U.S. patent number 3,861,465 [Application Number 05/430,720] was granted by the patent office on 1975-01-21 for method of selective formation treatment.
This patent grant is currently assigned to Baker Oil Tools Inc.. Invention is credited to Henry X. Mignotte.
United States Patent |
3,861,465 |
Mignotte |
January 21, 1975 |
**Please see images for:
( Certificate of Correction ) ** |
METHOD OF SELECTIVE FORMATION TREATMENT
Abstract
A selective formation treatment tool is run into a well and has
a retrievable packer which is set in a well casing above
perforations in the casing, and a washing or treating fluid tool
has opposed packers which progressively isolate the vertically
spaced individual perforated casing sections as the washing or
treating tool is progressively moved upwardly to confine the flow
of fluid from the tool into the formation through the successive
perforations.
Inventors: |
Mignotte; Henry X. (Gretna,
LA) |
Assignee: |
Baker Oil Tools Inc. (Los
Angeles, CA)
|
Family
ID: |
26962557 |
Appl.
No.: |
05/430,720 |
Filed: |
January 4, 1974 |
Related U.S. Patent Documents
|
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
284340 |
Aug 28, 1972 |
3797572 |
Mar 19, 1974 |
|
|
Current U.S.
Class: |
166/255.1;
166/127; 166/281; 166/295; 166/307; 166/312 |
Current CPC
Class: |
E21B
33/138 (20130101); E21B 43/25 (20130101); E21B
43/025 (20130101); E21B 33/124 (20130101); E21B
33/12 (20130101) |
Current International
Class: |
E21B
33/12 (20060101); E21B 33/138 (20060101); E21B
43/02 (20060101); E21B 33/124 (20060101); E21B
43/25 (20060101); E21b 037/00 (); E21b 043/25 ();
E21b 043/27 () |
Field of
Search: |
;166/35R,306-308,311,312,127,191,315,250,295,281,354,255 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Novosad; Stephen J.
Attorney, Agent or Firm: Kriegel; Bernard
Parent Case Text
This is a division of my pending application Ser. No. 284,340,
filed Aug. 28, 1972, now U.S. Pat. No. 3,797,572, patented Mar. 19,
1974.
Claims
I claim:
1. The method of selectively treating subsurface earth formation
traversed by a well bore in which casing has been set and
perforated at vertically spaced sections of the casing, comprising
running into the well casing a treating tool having vertically
packing means sealingly engageable with the casing, progressively
moving said treating tool to successive locations at which said
packing means straddle one of the perforated sections, displacing a
treating fluid through the perforations straddled by said packing
means, including setting a casing packer above the uppermost
perforated casing section to separate the perforated sections of
casing from the casing above the packer, and shifting said treating
tool longitudinally with respect to said set casing packer to
position said tool at said successive locations.
2. The method of claim 1, including initially circulating fluid
between the pipe string and the casing prior to displacing said
treating fluid.
3. The method of selectively treating subsurface earth formation
traversed by a well bore in which casing has been set and
perforated at vertically spaced sections of the casing, comprising
running into the well casing a treating tool having vertically
spaced packing means sealingly engageable with the casing,
progressively moving said treating tool to successive locations at
which said packing means straddle one of the perforated sections,
displacing a treating fluid through the perforations straddled by
said packing means, including the step of initially locating the
uppermost and lowermost perforated casing sections by pressurizing
fluid in said treating tool while moving said tool past said
perforated sections, and then prior to treating said formation,
setting a casing packer above the uppermost perforated casing
section to separate the perforated sections of casing from the
casing above the packer.
4. The method of claim 3, then shifting said tool downwardly to the
lowermost perforated casing section, and progressively moving said
tool upwardly to said successive perforated casing sections.
5. The method of selectively treating subsurface earth formation
traversed by a well bore in which casing has been set and
perforated at vertically spaced sections of the casing, comprising
running into the well casing a treating tool having vertically
spaced packing means sealingly engageable with the casing,
progressively moving said treating tool to successive locations at
which said packing means straddle one of the perforated sections,
displacing a treating fluid through the perforations straddled by
said packing means, including the step of initially locating the
uppermost and lowermost perforated casing sections by pressurizing
fluid in said treating tool by moving said tool past said
perforated sections.
6. The method of selectively treating subsurface earth formations
traversed by a well bore in which casing has been set and
perforated at vertically spaced sections of the casing, comprising
running into the well casing on a pipe string a treating tool
having vertically spaced packing means slidably and sealingly
engageable with the casing, lowering said treating tool through
fluid into well casing below the tool and by-passing said fluid
through the tool to a location below the lowermost casing
perforations, closing the by-pass passage through said treating
tool, pressurizing fluid in the pipe string and between said spaced
packing means while elevating said pipe string and said spaced
packing means upwardly past the perforations to locate the
perforations as pressurized fluid in the pipe string bleeds off
through the vertically spaced perforated sections, and again
lowering the pipe string and treating tool while injecting a
treating fluid through the successive perforations through the
spaced packing means.
