U.S. patent number 3,856,211 [Application Number 05/226,822] was granted by the patent office on 1974-12-24 for material spreader utilizing plug-in material container.
This patent grant is currently assigned to The O. M. Scott & Sons Company. Invention is credited to Marvin E. Williams.
United States Patent |
3,856,211 |
Williams |
December 24, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
MATERIAL SPREADER UTILIZING PLUG-IN MATERIAL CONTAINER
Abstract
A small, compact and lightweight wheeled material spreader unit
used in combination with a selectively insertable and removable box
of material to be spread. The spreader has structure which
receives, opens, and holds a box of material, which is to be
applied, e.g., to a lawn. It includes a small chamber, or
subsidiary surge or buffer hopper and material directing passage
with on-off and discharge rate controls enabling a smooth flow of
material to a rotary type distributing mechanism, belt driven by
the wheels of the device as it is pushed over the surface being
treated. The box of material can be readily removed for storage of
undistributed material.
Inventors: |
Williams; Marvin E.
(Marysville, OH) |
Assignee: |
The O. M. Scott & Sons
Company (Marysville, OH)
|
Family
ID: |
22850560 |
Appl.
No.: |
05/226,822 |
Filed: |
February 16, 1972 |
Current U.S.
Class: |
239/685; 222/81;
222/609; 222/624; 239/687 |
Current CPC
Class: |
A01C
15/02 (20130101); A01C 17/00 (20130101) |
Current International
Class: |
A01C
15/00 (20060101); A01C 17/00 (20060101); A01C
15/02 (20060101); A01c 017/00 () |
Field of
Search: |
;239/272,681,684,685,687
;222/81,82,177 ;280/47.24 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: King; Lloyd L.
Assistant Examiner: Kashnikow; Andres
Attorney, Agent or Firm: Strauch, Nolan, Neale, Nies &
Kurz
Claims
What is claimed and desired to be secured by Letters Patent is:
1. A material spreading combination, comprising a wheeled spreader
unit and a separate material container-hopper means, said spreader
unit comprising: means for receiving and maintaining said
container-hopper means in a predetermined disposition on said
spreader unit and for simultaneously enabling discharge of material
from a lower portion of said container-hopper means; a rotary
material spreading device having a powered drive connection
providing rotation during spreader unit operation; and material
flow directing means adjacent said container-hopper means lower
portion for receiving and passing material from said
container-hopper means during spreader operation to said rotary
material spreading device, whereby said container-hopper means is a
separate, material container when dissociated from said spreader
unit and is a hopper when received on said spreader unit, during
said spreader operation.
2. The material spreading combination as defined in claim 1,
wherein said separate material container-hopper means lower portion
includes wall means adapted to be ruptured to provide a discharge
aperture upon insertion into said wheeled spreader unit.
3. The material spreading combination as defined in claim 2,
wherein said spreader unit container-hopper means receiving and
maintaining means includes saddle means to receive said
container-hopper means and said saddle means incorporates means for
rupturing said container-hopper means lower portion wall means and
enabling material flow from said container-hopper means through
said material flow directing means to said material spreading
device.
4. The material spreading combination as defined in claim 3,
wherein said means for rupturing said container-hopper means lower
portion wall means is a knife-like projection secured to a lower
portion of said saddle means.
5. The material spreading combination as defined in claim 3,
wherein said saddle means is open on one side to enable insertion
of said container-hopper means in an essentially lateral
manner.
6. The material spreading combination as defined in claim 5,
wherein said saddle means has a pair of cooperating
container-hopper means embracing means contoured to the shape of
said container-hopper means to enable insertion of the
container-hopper means into and an embracing retention of said
container-hopper means.
7. The material spreading combination as defined in claim 3,
wherein said material flow directing means comprises a subsidiary
hopper portion in said spreader unit, adjacent the lower portion of
the inserted container-hopper means, which provides a buffer
material storage and flow communication passage, selectively
controlled to discharge material onto said rotary material
spreading device.
8. The material spreading combination as defined in claim 7,
wherein control means are provided with a portion adjacent the
outlet of said subsidiary hopper for controlling passage of
material from said subsidiary hopper and thereby controlling flow
from said container-hopper means.
9. The material spreading combination as defined in claim 8,
wherein said control means comprise selective on-off flow control
means and a selectively controlled means for determining material
flow discharge rate.
10. A material spreading combination as defined in claim 8, wherein
a tubular handle device extends upwardly from a lower terminal
portion secured immediately adjacent said subsidiary hopper portion
and said control means includes operator link means passing through
said tubular handle device to a manual operator means adjacent the
upper end of said handle device.
