No. 373,452, filed June 8, 1964.
Said instrument comprises a handle element having a socket therein
receiving, selectively, any one of three different electrical
instruments respectively comprising a pulp tester, a cautery and an
examination light. Each of these instruments requires a different
voltage from the others.
In order to supply such voltages, the circuit within the present
invention has been designed to produce the same through the
utilization of several transformers 460 and 462, which are
illustrated in the circuit diagram of FIG. 26. These transformers
are connected in parallel between the main line conduits 418 and
420. Without restriction thereto, said transformers are of 5 volt
capacity. For convenience, the transformers 460 and 462 may be
mounted in the lower portion of the cabinet 10, somewhat in the
general area in which they are illustrated in FIG. 14. The socket
which selectively accommodates the three different electrical
instruments is provided with a plurality of contacts, only certain
of which are used with one instrument while others are used with
the other two instruments.
The three different arrangements of contacts used respectively with
the three different instruments are shown individually in the
wiring diagram of FIG. 26. In said diagram, socket arrangement 464
contains a pole 466 connected to one end of the output of
transformer 460, while the socket also contains poles 468 and 470
respectively connected to a 2-1/2 volt tap on transformer 460,
while pole 470 is connected to the 5 volt output tap of transformer
460. Such circuit is suitable for use selectively either with a
mouth examination light or a cautery. A second representation of
the socket 464 is shown in the lower part of FIG. 26 and is
identified as 464'. This representation of the socket is shown
connected directly across the line circuit so that it receives 110
volts which also passes through an appropriate converter and
transformer 472 which changes AC current to DC and steps up the
voltage to approximately 600 volts, details of which form no part
of the present invention. Under such arrangement, the socket 464'
is utilized with the pulp tester.
The circuit shown in FIG. 27 serves the electric burner, of the
resistance type, which is disposed preferably in upper drawer 398,
while the various electrical instruments to be employed with the
socket 464 of module 394 are contained in lower drawer 396. The
electric burner in drawer 398 is of the type which operates
satisfactorily on 10 volts and therefore is included in the same
circuit as the items shown in FIG. 26, between the taps of the
secondaries of transformers 460 and 462 respectively at opposite
ends thereof. Resistance burner 474 is controlled preferably by a
suitable switch 476, the movable member of which is actuated by
movement of drawer 398 from its fully closed position. When the
drawer 398 is restored to its fully closed position, the switch 476
automatically is opened to discontinue the circuit to burner
474.
MODIFIED CARRIAGE ACTUATION FOR CONSOLE
Although the movement and control of the carriage of the embodiment
of the invention specifically illustrated in FIGS. 1 - 6 has been
described hereinabove as being very similar to the mechanism
described and claimed in co-pending application, Ser. No. 331,788,
filed Dec. 19, 1963, it now has been found that more simplified
actuating mechanism for the carriage is desirable for use under
certain circumstances, particularly where the lowest operative
position of the carriage is desired at a level below the top of a
conventional counter now widely used in dental operatories. For
purposes of providing actuating and positioning means for the
carriage at such lower initial level, the present invention
provides positioning mechanism which, while somewhat embodying the
basic principles of that described hereinabove with respect to the
embodiments of FIGS. 1 - 6, nevertheless includes certain
innovations having desired objectives different from those
described with respect to said aforementioned embodiment, the
details of which are as follows.
Referring to FIGS. 28 - 31, the cabinet 510, in general shape and
particularly in height, preferably is similar to the size and shape
of the cabinet 10 of the preceding embodiment illustrated and
described hereinbefore. Said cabinet has spaced sides 512 and a
principal front panel 514 which extends upwardly from the inwardly
offset kick plate 516 to a predetermined distance below the top
edge of the sides 512. The space in the front of the cabinet above
the upper edge of the principal panel 514 is covered by a readily
movable door 518 which, preferably, is hingedly connected at its
lower edge to the upper edge of a removable horizontal strut
519.