7. The method of claim 6, wherein said treating tool includes a
retrievable casing packer, and including the steps of releasably
setting said casing packer to form a seal between the casing and
said treating tool above the uppermost perforations, thereafter
lowering said pipe string and said treating tool relative to said
casing packer to locate said spaced packing means adjacent the
lowermost perforations, and then, while injecting a second treating
fluid through said perforations between said spaced packing means,
progressively moving said pipe string and said spaced packing means
upwardly relative to said casing packer.
8. The method of claim 6, wherein said treating tool includes a
retrievable casing packer, and including the steps of releasably
setting said casing packer to form a seal between the casing and
said treating tool above the uppermost perforations, thereafter
lowering said pipe string and said treating tool relative to said
casing packer to locate said spaced packing means adjacent the
lowermost perforations, and then, while injecting a second treating
fluid through said perforations between said spaced packing means,
progressively moving said pipe string and said spaced packing means
upwardly relative to said casing packer, and then reconnecting said
treating tool to said casing packer, releasing the latter, and
retrieving said casing packer and said treating tool from the
casing.
9. The method of claim 6, wherein said treating tool includes a
retrievable casing packer, and including the steps of releasably
setting said casing packer to form a seal between the casing and
said treating tool above the uppermost perforations, thereafter
lowering said pipe string and said treating tool relative to said
casing packer to locate said spaced packing means adjacent the
lowermost perforations, and then, while injecting a second treating
fluid through said perforations between said spaced packing means,
progressively moving said pipe string and said spaced packing means
upwardly relative to said casing packer, said first mentioned fluid
being a cleaning fluid for cleaning the earth formation, and the
second fluid being a sand consolidating fluid comprising resin and
a catalyst therefor.
10. The method of selectively treating subsurface earth formations
traversed by a well bore in which casing has been set and
perforated at vertically spaced sections of the casing, comprising
running into the well casing on a pipe string a treating tool
having vertically spaced packing means sealingly engageable with
the casing and a by-pass passage through the tool, progressively
moving said treating tool to successive locations at which said
packing means straddle one of the perforated sections, closing the
by-pass passage through the tool, and displacing a treating fluid
through said pipe string and into said treating tool for discharge
from said treating tool between said vertically spaced packing
means and through the perforations straddled by said packing means.
Description
In the fluid treatment of earth formation or strata into which or
through which a well casing has been set and perforated, a problem
has existed in respect of distributing the treating fluid equally
through all of the vertically spaced perforations, or at least
assuring treatment of the formation or strata adjacent to all of
the perforations to the best advantage.
Various tools and methods have been devised to assist in assuring
or improving the distribution of treating fluid to all of the
perforations, say for sand consolidation treatments, washing,
acidizing, and other treatments where fluid is displaced from the
top of the well through a pipe string to the zone to be treated.
One common procedure is to straddle the zone with packers, say, for
example, a straddle packer having opposed packers spaced apart a
distance greater than the height of the zone to be treated, thereby
exposing all of the perforations in the zone to the treating fluid.
However, when the treating fluid reaches the zone to be treated it
is applied simultaneously to the formation at all of the
perforations, and the ability of the fluid to flow through the
perforations is not uniform, due to variable conditions in the
formation, so that the bulk of the treating fluid may flow through
comparatively few of the perforations and the formation adjacent to
other perforations may, therefore, not be adequately or suitably
treated. This problem has persisted, even in the face of
utilization of selective blocking materials or agents in an effort
to divert fluid flow from the more open or permeable formation,
where fluid may be lost, to the tighter or less permeable or
blocked formation, during the treatment.
An example of such a well treatment is the consolidation of
incompetent formation or sand, say, to prevent the sand from
flowing into the well through the perforations with the well
fluids. A typical sand consolidation treatment involves washing the
formation or sand by pumping various fluids through the
perforations, such as acid, diesel oil, alcohol, and aromatic oil,
and then displacing a cementing material through the perforation,
such as a resin containing a catalyst. When the excess resin and
catalyst is flushed or washed from the interstices of the sand, the
residual cementing material, at the points of contact between the
sand particles, bonds the sand into an integrated or competent
mass, through which well fluids may flow into the well without
carrying entrained sand particles.
Clearly, due to the flow of excessive portions of the washing and
cementing fluids into only certain of the perforations, the sand
adjacent the other perforations may not be properly cemented
together and may continue to flow into the well with the formation
fluids following the treatment.
The present invention involves the method of treating the formation
or sand penetrated by a well casing which has been perforated at
vertically spaced locations by isolating the vertically spaced
perforations progressively so that the treatmnt fluids can be
separately applied to the individual peforations at each vertically
spaced location.