11. A material spreading combination as defined in claim 10,
wherein said manual operator means is arranged as a part of on-off
flow control means.
12. A material spreading combination as defined in claim 10,
wherein said tubular handle device and said operator link means
each include means enabling adjustment in the length of the handle
and the operator link means, respectively, to assure proper
orientaton of said material distributing device regardless of the
height of the user.
13. A material spreading combination as defined in claim 1, wherein
said rotary material spreading device is a plate type broadcast
spreading rotor.
14. A material spreading combination as defined in claim 13,
wherein said wheeled unit includes ground engaging wheel means and
said powered drive connection includes a belt and pulley drive
means from the wheel means to said rotor.
15. A material spreading combination as defined in claim 14,
wherein said belt and pulley system includes a round neoprene belt
in tensioned assembly and plastic pulleys with smoothly contoured
grooves.
16. A material spreading apparatus comprising a wheeled spreader
unit and a separate material container-hopper means, said spreader
unit comprising: means for receiving and maintaining said
container-hopper means in a predetermined disposition on said
spreader unit and for simultaneously opening a discharge aperture
in a wall of said container-hopper means closely adjacent a part of
said container-hopper means which is lowermost with respect to its
orientation on said spreader; a rotary material spreading device
having a powered drive connection providing rotation during
spreader unit operation; and a material receiving and flow
directing means adjacent said container-hopper means discharge
aperture for receiving, confining and passing material from said
container-hopper means in a selectively controlled manner during
spreader operation to said rotary material spreading device,
whereby said separate container-hopper means is a separate material
container when dissociated from said spreader unit and is a hopper
when received on said spreader unit, during said spreader
operation.
17. A wheeled material spreader unit for use with a separate
material container-hopper means, said spreader unit comprising:
means adapted to receive and maintain a container-hopper means in a
predetermined disposition on said spreader unit and for
simultaneously rupturing a wall of the container-hopper means to
permit material to flow from the container-hopper means; a rotary
material spreading device having a powered drive connection
providing rotation during spreader unit operation; and a material
flow directing means adjacent said means for rupturing a
container-hopper means wall for receiving, confining and directing
material to said rotary material spreading device during spreader
operation, whereby a container-hopper means is a separate material
container when dissociated from said spreader unit and is a hopper
when received on said spreader unit, during said spreader
operation.
18. A material spreading unit as defined in claim 17, wherein said
material flow directing means includes means for selectively
controlling flow to said rotary material spreading device.
19. A material spreading unit as defined in claim 18, including a
tubular handle device extending upwardly from a lower terminal
portion secured immediately adjacent said material flow directing
means and said means for controlling flow of material includes
operator link means passing through said tubular handle device to a
manual operator means adjacent the upper end of said handle
device.
20. A material spreading unit as defined in claim 19, wherein said
manual operator means is arranged as a part of on-off flow control
means.
21. A material spreading unit as defined in claim 19, wherein said
tubular handle device and said operator link means each include
means enabling adjustment in the length of the handle and the
operator link means, respectively, to assure proper orientation of
said material distributing device regardless of the height of the
user.
22. A material spreading unit as defined in claim 18, wherein said
means for selectively controlling flow comprises selective on-off
flow control means and a selectively controlled means for
determining material flow discharge rate.
23. A material spreading unit as defined in claim 17, wherein said
container-hopper means receiving and maintaining means includes
saddle means to receive a carton of material and said saddle means
incorporates means for rupturing a wall of the carton so material
can flow from the carton to said material spreading device.
24. A material spreading unit as defined in claim 23, wherein said
means for rupturing a carton is a blade projection secured to a
lower portion of said saddle means.
25. A material spreading unit as defined in claim 23, wherein said
saddle means is open on one side to enable insertion of a stiff
walled carton of material in an essentially lateral introduction
path.
26. A material spreading unit as defined in claim 25, wherein said
saddle means has a pair of cooperating carton embracing means
contoured to the shape of a carton to enable insertion of the
carton into and an embracing retention of the carton.
27. A material spreading unit as defined in claim 23, wherein said
material receiving and flow directing means comprises a subsidiary
hopper portion in said spreader unit, adjacent the lower portion of
said saddle means which provides a buffer material storage and flow
communication passage, selectively controlled to discharge material
onto said rotary material spreading device.
