U.S. patent number 3,866,998 [Application Number 05/392,964] was granted by the patent office on 1975-02-18 for conductive terminal for flexible circuit boards.
This patent grant is currently assigned to Sealectro Corporation. Invention is credited to James Iantorno.
United States Patent |
3,866,998 |
Iantorno |
February 18, 1975 |
CONDUCTIVE TERMINAL FOR FLEXIBLE CIRCUIT BOARDS
Abstract
A miniature conductive terminal designed for use with flexible
materials. The terminal is made of a single piece of metal, such as
brass, and includes a cylindrical shaft mounted within a hole in
the circuit material, and a terminal rod or female contact for
connection to a circuit or testing means. A hollow cylindrical
ferrule is joined to the shaft by a break-away shear section. When
the terminal is riveted to one or more stacked circuits, the
ferrule is broken away from the shaft and forced over the shaft's
outer surface to apply a clamping pressure against one side of the
stack.
Inventors: |
Iantorno; James (Mamaroneck,
NY) |
Assignee: |
Sealectro Corporation
(Mamaroneck, NY)
|
Family
ID: |
23552730 |
Appl.
No.: |
05/392,964 |
Filed: |
August 30, 1973 |
Current U.S.
Class: |
439/870;
411/43 |
Current CPC
Class: |
H01R
13/41 (20130101) |
Current International
Class: |
H01R
13/41 (20060101); H01R 13/40 (20060101); H01r
009/08 () |
Field of
Search: |
;339/220,221,278U,276
;85/72 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Other References
Metals Handbook, 1961 p. 962, 339-278 C.
|
Primary Examiner: Frazier; Roy D.
Assistant Examiner: Hafer; Robert A.
Attorney, Agent or Firm: Heilman; James M. Heilman; William
O. Casella; Anthony J.
Claims
The embodiments of the invention, in which an exclusive property
or
1. A conductive metal terminal for mounting within a hole formed in
an insulator comprising an integral construction of:
a cylindrical shaft for mounting within said hole formed in the
insulator and extending beyond one side thereof;
a shoulder formed integrally with one end of said shaft for
limiting against the other side of the insulator;
a terminal post, for connection to a circuit component, formed
integrally with the shoulder and extending in axial alignment with
said shaft;
a spreader cone formed integrally with the opposite end of said
shaft, said spreader cone being of a truncated conical
configuration with its greater diameter end formed integrally with
the shaft and being substantially equal in diameter with the
diameter of said shaft, while the opposite end of said spreader
cone is of smaller diameter than the diameter of said shaft;
and
a hollow cylindrical ferrule integrally formed with said spreader
cone and connected to the smaller diameter portion of said spreader
cone, with the outer diameter of said hollow ferrule being
substantially equal to the diameter of the shaft and the larger
diameter of the spreader cone, while the internal diameter of said
hollow ferrule is substantially equal to the smaller diameter of
said spreader cone, such that the integral portion of the terminal
connecting said spreader cone to the hollow ferrule defines a
diminished shear section whereby, after said shaft is inserted into
the hole and said shoulder abuts the insulator, an axial mechanical
force may be applied to the terminal to cause shearing of the
diminished shear section and radial expansion of the ferrule as it
is forced over the spreader cone so as to form a pressure contact
for mounting the terminal
2. A conductive metal terminal as in claim 1 wherein the conductive
metal
3. A conductive metal terminal as in claim 1 wherein said metal is
copper.
4. A conductive metal terminal as in claim 1 wherein a knurled
surface is
5. A conductive metal terminal for mounting within a hole formed in
an insulator comprising an integral construction of:
a cylindrical shaft for mounting within said hole formed in the
insulator and extending beyond one side thereof, said shaft formed
with a cylindrical cavity for receiving a circuit plug and a
plurality of spring fingers disposed within said cavity for
resilient contact therewith;
a shoulder formed integrally with one end of said shaft for
limiting against the other side of the insulator;
a spreader cone formed integral with the opposite end of said
shaft, said spreader cone being of a truncated conical
configuration, with its greater diameter end formed integrally with
the shaft and being substantially equal in diameter with the
diameter of the shaft, and the opposite end of said spreader cone
is of smaller diameter than said shaft; and
a hollow cylindrical ferrule integrally formed with said spreader
cone and connected to the smaller diameter portion of said spreader
cone, with the outer diameter of said hollow ferrule being
substantially equal to the diameter of the shaft and the larger
diameter of the spreader cone, while the internal diameter of said
hollow ferrule is substantially equal to the smaller diameter of
said spreader cone, such that the integral portion of the terminal
connecting said spreader cone to the hollow ferrule defines a
diminished shear section whereby, after said shaft is inserted into
the hole and said shoulder abuts the insulator, an axial mechanical
force may be applied to the terminal to cause shearing of the
diminished shear section and radial expansion of the ferrule as it
is forced over a spreader cone so as to form a pressure contact for
mounting the terminal
6. A conductive metal terminal as in claim 5 wherein said
conductive metal
7. A conductive metal terminal as in claim 5 wherein said
conductive metal
8. A conductive metal terminal as in claim 5 wherein a knurled
surface is formed on said cylindrical shaft.
