U.S. patent number 3,855,867 [Application Number 05/282,321] was granted by the patent office on 1974-12-24 for liquid transfer pipetting device.
This patent grant is currently assigned to Oxford Laboratories, Inc.. Invention is credited to William J. Roach.
United States Patent |
3,855,867 |
Roach |
December 24, 1974 |
LIQUID TRANSFER PIPETTING DEVICE
Abstract
A hand-held pipetter for extracting a predetermined volume of
liquid from a body of liquid, including a movable piston within a
piston chamber that is in fluid communication with a liquid
receiving tip. A plunger connected at one end to the piston is
provided with two positive calibrating stops which limit the travel
of the piston within the piston chamber to withdraw and dispense
predetermined amounts of liquid. The piston and plunger assembly
are normally resiliently urged toward a rest position, this
position being determined by an adjustable stop which thereby
adjusts the liquid volume transfer capabilities of the
pipetter.
Inventors: |
Roach; William J. (Foster City,
CA) |
Assignee: |
Oxford Laboratories, Inc.
(Foster City, CA)
|
Family
ID: |
23080972 |
Appl.
No.: |
05/282,321 |
Filed: |
August 21, 1972 |
Current U.S.
Class: |
73/864.18;
422/925 |
Current CPC
Class: |
B01L
3/0224 (20130101) |
Current International
Class: |
B01L
3/02 (20060101); B01l 003/02 () |
Field of
Search: |
;73/425.4P,425.4R,425.6
;222/386,43,309 ;128/218A,218R,218C,218F,234,236 ;23/259,292 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Swisher; S. Clement
Attorney, Agent or Firm: Limbach, Limbach & Sutton
Claims
I claim:
1. In a hand-held pipetter comprising an elongated barrel shaped
handle, a piston chamber within said barrel, means at one end of
said barrel for holding a disposable tip and for providing fluid
communication between said piston chamber and an interior portion
of said tip, a piston in said piston chamber, a plunger operably
communicating at one end thereof with said piston and extending out
of said barrel to a free end thereof through an aperture at another
end of the barrel thereby to permit operation of said piston for
displacing fluid within said piston chamber by moving the free end
of the plunger, and spring means normally urging said piston and
plunger toward said another end of the barrel, the improvement
comprising:
means providing two positive stops of the plunger relative to the
barrel shaped handle for selectively limiting travel of the piston
with respect to the piston chamber, whereby fluid displacement
within the piston chamber is accurately determined by selection of
one of said two positive stops for limiting travel of said plunger
and piston,
a collar on said plunger portion within said barrel handle,
a slot oriented with its length extending along a length of said
handle, and
an adjustable stop carried by and manually movable along the slot
to limit the spring return of said plunger collar to a
predetermined position engaging the stop, said stop including means
operable from outside the handle to fix the stop to the handle at a
selected position along the length of said slot.
2. The improved pipetter according to claim 1 wherein said spring
means consists of only one spring.
3. The improved pipetter according to claim 1 wherein the two
positive stops of said selective piston travel limiting means
includes first and second calibrated ledges on the plunger portion
normally held outside said barrel handle by said spring means, said
two positive stops being positioned to engage an outside surface of
said another end of said barrel as the plunger is depressed in a
manner to operate against said spring means.
4. The improved pipetter according to claim 3 wherein the aperture
at said another end of the barrel and said plunger are of
cooperating shape so that when the plunger is pushed against said
spring, said first stop hits said another end of the barrel and the
plunger can then be released for further movement into the barrel
by first moving said plunger laterally with respect to the barrel
and then pushing said plunger further into said barrel until the
second stop hits said another end of the barrel.
5. The improved pipetter according to claim 1 wherein the
improvement additionally comprises:
an adjustment block held by and slidable along the plunger within
said barrel handle, said block being selectively tightenable onto
said plunger for engaging some portion of said barrel handle
interior structure to limit the distance of plunger spring return,
said spring means urging said adjusting block toward said another
end of said handle, whereby said plunger is urged by the spring
only through its connection with said adjusting block, and
an opening in the side of said barrel handle adjacent said another
end thereof to permit access to said calibrating block for securely
fastening it to the plunger.
