U.S. patent number 3,856,376 [Application Number 05/248,030] was granted by the patent office on 1974-12-24 for electrical connector.
This patent grant is currently assigned to Leviton Manufacturing Co., Inc.. Invention is credited to Juan M. Lopez, John M. Poliak, Milton J. Weitzman.
United States Patent |
3,856,376 |
Poliak , et al. |
December 24, 1974 |
ELECTRICAL CONNECTOR
Abstract
This invention relates to an electrical connector for attachment
to the end of an electrical cable. The connector includes a split
body having contacts supported thereon for attachment to conductor
wires of the cable. The split body accommodates cables of different
diameters and is provided with a cable gripping member which can be
placed in different positions to engage and hold cables of
different diameters with a predetermined force when mating portions
of the split body are brought into opposing engagement. When
assembled, the connector has no exposed metal parts on the
contact-carrying face thereof except for the electrical
contacts.
Inventors: |
Poliak; John M. (East Meadow,
NY), Weitzman; Milton J. (Bayside, NY), Lopez; Juan
M. (New York, NY) |
Assignee: |
Leviton Manufacturing Co., Inc.
(Brooklyn, NY)
|
Family
ID: |
26705713 |
Appl.
No.: |
05/248,030 |
Filed: |
April 27, 1972 |
Related U.S. Patent Documents
|
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
30143 |
Apr 20, 1970 |
|
|
|
|
Current U.S.
Class: |
439/465;
439/812 |
Current CPC
Class: |
H01R
13/502 (20130101) |
Current International
Class: |
H01R
13/502 (20060101); H01r 013/58 () |
Field of
Search: |
;339/103,105,107,208 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Moore; Richard E.
Attorney, Agent or Firm: Cushman, Darby & Cushman
Parent Case Text
This application is a continuation of our copending application
Ser. No. 30,143, filed Apr. 20, 1970, now abandoned.
Claims
We claim:
1. In an electrical connector for attachment to the end of an
electrical cable, the improvement which comprises:
a. a split body formed of an insulating material;
b. said body being split along its longitudinal axis into two
complementary parts and having an opening at a rear end thereof to
receive an electrical cable;
c. said two parts of the body having opposing surfaces adapted to
be brought into engagement with each other;
d. fastening means located along opposite sides of said body for
securing the two parts of the body together; and
e. strain-relief means carried by and located within said body
adjacent the opening in the rear end thereof for engagement with
the cable received therein;
f. said relief means exerting a predetermined clamping force on the
cable when the two parts of the body are brought into engagement;
wherein:
g. the strain-relief means includes cable-clamping members carried
by the two parts of the split body;
h. said cable-clamping members having opposing spaced surfaces for
receiving and clamping a cable therebetween;
i. at least one of said clamping members is capable of being placed
in different positions in one part of the body with the spacing
between the clamping surfaces of said members being different in
each of said different positions; and wherein:
j. said one cable clamping member has an H-shape having legs with
clamping surfaces at the ends thereof;
k. said H-shaped member including a bar connecting said legs with
said bar being offset relative to the ends of the legs.
2. An electrical connector for attachment to an end of an
electrical cable, which comprises:
a. split body of insulating material;
b. said body having upper and lower parts and opposing surfaces
extending along opposite side edges thereof with opening at front
and rear ends thereof;
c. a contact-carrying insert of insulating material located within
said body with a front end of said insert being fitted in the
opening at the front end of the split body;
d. a plurality of spaced contact elements carried by said
insert;
e. said contact elements having exposed portions on the front end
of said insert;
f. a wiring terminal carried by each of said contact elements at a
rear end of said insert for connection of a conductor wire of an
electrical cable thereto;
g. strain-relief means carried by the split body at the opening in
the rear end thereof for engagement with an electric cable
extending into the body through said rear opening; and
h. means for securing the two parts of the split body together with
the opposing side edges thereof being in engagement and with the
strain-relief means being in engagement with the electrical
cable;
i. said securing means being located along opposite sides of the
split body and remote from the exposed portions of the contact
elements; wherein:
j. said strain-relief means includes a pair of spaced
cable-engaging members carried by each part of the split body;
k. said pair of cable-engaging members having spaced opposing
surfaces for reception of the cable therebetween;
l. one of said cable-engaging members being an H-shaped member
having a pair of legs and a bar extending between and connecting
said legs at a point offset relative to a center of said legs;
m. a support formed in one part of the body and engaging with the
connecting bar of said H-shaped member;
n. said H-shaped member being reversible relative to said support
whereby the opposing surfaces of the cable-engaging members are
spaced by different distances in different positions of the
H-shaped member on said support.
3. An electrical connector as defined in claim 2, which
includes:
a. interengaging members formed on one part of the split body and
the contact-carrying insert for retaining the insert in said one
part of the body during assembly of the connector.