More particularly, in accordance with the invention, a selective
treatment tool including a retrievable packer is run into the well
on a pipe string and set in the well casing above the uppermost
perforations to isolate the perforated zone from the annulus above
the packer. A seal tube is slidably carried by the packer and is
connected to the pipe string and releasably connected to the
packer, the seal tube carrying a washing or treating tool which has
opposed packing cups spaced apart so as to straddle the individual
vertically spaced sets of perforations to isolate the respective
perforations as the seal tube is shifted longitudinally with
respect to the packer. The treating tool has a treating fluid
passage opening between the opposed packer cups and communicating
through the seal tube with the pipe string, and treating fluid is
injected into the formation successively through the vertically
spaced sets of perforations, as the seal tube is moved
progressively longitudinally relative to the casing.
Fluid is circulated either down the pipe string into the casing
between the opposed packers or down the casing and up the pipe
string prior to displacement of the treating fluid, and a valve is
operated to close the passage during the treating or displacement
of fluid into the formation. Additional by-pass passages allow the
fluid in the well casing to by-pass the tool, as the tool is being
run into the well and retrieved.
More specifically, the invention involves treating an earth
formation through casing perforations through a retrievable packer
having a seal bore therethrough, an elongated seal mandrel
extending through the bore and being releasably connected to the
packer body, so that the assemblage is run into the well on a
string of tubing or drill pipe which is manipulated to set the
packer and release the pipe string and seal mandrel for
longitudinal movement relative to the packer body. The lower end of
the seal mandrel carries the washing or treating tool, including
the opposed packer cups which longitudinally straddle the
respective vertically spaced perforations as the seal mandrel is
moved longitudinally. The seal mandrel is manipulated to release
the packer when a treatment is completed or when it may be
necessary to move the packer in the casing.
This invention possess many other advantages, and has other
purposes which may be made more clearly apparent from a
consideration of apparatus by which it may be performed. Such
apparatus is shown in the drawings accompanying and forming part of
the present specification, and will now be described in detail for
the purpose of illustrating the general principles of the
invention; but it is to be understood that such detailed
descriptions are not to be taken in a limiting sense, since the
scope of the invention is best defined by the appended claims.
FIGS. 1a through 1h, together, constitute a longitudinal section
showing a selective well treating tool for practicing the
invention, the tool being in condition for running into the well,
FIGS. 2b through 2h being successive downward extensions of FIG.
1a;
FIGS. 2a through 2h, together, constitute a longitudinal quarter
section generally corresponding to FIGS. 1a through 1h, but showing
the tool with the packer set in the well casing and the sealing
tube moved to a position at which the washing tool is located
adjacent to a set of casing perforations which are straddled by the
packing cups to enable displacement of treating fluid through the
isolated set of perforations;
FIGS. 3a through 3c, together, constitute a fragmentary
longitudinal section, showing the sealing tube shifted upwardly
relative to the packer to engage a lower control mechanism prior to
release of the packer;
FIG. 4 is a horizontal section, as taken on the line 4--4 of FIG.
1b;
FIG. 5 is a horizontal section, as taken on the line 5--5 of FIG.
1c;
FIg. 6 is a planar development of the upper control mechanism for
releasably connecting the sealing tube to the packer mandrel until
the packer is set; and
FIG. 7 is a planar development of the lower control mechanism for
connecting the seal tube to the packer for releasing the
packer.
As seen in the drawings, a well casing C is set in a well bore W,
the casing C being perforated at vertically spaced regions CP1, CP2
and CP3, so that fluids may flow or pass from the earth formation
or strata outside the casing into the casing. From time to time, it
is necessary or desireable, in accordance with the invention, to
introduce various treating fluids into the formation from the
casing for purposes such as improving the permeability of the
formation, thereby enhancing the ability of the formation fluid to
flow through the formation to the well, to consolidate incompetent
sands, thereby preventing the sand from flowing into the well with
the formation fluids, as examples.
However, the injection of the treating fluids into the formation
through the perforations poses problems when the various
perforations or the adjacent formation at the different levels or
vertically spaced locations, may be partially plugged, if not
wholly plugged, and the treating fluid tends to flow off through
the formation which is most open or permeable, so that treating
fluid is not displaced into the less permeable formations at the
flow rates available.
Thus, the present invention provides packer means P, including
anchor means A which is run into the well casing C on a pipe or
tubing string S and set in sealing and anchoring engagement with
the casing C above the uppermost perforations CP1. The packer P is
initially interconnected to the pipe string S by a control head 1
which supports an elongated seal tube assembly 2 extending
longitudinally through the packer P. At the lower end of the seal
tube 2, is a washing or treating tool T which carries packing means
SP which are axially spaced so as to straddle a set of casing
perforations when positioned by shifting of the seal tube 2
relative to the packer P, whereby fluid is injectable into the
formation through the single set of isolated stages to better
assure displacement of fluid through all of the perforations and
better treatment of the formation, all while the packer seals off
the annulus between the pipe string and the casing above the
perforations to prevent fluid in the annulus from entering the
perforations.