28. A wheeled material spreading unit as defined in claim 17,
wherein said simultaneous wall rupturing means comprises a
projection member for making an aperture in a lower part of a
container-hopper means wall portion.
29. A wheeled material spreading unit as defined in claim 17,
wherein said container-hopper means receiving, maintaining and
simultaneous wall rupturing means comprise a side opening carton
saddle means arranged to receive, embrace and open a carton of
material to be dispensed.
30. A wheeled material spreading unit as defined in claim 29,
wherein said saddle means includes an upper part and a lower part,
both parts having walls divergent from a closed condition near the
rear of the spreader to an open front, said lower saddle part
including a blade member projecting forwardly between the divergent
walls.
31. A wheeled material spreading unit as defined in claim 30,
wherein said blade member is an elongate flat unit with its
elongate form projecting from adjacent one side wall at an angle to
at least one of said divergent walls.
32. A wheeled material spreading unit as defined in claim 29,
wherein a lower portion of said saddle means includes bulged wall
means providing a subsidiary hopper with an outlet having said
material receiving and flow directing means.
33. A wheeled material spreading unit as defined in claim 29,
wherein said lower portion of said saddle means includes a flat
bottom wall, said bulged wall means comprising rearwardly
convergent side walls with a bulged configuration at the rear
portion immediately adjacent said flat bottom wall thereby defining
said subsidiary hopper; and control means are provided with a
portion adjacent the outlet of said subsidiary hopper for
controlling passage of material from said subsidiary hopper to said
rotary material spreading device.
34. A material spreading unit as defined in claim 33, wherein a
tubular handle device extends upwardly from a lower terminal
portion secured immediately adjacent said subsidiary hopper portion
and said control means includes operator link means passing through
said subsidiary hopper and said tubular handle device to a manual
operator means adjacent the upper end of said handle device.
35. A material spreading unit as defined in claim 34, wherein said
manual operator means is arranged as a part of on-off flow control
means.
36. A material spreading unit as defined in claim 34, wherein said
tubular handle device and said operator link means each include
means enabling adjustment in the length of the handle and the
operator link means, respectively, to assume proper orientation of
said material distributing device regardless of the height of the
user.
37. A material spreading unit as defined in claim 34, wherein said
means for selectively controlling flow includes a pivoted plate
valving means through the flat bottom wall of said subsidiary
hopper, said operator link means includes a rotatable rod and said
rod is secured to said valving means for operating said valving
means between an open and a closed condition.
38. A material spreading unit as defined in claim 33, wherein said
means for selectively controlling flow comprise selective on-off
flow control means and a selectively controlled means for
determining material flow discharge rate.
39. A material spreading unit as defined in claim 29, wherein an
elongate essentially vertical handle means is rigidly secured to a
rear upright portion of said saddle means.
40. A material spreading unit as defined in claim 39, wherein said
elongate handle means includes means enabling selective adjustment
in the length of said handle means.
41. A wheeled material spreading unit as defined in claim 17,
including a wheeled suspension frame means disposed under said
means for receiving and maintaining a container-hopper means, brace
means rigidly fastening said frame means to said means for
receiving and maintaining a container-hopper means, a lateral axle
with a ground engaging wheel on each end journalled in said frame
means, means providing a drive engagement between at least one
wheel and said axle; said rotary material spreading device being a
rotary type horizontal material distribution plate journalled on
said frame means with a portion of the rotary path of said plate
disposed under said material flow directing means, and a belt and
pulley system journalled on said frame means providing drive power
from said wheels to said distribution plate.
42. A wheeled material spreader unit as defined in claim 41,
wherein said belt and pulley system includes a highly resilient
flexible round belt transferring drive power from a pulley on the
wheel axle to a driven pulley secured to said rotary plate and a
concave groove idler pulley is journalled on said frame and
cooperates with one stretch of said belt to enable conversion from
the perpendicular drive pulley to the horizontal driven pulley.
43. A wheeled spreader unit as defined in claim 41, wherein said
frame means is a single piece sheet metal stamping.
44. A material spreading unit as defined in claim 17, wherein said
rotary material spreading device is a plate type broadcast
spreading rotor.
45. A material spreading combination as defined in claim 44,
wherein said wheeled unit includes ground engaging wheel means and
said powered drive connection includes a belt and pulley drive
means from the wheel means to said rotor.
46. A material spreading combination as defined in claim 45,
wherein said belt and pulley system includes a round neoprene belt
in tensioned assembly and plastic pulleys with smoothly contoured
grooves.