4. An electrical connector for attachment to an end of an
electrical cable, which comprises:
a. a split body of insulating material;
b. said body having upper and lower parts and opposing surfaces
extending along opposite side edges thereof with opening at front
and rear ends thereof;
c. a contact-carrying insert of insulating material located within
said body with a front end of said insert being fitted in the
opening at the front end of the split body;
d. a plurality of spaced contact elements carried by said
insert;
e. said contact elements having exposed portions on the front end
of said insert;
f. a wiring terminal carried by each of said contact elements at a
rear end of said insert for connection of a conductor wire of an
electrical cable thereto;
g. strain-relief means carried by the split body at the opening in
the rear end thereof for engagement with an electric cable
extending into the body through said rear opening; and
h. means for securing the two parts of the split body together with
the opposing side edges thereof being in engagement and with the
strain-relief means being in engagement with the electrical
cable;
i. said securing means being located along opposite sides of the
split body and remote from the exposed portions of the contact
elements; wherein:
j. the contact-carrying insert includes a block of insulating
material for supporting the spaced contact elements therein;
k. said block containing spaced recesses in a rear end thereof;
l. each of said recesses being shaped to receive an end of one of
the contact elements and the wiring terminal attached thereto;
m. said block also having side openings communicating with said
recesses and the wiring terminals therein;
n. a cover attached to and extending over the rear end of said
block and the ends of the contact elements;
o. said cover having spaced openings therein aligned with the
wiring terminals for the introduction of bare ends of conductor
wires therethrough.
5. An electrical connector as defined in claim 4, wherein:
a. each of the wiring terminals includes a terminal screw which is
accessible through one of the openings in the block; and
b. a slider element of a conductive material carried by said
screw;
c. said slider element being slidably movable into clamping
engagement with a bare end of the conductor wire under pressure
exerted thereon by the screw.
6. In an electrical connector for attachment to an end of an
electrical cable, the improvement which comprises:
a. a split body of insulating material,
b. said body being formed in two parts and having a cable-receiving
opening at a rear end thereof;
c. a pair of inwardly extending spaced cable-clamping members
formed in a first part of the body adjacent said cable-receiving
opening;
d. a rib-like support formed in a second part of the body and
extending inwardly therefrom at a point spaced from the
cable-receiving opening; and
e. an H-shaped cable-clamping member having a connecting bar seated
on said rib-like support and being reversible relative to said
support;
f. said connecting bar extending between a pair of spaced legs and
being offset relative to the center of said legs;
g. said legs having ends disposed in opposing spaced relation to
opposing ends of the cable-engaging members in the first part of
the body;
h. the spacing between the ends of said legs and the ends of the
opposing members being different in each of the positions of the
H-shaped member on the rib-like support.
7. In an electrical connector, the improvement as defined in claim
6 wherein:
a. the two parts of the split body having mating faces extending
along opposite sides thereof; and
b. means located on opposite sides of the split body for bringing
the two parts of the body into engagement with each other and
simultaneously bringing the opposing surfaces of the cable-clamping
members into engagement with the cable;
c. said securing means being located along the sides of the split
body.
8. In an electrical connector, the improvement as defined in claim
7 wherein:
a. the opening in the rear end of the body is elongated along an
axis extending at right angles to the direction in which clamping
pressure is applied to the cable.
9. In an electrical connector for attachment to an insulated cable
containing a plurality of conductors, the combination
comprising:
a. a split body of insulating material;
b. said body being split lengthwise into two complementary parts of
arcuate shape and having a passageway extending therethrough with
openings at front and rear ends thereof;
c. said two parts of the body each carrying a cable-grippin member
with opposing surfaces of said members defining an opening at the
rear end of the body dimensioned to accommodate a range of cable
sizes;
d. a contact-carrying insert of insulating material mounted in said
passageway at the opening in the front end of the body;
e. contacts carried by said insert for connection to each of the
conductors contained in the cable;
f. said contacts facing the opening in the front end of the
body;
g. terminal means carried by each of said contacts for connecting
one of the conductors of the cable thereto;
h. said terminal means being located at a rear end of said insert
and being enclosed by said body;
i. a retainer plate attached to the rear end of the insert and
holding the contacts in place in the insert;
j. said retainer plate having conductor receiving openings therein
aligned with and providing access to each of said terminal means on
the contacts;
k. fastening means for securing the two parts of the split body
together enclosing the insert and simultaneously gripping the cable
between said two parts of the body;
l. said fastening means being located along opposing side edges of
the two body parts at spaced points located between the front and
rear ends thereof; wherein:
m. each of the terminal means includes a movable slider for
clamping a bare end of a conductor wire in electrical engagement
with the contact; and
n. an adjustment screw for moving said slider into clamping
engagement with the bare end of a conductor wire;
o. said adjustment screws being exposed on vertical sides of the
insert for adjustment of the sliders.