The packer P may be of any well know type adapted to be anchored
and released by manipulation of the pipe string. The specific well
packer P illustrated includes a tubular mandrel or body 10, the
upper portion of which is threadedly secured to a body coupling 11
which is, in turn, attached by means of the control head 1, to the
lower end of the string of tubing S, extending to the top of the
well bore, and by means of which the apparatus, in accordance with
the present method, is moved longitudinally in the well casing, is
set therewithin, and is released therefrom. The well packer
includes an upper packing structure 12 consisting of an elongate
sleeve or body 13 slidable on the inner body or mandrel 10, with
its upper end threadedly secured to the upper head 14 of the upper
abutment 15, packing elements 17 surrounding the sleeve 13, the
lowermost packing element 17 engaging a lower abutment 18,
including a lower gage ring 19 threadedly mounted on the upper
portion of an upper expanding 20 which is adapted for relative
sliding movement on the outer sleeve or body 13. A spacer ring 21
is provided between adjacent packing elements 17, the latter being
made of a suitable pliant and elastic material, such as natural or
synthetic rubber, capable of being expanded outwardly upon relative
movement of the upper abutment 15 toward the lower abutment 18, but
also being capable of inherently retracting when the abutments are
subsequently moved relatively away from each other.
The well packer P is anchored against downward movement in the well
casing C by the coaction between the upper expander 20 and a set of
circumferentially spaced upper slips 22 disposed in slots 23 in the
expander. These slips have outer teeth 24 and inner tapered
surfaces 25 adapted to engage companion downwardly tapering and
inclined surfaces 26 in the expander. Relative downward movement of
the expander 20 within the slips 22 will shift the latter outwardly
to embed their teeth 24 in the wall of the well casing, whereas
relative upward movement of the expander with respect to the slips
will effect retraction of the latter from the casing. Such
retraction will occur because of the provision of oppositely
directed inclined tongues or flanges 27 on each slip which are
disposed within companion grooves 28 in the sides of each slot
(FIG. 4), forming a slidable spline connection therebetween. The
slips themselves are movable longitudinally jointly, but can
partake of independent lateral or radial movement, by virtue of the
receiption of T-shaped heads 29 of the slips in companion T-shaped
slots 30 in a slip ring 31 encompassing and slidable relatively on
the outer sleeve or body 13.
The well packer apparatus P is anchored to the well casing C
against upward movement therewithin by the coengagement between a
lower expander 32 and a set of circumferentially spaced lower lips
33 disposed within companion slots 34 in the lower expander.
Tapered inner surfaces 35 of the lower slips engage companion
tapered surfaces 36 in the base of the slots 34 which are inclined
in an upward and inward direction so that relative upward movement
of the lower expander 32 within the lower slips will expand the
latter outwardly toward the casing to embed their exterior teeth 37
therewithin. As is true of the upper slips, the lower slips have
upper T-shaped heads 38 in companion slots 39 in the slip ring 31
to cause the lower slips to move jointly in a longitudinal
direction while allowing them to shift independently laterally to
and from the casing C. Relative downward movement of the lower
expander 32 with respect to the slips 33 will effect retraction of
the latter from the well casing because of the coaction between
inclined oppositely directed tongues or flanges 40 of each slip in
companion grooves 41 in the expander on opposite sides of the slot
34 in which the slip is disposed, forming a slidable spline
connection therebetween.
A control mechanism 42 is provided between the inner mandrel or
body 10 and the parts surrounding it, to releasably secure the
several sets of slips 22, 33, and packing structure 12 initially in
their retracted positions, to permit expansion of the packing
structure and sets of slips against the wall of the well casing,
and to releasably retain the packing structure and slips in such
outwardly expanded condition. As specifically illustrated in the
drawings, the control mechanism or unit includes a control unit and
drag block housing 43 surrounding and slidable relative to the
inner body or mandrel 10. This housing includes an upper portion
44, integral with and depending from the expander 32 and threadedly
secured to a lower control housing portion 45. The control housing
portion 45 has a plurality of circumferentially spaced cavities 46
receiving drag blocks 47 urged outwardly into frictional engagement
with the wall of the well casing by a plurality of helical
compression springs 48 bearing against the base of the cavity and
also against the blocks, outward movement of the drag blocks being
limited by engagement of stop shoulders 49 with stop shoulders 50
on the housing above and below each drag block. The drag blocks 47
resist longitudinal movement of the housing 43 and lower expander
32 in the well casing, as well as rotary movement therein. However,
when sufficient force is exerted, the drag blocks 47 will slide
frictionally along the wall of the well casing C.