47. A wheeled material spreading unit comprising: a rotary material
spreading device having a powered drive connection providing
rotation during spreader unit operation; a hopper means including a
material flow directing means for receiving confining and directing
material to said rotary material spreading device; a single piece
wheeled suspension frame means disposed under said hopper means,
brace means rigidly fastening said frame means to said hopper
means; a lateral axle with a ground engaging wheel on each end
journalled in said frame means, providing a drive engagement
between at least one wheel and said axle; said rotary material
spreading device being a rotary type horizontal material
distribution plate journalled on said frame means with a portion of
the rotary path of said plate disposed under said material flow
directing means, and a belt and pulley system journalled on said
frame means providing drive power from said wheels to said
distribution plate.
48. A wheeled spreader unit as defined in claim 47, wherein said
belt and pulley system includes a highly resilient flexible round
belt transferring drive power from a pulley on the wheel axle to a
driven pulley secured to said rotary plate and a concave groove
idler pulley is journalled on said frame and cooperates with one
stretch of said belt to enable conversion from the perpendicular
drive pulley to the horizontal driven pulley.
49. A wheeled spreader unit as defined in claim 47, wherein said
single piece frame means is a sheet metal stamping.
50. A material spreading combination as defined in claim 47,
wherein said belt and pulley system includes a round neoprene belt
in tensioned assembly and plastic pulleys with smoothly contoured
grooves.
51. A material spreader combination comprising: a wheeled spreader
unit; separate, combined material container-hopper means for
container storage of material prior to a spreading operation and
hopper delivery of material to said spreader unit during a spreader
operation; and means mounted on said spreader unit for
interengagement with said material container-hopper means to
convert said container-hopper means into a discharge hopper during
a spreading operation.
52. The material spreader combination as defined in claim 51
wherein said interengagement means comprise means for puncturing
said container-hopper means and for maintaining an opening in said
container-hopper means during a spreading operation.
Description
BACKGROUND OF THE INVENTION
This invention relates to material spreaders and more particularly
relates to an inexpensive compact spreader used to distribute lawn
treatment materials such as seeds, fertilizers, herbicides,
insecticides and the like.
There is a definite need for a low cost and convenient lawn
fertilizer spreader. Current spreaders on the market are generally
in a price range which represents a substantial investment for the
homeowner who wishes to feed his lawn only two or three times per
year. Moreover, the presently available quality spreaders are heavy
because large hoppers and the amount of material which can be
contained require rigidity and strength to assure accuracy of
discharge and proper distribution. They therefore represent a major
purchase for the consumer and are bulky and difficult to store and
to handle.
Due to the fact that all spreaders currently on the market have a
hopper arrangement into which materials are poured, the hopper
represents a significant portion of the costs of the spreader.
Currently homeowners are required to handle rather large and bulky
fertilizer bags in the process of feeding their lawn. They must
open the bags, pour the contents into a spreader hopper, then when
the feeding is done, if any fertilizer is remaining in the
spreader, the fertilizer must be emptied out of the spreader and
back into the bag. This procedure to many homeowners represents a
rather messy task and may be a deterrant to feeding their
lawns.
Rotary distribution plate or broadcast spreaders have been
previously proposed as evidenced by representative U.S. Pat. Nos.
2,841,401; 2,843,387; 2,882,060; and 3,394,892 among many others.
Also, the idea of using a disposable box or bag of material in
combination with a spreader has been previously proposed as
evidenced by other U.S. Pat. Nos. 2,751,117; 2,822,956; 3,080,098;
3,107,822; 3,113,702; 3,152,732; 3,179,298; and 3,207,379. However
a basic idea of this invention, that of a spreader unit which
receives, opens and carries a box of material, essentially as a
plug-in arrangement, has not been previously proposed, and in that
respect the entire spreader unit, as a subassembly, as well as many
of its specific component features, proposed because of its unique
function are unique and constitute invention as part of the present
overall inventive concept.
SUMMARY OF THE INVENTION
The material spreader of the present invention keeps the cost low
by minimizing metal required for the spreader hopper because it
uses a box as the primary hopper space for the material (seed,
fertilizer, herbicides, etc.) used in the spreader. The material
will be marketed in a box approximately 7 inches .times. 7 inches
.times. 14 inches, and the box will be "plugged" onto the spreader
unit and will ride on the spreader in what might be designated a
saddle until, if desired, the contents are completely distributed.
The spreader unit saddle incorporates a box-opening knife for easy
opening of the box during the act of placing the box in the saddle.