As in the preceding embodiment, this modified embodiment of cabinet
includes a vertically movable head frame 520, the top of which is
closed by a horizontal counter panel or top 522 which preferably is
hinged at the rear end to the top of the cabinet so as to be
readily removable by lifting for purposes of affording access to
mechanism mounted directly below the same as in regard to the
preceding embodiment. The rear edge of the top 522 also terminates
in a vertical rear wall 524 of limited height. Further, the height
of the front door 518, when in closed, uppermost position,
preferably is adjacent the front edge of top 522 so as to effect an
aesthetically pleasing engagement therewith. In the preferred
construction, the upper edge of the door 518 also is provided with
a flexible finish or sealing strip 526.
Supported for horizontal forward and rearward movement within the
upper portion of head frame 520 is a carriage or head 528 which is
positioned directly below the top 522 and the height thereof is
slightly less than that of the door 518 so that, when said door is
moved to the open position thereof illustrated in full lines in
FIG. 28, the forward portion of the carriage 528 may be projected
through the opening between the upper edge of front panel 514 and
top 522. One exemplary projected position of the carriage 528 is
illustrated in phantom immediately above the open door 518 shown in
FIG. 28. Such initial projected position of the carriage also is
shown in FIG. 30 and this is considered to be the initial,
operative position thereof in that the dental instruments carried
by the various modules supported by carriage 528 will be located
forwardly of the front wall of cabinet 510 for ready access by a
dentist, dental assistant, or otherwise.
Although such dental instruments are not illustrated in detail in
regard to the embodiment shown in FIGS. 28 - 31, it is to be
understood that such instruments and the modules respectively
receiving the same are similar to those illustrated in the
preceding figures and described in detail hereinabove. This is due
to the fact that the positioning means and the controls therefor
with respect to carriage 528 comprise the principal elements in
this latter embodiment which are different in novelty from the
novel aspects of the positioning mechanism and controls therefor as
are illustrated in FIGS. 1 - 6 of this specification and which
latter mechanism is described in greater detail and claimed in said
copending application Ser. No. 331,788.
The head frame 520 includes opposite, parallel side members 530
which are connected at their forward edges by a front panel 532
which is shown in FIG. 28. Connected respectively to the lower
edges of the sides 530 of head frame 520 and depending below said
lower edges are a pair of similar stamped members 534, preferably
formed from relatively heavy gauge sheet metal or, if preferred,
the same may comprise cast metal members, which are connected by
suitable bolts 536 for example to the lower portions of sides
530.
Secured respectively to the forward portions of the members 534 are
connecting or supporting blocks 538 which respectively support
vertical guide bars 540 having anti-friction guide rollers 542
mounted adjacent opposite ends thereof upon fixed pivots. The guide
rollers 542 on each of the guide bars 540 respectively are received
within inwardly facing guide channels 544 fixedly connected to and
supported by the opposite sides 512 of cabinet 510. Such
arrangement effectively guides the head frame 520 and the carriage
528 carried thereby accurately for vertical movement in opposite
directions between the lowermost and uppermost contemplated
position for such head frame and the carriage mounted in the upper
portion thereof.
It is contemplated that the head frame 520 may be elevated from its
lowermost position within the cabinet 510 to a maximum elevation of
approximately 16 or 18 inches above said lowermost position but
only after the carriage 528 has been projected to its forward,
operative position with respect to head frame 520. It is to be
understood however that this range of vertical movement is not to
be regarded as restrictive, but merely illustrative, and may be
varied as found to be required.
Supported by the base 546 of the cabinet, and within the same, is
power means which preferably comprises an electric motor 548 having
a drive sheave 550 thereon connected by means of a flexible endless
belt or chain to the driven sheave 552 which is fixed to one end of
a drive shaft 554. Also mounted within the lower part of head frame
520, preferably respectively adjacent opposite sides thereof, are a
pair of gear reduction units 556 which drive in unison a pair of
threaded shafts 558, each of which extend upwardly into
complementary vertical sleeves 560 each having connected to the
lower ends thereof a ball screw nut 562 which, when the shafts 558
are revolved, simultaneously and evenly move the sleeves 560 in the
same vertical direction.