The lower housing portion 45 and the lower end of the housing
portion 44 depending from the lower expander 32 define an internal
circumferential groove 51, the lower side 52 of the groove tapering
to a slight extent in a downward and inward direction and the upper
side 53 of the groove tapering upwardly to a slight extent in an
inward direction. Disposed within the groove are upper and lower
clutch or lock structures. The lower lock structure includes a
plurality of clutch segments or elements 54 having internal ratchet
teeth 55 constituted by right-hand butress threads adapted to mesh
with companion right-hand butress threads 56 on the body or mandrel
10. These segments are urged in an inward direction to releasably
hold the buttress threads meshing with the body threads by a
plurality of encircling helical tension springs 57. The segments 54
can move radially outward so that their teeth 55 are free from
engagement with the lower buttress threads 56 on the body, since
there is adequate lateral clearance between the outer surfaces of
the thread segments and the outer base portion 58 of the groove in
which they are located. Rotation of the segments 54 relative to the
housing 42 is prevented by a guide screw 59 threadedly secured to
each segment and slidably received within a longitudinally
extending slot 60 in the housing. The buttress threads 55, 56 face
in the direction disclosed in the drawings, so that the mandrel or
body 10 can ratchet upwardly and without rotation through the
segments 54, but cannot be moved downwardly except as a result of
rotating the inner body or mandrel 10 relative to the segments,
rotation of the segments being prevented or resisted by the
frictional engagement of the drag blocks 47 against the wall of the
well casing.
The right-hand buttress thread connection is preferably a multiple
thread, with each thread having a comparatively large lead so that
only a comparatively small number of turns of the body 10 within
the segments 54 is required to effect full downward unthreading of
the body from the segments, whereupon the body or mandrel 10 is
free to continue its downward movement without rotation.
The control unit 42 of the mechanism also includes upper clutch
segments or elements 62 having downwardly facing ratchet teeth in
the form of multiple threads 63 which are preferably left-hand
buttress threads and which are adapted to engage companion buttress
left-hand threads 64 extending longitudinally along the body
thereabove. Encompassing helical springs 65 engage the segments 62
and urge them inwardly, the segments being adapted to be shifted
radially outwardly by the threads 64 upon downward movement of the
body 10 and its left-hand buttress threads 64 therealong. Once the
left-hand buttress threads 64 are engaged with the internal threads
63, the body 10 cannot move upwardly relative to the segments 62
unless the body or mandrel 10 is rotated. Rotation of the segments
62 relative to the housing 42 is prevented by guide screws 66
attached to the segments and received within the longitudinal slots
60 within the housing, the guide screws allowing radial inward and
outward shifting of the segments 62 but preventing their rotation,
in view of the resistance to rotation afforded by the drag blocks
47.
The left-hand threads 63, 64 are preferably multiple threads having
a relatively large lead so that upon rotation of the inner mandrel
or body 10, a lesser number of body turns is required to effect
upon feeding of the body within the upper set of clutch segments
62, as described hereinbelow.
It is to be noted that the outer sleeve or body 13 extends
downwardly within the sets of slips 22, 33 and terminates within
the lower expander 32. Its downward position along the inner body
or mandrel 10 is limited by engagement of a downwardly facing
sleeve shoulder 170 with an external body flange 171 above its
left-hand ratchet threads 64. It is further to be noted that
relative rotation between the upper expander 20 and outer sleeve or
body 13 is prevented by a radial pin 172 threadedly secured in the
upper expander and extending into a longitudinal slot 173 in the
sleeve, such pin and slot interconnection, however, permitting
downward movement of the sleeve or outer body 13 within the upper
expander 20 for the purpose of shortening the packing elements 17
and expanding them outwardly into sealing engagement with the wall
of the well casing.
Initially, the parts of the apparatus occupy the relative positions
illustrated in FIGS. 1b and 1c, in which the packing structure 12
is retracted as well as the upper and lower sets of slips 22, 33.
The lowermost turn of the left-hand buttress thread 64 on the inner
body or mandrel 10 is disposed above the upper clutch segment 62,
whereas the lower buttress thread 56 is in full mesh with the
companion internal threads 55 of the lower clutch segments 54,
thereby locking the inner mandrel or body to the control unit
housing 43 and the lower expander 32, preventing downward movement
of the inner body 10 with respect thereto. The apparatus is
connected to the tubular string S and is inserted in and moved
downwardly within the well casing. Downward movement of the tubular
string S and body 10 is transferred through the lower clutch
members 54 to the housing 42 and results in the drag blocks 47
sliding frictionally along the wall of the well casing. The sleeve
or outer body 13 is engaging the body flange 171 and cannot move
downwardly therealong so as to inadvertently expand the packing
elements 17 against the wall of the well casing. The upper expander
20 cannot shift downwardly along the sleeve 13 in view of the
engagement of its radial pin 172 with the sleeve at the lower end
of the longitudinal slot 173. As a result, the upper and lower sets
of slips 22, 33 are retained in their retracted positions by virtue
of their tongue and groove interconnections 27, 28 and 40, 41 with
their respective upper and lower expanders 20, 32. Thus, all of the
parts externally of the body 10 are retained in their retracted
positions allowing the tubular string and apparatus to be moved
downwardly through the fluid in the well casing, the latter flowing
upwardly through the tubular body into the tubing string and also
relatively around the retracted parts.
