U.S. patent number 3,862,451 [Application Number 05/404,620] was granted by the patent office on 1975-01-28 for hearing protector mounting.
This patent grant is currently assigned to ESB Incorporated. Invention is credited to William R. Bohner, Charles J. Boyer, Roy H. Miller.
United States Patent |
3,862,451 |
Miller , et al. |
January 28, 1975 |
HEARING PROTECTOR MOUNTING
Abstract
A hearing protector is mounted on a resilient headband by means
of a stud passing loosely through a hole in the headband.
Hemispherically shaped positioning pieces located on the stud on
either side of the headband and held on the stud by a nut provide a
free fitting support for the hearing protector.
Inventors: |
Miller; Roy H. (Hyde Park,
PA), Boyer; Charles J. (Reading, PA), Bohner; William
R. (Reading, PA) |
Assignee: |
ESB Incorporated (Philadelphia,
PA)
|
Family
ID: |
23600355 |
Appl.
No.: |
05/404,620 |
Filed: |
October 9, 1973 |
Current U.S.
Class: |
2/209 |
Current CPC
Class: |
A61F
11/14 (20130101) |
Current International
Class: |
A61F
11/00 (20060101); A61F 11/14 (20060101); A41d
021/00 () |
Field of
Search: |
;2/209 ;179/156 ;128/409
;403/69,70,121 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Scanlan, Jr.; Richard J.
Assistant Examiner: Nerbun; Peter
Claims
We claim:
1. In a mounting for a hearing protector the hearing protector
comprising at least one earcup the earcup comprising a shell with
an ear opening and having a threaded mounting stud extending
approximately perpendicularly from the side of the shell away from
the ear opening near the center of the shell, and a resilient
headband the improvement which comprises:
a. a first positioning member having a convexedly curved surface
approximating a portion of a sphere, the positioning member
defining a hole about the major axis thereof, the first positioning
member being mounted on the stud with the convexedly curved surface
facing away from the shell of the ear protector;
b. a second positioning member similar in shape to the first
positioning member, located on the stud the convexedly curved
surface of the second positioning member facing toward the
convexedly curved surface of the first positioning member;
c. the headband being located between said first and second
positioning members and defining near its end an opening, the
opening being large enough to permit passage of the stud but not
sufficient to permit passage of the first or second positioning
members; and,
d. a nut, the nut defining a threaded opening mating with the
thread of the stud, the nut located on the stud away from the
convexedly curved surface of the second positioning member.
2. A hearing protector as defined in claim 1 wherein the earcup,
the headband, the first and second positioning members, the stud
and the nut are made of non-metallic materials.
3. A hearing protector as defined in claim 1 wherein the first
positioning member is a part of the hearing protector shell and the
second positioning member is a part of the nut.
4. A hearing protector as defined in claim 1 including a means
forming a part of the shell for limiting angular motion of the
shell with respect to the headband about all areas, except about
the axis of the stud.
5. A hearing protector mounting as defined in claim 1 wherein the
opening defined by the headband is an opening having sides of a
roughly scallop shape and ends of a roughly semicircular shape, the
opening having narrow sections and wider sections, the distance
across the narrow sections being greater than the diameter of the
stud and the greatest clear diameter across the wider sections
being less than the greatest diameter of the positioning members.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to devices for preventing high levels of
sound from reaching the ear of the wearer. In particular, it
relates to a mounting for shell type hearing protectors.
2. Description of the Prior Art
In the development of headband supported hearing protector earcups,
it has been found desirable to provide a large degree of
adjustability between the earcup and the headband. Earcup
adjustments about three axes, in some cases not mutually
perpendicular, have been described. An additional useful adjustment
of the longitudinal position of the earcup with respect to the
headband has also been disclosed. In a form of hearing protector
earcup well known at the present time, a sound barring seal is made
between the ear cup and the wearer's head, comprising a hollow
torroidally shaped seal member containing a pressure transmitting
media. To be most effective, this form of hearing protector must
press against the head of the wearer with sufficient force to cause
the seal member to form a complete seal around the ear of the user.
This requires that the headband is stiff enough to maintain the
required pressure. Users find that it is desirable to have freedom
in the angular location of the headband along an axis roughly
parallel to the axis of the ear canal so that the band may be
located say under the chin or alternately at the top of the head or
at the nape of the neck. When the hearing protector is worn with a
protective hat, the first or last positions are nearly
mandatory.
Devices have been developed by which the required freedom of
position of the earcup with relation to the headband can be
obtained. Currently disclosed devices tend either to be unduly
complex--requiring numerous parts--or when made with few parts
failing to provide easy or sufficient adjustment. Many of the
designs proposed make use of metal parts thus becoming a hazard in
strong electrical fields.
SUMMARY OF THE INVENTION
A safety headband and mounting for the flexible and adjustable
attachment of a hearing protector earcup thereto comprises a
resiliant arcuate head encompassing member. Openings are located
near each end thereof. The earcup for attaching to the headband
includes a stud protruding more or less perpendicularly from the
external surface of the earcup opposite to the ear opening thereof
and at the approximate center of the earcup. A first positioning
piece, in shape approximately a portion of a sphere with an axial
hole therethrough is located on the stud. The base of the
positioning piece faces and abutts the earcup. A second positioning
piece of a shape similar to the first is likewise located on the
stud in facing relationship to the first positioning piece and
having its base facing away from the base of the first positioning
piece. A nut, threaaded on the stud serves to maintain the
positions of the two positioning pieces with respect to the stud
and the earcup. The stud is also located in the opening in the
headband with the first positioning piece on one side and the
second positioning piece on the other. The opening in the end of
the headband is greater than the diameter of the stud but less than
the diameter of either of the two positioning pieces. The loose fit
of the positioning pieces in the opening provides a desired freedom
of position between earpiece and headband.