10. In an electrical connector for attachment to an electrical
cable, the improvement which comprises:
a. a split body of generally cylindrical shape formed of an
insulating material;
b. said body being split along its longitudinal axis into two
complementary parts of arcuate shape defining a passageway
extending between openings at the front and rear ends of the
body;
c. said opening at the rear end being shaped to receive an
electrical cable containing a plurality of conductors;
d. said two parts of the split body having mating side edges
extending lengthwise along opposite sides thereof;
e. a pair of opposing cable gripping members carried by said body
at said opening in the rear end thereof;
f. said cable-clamping members having spaced opposing surfaces
which define an opening of predetermined size when the mating side
edges of the two parts of the body are brought into engagement;
g. fastening means located along the mating side edges of the two
complementary parts of the split body for securing said parts
together and simultaneously bringing the opposing surfaces of the
clamping members into predetermined spaced relation; and
h. a contact-carrying insert held between said two parts of the
body and within said passageway adjacent the opening in the front
end of the body; wherein:
i. at least one of the cable-clamping members is reversible to
different positions in one part of the split body with the opposing
surfaces of the cable-clamping members in said different positions
defining openings for cables of different sizes; and in which:
j. one part of the split body contains an inwardly extending rib
adjacent the opening in the rear end of said body; and
k. the reversible cable-clamping member has an H-shaped
configuration having a bar connecting spaced legs of said
H-shape;
l. said leg being offset relative to ends of said legs and said
H-shaped member being reversibly seated on said rib.
11. In an electrical connector for attachment to an end of an
insulated electrical cable, the improvement which comprises:
a. a hollow split body formed of an insulating material,
b. said body being split along a longitudinal axis into two
complementary parts with an opening in a rear end thereof for
insertion of an end of an insulated electrical cable into the
body;
c. said two parts of the body having mating faces on opposite sides
of the body which close the sides of the body;
d. fastening means located along the opposite sides of the body for
securing said two parts together with the mating surfaces thereof
in engagement; and
e. strain-relief means carried by and located within the body
adjacent the opening in the rear end thereof;
f. said strain-relief means comprising a cable-clamping member
carried by each of the two parts of the split body;
g. said cable clamping members having transverse opposing faces
spaced for deformable engagement with a range of different cable
sizes;
h. at least one of said cable-clamping members being movable in one
part of the body to different positions relative to the opposing
member;
i. said movable cable-clamping member being H-shaped;
j. said H-shaped member having spaced legs with cable-clamping
faces formed at opposite ends of said legs;
k. a supporting bar connecting said legs and being offset relative
to the ends thereof;
l. said bar reversible supporting the H-shaped cable-clamping
member with the ends of the legs in different spaced relation
relative to the opposing faces of the cable-clamping member in the
other part of the body.
12. In an electrical connector for attachment to an end of an
insulated electrical cable, the combination as defined in claim 11
which includes:
a. a contact-carrying insert of insulating material secured within
said body at an opening at a front end thereof;
b. a plurality of spaced contact elements carried by said
insert;
c. each of said contact elements including a portion exposed
through the opening in the front end of the body;
d. a wiring terminal carried by each of said contact elements at a
rear end of said insert for connection of a conductor wire of an
electrical cable thereto; and
e. a supporting rib formed in one part of the body;
f. said rib engaging with the connecting bar of the H-shaped member
and reversibly supporting the H-shaped member in said one part of
the body.
13. In an electrical connector for attachment to an end of an
insulated cable, the combination as defined in claim 12, which
includes:
a. interengaging means formed on one part of the split body and the
contact-carrying insert for holding said insert in a fixed position
in said one part of the split body during assembly of the two parts
of the body.
14. In an electrical connector for attachment to an end of an
insulated electrical cable, the combination which comprises:
a. a split body formed of an insulating material;
b. said split body including two halves having mating surfaces
closing opposite sides of the body and having openings at a front
and a rear end thereof;
c. a contact-carrying insert secured between the two halves of the
body with a front face of the insert aligned with the opening at
the front end of the body;
d. said insert comprising a block of insulating material and having
a plurality of spaced recesses formed therein;
e. a contact element having an end slidably fitted into each of
said spaced recesses and having an exposed end located at the front
face of said block;
f. an enlarged wiring terminal carried by each of said contact
elements and fitting within said recesses;
g. said block having side openings communicating with said wiring
terminals;
h. a cover plate attached to a rear face of the block and extending
over the wiring terminals of the contact elements mounted
therein;
i. said cover plate containing spaced openings aligned with each of
the wiring terminals for introduction of bare ends of conductor
wires into engagement with said terminals;
j. strain-relief means carried by the split body at the opening in
the rear end thereof for clamping engagement with an end of an
insulated electric cable connected to the contact elements and
extending into the body through said rear opening; and
k. means on opposite sides of the body for securing the two parts
of the split body together with the mating surfaces on the side
edges thereof in engagement and simultaneously bringing the strain
relief means into clamping engagement with the insulated electrical
cable.
