U.S. patent number 3,866,675 [Application Number 05/385,536] was granted by the patent office on 1975-02-18 for method of making a heat exchanger and a heat exchanger.
This patent grant is currently assigned to Modine Manufacturing Company. Invention is credited to Melvin C. Bardon, Norman G. Bauernfeind.
United States Patent |
3,866,675 |
Bardon , et al. |
February 18, 1975 |
Method of making a heat exchanger and a heat exchanger
Abstract
A method of making a heat exchanger having a tank and spaced
tubes which comprises positioning an end of each tube snugly within
a slot all of which are spaced from each other in a header plate.
Each slot has an open end at an edge of the header plate and a
closed end spaced from the opposite edge of the plate. The header
plate and tubes are assembled with a metal part which becomes a
portion of the tank of the heat exchanger with one tank edge
portion covering and closing the open ends of the slots to fix the
tubes in position in their respective slots and with the other tank
edge portion contacting the portion of the header plate adjacent
and outwardly of the closed ends of the slots. Then the contacting
areas of the tube ends, the tank edge portions and the header plate
are joined together as by brazing. The disclosure also includes a
heat exchanger as prepared by this method.
Inventors: |
Bardon; Melvin C. (Racine,
WI), Bauernfeind; Norman G. (Racine, WI) |
Assignee: |
Modine Manufacturing Company
(Racine, WI)
|
Family
ID: |
23521816 |
Appl.
No.: |
05/385,536 |
Filed: |
August 3, 1973 |
Current U.S.
Class: |
165/173; 29/468;
29/890.047; 165/DIG.476 |
Current CPC
Class: |
B21D
53/08 (20130101); F28F 9/18 (20130101); F28F
9/02 (20130101); Y10T 29/4938 (20150115); Y10T
29/49902 (20150115); Y10S 165/476 (20130101) |
Current International
Class: |
F28F
9/04 (20060101); F28F 9/18 (20060101); F28F
9/02 (20060101); B21D 53/02 (20060101); B21D
53/08 (20060101); F28d 007/06 (); B23p
015/26 () |
Field of
Search: |
;165/149,150,173,175,178
;29/157.3B,157.3R,157.4,468 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lanham; C. W.
Assistant Examiner: Reiley, III; D. C.
Attorney, Agent or Firm: Hofgren, Wegner, Allen, Stellman
& McCord
Claims
1. A heat exchanger, comprising: a header plate having a pair of
opposite side portions with spaced slots extending inwardly from
one plate edge portion to short of the other plate edge portion,
each slot having an open end at said one plate edge portion; a
plurality of fluid flow tubes each having a tube end received
snugly in a said slot; a tank part sheet having opposite edge
portions on said header plate to enclose said tube end with one
tank edge portion covering and closing said slot open ends and the
other tank edge portion contacting said other plate edge portion,
the intermediate portion of said tank part sheet between said edge
portions being spaced from said tube ends to define a fluid tank
means with said header plate; and joining means joining together
said tube ends, said tank
2. The heat exchanger of claim 1 wherein said other plate edge
portion is shaped to provide a flange which is positioned to
overlap said opposite tank edge portion and said one tank edge
portion is shaped to provide a flange which is positioned over said
slots at their open ends to abut
3. The method of making a heat exchanger having a tank and spaced
tubes, comprising: providing a header plate having a pair of
opposite side edge portions with spaced slots extending inwardly
from one plate edge portion to short of the other plate edge
portion, each slot having an open end at said one plate edge
portion; providing a plurality of fluid flow tubes each having a
tube end; positioning a tube end snugly in each said slot;
positioning a metal tank part sheet having opposite edge portions
on said header plate to enclose said tube end with one tank edge
portion covering and closing said slot open ends and the other tank
edge portion contacting said other plate edge portion, the
intermediate portion of said tank part sheet between said edge
portions being spaced from said tube ends to define a fluid tank
means with said header plate; and joining together
4. The method of claim 3 wherein said other plate edge portion is
shaped to provide a flange which is positioned to overlap said
opposite tank edge
5. The method of claim 3 wherein said one tank edge portion is
shaped to provide a flange which is positioned over said slots at
their open ends to
6. The method of claim 3 wherein said other plate edge portion is
shaped to provide a flange which is positioned to overlap said
opposite tank edge portion and said one tank edge portion is shaped
to provide a flange which is positioned over said slots at their
open ends to abut against said tubes,
Description
SUMMARY OF THE INVENTION
One of the features of this invention is to provide an inproved
method of making a heat exchanger having a header plate and tank
with spaced tubes attached to the header plate and communicating
with the interior of the tank in which edge portions of the tank
part aid in locating and retaining the tubes in tube receiving
slots in the header plate.