When the setting location of the well packer P in the well casing C
has been reached, the tubular string S and body 10 are manipulated
or rotated to the right to effect a downward unthreading of the
lower buttress threads 56 on the mandrel from the lower clutch
segments 54, since the lower clutch segments are prevented from
rotating by the frictional engagement of the drag blocks 47 against
the wall of the well casing. Inasmuch as the coengaging buttress
threads are preferably multiple pitch, only a single turn, for
example, is sufficient to complete unscrewing of the mandrel
threads 56 from the threads 55 of the lower clutch segments 54,
freeing the mandrel for downward movement with respect to the parts
that surround it. The initial downward movement of the inner body
or mandrel 10, as a result of moving the tubular string S
downwardly, will cause the body coupling 11 to engage the upper
head or abutment 15, shifting the packing structure 12 and upper
expander 20 downwardly toward the lower expander 32, since downward
movement of the latter is resisted by the frictional engagement of
the drag blocks 47 against the casing. Such movement of the upper
expander toward the lower expander will effect an outward expansion
of the upper and lower sets of slips 22, 33 against the well
casing, the left-hand buttress threads 64 shifting downwardly
within the segments 62 and ratcheting freely through the latter. In
this connection, it is to be noted that the inner mandrel 10 has
moved downwardly without rotation within the upper clutch segment
62, and upon moving within the lower clutch segments 54 will merely
cam the latter outwardly, and, in fact, hold them outwardly
inasmuch as the left-hand threads 64 are of a different hand from
the internal threads 55 of the lower segments.
The tubular string S and body 10 can move downwardly in the manner
described until the tool takes some of the weight of the tubular
string, which will insure that the upper slips 22 have engaged the
wall of the well casing C. Thereafter, the tubing string and body
can be pulled upwardly, the left-hand mandrel threads 64 meshing
and locking with the segments 62 so that such upward pull is
transmitted directly through the lower expander 32 to the lower
slips 33 to insure embedding of their teeth 37 in the wall of the
well casing. The tubular string S and body 10 can again be moved
downwardly to apply an additional wedging force of the upper
expander 22 within the upper slips 22 to insure their firm
anchoring against the wall of the well casing.
The application of additional set down weight on the body coupling
11 and upper abutment 15 will shift the upper abutment toward the
lower abutment 18 (which is prevented from moving downwardly by the
upper slips), to shorten the packing elements 17 and effect their
expansion outwardly into firm sealing engagement with the wall of
the well casing.
The anchored and packed-off condition of the well packer in the
well casing is illustrated in FIGS. 2b and 2c, in which it is to be
noted that the tool is prevented from moving upwardly in the casing
by the wedging action of the lower expander 32 in the lower slips
33, the tool being prevented from moving in a downward direction by
the wedging action of the upper expander 20 in the upper set of
slips 22. The body 10 cannot move downwardly to any further extent
in view of the anchoring of the upper slips 22 against the casing,
and the firm compression of the packing elements 17 between the
outer body 13 and the well casing. The body 10 cannot move upwardly
because of the coupling action of the left-hand threads 64 with the
upper set of clutch segments 62, which engage the housing extension
44 of the upper expander, the upper thrust being transmitted
through the lower set of slips 33 to the well casing.
The control head 1, which, as previously described, connects the
packer body or mandrel 10 to the pipe string S, constitutes upper
control means 70 by which the packer mandrel 10 is releasable from
the pipe string S, after the packer is set in the well casing C to
allow freedom of longitudinal movement of the seal tube 2 with
respect to the packer in the practice of the present method. More
particularly, the control head 1 includes an inner control sleeve
71 threadedly connected to the coupling 11 and extending initially,
as seen in FIGS. 1a and 1b, upwardly into an outer control sleeve
72 which is threaded to a sleeve 73, having a vent port 74, the
sleeve 73, in turn, being threaded on a connector nut 75. This
connector nut is threaded onto the tubing string S and threadedly
receives the upper end of the seal tube 2. Thus, the tubing string
S, the seal tube 2 and the outer control sleeve 72 are
unitized.
The inner control sleeve 71 is releasably connected to the outer
control sleeve 72 by means of one or more shear screws or frangible
members 76, whereby the packer P is adapted to be run into the well
casing and initially anchored therein. The shear screw 76 is
adapted to transmit sufficient force to the packer mandrel 10 to
force it downwardly relative to the outer body 13 to set the slips
22 and 33 upon engagement of the lower end 11a of the coupling 11
with suitable abutment ring means 14a carried by the abutment
structure 15 of the packer. When the anchoring slips have been set
in the casing C, thereby resisting further downward movement of the
mandrel 10, the frangible connection provided by the shear screw or
screws 76 is broken, then allowing the tubing S and the seal tube 2
to be shifted longitudinally relative to the packer P, further
downwardly, causing engagement between an upper end ring 71a on the
inner control sleeve 71 with the lower surface 75a of the connector
sub 75. Downward force can then be transmitted to the packer
mandrel to force it downwardly to firmly anchor the packer and
deform the packing elements 17 into sealing engagement with the
casing. Following release of upper control means 77, constituted by
a pin 77a and a J-lock slot 77b, respectively, on and in the inner
control sleeve 71 and the outer control sleeve 72, the tubing S and
the seal tube 2 are free for upward movement relative to the set
packer P. In order to enable pressurization of the fluid in the
annulus to check the setting of the packer P, the mandrel 10 has
cylindrical seal portion 10a below the coupling 11 which moves into
the abutment means 15 which contains suitable seal rings 14b
engageable with the seal portion 10a. As will be hereinafter more
clearly apparent, however, the seals 14b may not be necessary when
the tool is so arranged that the seal tube 2 effectively provides a
seal between itself and the packer mandrel 10.