6. In a hand-held pipetter comprising an elongated barrel shaped
handle, a piston chamber within said barrel, means at one end of
said barrel for holding a disposable tip and for providing fluid
communication between said piston chamber and an interior portion
of said tip, a piston in said piston chamber, a plunger connected
at one end thereof with said piston and extending out of said
barrel to a free end thereof through an aperture at another end of
the barrel thereby to permit operation of said piston for
displacing fluid within said piston chamber by moving the free end
of the plunger, and spring means normally urging said piston and
plunger toward said another end of the barrel, the improvement
comprising means providing two positive stops of the plunger
relative to the barrel shaped handle for selectively limiting
travel of the piston with respect to the piston chamber, whereby
fluid displacement within the piston chamber is accurately
determined by selection of one of said two positive stops for
limiting travel of said plunger said piston, said plunger including
a cross-sectional shape in a first portion along its length that
fills substantially all of the aperture in said another end of the
barrel in at least one direction, a section portion adjacent to
said first portion and outward thereof toward the free end of the
plunger that is smaller in said one direction than the aperture
size in the barrel end member in said at least one direction, a
third portion including a first ledge forming one of said positive
stops adjacent the second portion of the plunger and extending
outward therefrom toward the free end of the plunger with a
dimension greater than that of the second section in said at least
one direction but still small enough to fit through said aperture
of said another end of the barrel handle, a fourth portion
immediately adjacent said third portion toward the free end of the
plunger and including a second ledge forming the other of said
positive stops and having a dimension in excess of the aperture at
said another end of the barrel handle in said at least one
direction thereby to limit travel of the plunger into the barrel,
whereby the small dimension of said second portion permits lateral
movement of the plunger with respect to the barrel after said first
ledge contacts said another end of the barrel handle.
7. The improved pipetter according to claim 6 wherein said barrel
handle includes a finger hold piece extending outward of said
another end thereof and curving to the side and further extending
generally in said at least one direction, thereby to permit
gripping said barrel handle between the fingers and operating of
said plunger with the thumb.
8. In a hand-held pipetter comprising an elongated barrel shaped
handle, a piston chamber within said barrel, means at one end of
said barrel for holding a disposable tip and for providing fluid
communication between said piston chamber and an interior portion
of said tip, a piston in said piston chamber, a plunger connected
at one end thereof with said piston and extending out of said
barrel to a free end thereof through an aperture at another end of
the barrel thereby to permit operation of said piston for
displacing fluid within said piston chamber by moving the free end
of the plunger, and spring means normally urging said piston and
plunger toward said another end of the barrel, the improvement
comprising:
means providing two positive stops of the plunger relative to the
barrel shaped handle for selectively limiting travel of the piston
with respect to the piston chamber, whereby fluid displacement
within the piston chamber is accurately determined by selection of
one of said two positive stops for limiting travel of said plunger
and piston,
a collar on said plunger portion within said barrel handle,
a stop adjustable along the side of said barrel to limit the return
of said plunger by said spring means to a predetermined position,
said adjustable stop being located in the interior of said barrel
handle and providing an abutment for said collar,
a tightening screw threaded to said stop and extending outside of
said barrel handle so that the stop and screw are slidable along a
slot extending a portion of the length of said barrel for
selectively adjusting the stop inside of the barrel, and
markings along the one side of the plunger which normally extends
outward of said aperture to denote the volume displacement of said
piston within said piston chamber, thereby to permit adjustment of
said stop for a predetermined volume displacement of said
piston.
9. In a hand-held pipetter comprising an elongated barrel shaped
handle, a piston chamber within said barrel, means at one end of
said barrel for holding a disposable tip and for providing fluid
communication between said piston chamber and an interior portion
of said tip, piston in said piston chamber, a plunger operably
communicating at one end thereof with said piston and extending out
of said barrel handle to a free end thereof through an aperture at
another end of the barrel in a manner to permit operation of said
piston for displacing fluid within said piston chamber by moving
the free end of the plunger, and spring means normally urging said
piston and plunger toward said another end of the barrel handle,
the improvement comprising:
said spring means normally urging the piston and plunger toward
said another end of the barrel including a single strength spring
element,
a first calibrating ledge extending outward of said plunger and in
the vacinity of its free end for striking said another end of said
barrel handle adjacent said aperture, and
a second calibrating ledge extending outward of said plunger and
positioned along its length between its free end and said first
calibrating ledge, said second calibrating ledge having dimensions
which prohibit further movement of said plunger into the barrel
handles when said second calibrating ledge strikes said another end
of the barrel handle,
the plunger having a dimension immediately adjacent the first
calibrating ledge but on its side opposite to that of the second
calibrating ledge that is significantly less than the aperture
dimension in at least one direction in a manner permitting
sufficient lateral movement of the plunger with respect to the
barrel handle for movement of the first calibrating ledge through
said aperture to permit engagement of the second calibrating ledge
with said another end of the barrel handle.
