U.S. patent number 3,870,044 [Application Number 05/372,053] was granted by the patent office on 1975-03-11 for hypodermic syringe body structure.
This patent grant is currently assigned to Burron Medical Products, Inc.. Invention is credited to George K. Burke, Kenneth Raines.
United States Patent |
3,870,044 |
Burke , et al. |
March 11, 1975 |
Hypodermic syringe body structure
Abstract
A hypodermic syringe body structure including a plastic barrel
open at one end and having an integral sleeve extending inwards
from its other end, a separately formed plastic inner tubular
member is arranged within the barrel and connected therewith so
that at least a portion thereof is within the sleeve, one of the
barrel and tubular member having an integral tubular extension
projecting outwards of the other end of the barrel and which
extension includes a frangible portion and a hub for receiving a
cannula. One of inner tubular member and the sleeve has a connector
means thereon for connection with the connector on the stopper of a
liquid medicament container, and a piercing spike for piercing the
stopper is connected to one of the tubular member or connector so
that the syringe body structure can be connected with a liquid
medicament container to constitute a complete hypodermic syringe
with the tubular extension and associated cannula being broken off
after a single use.
Inventors: |
Burke; George K. (Bethlehem,
PA), Raines; Kenneth (Bethlehem, PA) |
Assignee: |
Burron Medical Products, Inc.
(Bethlehem, PA)
|
Family
ID: |
26867271 |
Appl.
No.: |
05/372,053 |
Filed: |
June 19, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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171624 |
Aug 13, 1971 |
3768474 |
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Current U.S.
Class: |
604/110;
604/203 |
Current CPC
Class: |
A61M
5/2429 (20130101); A61M 5/3202 (20130101); A61M
2005/3121 (20130101) |
Current International
Class: |
A61M
5/24 (20060101); A61M 5/31 (20060101); A61M
5/32 (20060101); A61m 005/24 () |
Field of
Search: |
;128/220,221,218R,218P,218M,218N,272,216,215,237,218D,218DA
;206/43 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Gaudet; Richard A.
Assistant Examiner: McGowan; J. C.
Attorney, Agent or Firm: Shoemaker and Mattare
Parent Case Text
This is a division, of application Ser. No. 171,624, filed Aug. 13,
1971, now U.S. Pat. No. 3,768,474.
Claims
What is claimed is:
1. A hypodermic syringe body structure for association with a
liquid medicament container of the type including a pierceable
stopper having a connector thereon, said body structure comprising
a molded plastic barrel member having an open end, a base opposite
said open end having an aperture therethrough and an integral guide
sleeve surrounding the aperture in the base and extending axially
inwardly of said base a distance that is relatively short in
relation to the axial extent of said barrel member, a one-piece
molded plastic inner tubular member having a hollow interior and at
least a portion thereof fitting within said guide sleeve and an end
portion having a connector for coupling engagement with a stopper
of such a medicament container, said end portion terminating at
least approximately in the plane of the open end of said barrel and
comprising an enlarged, internally threaded, integrally formed
plastic portion of said inner tubular member, a hollow, plastic,
stopper piercing spike coaxially disposed within said enlarged
internally threaded portion integrally formed of the plastic of the
tubular member and in fluid communication with the hollow interior
of the inner tubular member, one of said barrel member and inner
tubular member having an integral tubular extension projecting
outwardly of the aperture in said base, said tubular extension
being in fluid communication with the hollow interior of the inner
tubular member, said tubular extension having a frangible portion
outwards of said base of said barrel member, means operatively
connected with said tubular extension outwards of said frangible
portion for receiving an end portion of a cannula, said barrel
member and inner tubular member having mutual facing bonding
surfaces, and means effectively bonding said barrel member and
tubular member together.
2. A hypodermic syringe body structure as claimed in claim 1 and
circumferentially spaced longitudinally extending stiffening ribs
integral with said barrel member and extending between said base of
said barrel member and said guide sleeve.
3. A hypodermic syringe body structure as claimed in claim 2 and
circumferentially spaced longitudinally extending stiffening ribs
integral with said inner tubular member, projecting radially
outwards thereof and disposed thereon for at least a substantial
extent thereof between said guide sleeve and enlarged internally
threaded portion.
4. A hypodermic syringe body structure as claimed in claim 1 and
said tubular extension projecting outwardly of said base of said
barrel member being integral with said barrel member.
5. A hypodermic syringe body structure as claimed in claim 4 and in
which the means operatively connected with said projecting tubular
extension for receiving a cannula, comprises an integral internal
cannula accommodating tubular portion disposed inwardly of the end
of said extension, the bore of said tubular extension being
enlarged outwardly of said cannula accommodating tubular sleeve to
define a pocket for accommodating a bonding material in surrounding
relation with respect to a cannula inserted within said
last-mentioned portion, and means connected to said tubular
extension to confine a cannula and bonding material in said
pocket.
6. A hypodermic syringe body structure as claimed in claim 1 in
which said tubular extension projecting outwardly of said base of
said barrel member is an integral extension of said barrel member
and includes a portion shaped as a luer taper and further having a
supporting surface for receiving and connection with a luer lock
adapter.