15. In an electrical connector for attachment to an end of an
insulated electrical cable, the combination as defined in claim 14
wherein:
a. each of the wiring terminals includes a terminal screw carried
by each of the terminals and being accessible through one of the
side openings in the block of insulating material;
b. a slider of conductive material attached to and movable with
said screw; and
c. a fixed member attached to the terminal in opposing relation to
the movable slider whereby a bare end of a conductor is clamped
between the slider and the fixed member under pressure exerted on
the slider through the terminal screw.
16. In an electrical connector for attachment to an end of an
insulated cable containing a plurality of conductors, the
combination which comprises:
a. a hollow body of insulating material;
b. said body being split lengthwise into two complementary parts of
arcuate shape and having a passageway extending therethrough with
openings at a front end and a rear end thereof;
c. said two parts of the body each carrying a cable-gripping
member;
d. said cable-gripping members having spaced opposed faces defining
an opening at the rear end of the body;
e. said faces being spaced to receive and deformably engage with a
predetermined range of different cable sizes;
f. a contact-carrying insert of insulating material mounted in said
passageway at the opening in the front end of the body;
g. contacts carried by said insert for connection to each conductor
contained in a cable with ends of the contacts facing the opening
in the front end of the body;
h. terminal means carried by each of said contacts for connecting
one of the conductors of the cable thereto;
i. said terminal means being located at a rear end of said insert
and being enclosed by said body;
j. said terminal means including a movable slider for clamping a
bare end of a conductor wire in electrical engagement with the
contact;
k. an adjustment screw for moving said slider into clamping
engagement with the bare end of the conductor wire;
l. said adjustment screws being exposed on vertical sides of the
insert for adjustment of the sliders;
m. a retainer plate attached to a rear face of the insert and
holding the contacts in the insert;
n. said retainer plate having conductor receiving openings therein
aligned with and providing access to each of the terminal means on
the contacts; and
o. fastening means on opposite sides of the body for securing the
two parts of the body together enclosing the insert and
simultaneously gripping the cable between said cable-gripping
members;
p. said fastening means being located at spaced points between the
openings at the front and rear ends of the body.
17. In an electrical connector for attachment to an end of an
insulated electrical cable, the improvement which comprises:
a. a split body of generally cylindrical shape formed of an
insulating material;
b. said body being split along a longitudinal axis into two
complementary parts of arcuate shape defining a passageway having
an opening at a front end and at a rear end thereof;
c. said opening at the rear end of the body being shaped to receive
an end of an insulated electrical cable containing a plurality of
conductors;
d. said two parts of the body having mating side faces extending
lengthwise along opposite sides thereof;
e. a pair of opposing cable-gripping members carried by said body
at said opening in the rear end thereof;
f. said cable-gripping members having spaced opposing surfaces
which define an opening of a predetermined size when the mating
side faces of the two parts of the body are in engagement;
g. one of said cable-gripping members being H-shaped and being
reversibly supported in one of the two parts of the body to define
openings of different sizes;
h. said H-shaped member having spaced legs connected by a bar
offset relative to the ends of said legs;
i. an inwardly extending rib carried by said one part of the
body;
j. said rib reversibly engaging with and supporting the offset bar
connecting the legs of said H-shaped member;
k. fastening means located on opposite sides of the split body for
closing the sides of the body and simultaneously bringing the
surfaces of the cable-gripping members into said predetermined
spaced relation relative to each other; and
l. a contact-carrying insert held between said two parts of the
body and within said passageway at the opening in the front end of
the body.
18. In an electrical connector for use with different size
electrical cables, the improvement which comprises:
a. a hollow body of generally cylinrical shape formed of an
insulating material;
b. said body having a rear end and a front end and being split
along a longitudinal axis into two complementary parts defining a
passageway including an opening at said rear end of the body;
c. said opening at the rear end being shaped to receive an
electrical cable containing a plurality of conductors;
d. said two parts of the split body having mating side edges
extending lengthwise along opposite sides thereof;
e. a pair of opposing rigid cable clamping members carried by said
body adjacent said opening in the rear end thereof;
f. each of said cable clamping members having at least two
longitudinally spaced clamping sections respectively opposing the
clamping sections of the other opposing clamping member when the
mating side edges of the two parts of the body are in
engagement;
g. seat means in one of said parts of the split body adjacent the
said rear opening thereof for supporting and releasably seating a
first of said clamping members in a predetermined position;
h. the clamping sections of said other clamping member having a set
of gripping surfaces of a given concave shape;
i. the said spaced clamping sections of said first clamping member
having a plurality of concavely shaped sets of gripping surfaces
and being removable from and replacable in said seat means so that
a selected one of said concavely shaped sets of gripping surfaces
spacedly opposes the said set of gripping surfaces of the said
other clamping member with unique spacing to define one of a
plurality of different size openings for different size cables;
and
j. fastening means located along the mating side edges of the two
complementary parts of the split body for securing said parts
together and simultaneously bringing the opposing gripping surfaces
of the clamping members into predetermined spaced relation relative
to each other to effect the desired gripping force for any of said
different size cables.
