U.S. patent number 3,869,957 [Application Number 05/408,393] was granted by the patent office on 1975-03-11 for self-clinching staple.
This patent grant is currently assigned to Illinois Tool Works Inc.. Invention is credited to John Bert Alexander, Gerald Dean Barth.
United States Patent |
3,869,957 |
Barth , et al. |
March 11, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
Self-clinching staple
Abstract
The present invention relates generally to improvements in
staple type fasteners and more particularly to improve staples of
the self-clinching type. The staple disclosed for illustration in
the present application may be formed from metallic flat wire stock
and includes a transverse bight section with elongate leg sections
extending normal to said bight section from opposite extremities
thereof. The portions of the leg sections in the vicinity of the
bight section extend in a straight line with the wider surface
thereof in faced parallel relation. The entering portion of each
leg section is twisted about the longitudinal axis in such a
direction as to cause the automatic clinching movement of the leg
sections when completely driven through a work sheet.
Inventors: |
Barth; Gerald Dean (Dundee,
IL), Alexander; John Bert (Wheeling, IL) |
Assignee: |
Illinois Tool Works Inc.
(Chicago, IL)
|
Family
ID: |
23616113 |
Appl.
No.: |
05/408,393 |
Filed: |
October 23, 1973 |
Current U.S.
Class: |
411/447; 411/461;
411/920 |
Current CPC
Class: |
F16L
3/04 (20130101); F16B 15/0015 (20130101); Y10S
411/92 (20130101) |
Current International
Class: |
F16B
15/00 (20060101); F16b 015/00 () |
Field of
Search: |
;85/49,31,13
;248/71 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Britts; Ramon S.
Attorney, Agent or Firm: Olson, Trexler, Wolters, Bushnell
& Fosse, Ltd.
Claims
The invention is claimed as follows:
1. A one-piece self-clinching staple of metallic flat wire stock
including a transverse bight section, and an elongate leg section
forming an integral continuation of said bight section at each
extremity thereof, each of said leg sections extending downwardly
from said bight section and lying in a plane substantially normal
with respect thereto, said leg sections including entering and
trailing portions each including wider surfaces and narrow,
longitudinally extending edge surfaces, said trailing portions
being in the vicinity of said bight section and comprising a
portion extending substantially in a straight line with the wider
surfaces thereof in faced parallel relation, the portion of each
leg section extending axially beyond said trailing portions being
twisted about its longitudinal axis in such a direction as to
provide an entering portion with the wider surfaces thereof lying
in a common longitudinal plane substantially normal to the
longitudinal planes defined by the wider surfaces of said trailing
portions and to the transverse bight section, the free end of the
entering portion including a relatively sharp point to facilitate
initial penetration of a worksheet, said point being formed by a
pair of said longitudinally extending side edge surfaces
terminating at an apex, one of each pair of edge surfaces extending
for a greater axial distance from the apex at an angle to the plane
of the trailing portion than the other of said pair of side edge
surfaces to provide a cam surface for effecting automatic clinching
movement of said leg sections when driven through a work sheet.
2. A self-clinching staple of metallic flat wire stock as set forth
in claim 1, wherein means is provided to limit the extent to which
the leg sections may be driven through a work sheet.
3. A self-clinching staple of metallic flat wire stock as set forth
in claim 2, wherein the means for limiting the extent to which the
leg sections may be driven through a work sheet comprise shoulder
means located in the vicinity of said bight section.
4. A staple as set forth in claim 1, wherein the entering portion
includes a pair of converging edges of unequal lengths.
5. A staple as set forth in claim 4, wherein the longest camming
surface of each leg faces away from each other to enable the leg
sections to be clinched toward each other when driven through a
work sheet.
6. A staple as set forth in claim 1, wherein the bight section
includes an arcuate segment which extends downwardly toward the
entering points of the staple and from the remaining segments of
the bight section.
Description
SUMMARY OF THE INVENTION
It is an important object of the present invention to provide a
self-clinching staple which makes possible the use of a relatively
thin flat wire stock with minimum resistance to clinching when
completely driven through a work sheet.
Another object of the present invention is to provide a
self-clinching staple of the type referred to above in which leg
sections of the staple are twisted about their longitudinal axis in
such a direction as to cause automatic clinching movement of said
leg sections when driven through a work sheet.
A further object of the present invention is to provide a novel
self-clinching staple as set forth above designed to limit the
extent of longitudinal movement of the leg sections when driven
through a work sheet.
More specifically, the present invention contemplates a
self-clinching staple of metallic flat wire stock in which camming
coaction between said stock and the penetrated workpiece will
assure automatic clinching movement of the leg sections.
BRIEF DESCRIPTION OF THE DRAWING
The foregoing and other objects and advantages will be more
apparent from the accompanying drawing, wherein:
FIG. 1 is a perspective view of a self-clinching staple which is
representative of one embodiment contemplated by the present
invention;
FIG. 2 is a front elevational view of the staple shown in FIG. 1 in
position to be driven through a work sheet with electrical
conductors in association therewith;
FIG. 3 is a side elevational view of the device as illustrated in
FIG. 2;
FIG. 4 is a view similar to FIG. 2 after the staple has been
partially driven into the work sheet;
FIG. 5 is a view similar to FIG. 4 disclosing the staple after it
has been further advanced through the work sheet and the entering
extremities thereof have experienced further clinching movement
toward each other;
FIG. 6 discloses the staple after it has been completely driven
through the work sheet and the leg sections are in the final
clinched relation;
FIG. 7 discloses a modified form of self clinching staple of the
type contemplated by the present invention as it is initially
applied to juxtapositioned work sheets;
FIG. 8 is a fragmentary horizontal sectional view taken
substantially along the line 8--8 of FIG. 7;
FIG. 9 is a view similar to FIG. 7 after the leg sections of the
staple have further penetrated the work sheets and have been
shifted into initial clinched relation;
FIG. 10 is a fragmentary horizontal sectional view taken
substantially along the line 10--10 of FIG. 9; and
FIG. 11 is a view similar to FIG. 9 illustrating the fully clinched
relation of the staple legs to clamp the work sheets together.
DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
Referring now to the drawing more in detail wherein like numerals
have been employed to designate similar parts throughout the
various views, it will be seen that a self-clinching staple of the
type contemplated hereby is designated generally by the numeral 12,
FIGS. 1 to 6 inclusive. The staple 12 includes a transverse bight
section 14 and leg sections 16 and 18 extending from the opposite
extremities of the bight section 14. The staple 12 is preferably
formed from metallic flat wire or strip stock. Portions indicated
by the brackets A of each leg section 16 and 18 extend
substantially in a straight line with the wider surfaces thereof in
faced parallel relation. Portions of each leg sections extending
axially beyond said straight line portions are indicated by the
brackets B, FIGS. 1, 2 and 3.
Particular attention is directed to the manner in which the
portions B of the leg sections are twisted so as to position the
plane thereof at substantially right angles to the plane of the
portions A. The entering extremities of the leg sections indicated
by the letter C present a relatively sharp point to facilitate
penetration of a work sheet 20. The entering point will include a
pair of converging side edges of portion B arranged so that one
edge forming the point will extend at an angle to the longitudinal
plane of the portion A for a greater axial extent than the other
edge forming the point. This will provide a camming surface for
producing clinching action to the legs.
By applying force to the bight portion 14, the entering extremities
C of the leg sections are caused to penetrate the work sheet 20. In
the disclosed embodiment, the portions B of the leg sections are
positioned in a common plane. As these portions B continue to move
longitudinally through the work sheet 20, cam surfaces resulting
from the twist of the portions B with respect to the straight
portions A will initiate a clinching movement of the leg sections
toward each other as illustrated in FIG. 4. Continued movement of
the leg sections through the workpiece will cause further clinching
movement until the final position is reached as illustrated in FIG.
6. It should also be understood that the staple may be employed,
FIGS. 2 to 6 inclusive, to clamp a pair of electrical conductors 22
against the upper surface of the work sheet or panel 20. In some
instances, it may be advantageous to employ shoulders 24 to limit
the extent of penetration of the leg sections through the work
sheet and thereby control the degree of pressure exerted by the
bight section 14 against the conductors 22.
In FIGS. 7 to 11 inclusive, a slightly modified form of
self-clinching staple is shown and is designated generally by the
numeral 12a. It will be noted that the staple 12a does not
incorporate the previously mentioned shoulders 24. The staple 12a
is particularly applicable in instances where a pair of work sheets
are to be clamped or clinched together. Parts of the self-clinching
staple 12a which correspond with the previously described staple 22
are identified by corresponding numbers bearing the suffix a. In
FIGS. 1 to 6 inclusive, a single work sheet 20 is disclosed whereas
in FIGS. 7 to 11 inclusive, the workpiece comprises two
juxtapositioned sheets collectively identified by the numeral 20a.
The initial application of the staple 12a to the workpiece 20a is
identical with the previously described application of the staple
12, and the clinching movement of the leg sections 16a and 18a as
illustrated in FIGS. 7, 9 and 11 is also similar to the previously
described clinching movement of the leg sections 16 and 18 of the
staple 12. It will be noted that the bight section 14a of the
staple 12a ultimately impinges the upper surface of the workpiece
20a and that the clinching movement of the legs 16a and 18a is such
as to ultimately clamp the individual worksheets together as
clearly illustrated in FIG. 11.
Obviously, the self-clinching staple device disclosed in FIGS. 1 to
6 inclusive is not limited or restricted for use with electrical
conductor wires. In fact, the staple 12 may be used with equal
facility for clamping work sheets together. When thus used, the
staple 12 would not necessarily incorporate the shoulders 24. When
staples 12 or 12a are initially applied, the portions B of the leg
sections form the work penetrations as illustrated in FIG. 8. As
the staple is driven further into the work, the portions A of the
leg sections will be forced through these initially formed slots at
a 90.degree. angle with respect thereto. This arrangement serves to
increase the frictional engagement with the workpiece, thus aiding
or facilitating the interlocking effectiveness of the staple leg
sections with the workpiece. By having the bight section 14
disclosed in FIGS. 1 to 6 inclusive provided with an intermediate
arcuate portion, this arcuate portion will initially engage the
surface of the workpiece. Continued driving pressure applied to the
bight section 14 tends to flatten said bight section thereby
further increasing the tendency for the staple leg sections to move
into clinching relation. In instances where materials such as
fabric, cardboard or fiber board is to be clinched to a relatively
rigid support sheet, the intermediate curvative of the bight
section 14 performs an important function. In other words, by
providing the above-mentioned curved bight section, the initial
contact with the weaker sheet material will occur at a point which
is spaced from the point of entry of the leg sections into the
workpiece. As a result, tendency for the lighter weight or less
firm work sheet to become mutilated or disarranged is reduced to a
minimum.
From the foregoing, it will be appreciated that the present
invention contemplates the provision of a very economical and
highly practical self-clinching staple. The use of metallic flat
wire stock coupled with the twisting of each leg portion around its
longitudinal axis provides a cam structure which makes possible the
automatic clinching movement of the leg sections toward each other
as an incident to force being applied to the bight section of the
staple. Other modifications and changes are contemplated by the
present invention withou departing from the spirit and scope of the
appended claims.
* * * * *