7. A hypodermic syringe body structure as claimed in claim 1 and
said tubular extension projecting outwardly of said base of said
barrel member being integral with said tubular member.
8. A hypodermic syringe body structure as claimed in claim 7 and in
which the means operatively connected with said projecting tubular
extension for receiving a cannula comprising an integral internal
cannula accommodating tubular portion disposed inwardly of the end
of said extension, the bore of said tubular extension being
enlarged outwardly of said cannula accommodating tubular portion to
define a pocket for accommodating a bonding material in surrounding
relation with respect to a cannula inserted within said
last-mentioned portion, and means connected to said tubular
extension to confine a cannula and bonding material in said
pocket.
9. A hypodermic syringe body structure as claimed in claim 7 and
said guide sleeve and inner tubular member having facing,
cooperating inner and outer surface portions of complementary
polygonal cross section.
10. A hypodermic syringe body structure as claimed in claim 1 in
which said tubular extension projecting outwardly of said base of
said barrel member comprises an integral extension of said tubular
member and includes a portion shaped as a luer taper and further
having a supporting surface for receiving and connection with a
luer lock adapter.
Description
BACKGROUND OF THE INVENTION
The present invention relates to the hypodermic syringe or
medicament injector of the type which embodies a syringe body for
association with a medicament container in such a manner that the
medicament can be expelled through a cannula or needle associated
with the syringe body.
Arrangements of this type are generally known, as exemplified by
the disclosures of U.S. Pat. Nos. to R. W. Ogle 3,376,866 and
3,378,008, dated Apr. 9, 1968 and Apr. 16, 1968, respectively.
In each of those known arrangements, the container for the liquid
medicament is to be so associated in use with a cannula carrying
syringe body as to act as the expeller for the liquid.
In this art, the aspect of destroying the components after a single
dosage is becoming more important than ever with the present day
increases in contamination and infection possibilities and also to
prevent any of the components being utilized for other than the
originally intended purpose.
Further, the production of hypodermic syringe and vial or
medicament container components on a large scale production basis,
particularly from organic plastic materials, such as polyethylene
or polypropylene, present certain problems as regards molding the
various necessary structural features which enter into the assembly
of and positioning of the cannula within the syringe body and
relative to the plunger of the medicament container. In addition,
the destruction capability of the cannula carrying syringe body
gives rise to certain problems that can be more readily overcome
during manufacture if proper considerations are given thereto.
Therefore, it is desirable to provide a constructional arrangement
of a syringe body which includes destructible aspects to limit
usage to a single dosage and which also includes features
facilitating large scale production on an economical basis as well
as providing proper and accurate assembly of a cannula and piercing
spike relative to a syringe body and relative to the plunger of a
medicament container.
STATEMENT OF THE INVENTION
In the invention, there is provided a syringe body that includes a
barrel forming tubular portion, an inner tubular portion that is to
be operatively associated with a plunger or stopper of a liquid
medicament container, and which is effectively integral with the
barrel forming portion, a tubular component that projects beyond
the base of the barrel that embodies a weakened portion effected
during manufacture that permits ready separation of such tubular
component from the barrel after a single dosage, a hollow piercing
spike for cooperation with a plunger or stopper of a medicament
container and means to mount a recipient needle relative to such
tubular component.
The arrangement can be such that the tubular component embodying
the weakened portion is formed simultaneously during molding with
either the outer barrel forming portion, the inner tubular portion,
or as a separately molded tubular member. Further, a liquid
transfer tube can be separate from or integral with the inner
tubular portion or the separately molded tubular member, the
piercing spike can be integral with the transfer tube or the inner
tubular portion, and the transfer tube and piercing spike can be
integrally formed in a single molding. Also, the tubular component
that projects beyond the barrel can be formed to internally receive
a fixed recipient needle, or constitute a luer taper having
effectively externally integrally related therewith a luer lock
adapter structure to receive replaceable needles.
Further, in the invention there is no patient piercing cannula or
needle that extends substantially throughout the barrel and also
outwardly of the barrel a substantial extent. With prior art
arrangements, the destruction capability is diminished since a
stainless steel needle as used in the art has to be severed or
broken off. Also, in one aspect of the invention, a plastic
transfer tube is provided with an integral piercing spike so that
the barrel and any component still associated therewith can be
effectively incinerated after the outer frangible or weakened area
connection of the tubular portion that projects beyond the barrel
and has the recipient metal needle associated therewith has been
broken off.
Another feature of the invention consists in the provision of a
relatively short inwardly extending centering boss or guide sleeve
at the base of the barrel for receiving the inner tubular portion
that carries means at its outer end for cooperative connection with
the stopper or plunger of a medicament container.
