U.S. patent number 3,866,380 [Application Number 05/457,314] was granted by the patent office on 1975-02-18 for connector for window spacer assembly.
This patent grant is currently assigned to Warren Industries. Invention is credited to Henry Benson.
United States Patent |
3,866,380 |
Benson |
February 18, 1975 |
CONNECTOR FOR WINDOW SPACER ASSEMBLY
Abstract
A connector for use in a window spacer assembly for spacing a
pair of panes of glass to form an insulated glass panel. The
assembly includes at least two elongated tubular spacers, each
having a predetermined internal cross-sectional area and arranged
to be secured together by the connector for disposition between the
panes. The connector serves to connect the spacers together at a
predetermined angle, while enabling them to deviate readily from
that angle without loosening the connection between the spacers to
thereby facilitate the construction of the panel. The connector
comprises a pair of legs connected at a junction at the
predetermined angle and each of the legs includes a resilient
finger projecting therefrom to effect the frictional engagement
with the interior of the spacer by the leg, irrespective of
manufacturing tolerances in the cross-sectional area of the
interior of the spacer. The cross-sectional area of the junction is
substantially smaller than the cross-sectional area of the interior
of the spacer to enable the legs to flex from the predetermined
angular orientation.
Inventors: |
Benson; Henry (Hialeah,
FL) |
Assignee: |
Warren Industries (Hialeah,
FL)
|
Family
ID: |
23816245 |
Appl.
No.: |
05/457,314 |
Filed: |
April 2, 1974 |
Current U.S.
Class: |
52/656.6;
52/656.9; 52/786.13; 52/656.2; 403/205; 403/231; 403/295 |
Current CPC
Class: |
E06B
3/667 (20130101); Y10T 403/42 (20150115); Y10T
403/555 (20150115); Y10T 403/4602 (20150115) |
Current International
Class: |
E06B
3/667 (20060101); E06B 3/66 (20060101); E04c
002/54 (); F16b 007/00 () |
Field of
Search: |
;52/308,398,399,616,656,758H ;46/26,29 ;403/401,402,403,231 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Perham; Alfred C.
Attorney, Agent or Firm: Caesar, Rivise, Bernstein &
Cohen
Claims
1. In a spacer assembly for spacing a pair of panes of glass from
each other to form an insulated glass panel, said assembly
comprising at least two elongated tubular spacers arranged to be
secured together for disposition between said panes, each of said
spacers comprising a wide integral planar inside wall, a narrow
outside wall and a pair of side walls extending therebetween, said
walls defining a hollow internal space, said space being of a
predetermined cross-sectional area and including a major portion
contiguous with said wide inside wall and a minor portion
contiguous with said narrow outside wall and being of smaller cross
sectional area than said major portion, the improvement comprising
a connector for disposition within the interior of the spacers to
securely connect the spacers together at a predetermined angle
while enabling the spacers to deviate readily from said angle
without loosening the connection between said spacers to thereby
facilitate the construction of said panel, said connector being
formed of a plastic material and comprising a pair of legs
connected to each other at a junction and at said predetermined
angle, each of said legs being adapted for disposition within said
major portion of the interior of said spacer and being of such
cross-sectional area so as to substantially fill said major portion
and in contact with said wide inside wall thereof but not extending
into said minor portion, each of said legs also including a free
end from which a single, curved resilient finger projects backward
and into the minor portion of the interior of said spacer to
contact the narrow outside wall thereof to thereby effect the
frictional engagement of the interior of the spacer by said leg
irrespective of manufacturing tolerances in the cross-sectional
area of the spacer, the cross-sectional area of said junction being
substantially smaller than the cross-sectional area of the interior
of the spacer but of substantially the same cross-sectional area as
that of each leg to enable the legs to flex from said
predetermined
3. The connector of claim 1 wherein said predetermined angle is a
right
4. A plastic connector for use with a pair of spacers to form a
spacer assembly for an insulated glass panel, each of said spacers
being elongated tubular members comprising a wide integral planar
inside wall, a narrow outside wall and a pair of side walls
extending therebetween, said walls defining a hollow internal
space, said space being of a predetermined cross-sectional area and
including a major portion contiguous with said wide inside wall and
a minor portion contiguous with said narrow outside wall and being
of smaller cross sectional area than said major portion, said
connector being adapted for connecting the spacers together at a
predetermined angle while enabling them to deviate from said angle
without loosening the connection between them and comprising a pair
of legs connected at a junction at said predetermined angle, each
of said legs being adapted for disposition within said major
portion of the interior of said spacer and being of such
cross-sectional area so as to substantially fill said major portion
and in contact with said wide inside wall thereof but not extending
into said minor portion, each of said legs also including a free
end from which a single, curved resilient finger projects backward
and into the minor portion of the interior of the spacer to contact
the narrow outside wall thereof to thereby effect the frictional
engagement of the interior of the spacer by said legs irrespective
of manufacturing tolerances in the cross-sectional area of the
interior of the spacer, the cross-sectional area of said junction
being substantially smaller than the cross-sectional area of the
interior of the spacer but substantially the same cross-sectional
area as that of each leg to enable the legs to flex from said
predetermined
6. The connector of claim 4 wherein said predetermined angle is a
right angle.