19. The combination as defined in claim 18 wherein said passageway
has an opening at the said front end of the body and which
includes:
a. a contact-carrying insert held between the two parts of the
split body at the opening in the front end of said body; and
b. electrical contacts carried by said insert whcih are
respectively connected to all of the conductors of the cable.
20. An electrical connector as in claim 18 and further
including:
means in said split body for gauging the size of an electrical
cable to be used in said connector for determining which of said
concavely shaped sets of gripping surfaces of said one clamping
member is to be selected to oppose the gripping surfaces of the
said other clamping member.
21. An electrical cable clamp for accommodating an insert of either
a male plug or female receptacle type and to which an electrical
cable is to be attached through said clamp, said insert being of
the type having a front face and an insertable body of
predetermined shape extending rearwardly a given distance with that
shape and thereafter being increased in size in at least one area
and decreased in size in at least a second area containing
connections for said cable, said cable clamp comprising:
a. a hollow split clamp body of generally cylindrical shape formed
of an insulating material;
b. said clamp body being split along its longitudinal axis into two
complemntary parts defining a passageway extending between openings
at the front and rear ends of the body;
c. said opening at the rear end being shaped to receive an
electrical cable containing a plurality of conductors;
d. said two parts of the split body having mating side edges
extending legnthwise along opposite sides thereof;
e. a pair of opposing rigid cable clamping members carried by said
clamp body at said opening in the rear end thereof;
f. said cable-clamping members having spaced opposing surfaces
which define an opening of predetermined size when the mating side
edges of the two parts of the clamp body are brought into
engagement;
g. said front end opening and passageway being of said
predetermined shape adjacent said front end opening for a
predetermined distance inwardly and having at least one depression
rearwardly thereof to accommodate said one area of increased size
of said insert to hold said insert in said clamp body when the said
mating side edges of the said two parts of the clamp body are
brought into engagement;
h. each of said cable-clamping members having at least two spaced
clamping sections respectively opposing the clamping sections of
the other clamping member when the mating side edges of the two
parts of the body are brought into engagement by said fastening
means;
i. seat means in one of said parts of the split body adjacent the
said rear opening thereof for supportingly carrying and releasably
seating a first of said clamping members to a predetermined
depth;
j. the clamping sections of said other clamping member having a set
of gripping surfaces of a given concave shape;
k. the said clamping sections of said first clamping member having
a pluraltiy of concavely shaped sets of gripping surfaces and being
removable from and replaceable in said seat means so that a
selected one of said concavely shaped sets of gripping surfaces
spacedly opposes the said set of gripping surfaces of the said
other clamping member with unique spacing to define one of a
corresponding plurality of different size openings for different
size cables; and
l. fastening means located along the mating side edges of the two
complementary parts of the split body for securing said parts
together and simultaneously bringing the selected opposing surfaces
of the clamping members into predetermined spaced relation relative
to each other to effect the required gripping force for any of the
said different size cables selected.
22. An electrical connector as in claim 21 and further
including:
means in said split body for gauging the size of an electrical
cable to be used in said connector for determining which of said
different concavely shaped sets of clamping surfaces of said one
clamping member is to be selected to oppose the clamping surfaces
of the said other clamping member.
23. An electrical cable clamp as in claim 21 in combination with
said insert with said cable clamp and insert having respective
cooperating means for releasably holding said insert in proper
position in one of said parts of said split clamp body while the
other of said parts thereof is placed onto said one part and
fastened thereto by said fastening means.
Description
The present invention relates to an electrical connector for
attachment to an end of an electric cord or cable. It relates, more
particularly, to a heavy-duty connector for attachment to an
electric cable containing a plurality of conductors which is
capable of receiving and gripping different sizes of cable without
damage or injury to such cables.
One of the principal problems with existing connectors arises from
improper gripping or clamping of the cable when it is attached to
the connector and the improper clamping of the cable is frequently
a source of failure and accidents. One reason this is that existing
cable clamping devices are designed to engage the cable
independently of the connector as such and the clamping is
dependent upon the judgement of the person tightening the clamp
when installing the cable in the connector.