Connected to the sleeves 560 intermediately of the ends thereof and
projecting forwardly are a pair of actuating members which
preferably comprise rigid arms 564. Pivotally connected to the
outer ends of the arms 564 are a pair of longitudinally adjustable
links 566. Short pivot shafts 568 respectively are fixed to and
project inwardly from the members 534 adjacent opposite sides of
the cabinet 510 for purposes of rotatably supporting bell cranks
570. One arm of each bell crank is pivotally connected to the
opposite end of one of the links 566, while the outer ends of the
other arms 572 of said bell cranks have anti-friction rollers 574
thereon which respectively are received within open-ended slots 576
in the lower ends of lever means comprising a pair of similar
levers 578 which are oscillatably connected intermediately of the
ends thereof to a pivot 580, there being a pair of such pivots
respectively supported by the members 534 adjacent opposite sides
of cabinet 510.
The upper ends of the levers 578 also have open ended slots 582
formed therein for reception of anti-friction rollers 584 which are
rotatably supported respectively by a pair of ears or lugs 586
fixed to and extending downward from the lower portion of the
carriage 528 adjacent opposite sides thereof.
At the commencement of operation of the dental control means
comprising this embodiment of the invention, there are master
switches, not shown in the figures specifically illustrating said
embodiment, but similar to the switches 414 and 416 of the
preceding embodiment, which must be turned ON, manually for
example, to suitably activate the circuits within the control means
and especially to connect such circuits with the power supply line
leading to the dental operatory. After such master switches have
been closed, it is then only necessary to lower the door 518 to the
open, full line position thereof shown in FIG. 28. Appropriate
switch means, details of which, as well as the circuit therefor,
are described hereinafter, is closed for purposes of energizing the
electric motor 548. This results in the elevating screws 558 being
revolved simultaneously which causes the raising of arms 564. Such
movement, through the means of linkage comprising links 566 and
bell cranks 570, causes counter-clockwise rotation of lever means
578, as viewed in FIG. 28, about their pivots 580 which results in
the upper ends of the lever means projecting the carriage 528
forwardly from the fully retracted, innermost dotted line position
thereof shown in FIG. 28, to the outermost, projected phantom
position thereof shown in the same figure, in which position the
front face of the carriage 528 extends beyond the front face of
cabinet 510.
In actual operation, it has been found that such horizontal
movement of the linkage and lever means just described is
supplemented slightly in that, the head frame 520 and the carriage
522 preferably are also elevated a slight increment of distance,
sufficient to enable switch actuating member 588 to move upwardly
into contact with circuit control switch 590, see FIG. 28, which
opens the circuit to motor 548 and thus stops all movement of the
carriage 528 beyond its initial, operative position.
Additional control switches, also to be described in detail
hereinafter, are located conveniently, preferably along the forward
edge of the top 522, for purposes of effecting desired additional
increments of vertical movement above the initial operative
position of the carriage 528 illustrated in the lower phantom
position of FIG. 28 and also in FIG. 30. Such additional switch
mechanism preferably is supplementary to that which effects initial
projection of the carriage 528 to its lowermost operative position
and is energized after the initial circuit established thereby is
interrupted through the opening of switch 590.
Particularly for purposes of making it possible to achieve very
precise control of such additional vertical movement of the
carriage 528 by the elevation of the head frame 520, said
additional switch means is of that type which must be continuously,
and preferably manually, held in the ON position during the entire
increment of vertical movement desired by the operator. When said
carriage has reached the desired vertical movement, said additional
switch means is released by the operator and the elevating
mechanism for the carriage is of such type that it will maintain
said carriage in that desired vertical position which has just been
reached.
