U.S. patent number 3,865,998 [Application Number 05/370,361] was granted by the patent office on 1975-02-11 for ear seal.
This patent grant is currently assigned to Beltone Electronics Corporation. Invention is credited to Richard Brander, Erwin M. Weiss.
United States Patent |
3,865,998 |
Weiss , et al. |
February 11, 1975 |
Ear seal
Abstract
A hearing aid structure is provided in which all of the
components of the hearing aid may be fitted within a person's ear.
The structure includes a main housing for a power source and an
amplifier and a microphone housing isolated from the main housing
and connected to it by a deformable, flexible, skeletal structure.
A receiver is compliantly connected to the main housing and an ear
seal is rigidly coupled to the receiver and adapted to fit snuggly
into the ear canal of a person's ear.
Inventors: |
Weiss; Erwin M. (Chicago,
IL), Brander; Richard (Cicero, IL) |
Assignee: |
Beltone Electronics Corporation
(Chicago, IL)
|
Family
ID: |
26788691 |
Appl.
No.: |
05/370,361 |
Filed: |
June 15, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
94273 |
Dec 2, 1970 |
3783201 |
|
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|
Current U.S.
Class: |
381/324;
381/328 |
Current CPC
Class: |
H04R
25/656 (20130101); H04R 25/60 (20130101); H04R
25/652 (20130101); H04R 2225/025 (20130101); H04R
25/604 (20130101); H04R 25/658 (20130101); H04R
2225/57 (20190501) |
Current International
Class: |
H04R
25/00 (20060101); H04R 25/02 (20060101); H04r
025/02 () |
Field of
Search: |
;179/17E,17S,17H
;181/23 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Blakeslee; Ralph D.
Attorney, Agent or Firm: Molinare, Allegretti, Newitt &
Witcoff
Parent Case Text
This is a division of application Ser. No. 94,273, filed Dec. 2,
1970 now U.S. Pat. No. 3,783,201.
Claims
What is claimed is:
1. A flexible seal for use in an ear, said ear having an outer ear
portion, an ear canal, and an eardrum, comprising, in
combination:
a substantially oval outer section;
a curved intermediate section conforming to the bend in said ear
canal; and
a tapered inner section having an inner tip, said tapered inner
section gradually and continuously tapering from said curved
intermediate section to said inner tip, said tip defining a sound
outlet directly communicating with said eardrum;
said substantially oval outer section, said curved intermediate
section and said tapered inner section fitting entirely within said
ear canal and engaging a substantial portion of said ear canal,
said substantially oval outer section, said curved intermediate
section and said tapered inner section cooperatively defining a
channel acoustically linking said outer ear and said ear drum.
2. A flexible seal as claimed in claim 1 for use in combination
with a hearing aid having a receiver wherein said substantially
oval outer section defines a receiver cavity adapted to engagingly
receive and hold said receiver, whereby said flexible seal
substantially supports said hearing aid in said ear.
3. A flexible seal as claimed in claim 2 wherein said channel
acoustically links said receiver to said sound outlet.
4. A flexible seal as claimed in claim 1 wherein said flexible seal
is silicon rubber.
5. A flexible seal as claimed in claim 1 wherein the
cross-sectional periphery of said tapered inner portion is
substantially super-elliptical.
6. A flexible seal as claimed in claim 1 wherein the
cross-sectional periphery of said tapered, inner portion is
substantially defined by the equation:
(x/a).sup.n + (y/b).sup.n = 1,
where n = 2.4
7. A flexible seal as claimed in claim 1 further comprising a
plurality of saw-tooth serrations defined along said flexible seal
and angled away from said sound outlet to securely retain said
flexible seal within said ear canal.
Description
BACKGROUND OF THE INVENTION
The basic components of a hearing aid include a receiver, a
battery, am amplifier, a gain control and a microphone. In the
"in-the-ear" hearing aid structures in the prior art, all of these
components have been contained in a single plastic housing. Such
devices are effective for their intended use. However, because of
the size requirements for the hearing aid components, the plastic
housing which contains all these components cannot be fit entirely
into the cavum conchae of a person's ear in an esthetically
pleasing manner. Problems with this arrangement also arise from the
acoustical and mechanical feedback to the microphone from the other
components of the hearing aid which are in close proximity to the
microphone and from mechanical vibration emanating from the skin
tissue of the cavum conchae. Additionally, acoustical leakage can
occur due to a poor fit between the receiver ear seal and the
person's ear canal.