The user does not need to open the box and pour the contents -- he
simply plugs the box onto the spreader and takes a walk. When the
spreading job is completed, if there is still material left in the
box, the user may simply remove the box and store it upside down in
his garage or storage area until he is ready to plug it on again
for the next lawn feeding.
Due to the small size of the spreader it will be easy to store,
easy to shift into and out of storage closets, in garages, car
trunks, up and down steps, etc.
The component parts from which the spreader is made are few and
simple, consisting of several sheet metal stampings, a handle rod,
wheels, axle, a belt and pulley system, a rotary distributor plate
and simple plate type valving member for discharge control of
material flow onto the distributor plate.
A primary object of the present invention resides in the provision
of a small material spreader with structure to receive a box with
rupturable wall portions and to make an aperture in the box for
discharge of material as it is placed on the spreader. In
conjunction with this object, a further object resides in the
provision of a combination of the aforedescribed spreader unit with
a box adapted to contain material to be spread and having at least
a portion of its walls made of easily rupturable material to enable
a discharge aperture to be made in a wall of the box.
Still further objects reside in the provision, in the novel
spreader unit, of structure to receive, open and interchange a box
or carton of material and to assure continuous material flow from
the carton to a subsidiary buffer or surge hopper discharge portion
which enables flow with minimum variation to a material spreading
component. In conjunction with this object, further objects of
invention reside in provision of a rotary distribution plate and a
unique spreader wheel to rotary plate belt and pulley drive
arrangement; a simple plate valve type of material flow and rate
control between the subsidiary hopper and the rotary distribution
plate; the unique spreader saddle structure for lateral reception
and retention of a carton of material; and the single sheet metal
stamping providing a base support for wheels, drive pulley, idler
pulley and rotary distribution plate with its support shaft and
driven pulley.
Further novel features and other objects of this invention will
become apparent from the following detailed description, discussion
and the appended claims taken in conjunction with the accompanying
drawings.
BRIEF DESCRIPTION OF DRAWINGS
A preferred structural embodiment of this invention is disclosed in
the accompanying drawings, in which:
FIGS. 1 and 2 are perspective views of the spreader unit in accord
with this invention, FIG. 1 illustrating the basic spreader unit
without a carton and FIG. 2 illustrating, in a view similar to that
of FIG. 1, the combination of a spreader unit with a carton of
material in place in the spreader saddle;
FIG. 3 is a side view of the spreader unit, less carton, the handle
being broken for purposes of drawing disclosure;
FIG. 4 is a section view taken on line 4--4 of FIG. 3, looking
toward the upper end of the handle and showing the shape of the
brace structure which secures the handle and saddle to the
suspension frame piece with wheels and distribution plate;
FIG. 5 is a further section view taken on line 5--5 of FIG. 3
illustrating the top and the shape of the upper part of the carton
saddle;
FIG. 6 is a detail top plan view of the suspension frame plate with
the axle, driving pulley and idler pulley assembled;
FIG. 7 is an enlarged detail view of the lower portion of the
carton saddle showing the carton piercing blade and the subsidiary
hopper;
FIG. 8 is an enlarged detail view looking up at the bottom of the
lower saddle portion and illustrates the rate adjustment and on-off
valving;
FIG. 9 is an enlarged exploded perspective view of the rate
adjustment and on-off valving shown in FIG. 8; and
FIG. 10 (on drawing sheet No. 2) is a detail view illustrating how
the control rod can be made as an adjustable unit within the
telescoped tubular handle assembly.
SPECIFIC DESCRIPTION
Shown in FIGS. 1 and 2 are overall views of the spreader unit 20,
FIG. 1 illustrates the spreader unit without a carton of material
while FIG. 2 shows a carton 22 inserted into the saddle retainer of
the spreader. The spreader unit 20 is also seen in FIG. 3 and
details of its construction are shown in FIGS. 4-10 to which
specific references will be made as this description proceeds.
The spreader of this invention is not of the type usually
associated with lawn care spreaders in that it does not utilize a
built in container for the material being dispensed, rather it
utilizes as a separable hopper, a carton in which the material to
be spread on a lawn is marketed. More completely defined, then, the
carton may be called a separate, material container-hopper. The
carton 22 is placed laterally into the saddle parts of the spreader
unit 20, and pushed into a complete seating condition in the
saddle. While the carton is being inserted, a projecting inclined
blade in the lower part of the saddle pierces the carton, cuts a
flap, pushes the flap into the carton and provides a passage from
the carton to a small subsidiary hopper or chamber built into the
spreader. From that small chamber the material is permitted, under
the flow control conditions, to pass onto a horizontal rotary
material distribution plate. The spreader unit 20 is manually
pushed by means of a rod shaped handle, being supported by wheels.