Description
BACKGROUND OF THE INVENTION
The advent of flexible circuits has produced new problems in
mounting terminals and test points. Some of the available types
include simple pins press-fitted into drilled holes, self-piercing
stamped parts, and eyelets. The basic problem is the securing
means. The terminal described herein reduces the complexity and
cost of installation while providing a reliable electrical
conduction to the flexible circuit or circuitry to which it is
attached.
The present invention is a single piece construction item when
manufactured and separates into two joined pieces only when secured
to a panel. It can be made in very small sizes and arranged for
installation in multiple array on small circuit layouts.
One of the features of the invention is the small space required by
the terminal when applied to miniaturized electrical/electronic
circuits.
Another feature of the invention is the use of a single piece to
form two cooperating pieces when the terminal is attached to one or
a stack of circuits.
Another feature of the invention is that it permits the use of a
simple flat metal tool to attach the terminal. No special equipment
is required.
SUMMARY
The metal terminal includes a cylindrical shaft for mounting within
a hole formed in one or a multiple of layers of insulator sheets. A
shoulder is formed on one end of the shaft with the other end of
the shaft extending beyond the layers of circuits. A terminal post
for connection to a circuit component is formed integral with the
shoulder and extends in axial alignment with the shaft. A hollow
cylindrical ferrule is also formed integral with the shaft and is
joined to it by a diminished shear section so under axial pressure
it breaks away from the spreader cone and is forced over the shaft
against one side of the stack.
Additional details of the invention will be disclosed in the
following description, taken in connection with the accompanying
drawings.
BRIEF DESCRIPTION OF THE FIGURES
FIG. 1 is a side view of the terminal before being attached to an
insulator board.
FIG. 2 is a partial side view of the terminal after being riveted
to a stack of circuits.
FIG. 3 is a cross sectional view of the lower portion of the
unattached terminal.
FIG. 4 is an end view of the terminal taken from the rod end.
FIG. 5 is a cross sectional view of an alternate form of the
terminal formed with a cavity instead of a post and containing a
female spring contact.
FIG. 6 is an end view of the terminal taken from the ferrule
end.
FIG. 7 is a side view of an alternate form of the conductive
terminal wherein the ferrule is formed with a turned over edge.
FIG. 8 is a cross sectional view of the terminal shown in FIG. 7
after the riveting operation.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the figures, the terminal comprises a shaft 10 for
insertion into one or more layers 11 of insulation. A shoulder 12
is formed at one end of the shaft 10 for locating against one side
of the stack. A terminal post 13 is formed integral with the
shoulder 12 and extends away from it in axial alignment. The
terminal post is used as an electrical termination or tiepoint for
one or more circuit components. At the other end of shaft 10 is a
ferrule 14 also formed integral with the shaft 10 and joined to the
shaft by a diminished section 15 adjoining a spreader cone 16. The
ferrule 14 is hollow as indicated in FIG. 3 and has an inside
surface 17 with a diameter which is slightly less than the diameter
of the shaft 10. The diminished section 15 forms a breakaway
portion which is fractured when the terminal is attached to a
board.
The cylindrical surface of the shaft 10 may be smooth but it is
preferably knurled as indicated in the drawings. A knurl consisting
of ridges formed parallel to the shaft axis permits grounding out
on circuit pad in the various layers of stacked circuitry.
An alternate form of the invention is shown in FIG. 5 where the
post 13 is replaced by a cylindrical cavity 20 formed in the shaft
10 and in axial alignment therewith. This cavity is for receiving a
test plug, or circuit component lead.
Another alternate form of the invention is shown in FIGS. 7 and 8
where the ferrule end is rolled inward providing a rounded end for
easy entrance into mounting holes.
The riveting operation is simple but positive. The terminal is
first entered into a hole in an insulator panel or into a hole in a
stack of circuits as shown in FIG. 2. Then a hammer or other blunt
tool is used to strike a sharp blow on the lower end of the ferrule
14 and the ferrule is driven onto the lower end of the shaft 10. It
is not necessary to complete the action with a single blow, and
several hits may be applied to insure that the ferrule 14 is snug
against the lower side of the panel. Overdriving the ferrule 14
permits the riveting tool to spread the end of diminished section
15 increasing resistance to removal.
One type of terminal which has operated with good results had the
following characteristics:
Diameter of post 13 = .040 inches Diameter of shoulder 12 = .093
inches Diameter of shaft 10 = .062 inches Outside diameter of
ferrule 14 = .064 inches Inside diameter of ferrule 14 = .042
inches
After setting the ferrule against a surface more than 10 pounds
pull was required to dislodge the ferrule. Terminals can be made of
brass, copper or a variety of other metals. As indicated in the
table above, the inside diameter of the ferrule is made about 0.020
inches smaller than the outside diameter of the shaft. This inside
diameter may vary with different materials but it is usually about
30 percent less than the shaft diameter.
* * * * *