Accordingly, it is desirable to provide a miniature hearing aid
structure of improved esthetic appearance. It is also desirable to
provide such a hearing aid structure which will fit snuggly within
a person's ear.
It is further desirable to provide a hearing aid structure in which
the microphone components of the hearing aid may be isolated
acoustically and mechanically from the other components of the
hearing aid. Additionally, it is desirable to provide a hearing aid
structure that incorporates improvements or improved means of
affecting an acoustical seal to the ear canal. It is further
desirable to provide such a hearing aid structure including a
deformable structure for electrically connecting the microphone to
the components of the main housing of the hearing aid.
SUMMARY OF THE INVENTION
In a principal aspect, the present invention relates to a structure
for receiving the components of a hearing aid which include a
microphone, a power source, an amplifier and a receiver. The
structure includes a main housing adapted to receive the power
source and the amplifier, a microphone housing isolated from the
main housing and a receiver-ear seal module flexibly and
compliantly coupled to the main housing. The novel ear seal is
contoured to fit snuggly within a person's ear canal so as to
affect an improved acoustic seal and support the main housing
within the person's ear. A deformable maleable structure containing
electrical conductive means connects the microphone to the main
housing.
BRIEF DESCRIPTION OF THE DRAWINGS
There follows a brief description of the drawings wherein like
numerals refer to like elements and wherein:
FIG. 1 is a perspective view of a preferred embodiment of the
miniature hearing aid structure of this invention within a person's
ear;
FIG. 1A is a perspective view of the hearing aid shown in FIG. 1
and deformable skeleton connecting the container to the main
housing;
FIG. 2 is a cross-sectional view of the microphone housing and
deformable structure connecting the housing to the main
housing;
FIG. 3 is a perspective view of the structure of FIG. 2 with a
portion of the structure broken away;
FIG. 4 is a cross-sectional view of the structure shown in FIG. 3
taken substantially along the lines 4--4;
FIG. 5 is a perspective break-away view of one preferred embodiment
of the ear seal of this invention;
FIG. 5A is a cross-sectional view of a second preferred embodiment
of the ear seal of this invention;
FIG. 6 is a top, cross-sectional view of a person's head with the
ear seal of this invention in place in the person's ear.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
As shown in FIG. 1, a novel miniature hearing aid structure 10 is
implaced in a person's ear 11. The structure 10 includes a main
housing 12 and a microphone housing 14. The microphone housing 14
is coupled to the main housing 12 by means of a deformable maleable
structure 16. The hearing aid structure 10 also includes a receiver
mounting member 17 compliantly connected to the main housing 12 and
a receiver 18 rigidly connected to the receiver mounting member 17.
An ear seal 19 is rigidly connected to the receiver 18.
The main housing 12 includes a battery storage compartment 22
firmly secured to one side of the housing 12 and an adjustable
volume control 24 rotatably mounted on the front surface 26 of the
housing 12. An amplifier circuit (not shown) is also contained in
the main housing 12.
Referring to FIG. 1A, the hearing aid structure 10 includes a
complaint coupler 27 connecting the receiver mounting member 17 to
the main housing 12. As will be explained more fully later, the ear
seal 19 includes a channel or cavity 64 contoured to conform to the
shape of the receiver 18. When the components are assembled, the
ear seal 19 may be cemented to the receiver mounting member 17.
The novel hearing aid structure shown in FIGS. 1 and 1A serves
generally to spread the components of an in-the-ear miniature
hearing aid out over the surface of a person's ear. The microphone
housing 14 and the deformable maleable structure 16 connecting the
microphone housing 14 to the main housing 12 are hidden behind the
helix of the person's ear 11. The main housing 12 rests comfortably
in the conchae of the person's ear 11 and the flexible ear seal 19
together with the receiver 18 housed within the ear seal 19 rest
partially in the ear canal of the person's ear 11.
Referring to FIGS. 2, 3 and 4 the deformable structure 16 includes
sleeves 30 and 32 connected to either end of a compliant tube 28.
An extension 34 is molded to the microphone housing 14 and adapted
to receive the sleeve 30 with the flange 36 of the sleeve 30
fitting snuggly into the lateral channel 38 defined in the
extension 34. In a similar fashion, an extension 40 is molded to
the main housing 12 and adapted to receive the sleeve 32 with
flange 42 snuggly secured in the lateral channel 44 defined in the
extension 40. The tube 28 may be formed of shrink-proof mylar,
although any compliant insulating material may be substituted
therefore.