This seal tube 2 comprises an upper tubular section 80 threaded
into the connector sub 75 and extending longitudinally into the
packer mandrel 10 when the control means 77 are engaged. At its
lower end the tubular member 80 is threadedly connected at 81 to
the upper end of a tubular seal tube extension unit 82 which has,
at its lower end a reduced cylindrical portion 83. On this
cylindrical portion 83 is a seal carrier ring 84 having an inner
resilient seal ring 85 engageable with the cylindrical portion 83
of the unit 82, and outer seal ring means 86 are carried by the
ring 84 and are sealingly engageable with the cylindrical sealing
wall 87 which extends through the packer mandrel 10. A spacer
sleeve 88 abuts with the ring 84 and with the upper end of a
subjacent sealing tube 82 to hold the seal ring against a
downwardly facing shoulder 89 on the seal tube unit 82. The seal
tube 2 may be made up of any suitable number of such seal tube
units 82 interconnected one below the other, depending upon the
number of vertically spaced perforated sections of well casing
through which fluid is to be displaced, as will be later described.
In addition, the seal tube units 82 may be of selected length,
depending upon the space between the perforated intervals of
casing. The significant point is that the seal tube 2, including,
in the form shown, the spaced seals 86 at the joint between the
seal tube sections or units, provides a seal with the packer
mandrel 10 to prevent communication between the casing above the
packer P and the casing below the packer P, as the seal tube 2 is
moved progressively upwardly, as will be later described.
At its lower end, the lowermost seal tube unit 82, as seen in FIG.
1e, is threadedly connected to a connector sub 90 which in turn is
threaded into an enlarged sub 91 which supports at 92, an elongated
tubular control member 93 having a pin 94a projecting radially
therefrom and cooperable with a J-slot 94b formed within a lower
control sleeve 194 which is threaded into the lower end of the
packer mandrel 10 forming part of lower control means, whereby,
when the packer P is to be released, the pipe string S can be
effectively re-connected to the packer mandrel as will be later
described.
In the illustrated device, the washing or treating tool T (FIGS. 1g
and 1h) is supported beneath the control member 93 by a tubular
assembly comprising a connector 95, a telescopic swivel 96, a
safety joint 97 and a coupling 98 which is threaded at 99 onto the
upper end of the elongated hollow body 100 of the tool T. The
details of the swivel 96 and the safety joint 97 are not germane to
the present invention and are well known in the art.
The tool body 100 has an upper head 101 providing an inlet 102 to
an internal tube 103 which extends longitudinally within the body
100 and opens laterally through a portion 104 in the body 100 to
provide a treating fluid passage. The body 100 also contains a
second tube 105 communicating through a lateral port 106 in the
body 100 above the straddle packing elements SP, later to be
described, and between the packing elements SP through a laterally
opening port 107 to provide a circulating fluid passage, as will be
later described. The body has additional laterally opening ports
108 above the straddle packing means SP which communicate between
the casing and the interior of the body 100 at the lower end of
which is a guide shoe 109 having suitable openings 110 which
communicate with the interior of the body 100 and thus, with the
lateral ports 108 to provide a bypass passage, as will be later
described.
The port 106 is adapted to be closed by a valve sleeve 111 having
suitable internal ring seals 112 slidably and sealingly engageable
with the external cylindrical portion of the body 100 between the
coupling 98 and an external upwardly facing shoulder 112a on the
body 100, located below the port 106. The valve sleeve 111 has
means in the form of drag springs 113 frictionally and slidably
engageable with the well casing C, whereby as the tool is being
lowered within the well casing C the drag spring 113 normally
maintain the valve sleeve 111 in an upper position, with the valve
ports 106 open.
The straddle packing cups or means SP in the illustrated tool,
comprise a pair of upper downwardly facing elastomeric packing cups
114 suitably mounted upon the body 100. The uppermost cup 114 is
engaged in a recessed backup ring 115 mounted on a threaded section
116 of the body 100, and a similar backup ring 117 is threaded onto
the body 100 and engages a spacer sleeve or ring 118, which
maintains the upper cup 114 engaged in its backup ring 115.