For purposes of elevating the carriage 528 above its lowermost,
initial operating position, the actuating mechanism by which the
carriage initially is projected forwardly also is utilized to
accomplish such additional vertical movement upward. Incident to
projecting the carriage forwardly, it is evident from the foregoing
description that the actuating arms 564, when moved upwardly,
rotate the bell cranks 570 and, in so doing, ultimately form a
relatively straight-line connection between the links 566 and the
arms of the bell cranks 570 to which they pivotally are connected.
This is illustrated particularly in FIG. 30. Upon this relationship
being established, no further rotation of the bell crank 570 is
possible.
When in said latter position, the actuating arms 564 will have been
raised a sufficient distance to bring them in contact respectively
with adjustable abutments preferably comprising screws 592, which
are carried by the members 534. Hence, as long as the switch means
last referred to above is maintained manually ON for purposes of
continuing to energize motor 548, the sleeves 560 and arms 564 will
continue to rise while said arms engage the screws 592 and thereby
move the head frame 520 vertically upwardly, carrying the carriage
528 therewith. Such arrangement provides firm support for the head
frame 520 when a desired elevated position is reached and said
aforementioned switch is disengaged manually so as to stop the
motor 548. The adjustability of the screws 592 with respect to arms
564 also permits relatively fine adjustment possibilities to
ascertain when the vertical movement of head frame 520 is to
commence through engagement of the arms 564, when rising, with
screws 592.
Although controlling switch means are not specifically illustrated
in FIG. 28, a circuit diagram embodying the same is shown in FIG.
36. By comparing this diagram with that of FIG. 23, it will be seen
that certain differences exist between the two and, in certain
respects, the circuit shown in FIG. 36 is simpler than that in FIG.
23. Part of the switch control means for the embodiment of the
invention shown in FIGS. 28-31 also is enclosed within the door 518
which, in FIG. 28, is shown in open position. Referring to FIG. 34,
a vertical cross-section of the door is shown in larger scale than
in FIG. 28 and, in phantom, the door is shown somewhat
fragmentarily, in open position in said figure. Further, in FIG.
32, a fragmentary side elevation of the door is shown, in closed
position, while in FIG. 33 a vertical elevation of the inner face
of the door is illustrated with part of the inner surface sheet
thereof broken away to illustrate certain details of the control
mechanism.
In FIG. 33, an intermediate portion of the door between the
opposite sides thereof has been removed to foreshorten the view. To
further illustrate a different position of the control mechanism
from that shown in FIG. 33, attention is also directed to FIG. 35
in which a fragmentary front elevation of the door is shown, in
open position, and part of the inside cover sheet of the door
likewise is broken away in FIG. 35 to illustrate details of said
control mechanism.
The switch means embodied in the door 518 is enclosed within the
interior thereof and, for this purpose, as is best seen from FIG.
34, the door preferably is formed from sheet metal and comprises an
outer face sheet 594 and an inner face sheet 596. The edges of
these sheets are appropriately flanged and interfitted to space the
inner and outer sheets a suitable distance apart. Connected to the
inner surface of the outer face sheet of the door is a horizontally
extending bracket 598 which supports a vertically movable actuating
plunger 600. A spring 602 restrains the plunger against movement in
one direction against tension applied by a link 604, connected at
one end to the opposite end of the plunger from that to which
spring 602 is connected, and an L-shaped actuating lever 606, which
is connected to the opposite end of link 604 and is pivotally
movable about the axis of the hinge 608 by which the door is
connected to the upper edge of horizontal strut 519, as is clearly
shown in FIG. 34.
The actuation of plunger 600 is effected by lever 606 and link 604
in the following manner. In FIG. 34, in full lines, it will be seen
that the leaf or leg of said lever which is pivotally movable about
the hinge axis is disposed against the outer surface of leaf 610 of
hinge 608 when the door is in its upper, closed position as shown
in full lines in said figure. Referring to FIGS. 33 and 35, it will
be seen that hinge 608 is a so-called piano hinge. In the location
of the hinge where the actuating lever 606 is to be located, it
will be seen further from said figures that the lever 606 is
provided with a bearing portion which extends laterally from
opposite sides of the lever and receives the hinge pin to support
the lever.