Description
This invention relates generally to connectors and more
particularly to connectors for use in the construction of insulated
glass panels.
As is known, insulated glass panels include a pair of panes of
glass slightly spaced from each other to create an insulating air
space therebetweeen. It is a common practice in the production of
such panels to utilize a spacer assembly disposed between the
panels and within the panel-holding frame to maintain the panes at
the proper spacing from each other. Such assemblies are composed of
plural elongated spacers, which in the interest of weight reduction
are hollow tubular members, and are held together by connectors in
the overall shape of the periphery of the glass panel. To that end,
the spacer connectors of the prior art commonly include a pair of
perpendicularly oreiented legs, each leg being arranged to fit
within the hollow interior of a respective spacer to effect the
connection of the spacers at right angles to each other.
Heretofore, spacer connectors have been constructed of a rigid and
generally inflexible material, such as die-cast metal. Such prior
art spacers have several drawbacks which relate directly to the
assembly of the panel. For example, due to the rigidity of prior
art spacer connections, such connectors may not fit snuggly enough
within the associated hollow interior of the spacer to hold the
spacer in place as the assembly is assembled. The loose fit of the
connectors is commonly the result of manufacturing tolerances in
the cross-sectional area of the interior of the spacer. In
addition, the inflexibility of the connectors may result in their
slipping out of an associated spacer of the assembly should the
normal angular orientation of the spacers with respect to each
other be momentarily disturbed or otherwise varied as by being
bumped or impacted as the glass panel is assembled.
Accordingly, it is a general object of this invention to provide a
connector for use in insulated glass panel spacer assemblies which
overcome the disadvantages of the prior art.
It is a further object of this invention to provide a connector for
securely connecting a pair of hollow spacers to each other,
irrespective of the manufacturing tolerances in the cross-sectional
area of the interior of the spacers.
It is still a further object of this invention to provide a
connector for securly connecting a pair of spacers together at a
predetermined angle, yet enabling the spacers to deviate therefrom
without loosening the connection therebetween.
These and other objects of this invention are achieved by providing
a connector for use with a pair of spacers to form a spacer
assembly for an insulated glass panel. Each of the spacers is an
elongated tubular member having a predetermined internal
cross-sectional area. The connector is adapted for connecting the
spacers together at a predetermined angle while enabling them to
deviate from the angle without loosening the connection between
them. The connector comprises a pair of legs connected at its
junction at said predetermined angle. Each of the legs includes a
resilient finger projecting therefrom to effect the frictional
engagement of the interior of the spacer by the leg, irrespective
of manufacturing tolerances in the cross-sectional area of the
interior of the spacer. The cross-sectional area of the junction is
substantially smaller than the cross-sectional area of the interior
of the spacer to enable the legs to flex from the predetermined
angular orientation.
Other objects and many of the attendant advantages of this
invention will be readily appreciated as the same becomes better
understood by reference to the following detailed description when
considered in connection with the accompanying drawings
wherein:
FIG. 1 is a perspective view of a corner portion of an insulated
glass panel utilizing the connector in accordance with this
invention;
FIG. 2 is an enlarged sectional view taken along line 2--2 of FIG.