In a second embodiment of the invention, the openings in the two
ends of the headband comprise a series of interconnected holes, the
diameter of the several holes being less than the diameter of the
base of either positioning piece and the opening between holes
being greater than the diameter of the stud. The multiple openings
provide adjustment between the earcup and the top of the
headband.
It will be seen from this summary that the safety headband and
mounting of the invention can be made from non-metallic parts so as
to be non-conductive. The action of the spherical segments in the
holes at the ends of the headband provide a complete freedom of
angular movement within any chosen design limits and the location
of the headband with respect to the wearers head is completely
unrestricted. Further the mounting of the invention requires a
minimum of parts. In particular, the first positioning piece may
form a part of the earcup and the second may be formed as a part of
the nut.
A further and purposeful feature of the mounting means of the
invention is that by providing a suitable bearing ridge on the
surface of the earcup, abnormal strains on the mounting studs due
to handling of the ear protector can be alleviated.
DESCRIPTION OF THE DRAWINGS
FIG. 1 depicts in isometric form the complete headband and mounting
of the invention;
FIG. 2 depicts the cross section 2--2 of FIG. 1;
FIG. 3 depicts a second embodiment of the headband made with the
invention; and
FIG. 4 depicts an embodiment of the invention to provide protection
against over stressing of the earcup mounting stud.
DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1 serves to show the assembly of a headband 10 and two hearing
protector earcups 12 embodying the present invention. In FIG. 2
representing the cross section 2--2 of FIG. 1, 10 depicts the
headband at a point defining the hole 14 therethrough. The earcup
12 comprises a shell as shown. a resilient torroidal member 16
attached to the open end 32 thereof forms a headseal for the
earcup. A pressure transmitting fluid 18 fills the torroidal member
16 and serves to make the seal conform to any irregularities in the
surface of the head of the wearer. A foam lining 20 serves to
reduce certain echos, etc., within the ear containing portion of
the shell 12. A threaded stud 30 passes through the shell
approximately perpendicular to the surface ofthe open end of the
shell 32 and at the approximate center of the shell.
A first positioning member 34 having an axial hole therethrough and
having a convexedly curved surface is located on the stud 30 so
that its base faces the shell and the curved surface faces away
from the shell. The shape of the curved surface of the positioning
member is approximately that of a portion of a sphere as shown. A
second positioning member 36 of approximately the same shape as the
first member 34 is also located on stud 30 in facing relationship
to member 34 so that its curved surface faces the shell 12 and its
base faces away from shell 12. A nut 38 serves to clamp the two
positioning members 34 and 36 together. It is to be noted that the
hole 14 is larger than the stud 30 but smaller than the largest
diameter of the positioning members 34 and 36. This allows a
complete freedom of movement of the protector relative to the
headband within the limits set by the parameters of the hold 14 and
the size positioning members 34 and 36. Thus, the protectors may
take any angular position in the plane of the drawings as shown by
double ended arrow 40 and in any other plane within the limits
noted above. Because the positioning members are spherical in
shape, there is no possibility of the headband jambing thereon as
might happen if the member were conical, etc. Also, the headband 10
may take any angular position about the axis of the stud 30 as
indicated by the double ended arrow 42 (FIG. 1).
In the design of FIG. 1 there is no provision for altering the
distance from the axis of the users ears (approximately that of the
studs 30) to the top of the bow of the headband 10. Adjustment may
be provided by adding additional holes in the ends of headband 10.
However, if this is done, the increments of adjustment must of
necessity be fairly large. Also, in making the head height
adjustment in such a design it would be necessary to completely
remove the nut with the possibility of its loss. In the headband 44
of FIG. 3, a series of interconnected holes 46 are shown. The
interconnected holes provide a single opening having sides of a
roughly depressed scallop shape and roughly semicircular ends. It
is to be noted that the distance 48 across the narrow sections of
this opening should be greater than the diameter of the stud 30 and
that the distance of greatest clear diameter 49 should be less than
the greatest diameter of the positioning members. With this design
of opening, the head length adjustment is made by loosening the nut
until the positioning members clear the edges of the opening
without having to unscrew the nut completely from the stud.
For purposes of definition it can be stated that the opening in the
headband comprises at least one area having a minimum diameter
greater than the diameter of the stud and less than an intermediate
diameter, the intermediate diameter being smaller than the greatest
diameter of the positioning members, the opening including at least
two areas having a minimum diameter greater than the intermediate
diameter and smaller than the largest diameter of the two
positioning pieces.
With the design of FIG. 2 the entire torque of a twist of the shell
about an axis perpendicular to the plane of the paper will be
placed upon the stud. The stress on the stud can be considerably
reduced by the construction shown in FIG. 4. In FIG. 4 a portion 50
of the shell in the vicinity of the stud 52 is raised in comparison
to the design of FIG. 2. The shelf, or ring so formed on the shell
is dimensioned so that the edge 54 of of the headband 56 engages
the shell 50 when the shell 50 is twisted relative to the headband
56. In this case, the stress on stud 52 is now mostly tension
rather than twist as found in the design of FIG. 2 and the forces
which the stud 52 will withstand are correspondingly greater.
Although in the description above the two positioning members are
described as being separate pieces, they may become parts of the
shell and the nut. This construction is shown in FIG. 4. In FIG. 4,
the positioning member 58 is shown as a part of shell 50 and
positioning member 60 is shown as a part of nut 62.
The above description pertains to a principal concept of the
invention. However, I desire to have it understood that within the
scope of the appended claims the invention may be practiced
otherwise than as specifically illustrated and described.
* * * * *