An object of the present invention is to overcome this problem by
providing a connector in which portions of the connector body and a
cable-gripping device act in conjunction with each other and
automatically establish the desired gripping force which is to be
exerted on a cable of a given diameter when parts of the connector
body are brought into engagement with each other.
Another object of the invention is to provide a connector which
will accommodate cables of different diameters while providing the
desired gripping force with which such cables are to be held.
A further object of the invention is to provide an electrical
connector which has no exposed metal parts on the contact-carrying
face thereof for the contact elements themselves.
Still another object of the invention is to provide an electrical
connector which is not readily subject to damage and which forms a
substantially weather-resistant enclosure when attached to an
electrical cable.
A further object of the invention is to provide an electrical
connector which can be assembled and attached to the end of an
electrical cable without difficulty or possible damage to the
cable.
These and other features of the present invention will be better
understood from the following description and the accompanying
drawings, in which:
FIG. 1 is an exploded view in perspective illustrating various
parts of an electrical connector embodying the invention in
conjunction with an end of an electric cable containing three
wires;
FIG. 2 is a perspective view of a contact-carrying insert forming
part of the connector shown in FIG. 1 with the end of the cable
being connected thereto;
FIG. 3 is a side view in vertical section of the connector shown in
FIG. 1 with certain parts thereof being assembled;
FIG. 4 is an inverted plan view of the upper half of the connector
body and strain relief as seen from the line 4--4 of FIG. 3;
FIG. 5 is a plan view of the lower half of the connector body and
contact-carrying insert as seen from line 5--5 of FIG. 3;
FIG. 6 is a fragmentary view in section taken along line 6--6 of
FIG. 3 and is drawn to a somewhat enlarged scale;
FIG. 7 is a fragmentary view in vertical section taken along line
7--7 of FIG. 3;
FIG. 8 is a rear end view in partial section of the partially
assembled connector shown in FIG. 3 with certain parts being
omitted for purposes of clarity;
FIG. 9 is a fragmentary view in vertical section of a portion of
the connector shown in FIGS. 1 and 3 after assembly;
FIG. 10 is a rear end view in partial section of the assembled
connector shown in FIG. 9;
FIG. 11 is a fragmentary view in vertical section of the connector
shown in FIG. 9 when attached to a cable of a large diameter.
FIG. 12 is a rear end view in partial section of the connector
shown in FIG. 11;
FIG. 13 is a section view taken along line 13--13 of FIG. 9;
FIG. 14 is a fragmentary view in section taken along line 14--14 of
FIG. 13;
FIG. 15 is a fragmentary view in section taken along line 15--15 of
FIG. 14; and
FIG. 16 is an exploded view in perspective illustrating parts of a
terminal for connecting bare ends of the wires of the cable to the
contact elements .
Referring to the drawings in detail, there is a connector 19
embodying the invention. The connector 19 includes a split body or
shell 20 of cylindrical shape which has a hollow interior to
receive and support various parts of the connector assembly.
The split body or shell 20 consists of two parts, an upper part 21
and a lower part 22 which may be molded from nylon or other
suitable insulating material. The two parts 21 and 22 are
complementary and have opposing surfaces 23 and 24 which,
respectively, extend along the opposite side edges thereof and when
the opposing surfaces are brought into mating engagement, a tight
closure is formed along the sides of the split body.
Spaced interior bosses 25 are formed in the upper part 21 of the
body and oppose spaced interior bosses 26 formed in the lower part
22 of the body when the two parts of the body are secured together.
The bosses 25 in the upper part 21 of the body contain
screw-receiving openings 25a are aligned with openings 26a in the
bosses 26 in the lower part 22 of the body. The two parts of the
body are secured together by screws 27 which extend through the
openings 25a and engage with threaded bushings 28 located in the
bosses 26 in the lower part of the body. If desired, the bushings
28 may be molded in the bosses 26 and the screws 27 will be the
only metal parts exposed on the exterior of the connector other
than current-carrying parts with the screws 27 being remotely
located relative to such current-carrying parts.
The split connector body 20 has an opening 29 at its front or
forward end which makes a close fit with the front end of a
contact-carrying insert 30. The opposite or rear end of the
connector body 20 also has an opening 31 formed therein to receive
the end of an electrical cable 32 to which the connector is to be
attached.
The cable-receiving opening 31 at the rear of the body 20 is oval
in shape and is defined by flanges 33 and 34 extending inwardly
from the upper and lower parts 21 and 22 of the body. The upper or
inner end of the flange 34 carried by the lower half 22 of the body
is displaced inwardly relative to the lower end of the flange 33
carried by the upper half 21 of the body and acts as a
cable-gripping member forming part of a strain-relief (see FIGS. 9
and 11). For this reason, the lower flange 34 is made somewhat
thicker than the upper flange 33 with its upper end being relieved
so that the opposing ends of the flanges are offset. In addition,
the lower flange 34 is of greater height than the upper flange 33
to engage with the cable 32. A rib or flange 35 also corresponding
in height to the flange 34 extends inwardly from the lower part 22
of the body at a point spaced inwardly relative to the end flange
34 and also acts as a cable-engaging member forming part of the
strain relief.