Another feature of the invention is to provide a heat exchanger
constructed according to the above method and having the
characteristics set out above.
The invention will be described as illustrated by the heat
exchanger embodiment shown in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a heat exchanger prepared according
to a method of this invention.
FIG. 2 is a fragmentary enlarged sectional view taken substantially
along line 2--2 of FIG. 1.
FIG. 3 is a fragmentary plan view with portions broken away for
clarity of illustration of the top of the upper tank as viewed from
line 3--3 of FIG. 2.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The heat exchanger shown in the accompanying drawings in one
embodiment illustrates the novel method of making such a heat
exchanger having a tank and spaced tubes. Thus the structure
obtained by practicing the method of this invention comprises a
heat exchanger having an upper tank 10, a lower tank 11, a
plurality of substantially parallel spaced tubes 12 which in this
embodiment are of essentially rectangular cross section but which
may be of any shape desired, the customary spaced heat conducting
metal fins 13 interconnecting the tubes and heat exchanger fluid
pipes 14 and 15 for providing fluid flow to and through the tank
10, tubes 12 and tank 11 in the customary manner.
In the method of making such heat exchangers according to this
invention there is provided a header plate 16 having a pair of
opposite side edge portions 17 and 18 with spaced slots 19
extending inwardly from one edge portion 17 and toward the other
edge portion 18. Each slot therefore has an open end 20 as can be
seen at the lower right corner of FIG. 3 at the one plate edge 17
and a closed end 21 at the other edge 18.
In the method of this invention a tube end 22 is positioned to be
received snugly in each slot 19 and thus is in communication with
the interior 23 of the upper tank 10. The lower ends 24 are
similarly located in similar slots in the lower tank 11. As they
are essentially the same as those for the upper tank 10 the
detailed showing of FIG. 2 in relation to the upper tank 10 also
applies to the lower tank 11.
Then in the method of this invention a metal tank part 25 is
positioned so that the opposite edge portions cooperate with the
heated plate and the tubes in the following manner. Of the two
opposite edge portions 26 and 27 the one edge portion 26 covers and
closes the formerly open ends 20 of the slots while the other tank
portion 27 contacts the corresponding other header plate edge
portion 18. Then, to complete the method the contacting areas of
the header plate 16 and metal part 25 joined together as indicated
somewhat exaggeratedly at 28, 29 and 30 in FIG. 2. Any well known
joining method may be used such as the brazing that is quite
customary in this art.
In the preferred method as illustrated in the embodiment of the
drawings the header plate edge portion 18 comprises a flange as
shown in FIG. 2 which overlaps the corresponding area on the
corresponding tank edge portion 27 and the tank part 26 comprises a
similar flange that overlies the corresponding edge of the header
plate 16. This providing of the flange edge portions not only is
preferred for ease and rapidity in practicing the invention but
also results in a stronger structure.
As can be seen, the method and the resulting heat exchanger of this
invention not only provides a simple and ready way of making tank
and interconnecting tube heat exchangers but the parts also
function as an assembly fixture. Thus by providing the open ended
slots in the header plate the tubes and the fins attached thereof
are self-locating and the method provides automatic jigging for the
assembly. Likewise, the length of each slot 19 is variable to
accommodate tubes 12 of various widths as it is only necessary to
vary the width of the overlap tank flange 26 accomodate the width
of any given tube or tubes. In addition, the self- locating and
jigging parts are not foreign to the heat exchanger but become an
actual part of the heat exchanger after the final joining of the
parts together. Although the tubes in the illustrated embodiment
are generally rectangular, the invention does not depend upon the
shape of the tubes as they may be either oval, square or any other
desired configuration.
Having described our invention as related to the embodiment shown
in the accompanying drawings, it is our intention that the
invention be not limited by any of the details of description,
unless otherwise specified, but rather be construed broadly within
its spirit and scope as set out in the appended claims.
* * * * *