10. The improved hand-held pipetter of claim 9 which additionally
comprises adjustable means within said barrel defining an extreme
return position of said plunger and piston toward said barrel
another end, whereby, a stroke distance of said plunger from said
extreme return position to its depressed position wherein the first
calibrating ledge strikes said barrel another end is variable while
a stroke distance of said plunger as it is depressed between its
said first and second calibrated ledges is fixed.
11. In a hand-held pipetter comprising an elongated hollow handle,
a piston chamber within said handle means at one end of said handle
for holding a disposable tip and for providing fluid communication
between said piston chamber and an interior portion of said tip, a
piston in said piston chamber, a plunger operably connected at one
end thereof with said piston and extending out of said handle at
another end thereof, thereby to permit operation of said piston for
displacing fluid within said piston chamber by moving the plunger,
and spring means normally urging said piston and plunger toward
said another end of the handle, the improvement comprising:
a collar rigidly attached to said plunger along a portion thereof
within said barrel handle,
a slot oriented with its length extending along a length of said
handle, and
an adjustable stop carried by and manually movable along the slot
to limit the spring return of said plunger to a predetermined
position engaging the stop, said stop including means operable from
outside the handle to fix the stop to the handle at a selected
position along the length of said slot.
12. In a hand-held pipetter comprising an elongated hollow handle,
a piston chamber within said handle, means at one end of said
handle for holding a disposable tip and for providing fluid
communication between said piston chamber and an interior portion
of said tip, a piston in said piston chamber, a plunger operably
connected at one end thereof with said piston and extending out of
said handle at another end thereof, thereby to permit operation of
said piston for displacing fluid within said piston chamber by
moving the plunger, and spring means normally urging said piston
and plunger toward said another end of the handle, the improvement
comprising:
a collar rigidly attached to said plunger along a portion thereof
within said barrel handle,
an adjustable stop located in the interior of said handle to limit
the return of said plunger by said spring means to a predetermined
position upon engagement of said collar with said stop,
a tightening screw threaded to said stop and extending outside of
said handle, the stop and screw being slidable along a slot
extending a portion of the length of said handle for selectively
adjusting the stop inside of the barrel, and
markings along the one side of the plunger which normally extend
outward of said handle to denote the volume displacement of said
piston within said piston chamber, thereby to permit adjustment of
said stop for a predetermined volume displacement of said
piston.
13. In a hand-held pipetter comprising an elongated hollow handle,
a piston chamber within said handle, means at one end of said
handle for holding a disposable tip and for providing fluid
communication between said piston chamber and an interior portion
of said tip, a piston in said piston chamber, a plunger operably
connected at one end thereof with said piston and extending out of
said handle at another end thereof, thereby to permit operation of
said piston for displacing fluid within said piston chamber by
moving the plunger, and spring means normally urging said piston
and plunger toward said another end of the handle, the improvement
comprising:
a calibrating block held by and slidable along the plunger within
said handle, said block being selectively tightenable onto said
plunger for engaging a portion of the handle's interior structure
to limit the distance of the plunger spring return, said spring
means urging said adjusting block toward said another end of said
handle, whereby said plunger is urged by the spring only through
its connection with said adjusting block, and
an opening in the side of said barrel handle adjacent said another
end thereof to permit access to said calibrating block for securely
fastening it to the plunger.