To accommodate this bearing portion of lever 606, part of the piano
hinge 608 is interrupted but in forming said interruption, certain
of the tubular members of the piano hinge are cut longitudinally a
limited distance to provide stop abutments 612 respectively
provided at opposite sides of the lever 606 and which are engaged
by coacting portions of the laterally projecting bearing extensions
at opposite sides of said lever, as shown in FIGS. 34 and 35. The
stop abutments 612 are also formed in those leaf portions of the
tubular members of the hinge 608 which are stationarily supported
by the upper edge of front panel 514 of the cabinet.
Said stop abutments 612 are positioned at a desired elevation to be
engaged by the coacting portions of the bearing projections of
lever 606 when the door 518 has been pivotally moved toward open
position almost to its fullest extent but before it has been moved
fully vertically downward.
As illustrated in phantom in FIG. 34, the stop abutments 612 arrest
the downward pivotal movement of actuating lever 606 before the
door reaches its fullest open position, whereby continued movement
of the door to its fullest open position also results in the
movement of actuating plunger 600 with the door in a stationary
position thereon being changed in that a short additional movement
of the door results in shifting the plunger with respect to control
switches 614 and 616. Said switches are fixed to the bracket 598 so
that they move with the door between all positions thereof.
In FIG. 33, in which the door is shown in its upper, closed
position, the switches 614 and 616 are in open position. Also, it
will be seen that the plunger 600 is provided intermediately of the
ends thereof with a pair of reduced portions 618 and 620. In both
FIGS. 33 and 35, it will be seen that reduced portion 618 is
straddled by a forked end of trip lever 622, which is pivotally
supported by bracket 624 which is fixed to bracket 598. The
opposite end of trip lever 622 is rounded to provide wiping
engagement with the outer end of switch actuating lever 624 for
switch 614 which preferably is a pulse switch, the outer end of
said lever preferably supporting an antifriction roller. Switch 616
also is provided with an actuating lever 626 which similarly has an
antifriction roller on its outer end which is disposed within the
reduced portion 620, as shown in FIG. 33, when the door is
closed.
When the door is moved toward its open position and especially when
the corresponding movement of actuating lever 606 is arrested, as
shown in phantom in FIG. 34, the position of plunger 600 is shifted
longitudinally, against the pressure of spring 602, thereby causing
the roller on the outer end of lever 626 to ride up onto the larger
diameter portion of the plunger and thus close switch 616.
Similarly, trip lever 622 is actuated by such movement of the
plunger and its outer end wipes past the roller supported by the
outer end of its actuating lever 624, as shown in FIG. 35, so as
momentarily to close said switch, for purposes to be described. In
the preferred operation of this structure, however, the outer end
of trip lever 622 engages and immediately wipes past the roller on
lever 624 so that only momentary closing of switch 616 occurs.
Referring to the wiring diagram of FIG. 36 with reference to the
switch illustrations in FIGS. 28, 33 and 35, when the door 518 is
moved to fully opened position, the wiping of trip lever 222 past
actuating lever 624 of switch 616 momentarily closes the same and,
as will be seen from the upper portion of the diagram in FIG. 36, a
circuit is established through the UP relay 628 and thereby
completes a circuit between the line conduits 630 and 632,
resulting in an operating circuit being completed to motor 548.
As a result of this, the aforementioned linkage and lever means
moves the levers 578 from the position shown in FIG. 29 to that
shown in FIG. 30, projecting the carriage 528 to its forward,
lowermost initial operating position and, in accordance with the
specific arrangement of the switch mechanism of this embodiment of
the invention, slightly moves the head frame 520 upward a very
short distance but sufficient to cause actuating member 588 on one
of the guide bars 540 to disengage switch 590 from contact 634 and
move it to engagement with contact 636, as shown in FIG. 36, which
also breaks the circuit to motor 548.