As the spreader is pushed across the lawn or area being treated,
drive power from the wheel axle rotates the distributor plate and
broadcast spreads material in a suitable swath along the path of
motion of the spreader.
In FIG. 3 (also seen in FIGS. 1 and 2) spreader 20 is made with a
support frame 24 and an axle 26 journalled laterally in the frame
with a wheel 28, 30 carried on each end of the axle. Journalled for
rotation on a vertical axis on top of frame 24 is a material
distributor plate 32. Two bent bracing straps 34, 36 and a bridge
brace 38 are secured by welds to the frame piece 24 and to a
tubular handle assembly 40, thereby integrally and rigidly
connecting the handle with the base frame.
The bent bracing straps 34 and 36 support a lower, somewhat
triangular shelf piece 42 with walls which is the lower part of the
carton saddle assembly and includes the carton piercing blade 44
and the subsidiary hopper or chamber 46 which will be described in
more detail hereinafter. Spaced above the lower carton saddle piece
42 and adjustably secured on the tubular handle assembly 40 is the
triangular top piece 48 of the carton saddle assembly.
The top or upper end of the handle assembly 40 terminates in a bent
handle grip 50. Passing down through the tubular handle assembly is
a material discharge control rod 52, 53, the upper end 54 being
bent to provide a rotating operator lever disposed adjacent an
index bracket 56.
FIG. 6 shows a top view of the base or support frame 24 which is a
single sheet metal stamping providing a flat forwardly projecting
platform 60 used to support the rotary material distributor plate
32. The platform 60 is apertured at 62 to receive a vertical stub
shaft 64 (FIG. 3) which journals the distributor plate 32 and its
operating pulley 90. The rear of the base frame is widened with the
rear part 66 bent upward at an inclination of approximately
45.degree.. The entire outer periphery of the support frame 24 is
bent down to provide a depending reinforcement flange 68, the rear
flange being clearly shown in FIG. 6. At each side of the depending
flange 68, approximately at the lateral bend of the platform, side
flange portions 69 and 70 are apertured and receive conventional
bushings 72 which can be short pieces of tubing welded to flange
68, or the like, to journal the wheel axle 26. A ground engaging
wheel 28, 30 is mounted on a respective end of the axle 26 and is
conventional, one wheel is journalled and the other is keyed to the
axle shaft, as by a cotter pin to provide a drive connection.
The base piece 24 has a central elongate slot 74 extending from
near its center to adjacent the rear of the base piece and along
each side of slot 74 upstanding flange pieces 76 and 78 converge
toward the front and serve as support ears carrying a short axle
bolt 80 and self locking nut 82 which rotatably journals a concave
groove idler pulley 84. Pulley 84 can be made of any suitable
material but has been satisfactorily made from plastic such as
polyethylene.
Immediately under the frame slot 74, a large drive pulley 86 is
mounted on and drive connected to axle shaft 26 by a cotter pin
88.
The vertical stub axle 64, which is fastened in the front platform
60 of the frame 24, is secured by nuts, staking, or the like, and
journals a driven pulley 90 and the distributor plate 32. The upper
surface of pulley 90 is grooved as at 94 (FIGS. 3 and 8) to receive
portions of integral stiffening ribs 91 depending from the lower
surface of the distributor plate and is thus drive connected to the
distributor plate. Distributor plate 32 is circular, has upstanding
vanes 96 to broadcast material radially outwardly as the material
is discharged onto the center portion of the plate and the plate is
rotated. The plate hub 98 rotatably journals the plate on the
upstanding stub axle. A nut 100 with a suitable washer arrangement
on the threaded upper end of shaft 64 maintains the distributor
plate 32 and its pulley 90 in drive connected engagement and
rotatable on the vertical stub shaft. A round resilient neoprene,
or other rubber, drive belt 102 is slightly stretched to provide
tension and passes around drive pulley 86, its lower stretch
passing over the idler pulley 84 and thence around the driven
pulley 90 and back as the top stretch to the drive pulley 86. This
accomplishes the change in belt direction from the vertical drive
pulley to the horizontal driven pulley. All pulleys 84, 86, 90 and
the distributor plate can be made from metal or other suitable
material but they have been satisfactorily made from plastic such
as polyethylene and ABS. A neoprene belt with plastic pulleys,
provides a continuous smooth drive that tends to be self-cleaning
and helps reduce problems of abrasion, caking and corrosion.