1; and
FIG. 3 is an exploded perspective view showing the connector in
accordance with this invention for connecting a pair of spacers to
each other.
Referring now to the various figures of the drawings wherein like
reference numerals refer to like parts, there is shown in FIG. 1 an
improved connector 20. Connector 20 is arranged to connect a pair
of spacers 22 to each other to form the spacer assembly 24. The
assembly 24 is arranged for disposition between a pair of planar
panes of glass 26 to separate said panes and hold them in a spaced
orientation with respect to each other and thereby form an
insulating glass panel.
Each of the spacers 22 is an elongated tubular member having a
wide, inside wall 28, a narrow, outside wall 30 and a pair of side
walls 32. The side walls 32 extend between the inside and outside
walls and include a major portion 34 contiguous with the wide
inside wall and a ledge portion 36 contiguous with the narrow
outside wall. The interior distance between the ledge portions of
the opposed side walls is less than the distance between the major
portions of the opposed side walls. The portion of the
cross-sectional area of the interior of each spacer lying between
the major portions of the side walls is hereinafter referred to as
the major internal area 38. The portion of the cross-sectional area
of the interior of the spacer lying between the ledge portions of
its side walls is smaller than the major area and is called the
minor internal area 40.
As will be described later, different portions of connector 20 are
adapted for disposition within the major and minor areas in the
interior of the spacer to effect the securement of the connector
thereto and the concomitant securement of the spacers to each other
via the connector.
The major portions of each side wall serves as a stop against which
an associated pane of glass is held to effect the proper spacing of
the glass. A conventional frame (not shown) serves to hold the
glass panes and the interposed spacers in place.
The spacer 22 is formed from a flat metal strip, such as anodized
aluminum, which is bent into tubular shape and includes a
longitudinal seam 42 running down the center of the inside wall 28.
The seam is preferably serrated so that the spacer is enabled to
"breath" to maintain a dry, even air balance within the insulated
panel.
The details of the connector 20 of this invention are best seen in
the perspective view of FIG. 3. As can be seen therein, connector
20 basically comprises a pair of legs 44 projecting at right angles
to one another from a central portion or junction 46. Each leg
terminates at a rounded free end 48 having a resilient finger 50
projecting upwardly therefrom and curving backwards towards the
junction.
In accordance with the preferred embodiemnt of the invention, the
junction, the legs projecting therefrom, and the fingers projecting
from the legs, are all formed as an integral unit from a rugged,
yet relatively flexible material, such as Nylon.
As can be seen in FIG. 2, each leg 44 of the connector 20 is
adapted for disposition within the interior of the spacer 20, with
the leg of the connector disposed within the major portion 38 and
the finger 50 disposed within the minor portion 40.
In accordance with the preferred embodiment of this invention, the
distance between the top edge 52 of the spacer 20 and the bottom
edge 54 of the leg to which it is connected is slightly greater
than the maximum internal distance between the walls 28 and 30
taking into account the variations in manufacturing tolerances,
such that when leg 22 is inserted within spacer 20, the finger 50
is flexed slightly towards the leg to securely abut the inside
surface of wall 30 while at the same time the edge 54 of the leg
securely abuts the inside surface of the wall 28. Accordingly, the
connector 20 can be firmly secured to a spacer 22 irrespective of
variances in the dimensions of the interior spacer due to
manufacturing tolerances. This feature enables the facile assembly
of the spacer to one another since it eliminates the delay caused
by connectors falling out of the spacers or otherwise disabling the
spacers to separate from one another.
In accordance with another aspect of this invention the
cross-sectional area of the junction 46 of the connector 20 is
approximately the same as the cross-sectional area of each leg 44
and each is substantially smaller than the entire cross-sectional
area of the interior of the spacers. This feature enables the legs
to be flexed relative to one another so as to deviate from their
normal perpendicular orientation. The ability of the legs of the
connector to flex about their junction facilitates the assembly of
the insulated glass panel since it insures that the connector will
not come loose upon the jostling or handling of an assembled spacer
assembly during the assembly of the insulated glass panel.
Without further elaboration, the foregoing will so fully illustrate
my invention that others may, by applying current or future
knowledge, readily adapt the same for use under various conditions
of service.
* * * * *