When it is desired to elevate the projected carriage 528 to
elevations above the initial operative position shown in FIG. 30,
for example, this may be accomplished by means of a perferably
manually actuated switch 638 which is of the push button type and
is located preferably along the front edge of top 522 so as to be
readily accessible. The switch also is of the type that remains ON
as long as it is held in closed condition, thereby affording ready
means of the operator controlling the desired vertical height
precisely since, when such elevated position is reached, releasing
the push button of said switch opens it to interrupt the circuit to
motor 548. Establishment of the circuit to the motor by closing
switch 638 readily is accomplished, as can be seen from FIG. 36,
when the switch 590 has established a circuit relative to contact
636, as shown in dotted line illustration in said figure, and in
which position the switch is established incident to the carriage
528 being projected to its initial operative position, as described
above.
To prevent the head frame 520 and carriage 528 from being elevated
beyond the upper intended limit, a safety switch 640 is included in
the circuit described immediately above, which is actuated by the
aforementioned member 588, carried by one of the guide bars 540, if
the frame 520 moves high enough for this to occur, whereupon the
circuit to the motor is broken and the motor stops.
When the carriage 528 is in a desired position elevated above the
initial operating position of FIG. 30, one such exemplary elevated
position being shown in FIG. 31, and it is desired to lower the
carriage, either partially or completely, additional control
switches are provided for this purpose, preferably on the front
edge of top 522, for example. If it is desired to only partially
lower the carriage 528, by referring to FIG. 36, it is seen that if
switch 642, in the intermediate circuit 644 in the diagram of FIG.
36, is closed, with switches 616 and 646 already closed, a circuit
is completed to motor 548. Preferably, switch 642 is of the push
button type and is similar in operation to switch 638 in that the
carriage 528 will be lowered as long as the push button of the
switch is held manually by the operator and the switch will
immediately open upon release of the push button.
Further, to control the circuit 644 between the line conduits,
reference is made to a still further switch 646 which is mounted in
position to be engaged by the lower portion of one of the levers
578, as shown in FIG. 28. Immediately upon movement of said lever
in counter-clockwise direction to project the carriage 528
outwardly, switch 646 is of the type which will be changed from
opened to closed condition when the lever 578 disengages the same.
Under the conditions referred to above with respect to carriage 528
when in elevated position and lowering of the same is desired,
switch 646 is ON. Further, switch 616 in said circuit likewise will
be ON, this switch being located in door 518 and closing of the
switch is effected when the door is moved to its fully opened
position, as illustrated in FIG. 35.
The switch actuator 626 holds the switch in ON position by being
engaged by the larger diameter portion of plunger 600. Thus, a
circuit is established to motor 548 as long as push button switch
642 is held in ON position. The circuit 644 also includes a DOWN
relay 648 for motor 548, the contacts 650 therefor being shown in
the diagram of FIG. 36. Similarly, the contacts 652 for the UP
relay 628 are shown in said diagram in the upper portion of the
figure.
The actuating member for switch 642 is also connected to an
additional switch 654 and the operation thereof with respect to
switch 642 is such that, when switch 642 is open, switch 654 is
closed and, conversely, when the push button of switch 642 is
pushed to close said switch, it simultaneously opens switch 654 for
purposes now to be described.
The control circuit for the embodiment illustrated in FIGS. 28-31
also includes a still further control switch 656, the actuating
button for which also preferably is located adjacent the push
button for switch 638 and, for convenience, the push button for
switch 642 likewise is mounted adjacent the push buttons for
switches 656 and 638, whereby all three push buttons are closely
disposed and suitably labeled, for convenience, along the forward
edge of top 522, but such location is not to be regarded as
restrictive.