In the upper part 21 of the split body, a supporting rib 36 extends
inwardly therefrom at a point opposite the space between the end
flange 34 and the rib 35 carried by the lower part of the body. A
reversible H-shaped cable-clamping member 37 straddles the rib 36
and is supported thereon with the ends of the H-shaped member being
in opposing spaced relation to the flanges 34 and 35 in the lower
half of the body.
A connecting bar 37a of the H-shaped member rests on and is
supported by the rib 36 and the legs 37b extend downwardly
therefrom in opposing relation to the rib 35 and the flange 34. The
bar 37a is offset in relation to the length of the legs 37b of the
H, and the space between the ends of legs 37b and the opposing ends
of the flange 34 and the rib 35 may be changed to accommodate and
grip different sizes of cables by reversing the position of the
H-shaped member on the supporting rib. This permits the
strain-relief or cable-clamping members to engage cables of
different diameters with the proper gripping action. If desired,
the ends of the legs 37b may be provided with tooth-like serrations
38 to increase the gripping action.
As will be seen from FIG. 8, the opposing ends of the strain-relief
or cable-gripping members define an opening having a generally
oval-shaped configuration with the dimension along the minor axis
thereof being somewhat smaller than the outer diameter of the cable
32. Thus, the cable which is deformable, is compressed between the
opposing member and is forced outwardly along the major axis of the
oval-shaped opening when the clamping takes place, as shown, for
example, in FIGS. 10 and 12. This prevents possible damage to the
conductors of the cable.
As illustrated, the electrical cable 32 has an outer covering 39 of
insulating material and contains three conductor wires 32a, 32b and
32c, each of which has a covering 39a of insulating material. One
of the conductors may serve as ground wire and the size or outer
diameter of the cable 32 will depend to some extent on the size or
gauge of the conductor wires 32a, 32b and 32c used therein.
In the embodiment illustrated, the connector will accommodate
cables varying from about .296 inches in diameter to about .500
inches in diameter in one position of the H-shaped member (as shown
in FIG. 10) and cables varying from about .500 inches in diameter
to about .703 inches in diameter in the reversed position of the
H-shaped member (as shown in FIG. 12).
In either case, the gripping action or force exerted on the cable
will exceed the established standards or requirements without
damage to the cable or the conductors therein. In addition, the
gripping force exerted on the cable will be established and exerted
to the full extent required by securing the two parts of the
connector body together with their opposing side edges in
engagement. This eliminates the possibilities of there being too
great a clamping force which may damage the cable or insufficient
force being exerted on the cable.
The foregoing is illustrated in FIGS. 9 and 10 where the reversible
H-shaped clamping member 37 is positioned to engage with a cable of
a diameter A and in FIGS. 11 and 12 where the H-shaped clamping
member 37 is shown in reversed position to engage with a cable of a
larger diameter B.
To determine the proper position of the H-shaped member, opposing
fingers 39 extending inwardly from the bosses 25 in the upper half
of the body (see FIG. 4) may be provided as a gauge. Where the
diameter of the cable is greater than the spacing between the
fingers, the H-shaped clamping member 37 will be set at a position
for a large cable and where the diameter of the cable is smaller
than the space between the gauge fingers, the H-shaped clamping
member will be set in a position for a smaller cable.
As shown in FIGS. 1-5, the end of the cable 32 extends into the
split shell or body and a portion of the outer covering 39 of
insulating material is removed to expose the individual conductor
wires 32a, 32b and 32c. In addition, portions of the insulation 39a
are removed from the conductors to expose the bare ends thereof.
The bare ends of the conductors wires are then connected,
respectively, to wiring terminals 40 at the inner ends of contact
elements 41, 42 and 43.
The contact elements 41, 42 and 43 are supported in spaced relation
to each other on a block 30a of insulating material forming part of
the contact-carrying insert 30. As shown, each of the contact
elements 41, 42 and 43 has a male contact prong which extends
outwardly from the face or front end of the insert 30 and beyond
the end of the connector body. The prongs for contact elements 41
and 42 are in the form of flat blades while the prong for the
contact element 43 has a U-shaped configuration which is
customarily used for a grounding contact. Otherwise, the contact
elements 41, 42 and 43 and the wiring terminals 40 carried thereby
are similar and to avoid repetition, only one of the contact
elements and the wiring terminal carried thereby will be
described.
It will also be understood that female contacts may be employed in
place of the male prongs of the contact elements 41, 42 and 43
where the connector is to serve as a receptacle.