As was briefly described hereinbefore, the two bent strap metal
braces 34 and 36 and a bridging brace piece (FIG. 4) are used to
connect the frame piece 24 (wheel suspension) to the handle and
carton saddle assembly. The lower legs 104 and 105 of the braces
are bowed and terminate along the outer surface and beside the rear
portion of the depending flange 68 of the frame piece 24, being
rigidly secured thereto, as by welding or the like.
The mid portions 106 and 107 of the two strap metal braces 34 and
36 embrace and, with the bridge brace piece 38, are rigidly secured
to the lower end of the bottom half 110 of the tubular handle
assembly 40, as by welding. The handle assembly 40 extends
upwardly, parallel with the rear bent up portion 66 of the frame
piece so it will be inclined approximately 45.degree. to ground
level when the forward frame platform 60 is horizontal. The upper
brace piece legs 108 and 109 diverge at equal angles to provide a
90.degree. divergence from a point located approximately at the
front surface of the lower tubular handle section 110 to position a
square corner rear edge of a carton, as will be described.
The handle assembly 40 includes the lower tubular section 110 and
an upper tubular section 112, the upper end of section 110
telescoping over the lower end of handle section 112 as shown in
FIG. 3. Upper tubular section 112 can be secured to lower tubular
section 110 at various telescoped positions by sheet metal screws
114, or a spring loaded pin, or the like, to permit operators of
different heights to adjust the handle to a proper height for
maintaining a level distributor plate 32 during application of
material.
A rotary control rod 52 is made from two pieces 52 and 53. As shown
in detail FIG. 10, the lower rod piece 53 has a flattened upper end
120 the tip of which is secured to one aperture in an apertured
disc 122 by welding. The lower end 124 of the upper control rod 52
is flattened and freely slides in a second slotted aperture 126 in
the disc 122. Disc 122 is maintained in axial disposition at the
upper end of the lower tubular handle section 110 because the lower
control rod 53 is axially maintained at its lower end, as will be
described. Disc 122 is thus a coupling between the upper and lower
control rod pieces 52 and 53 permitting adjustment in its length
whenever the length of the handle assembly 50 is changed. The
aforedescribed bent upper end 54 of control rod 52 enables an
operator to rotate the control rods 52 and 53 between "on" and
"off" positions to control material flow from the subsidiary hopper
chamber 46 onto the rotary distributor plate 32.
Best seen in FIG. 7, but also shown in FIGS. 1, 2, 3 and 8 is the
lower carton saddle piece 42, a specially formed sheet metal member
made from a flat base plate 130 of substantially triangular form
with flanges along all of its edges. The forward straight edge of
plate 130 has its flange 132 (FIG. 8) doubled under the plate and
strengthens the front edge. Along each side and the rounded rear
extension 136 of plate 130 the flange 134 is turned up at a
90.degree. angle to embrace and connect, as by welding, to the
lower edge of a one piece, winged wall, vertical sheet metal piece
140.
Vertical saddle piece 140 has wing formed vertical side walls 142
and 144 which diverge at 90.degree., and converge at their rear
portions with a specially shaped integral chamber 46, having an
appearance somewhat like an inverted cone. The two divergent side
walls 142 and 144 fit between and are secured, as by welding, to
the divergent upper legs 108 and 109 of the respective heavy strap
braces 34 and 36, which makes the side walls rigid and provides the
lower saddle piece 42 secured to the handle to receive and help
support a carton of material. When the corner of a carton 22 (FIG.
2) rests in between the 90.degree. divergent side walls 142 and
144, its rear upwardly inclined corner edge will lay along the
tubular handle piece 110 and the upper end of the carton 22 will be
disposed in the upper saddle piece 48.
The upper saddle piece is effectively an aligning cap to assure
that the carton remains snug with the spreader unit while material
is being applied. It has a flat triangular top portion 148, two
side walls 150 and 152 divergent at 90.degree. and attachment legs
154 and 156. The attachment legs 154 and 156 are curved to embrace
the tubular handle 110 and are slotted at 157 to receive a bolt and
nut assembly 158 passing through aligned holes in the tubular
handle piece 110. The leg slots 157 and plural aligned sets of
holes (not shown) in the handle piece 110 enable vertical
adjustment of the top carton saddle piece 48 to accommodate cartons
of differing length. The saddle may be shaped to accommodate
cartons or containers of cross-section shape other than square.