When the carriage 528 is located in an elevated position, such as
that shown in FIG. 31, for example, and it is desired to send the
same "home" to its fully retracted position, as shown in FIG. 29,
switch 656 need only be momentarily closed. Under the
circumstances, switch 642 is open while 654 is closed, as are
switches 616 and 646. This establishes a circuit through the DOWN
relay 648, by causing engagement of the contacts 650 thereof shown
in the intermediate portion of the wiring diagram of FIG. 36,
whereupon the actuating member for switch 656 may be released and
the circuit established through the relay is maintained to the
motor 548 until the sleeves 560 have been completely lowered,
thereby re-establishing the linkage and levers which actuate the
carriage 528 to the positions thereof shown in FIG. 29, wherein the
carriage is fully retracted. To cause lowering of carriage 528,
either completely such as by actuating switch 656, or
intermittently such as by actuating switch 642, the door 518 must
be in full open position. Any attempt to raise the door during such
lowering movement of the carriage will open safety switch 616 and
stop motor 548.
As the carriage reaches such fully retracted or "home" position,
the lower portion of one of the levers 578 engages the actuator of
switch 646, see FIGS. 28 and 36, to open the same and disrupt the
circuit to the motor so as to stop it. During such full lowering
movement of the head frame 520 and the carriage carried thereby,
the switch 590 will be moved from being in circuit with contact 636
to a restoration of the circuit with contact 634, through lowering
of actuating member 588 into engagement with the actuator for said
switch. This restores said switch and the upper portion of the
circuit shown in FIG. 36 to an initial condition wherein the
circuit is readied for the closing of pulse switch 614 to cause
initial projection of the carriage 528, when desired.
After the carriage has been fully restored to its retracted
position shown in FIG. 29, the door 518 then can be raised to
closed position and this will result in switch 616 being opened and
also will cause trip lever 622 to again wipe past the actuating
lever 626 of pulse switch 614. It will be seen from FIGS. 33 and 35
that the terminal end of actuating lever 624 which carries the
roller that is engaged by the rounded outer end of trip lever 622
is connected by a pivot 658 for one-way pivotal movement,
functioning as a one-way clutch. The inoperative movement thereof
is during the above-described movement of lever 622, while the door
is being closed, whereby the circuit through pulse switch 614
remains open under the circumstances. If this were not so,
initiating movement of the entire circuit would be established by
the momentary closing of pulse switch 614 when the door was being
elevated to closed position.
An exemplary portion of the circuit conduit by which the switches
614 and 616, within the door 518, are connected into the main
circuit is fragmentarily illustrated in FIGS. 33 and 35 as a
flexible cable duct 660 which, for example, extends upwardly
through the interior of one of the sides 512 of cabinet 510, as
shown in FIG. 23, and is then directed upwardly through a suitable
opening 662 in the upper surface of horizontal strut 519, which
opening is in vertical alignment with another opening 664 in the
lower edge of door 518, the cable duct then extending into the
cavity within the door between outer and inner faces 594 and 596
and the enclosed wires therein are connected to the switches 614
and 616. Suitable clamps maintain the cable duct in desired
positions, as shown in exemplary manner in FIGS. 33 and 35.
To facilitate the movement of the door 518 between its upper, fully
closed position and its lower, fully opened position, as
respectively illustrated in full lines in FIGS. 34 and 28, and
particularly to prevent the door from slamming when being moved to
its fully open position, the present invention provides
movement-restraining or compensating means of an effective but
simple nature, the details thereof being best shown in FIGS. 32-35,
and the operation thereof being as follows.
Adjacent opposite sides of the doors 518 and hidden within the
interior cavity thereof are pairs of supporting brackets 666 and
668, the former supporting a small guide sheave for free rotation
within the plane of the door, while the latter has an ear extending
transversely to the plane of the door and supports for free
rotation a pair of guide sheaves 672 and 672' which rotate within a
common plane perpendicular to that of door 518. The corners of the
door respectively adjacent the ends of the hinge 608 also are
slightly cut away to provide an opening 674 at each corner which
openings respectively are adjacent small grommets 676 formed in the
inner wall surfaces of sides 512 of cabinet 510, as best shown in
FIGS. 33 and 35.
The guide sheaves 670 and 672 are for purposes of guiding several
flexible members 678 which, in the preferred construction of the
invention, comprise flexible metal cables. One end of each of these
flexible members respectively is connected to each of the opposite
ends of a coiled tension spring 680, as is best shown in FIG. 33.