14. In a hand-held pipetter comprising an elongated barrel shaped
handle, a piston chamber within said barrel, means at one end of
said barrel for holding a disposable tip and for providing fluid
communication between said piston chamber and an interior portion
of said tip, a piston in said piston chamber, a plunger operably
communicating at one end thereof with said piston and extending out
of said barrel handle to a free end thereof through an aperture at
another end of the barrel in a manner to permit operation of said
piston for displacing fluid within said piston chamber by moving
the free end of the plunger, and spring means normally urging said
piston and plunger toward said another end of the barrel handle,
the improvement comprising:
said spring means normally urging the piston and plunger toward
said another end of the barrel including a single strength spring
element,
a single finger hold attached to the barrel adjacent said another
end thereof and extending outward of a side of the barrel in one
direction,
a first calibrating ledge extending outward of said plunger in said
one direction and in the vacinity of its free end for striking
another end of said barrel handle adjacent said aperture,
a second calibrating ledge extending outward of said plunger in
said one direction and positioned along its length between its free
end and said first calibrating ledge, said second calibrating ledge
having dimensions with prohibit further movement of said plunger
into the barrel handle when said second calibrating ledge strikes
said another end of the barrel handle,
the plunger having a dimension immediately adjacent the first
calibrating ledge but on its side opposite to that of the second
calibrating ledge that is significantly less than the aperture
dimension in said one direction in a manner permitting sufficient
lateral movement of the plunger with respect to the barrel handle
in a direction away from said finger hold to permit movement of the
first calibrating ledge through said aperture to permit engagement
of the second calibrating ledge with said another end of the barrel
handle,
a collar on said plunger portion within said barrel handle,
a slot oriented with its length extending along a length of said
handle, and
an adjustable stop carried by and manually movable along the handle
slot to limit the spring return of said plunger collar to the
predetermined position engaging the stop, said stop including means
operably from outside the handle to fix the stop to the handle at a
selected position along the length of said slot.
15. The improved pipetter according to claim 14 wherein the
improvement additionally comprises markings on one side of the
plunger along a length thereof adjacent said free end to denote the
volume displacement of said piston within said piston chamber,
whereby the volume displacement of the pipetter may be set with
reference to said markings.
Description
BACKGROUND OF THE INVENTION
This invention is related generally to hand-held liquid transfer
devices and, more specifically, to such devices of a precision
calibrated pipetting type.
The present hand-held liquid pipetting instruments are exemplified
by U.S. Pat. No. 3,494,201 - Roach (1970), reissued as Pat. No. Re
27,637 on May 8, 1973, and a present device manufactured by Oxford
Laboratories of San Mateo, Calif. under the registered trademark
SAMPLER. Such a device includes a tube-like barrel outer structure
having a plunger extending outward of one end thereof and a piston
attached to the other end of the plunger and positioned within a
piston chamber. This piston chamber communicates with an aperture
at an end of the barrel handle which is shaped for frictionally
engaging a disposable tip. The piston is held in a normal rest
position by a pair of springs within the barrel handle.
As the piston is first depressed by pushing on the plunger from its
rest position, a first spring that is relatively soft is compressed
until a sudden increase in resistance is reached wherein the piston
is in a calibrated position. When in this position, a tip attached
to the pipetter is immersed in a liquid and the plunger is allowed
to slowly return the piston to its normal rest position and thereby
to draw liquid into the tip. The volume of liquid drawn into the
tip is directly related to the volume of fluid displaced within the
piston chamber. The pipetter is then positioned over another
container and liquid is discharged from the tip by again depressing
the plunger into the barrel handle which displaces fluid within the
piston chamber and forces liquid out of the tip. The plunger, in
addition to compressing the relatively soft spring, is further
depressed beyond the point of a sudden increase in resistance to
compress an additional relatively hard spring. This causes the
piston to travel an "overshoot" distance beyond its calibrated
position and thereby to displace a greater amount of fluid within
the piston chamber upon liquid discharge from the pipetting device
than it displaced prior to drawing liquid into the tip. The result
is that any liquid adhering around the opening of the disposable
tip is pushed outward into the second container.
Also, single spring hand-held pipetter instruments are availble on
the market which do not provide an overshoot feature for full
discharge of liquid. The result is that these instruments are
subject to errors in liquid volumes transferred, especially with
liquids of high viscosity such as serums.
It is a primary object of the present invention to provide a
hand-held pipetter with a simplified construction using a single
spring but still providing the desirable piston overshoot which may
be used to discharge liquid from a tip.