When a carton is inserted into the saddle parts 42 and 48, the
lowermost rear corner of the carton will form a front closure wall
for the subsidiary hopper or chamber 46. The lower end 160, of
control rod 53 extends from the lower end of tubular handle piece
110, through a close fitting hole in the conical wall of chamber 46
and positioned rearwardly of the lower rear corner of a carton.
Illustrated in FIG. 9, the lower end 160 of the control rod 53 is
threaded and extends through an aperture 162 in the rounded rear
portion 136 of the saddle bottom plate 130. A sector shaped
discharge opening 164 is formed in the rearward bottom plate
portion 136 forward of the control rod aperture 162. On the upper
side of bottom plate 130 the threaded end of rod 53 carries a lock
nut 165, (or the rod can be staked) to provide an abutment, and
passes through a small bushing 166 (nylon or the like) which
provides a limit stop to help axially position the lower control
rod.
The threaded end 160 of rod 53 passes through a very thin leaf
spring rate control plate 170, which is freely pivotable on the rod
against the bottom of saddle bottom plate 130, and has a leaf
spring operating lever 172 disposed on the underside of the saddle
bottom plate. A lug 174 on the end of lever 172 will be spring
biased by the lever itself into a selected one of several holes 176
arranged in a circular arc about the rod aperture 162. The lower
end 178 of rate plate 170 has a sector form slightly larger than
the sector shaped discharge opening 164 in the saddle bottom plate,
and will close or open the discharge opening a predetermined
amount, depending on which of the holes 176 the lug 174 spring leaf
lever 172 is moved to and engaged with. In this manner, the
discharge rate can be pre-set by an operator in accord with the
type of material being applied.
Overlaying the thin, rate control plate is a round semi-disc 180
which has a sector cutout 182 equal in angular extent to the sector
opening 164 in saddle bottom plate 130. The disc plate 180 is
slightly bowed so its outer edge will overlay the rate plate sector
end 178 and bear against the lower surface of saddle bottom plate
130. The disc 180 can be non-rotatably secured to the threaded end
160 of the control rod in any manner, but is shown as having a nut
184 welded to the disc, threaded on the rod end 160 and locked in
place by a locknut 186. Thus, rotation of the control lever 54 to
one or the other of its limit positions will rotate the sector
cutout 182 of flow control disc 180 to overlay and open the
discharge port 164 or to completely close the discharge port so no
material can pass onto the distributor plate.
With reference to FIGS. 1 and 7, a piece of bent strap metal 44 is
welded to the saddle side wall 144 a short distance above the
saddle bottom plate 130 with its free end extending forward,
parallel with the bottom plate and inclined about 20.degree. away
from the side wall. The protruded metal piece 44 is pointed and
sharpened at its free projected end 190 (spaced an inch or two from
the wall) and constitutes a carton piercing and aperture forming
blade 44 disposed near the lower rear corner position of a carton
22 when inserted.
When a carton 22 is inserted into the saddle piece it will be
placed at the front of and slid back along the side walls 144 and
152. As the carton 22 is forced into the saddle assembly, with one
carton wall sliding along one wall of the saddle assembly, the
point 190 of blade 44 pierces the adjacent side wall of the carton
22 near its bottom, cuts a flap into the wall of the carton and
pushes and holds the flap inside of the carton. This action
provides a discharge aperture in the lower corner of the carton 22,
permitting flow of material from the carton into the small
subsidiary hopper or chamber 46 located above the controlled
discharge opening 164. The knife blade 44 then being situated
inside of the carton 22 will help maintain the carton in the
saddle, and still the carton can readily be removed, inverted and
stored if any material remains after the desired amount of material
is applied.
When a carton of material is punctured, the knife member actually
cuts a flap and bends it into the carton, making an opening larger
than the maximum opening through the control discharge opening 164
from the hopper 46. Material can then flow from the carton and it
will pass into the confined chamber of the subsidiary hopper 46.
Flow from a punctured carton will vary, so in order to provide the
desired continuous flow under quantity control to the distributor
plate, the subsidiary hopper provides a buffer storage or a surge
bin which is used to reduce or eliminate variations which can occur
in the flow from the carton.
The invention may be embodied in other specific forms without
departing from the scope, spirit, or essential characteristics
thereof. Present embodiments are, therefore, to be considered in
all respects as illustrative and not restrictive, the scope and
spirit of the invention being indicated by the appended claims
rather than by the foregoing description and all changes which come
within the meaning and range of equivalency of the claims are,
therefore, intended to be embraced therein.
* * * * *