The spring 680 preferably is free to find its own location
longitudinally. The flexible members 678 respectively extend
outward from the opposite ends of spring 680 and around guide
sheaves 670. From there, the flexible members extend along and are
substantially parallel to the opposite sides of the door 518 and
into engagement with the guide sheaves 672'. Referring to FIG. 32,
it then will be seen that the flexible members extend at an obtuse
angle into contact with sheave 672 of each pair thereof, as shown
in FIG. 32, and from which the opposite ends of the flexible
members extend through the openings 674 and into the grommets 676,
adjacent which said ends are fixedly anchored against movement.
The provision of a pair of guide sheaves 672 and 672' at opposite
side edges of the door and adjacent the hinge 608 results in
several decided advantages with respect to restraining free
movement of the door such as, for example, if the hinge 608 alone
were employed without restraining means. One of these advantages is
of significance when the door is in its upright, closed position as
shown in full lines in FIG. 34. In this figure, it will be seen
that the portion of the flexible members 678 which extend between
each pair of sheaves 672 and 672' is at an appreciable angle to the
plane of the door. Bearing in mind that these flexible members,
upon leaving the lowermost sheaves 672', as viewed in FIG. 34 with
respect to the upright, closed position of the door, extend through
the grommets 676 and are anchored securely to the sides 512 of the
cabinet, it will be seen that there is an appreciable horizontal
component of force exerted by the flexible members upon the door,
using the uppermost sheave 672 of each pair as a fulcrum, for
purposes of restraining the door against movement from its closed
position.
By engaging the sealing strip 526, for example, at the upper edge
of the door when closed, and pulling the upper edge of the door
outward so as to move it about its hinge 608 toward fully opened
position, it will be seen that the sheaves 672' are very close to
the grommets 676 when the door is closed but, when the door is
open, these same sheaves soon become the fulcrum for the members
678 and are spaced an appreciable distance from said grommet,
thereby resulting in progressively stretching the spring 680
substantially and placing it under constantly increasing tension as
the door is opened toward horizontal position when the lever arm
acted upon by the force of gravity is greatest.
The moment arms of the flexible members with respect to the hinge
axis also are greatest when the door is substantially horizontal so
as to apply the increased tension afforded by the spring to
greatest advantage. This tension will continue to increase until
the door is horizontal and then will decrease until the door is
almost in its lowermost, fully opened position, such as shown
farthest to the left, in phantom, in FIG. 32a. The moment arms of
the flexible members correspondingly decrease during such movement.
When, however, the door 518 is moved to its fully opened position,
as shown in full lines in FIG. 32a, it will be seen that the
flexible members 678 have crossed the pivotal axis of hinge 608 and
are disposed slightly below said axis, thereby, in effect, crossing
dead-center. Up until the time said flexible members cross said
hinge axis, however, a very advantageous lever arm is available for
applying restraining or compensating force upon the door 518.
After crossing the pivot axis of hinge 608, the same advantageous
tension force and moment arm are available to maintain the door in
fully closed position until it is desired to close the same. Hence,
it will be seen that by providing the particular arrangement of the
pairs of guide sheaves 672 and the manner in which the flexible
members 678 are mounted with respect thereto results in the
advantageous application of the tensioning force provided by spring
680 initially to restrain opening or downward movement of the door
518 to its fully opened position and then, upon reaching said fully
opened position as shown in full lines in FIG. 32a, said force is
used to advantage in restraining the door against free movement
away from said fully opened position. Further, all of said
restraining means is advantageously disposed within the hollow
interior of the door itself with the exception of short lengths of
the flexible members 678 which extend between the hinged edge of
the door and the grommets 676 in the sides of the cabinet when the
door is being moved to open position and is retained in the latter
position.
While the invention has been described and illustrated in its
several preferred embodiments, it should be understood that the
invention is not to be limited to the precise details herein
illustrated and described since the same may be carried out in
other ways falling within the scope of the invention as shown and
described.
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