BRIEF DESCRIPTION OF THE DRAWINGS
Further and more specific features and advantages of the invention
will be more readily apparent from the following description taken
in connection with the accompanying drawings in which:
FIG. 1 is a longitudinal sectional view of an assembled and
integrally connected syringe body structure and one that embodies a
fixed recipient needle;
FIGS. 2 and 3 are fragmentary longitudinal sectional views
illustrating modifications of the relationship of components shown
in FIG. 1 in which the inner tubular member is formed with a needle
receiving socket;
FIGS. 4 and 5 are views similar to FIGS. 2 and 3 illustrating the
tubular extensions from the barrel and inner tubular member shaped
to receive a removable needle.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
The basic form of the invention, FIG. 1, includes a barrel D, and
an inner tubular structure E that combines the liquid transfer
tube, the connector for the stopper of a medicament container and
the piercing spike in a single component.
Thus, the barrel D includes a wall portion 201, finger engaging
extensions 202 at one end thereof, a base 203 at the other end and
a guide sleeve 204 extending inwardly of the base. Stiffening ribs
extend between the base and guide sleeve. Projecting externally of
the base is an extension 205 that is shaped to provide a socket for
a cannula or needle. The extension includes an inner frangible
portion 206 of reduced wall thickness and defined between the outer
surface 207 of the base and an internal shoulder 208 on the
extension. The needle receiving socket 209 includes the epoxy resin
receiving pocket 210 and an inner tubular extension 211 to
accommodate a length of the needle 212. An external snap ring 213
is formed on the extension to cooperate with an internal groove 214
on a cap or shell structure 215 which confines the needle and
resin.
The inner tubular structure E includes an intermediate portion 216
having external strengthening ribs 217 thereon and an end portion
218 that fits within the guide sleeve portion 204 and has a reduced
rim defined by a shoulder 219 that fits within the bore through the
base 203 of the barrel. The other end portion of the tubular
structure combines a connector sleeve 220 having internal threads
221 thereon and a piercing spike 222 having a solid anti-coring
point 223.
In assembly, the separately molded barrel D and tubular structure E
are interfitted after a needle has been epoxy resin bonded in the
socket. Thereafter they are effectively integrally united by sonic
welding utilizing a bead or porjections formed on either shoulder
219 or the adjacent base surface and a bead on the interior of
guide sleeve portion 204.
The last described arrangement contemplates a fixed recipient
needle. While this form has such needle carried by the barrel,
modifications provide the needle carrying socket on the inner
tubular structure. Thus, as in FIG. 2, the base 203' of the barrel
F has an internal guide sleeve 204' extending inwardly of the
barrel radially outwards of the bore through the base. The internal
tubular structure G is shaped to provide a shoulder 219' for
sealing and integrally uniting with the barrel gase 203', a
frangible portion 230 between shoulders 231 and 232 and a needle
socket 209'.
In another form where a fixed recipient needle is utilized, FIG. 3,
the barrel or holder H is provided with an internally stepped guide
sleeve 300 that includes an inner surface portion 301 of polygonal,
preferably hexagonal, internal shape that accommodates a stepped
plastic tubular inner sleeve I having a complementary polygonally
shaped external surface portion 302 and which further includes an
extension 303 that projects through and beyond the base of the
barrel and which, during molding, is provided with a frangible
intermediate portion 304. The outer end of this tubular structure
is shaped to constitute a socket 305 for a fixed recipient needle.
In the arrangements shown in FIGS. 2 and 3, a cap such as shown at
215, FIG. 1, is utilized.
It is likewise believed clear that the structures shown in the last
described form can be further modified so that the tubular portion
extending outwardly of the frangible portion, regardless of whether
such frangible portion is embodied with the outer body or barrel or
an inner tubular member that passes through the guide sleeve and
barrel, is molded to constitute a luer taper and has a shoulder to
which is bonded a luer lock adapter, see FIGS. 4 and 5.
In one of these last described forms, FIG. 4, the luer taper 400,
the shoulder 401 for receiving a luer lock adapter 402 and an
intermediate frangible portion 403 are molded integrally with the
barrel J, whereas in still another form, FIG. 5, the luer taper
500, intermediate frangible portion 503 and associated luer lock
adapter receiving shoulder 501 for an adapter 502, are provided on
the inner tubular structure, the opposite end of which is shaped to
provide the threaded connecting portion and piercing spike as in
FIG. 1.
Actually, the form of the invention that embodies the simplest
approach is that which consists of only two members; namely, the
barrel having a short internal guide sleeve and an inner tubular
structure that combines the internally threaded connecting socket
and piercing spike, regardless of whether the extension beyond the
base of the barrel is incorporated with either the barrel or the
inner tubular structure, or whether such extension is shaped to
provide a needle socket or to constitute a luer taper to receive a
luer lock adapter. In addition, the invention contemplates the
provision of energy directing beads or pointed projections on any
surface extending laterally of the axis of the barrel, regardless
of whether they are on outer or inner elements so that when the
several components, after initial and separate molding from
compatible plastics, are assembled and exposed to sonic welding
apparatus, the effective integral bonding and sealing of the parts
to one another can be accomplished.
As this invention may be embodied in several forms without
departing from the spirit or essential characteristics thereof, the
present embodiment is therefore illustrative and not restrictive,
and since the scope of the invention is defined by the appended
claims, all changes that fall within the metes and bounds of the
claims or that form their functional as well as conjointly
cooperative equivalents are therefore intended to be embraced by
those claims.
* * * * *