Correspondingly, a retainer ring 119 is threaded onto the body
threads 116 and retains the lower cup 114 in its seat 117. Below
the body ports 104 and 107 is a pair of lower, upwardly facing
elastomeric packing cups 120, the lowermost of which seats in a
backup ring 121 and is held in place by a spacer ring or sleeve
122, this spacer 122 being in turn engaged by a backup ring 123
threaded on the body 100 and receiving the uppermost cup 120 which
is held in place by a ring 124 threaded on the body 100. Such
packing cups are well known in the art and require no further
specific description herein. However, it will be noted that the
cups effectively form spaced sealing means engageable with the
casing C and between which the ports 104 and 107 open.
The method of use of the above described apparatus, according to
this invention, to perform a fluid injection well treatment
includes the following steps, with particular reference to the
performance of sand consolidation treatment of the type in which
epoxy material and a catalyst are injected through the casing
perforations into the sand to cement the said particles
together.
The assembly is made up, as shown in FIG. 1a through 1h, with the
packer assembly P held in a stretched out condition by the lower
clutch element 54, and the shear screw 76 connecting the packer
mandrel 10 to the running-in string of pipe S. Under these
conditions, the assembly is lowered through the well casing C, the
sleeve valve 111 being held by the bow spring 113 in the upper
position. The fluid in the well casing below the tool is permitted
to by-pass through the ports 110 upwardly through the tool body
100, and through the upper by-pass ports 108. The washing tool T is
lowered downwardly, to a location below the lowermost casing
perforation CP3, and at this location, the tool can be elevated
slightly to close the sleeve valve 111, as the tool moves upwardly
to position the circulating ports 106 between the seals 112 of the
sleeve which remains stationary in the casing. At this time, fluid
in the pipe string S can be pressurized, the fluid pressure being
applied to the space between the packing cup means SP through the
fluid treating port 104, and being trapped therein by the closed
sleeve valve 111. The entire assembly can then be elevated to
locate the various perforated zones CP3, CP2 and CP1, as fluid
pressure bleeds off through the successive perforated zones when
the perforations are straddled by the packing means SP. The tool
can then be lowered to again locate the straddle packing means SP
at the successive downwardly spaced perforations CP3, CP2 and CP1
and suitable injection fluids may be displaced through each of the
isolated perforations. Typically, such fluids would include washing
or cleaning fluids, such as hydrochloric acid, diesel oil, alcohol
and aromatic oil adapted to clean the earth formation or sand in
advance of displacement of the sand consolidating fluid. As the
tool is being moved downwardly, the sleeve valve 111 will remain
open enabling fluid to circulate, as desired, and if desired the
well can be back-flushed by circulating fluid down the casing into
the circulating port 106, then upwardly through the injection
passage 104 into the pipe string S. At this point, it should be
noted that in lieu of the valve means incorporated in the tool T,
suitable circulating valve means, as well known, may be employed in
the pipe string S, and if desired, the operation may involve back
surging or "shocking" the formation, as is also well known.
The tool assembly is then moved with the packer P and the injecting
tool T so that the latter is located above the uppermost casing
perforation CP1. At this location, the packer P is to be set in
anchoring engagement with casing C. To set the packer P as
previously indicated, the pipe string S is manipulated by applying
a downward weight and being rotated to release the lower latch or
clutch dogs 54, which enables the packer mandrel 10 to move
downwardly with respect to the drag device, whereby to expand or
set the anchoring slips, all as previously described in detail.
Thereafter, the shear screws 76 are broken or sheared and the
packing rubbers 17 deformed into sealing engagement with the
casing. At this point, the fluid in the casing can be pressurized
to test the setting of the packer, and then the upper control means
77 is released by elevating the pipe string S and rotating the same
to the right to disengage the pin 77a from the J-slot 77b. Such
release of the control means 77 allows the pipe string S and seal
tube 2 to be stroked downwardly through the sealing bore 87 of the
packer mandrel 10 to locate the tool T below the lowermost
perforations. As the tool T is then moved upwardly, the packing cup
SP will straddle the lowermost set of vertically spaced
perforations. Stroking of the seal tube and tool is stopped and the
sand consolidating resin and catalyst can then be displaced through
the treating port 104 and will be forced into the earth formation
through the perforations. One of the seal rings 84 in the seal tube
2 will always be located within the sealing bore 87, so that fluid
cannot flow upwardly through the packer, as the injection operation
is repeated at each vertically spaced perforated casing section.
Thereafter, suitable overflushing materials can be injected through
the selectively straddled perforations.
When it is desired to release the packer P, the tubing S is further
elevated to engage the pin 94a on the control sleeve 93 in the
J-slot 94b and the tubing rotated to the right to connect the seal
tube 2 to the packer mandrel 10, whereby continued rotation of the
tubing to the right and subsequent elevation of the pipe string S
will disengage the upper holding dogs or clutches 62 from the
mandrel 10 and effect release of the packer, as the packer mandrel
10 moves upwardly and the slip elements are retracted and the
packing rubbers allowed to retract as previously described. After
the packer has been released fluid can be reverse circulated
through the pipe string S, and then the tool assembly is removed
from the well by pulling the pipe string.
* * * * *