Each of the wiring terminals 40 is of a slider type. As shown in
FIGS. 13-16, the contact element 41 has an enlarged upper end 41a
with a threaded opening 44 being formed therein. A screw 45 is
threaded in the opening 44 and its forward end engaging a leg 46a
carried by a slider element 46 formed from a conductive material.
The leg 46a extends in front of the end of screw and is connected
to a lateral arm 46b. The arm 46b extends rearwardly through a
recess 41b in the upper end of the contact element 41 and carries a
downwardly extending bifurcated leg 46c. The leg 46c engages with
an undercut 45a in the shank of the screw 45. Thus, turning of the
screw 45 causes the slider element 46 to move with the screw toward
or away from a yoke-like retainer 47 of conductive material. The
retainer has rearwardly extending arms 47a which extend around and
engage with the upper end of the contact 41. The retainer also has
a trough-shaped center portion 47b which is positioned in opposing
relation to the forward leg 46a of the slider element 46. The
trough-shaped portion of the retainer serves to guide the bare end
of a conductor wire into position between the retainer and the
forward leg 46a of the slider element 46 where it will be clamped
between these parts by advancing movement of the screw 45. Such an
arrangement avoids the necessity for looping the bar end of the
conductor wire around a terminal screw and avoids damage to the
wire.
As shown best in FIG. 13, the terminals 40 carried by the contact
elements 41, 42 and 43 are located, respectively, in spaced
recesses 48 formed in the upper or inner face of the supporting
block 30a and which are shaped to receive the terminals 40. The
recesses 48 are provided with side openings 49 through which the
headed ends of the screws 45 for the respective terminals are
accessible. The bottoms of the recesses 48 contain slotted openings
50 through which the prongs of the contact elements extend. The
enlarged upper ends of the contact elements rest on the bottoms of
the recesses and support the contact elements in the block 30a, as
shown for example in FIG. 15.
A cover 51 extends over the top of the insulating block 30a and the
upper ends of the contact elements 41, 42 and 43 to hold the
contact elements in place. The cover 51 may be secured to the upper
end of the insulating block 30a by means of a drive screw 52 or
other suitable fastening means.
The cover 51 contains three spaced openings 53, each of which is
aligned with one of the terminals 40 carried by the contact
elements 41, 42 and 43 so as to permit the introduction of the bare
ends of the conductor wires into position for clamping between
slider element 46 and retainer 47. To facilitate introduction of
the bare ends of the wire, the openings 53 may be enlarged at their
outer ends.
As shown in FIG. 2, the contact-carrying insert 30 is a
self-contained unit to which the conductor wires may be easily
attached prior to final assembly of the connector.
To aid in assembly of the conductor, the contact-carrying insert 30
is provided with locating pins 54 which extend rearwardly from the
cover adjacent opposite sides thereof. When the contact-carrying
insert 30 is placed in the lower part 22 of the split body 20, one
of the pins 54 will engage with a set of opposing resilient spring
fingers 55 which are formed on and extend upwardly from the lower
part 22 of the split body 20. At the same time, a pair of detents
56 will snap into engagement with the walls of recesses 57 in sides
of the contact-carrying insert 30 at the forward end thereof so
that the insert will be firmly held in place in the lower part 22
of the split body 20 during further assembly of the connector. It
will be noted that the contact-carrying insert 30 has projections
58 extending along opposite sides thereon at points spaced
rearwardly of its front face. The projections 58 fit into cavities
59 and 60 formed in the inner faces of the upper and lower halves
21 and 22 of the split body 20. Shoulders 59a and 60a at the
forward ends of the cavities 59 and 60 engage with the forward ends
58a of the side projections 58 on the contact-carrying insert and
hold the insert against forward movement relative to the split body
20. However, the sides of the contact-carrying insert are
symmetrical and the insert can be placed in the lower part 22 of
the body 20 with either side facing upwardly.
After the contact-carrying insert 30 with the cable 32 connected
thereto has been placed in the lower part 22 of the split body 20,
the upper part 21 of the split body 20 is then brought into
opposing relation to the lower part 22 with the H-shaped
strain-relief member 37 being in proper position to engage with the
outer circumference of the cable employed as described above. The
four fastenings screws or bolts 27 are then threaded into the
bushings 28 and the opposing side edges of the upper and lower
parts of the split body are brought into firm engagement. This
brings the legs of the H-shaped member 37 and the opposing members
34 and 35 in the lower half of the body into clamping engagement
with the exterior of the cable 32. This completes the assembly of
the connector and its attachment to the end of a cable.
It will be understood that various changes and modifications may be
made by those skilled in the art in the embodiments of the
invention illustrated and described herein without departing from
the spirit or scope of the invention.
* * * * *