Encapsulated within the tube 28 are a pair of solid metal wires 55
twisted throughout their entire length. Electrical conductive means
or electrical conductors 56 are inter-twined with the twisted metal
wires 55 in the interstices 57 formed by the wires 55. The
structure 16 incorporating the metal wires 55 and conductors 56 can
be formed to fit the contour of a person's ear and yet is
sufficiently rigid to prevent unintentional deformation.
The microphone housing 14 is a rectangular container of
viscoelastic material having a number of formable isolating tabs 46
molded to the inner surface 48 thereof. The tabs 46 are provided to
position a microphone 50 within the housing 14 spaced apart from
the inner surface 48. With the microphone 50 so spaced, vibrational
energy which may be transmitted from the outer surface 52 of the
housing 14 to the microphone 50 will be attenuated in the space 54
between the microphone 50 and the inner surface 48 of the housing
14. Thus, the molded tabs 46 serve to isolate the microphone 50
from extraneous vibrations surrounding the housing 14. To be more
specific, these tabs 46 isolate the microphone 50 from the skin
tissue of a person's ear.
Referring now to FIGS. 5 and 6, the ear seal 19 includes a tapered
section 58, a curved section 60 and a receiver section 62, each
section having a generally oval cross-sectional shape. The outer
periphery of the tapered section 58 has successive sections of
smaller ovals forming a tapered shape. The receiver section 62 of
seal 19 contains a cavity 64 defined therein and contoured to
secure a receiver 18 therewithin. The end 66 of receiver section 62
may be connected to the receiver mounting member 17 shown in FIG.
1A. Acoustical channels 68 and 70 are defined within the ear seal
19 to acoustically link the receiver 18 to the outlet end 72 of the
ear seal 19 so that sound may be transmitted to a person's ear
11.
The ear seal 19 is designed to fit relatively deep in the ear canal
of the ear 11. The ear seal 19 incorporates the curved section 60
to allow the seal 19 to follow the natural bend of a person's ear
and increase the surface area contact with the ear canal. The
tapered section 58 of the ear seal 19 is provided to accommodate a
large range of ear canal sizes. Thus, the ear seal 19 of this
invention may be inserted into a person's ear canal to a
comfortable position with the ear seal 19 conforming to the shape
of the person's ear canal.
It has been found that the formation of the ear seal 19 having an
outer periphery approximately conforming to the shape of a
super-elipse defined by the equation (x/a).sup.n + (y/b).sup.n = 1,
wherein n = 2.4, is particularly suitable for a comfortable and
snug fit of the ear seal 19 within the person's ear canal. With the
flexible ear seal 19 and receiver 18 contained therein secured in a
person's ear canal, the main housing 12 can rest snuggly against
the tissue of a person's ear 11 in the area of the cavum conchae.
The ear seal 19 may be formed of silicone rubber such as the
material sold by DOW CORNING under the trade name SILASTIC. The
seal may also be formed of any other flexible material which allows
it to conform to variations in the ear canal shape of a person's
ear.
A second preferred embodiment of an ear seal 73 is shown in FIG.
5A. The ear seal 73 includes a tapered section 58, a curved section
60 and a receiver section 62 with each of the sections having a
general oval cross-sectional shape which are substantially
identical to the sections of seal 19 bearing the same numerals.
Seal 73 also includes a receiver channel 64 and acoustic channels
68 and 70 defined therein and substantially identical to the
channels of seal 19 shown in FIG. 5. The channel 64 of receiver 73
is contoured to conform to the shape of a receiver 66a. The ear
seal 73 contains saw-tooth serrations 74 defined along the tapered
and curved sections 58 and 60 of the seal 73. These serrations 74
are angled outwardly from the seal 73 and away from the sound
outlet end 72. When the seal is implaced in the ear canal of the
person's ear 11, the serrations 74 provide improved frictional
contact with the ear canal and prevent the seal 73 from creeping
out of the ear 11. Because of the angle of the serrations 74 with
respect to the seal 73, the serrations 74 cause the seal 73 to move
even deeper into the ear canal with bodily movements.
It is to be understood that the present embodiments of this
invention described above are merely illustrative of applications
of the principals of this invention. A variety of other
arrangements could similarly be employed to instrument this
invention without departing from the true spirit and scope
thereof.
* * * * *