It is another object of the present invention to provide a pipetter
construction that permits simple calibration of the liquid volumes
transferred thereby so that each pipetter may be individually
calibrated.
It is yet another object of the present invention to provide a new
method of using liquid transfer pipetters.
SUMMARY OF THE INVENTION
These and additional objects are accomplished by the various
aspects of the present invention wherein a pipetter is provided
with a single return spring of a piston/plunger assembly within a
barrel handle assembly. Two positive stops are provided on either
the barrel assembly or the plunger to limit travel of the piston
from its resiliently held rest position to either a normal
calibrated position or an overshoot position, depending upon which
of the two positive stops is utilized by the operator. In a
preferred form, the positive stops are provided on the plunger for
engaging an end surface of the barrel handle. In normal use, the
plunger is depressed until its first stop engages the end of the
barrel handle wherein the piston is in its calibrated position.
Liquid is drawn out of a container by the piston slowly traveling
back to its rest position under the urging of the single spring.
For discharge of liquid therefrom according to the usual method of
using such devices, the plunger is depressed to the first stop,
moved laterally with respect to the handle to release the first
stop and the plunger is then depressed an additional amount to
cause the piston to overshoot its calibrated position until the
second stop on the plunger strikes the barrel end surface. This
structure is a simple and economical mechanical means for providing
an overshoot fluid displacement feature without the necessity of
having two springs. There is an additional advantage for large
volume pipetters since the larger the pipetter, the greater the
force required to be exerted by the second overshoot spring. This
force has been found to be so great in large devices of the 1-5
milliliter liquid transfer range that some individuals cannot
easily depress the piston to its overshoot position.
The return of the piston to its normal rest position by the single
spring of the device according to the present invention is limited
by an adjustable stop between the plunger and the barrel handle.
This adjustable stop may either be positioned along the plunger or
along the length of the barrel handle. In the latter case, the
liquid volume range of an instrument is displayed by markings along
one side of the plunger so that the volume capability of each
pipetter may be accurately set by the adjustable stop. When volume
markings are not used, the liquid volume capacity may be simply set
on each pipetter individually by temperarily positioning a
calibrating block between the first plunger stop and the end of the
barrel handle against which the plunger is depressed while the
adjustable stop is fastened in position. In either case, volume
size of pipetters of the present design are less dependent on
tolerances of their internal parts since each pipetter can be
individually adjusted as to fluid volume displaced by one stroke of
a piston.
According to another aspect of the present invention, a pipetter of
the present invention and others may be utilized in a reverse
transfer method wherein the piston is initially set to its
overshoot position before liquid is drawn thereby from a container.
More liquid is thereby removed from the container than is desired
to be transferred to another container. When the discharge of the
liquid is effected, the piston is moved to its normal calibrated
position to discharge a precise amount of liquid. An excess amount
of liquid remains in the liquid tip as a result of initially
drawing in more liquid volume than is desired. By dispensing the
exact desired amount of liquid from a slightly greater liquid
volume than that desired, thick liquids (high viscosity) such as
serum that tend to adhere to the surface of the disposable tips may
be more accurately dispensed.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows generally the use of a hand-held pipetting instrument
according to the present invention;
FIG. 2 is a cross-sectional view of an improved pipetter
construction according to the present invention;
FIG. 3 shows the pipetter of FIG. 2 with its plunger and piston in
a different position;
FIG. 4 is a cross-sectional view of the pipetter of FIGS. 2 and 3
taken across section 4--4 of FIG. 2;
FIG. 5 is an outside view of the upper portion of the pipetter
shown in FIGS. 2 and 3; and
FIG. 6 shows a cross-sectional view of another pipetter embodiment
of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to FIG. 1, one method of using a pipetting instrument 11
of the present invention is illustrated. A plastic disposable tip
13 has initially been positioned onto one end of the pipetter 11 by
frictional engagement with a section of stainless steel small bore
tubing 15. A knob 17 on the free end of a plunger 19 is then
depressed by the thumb of an operator until a first stop 21 engages
an end surface 23 of the pipetter device wherein a piston (not
shown in FIG. 1) attached to the opposite end of the plunger 19 is
in a predetermined calibrated position. The tip 13 is then
partially immersed below the surface of liquid within a vessel 25
and the plunger 19 is allowed to return slowly to its normal rest
position upon the urging of a resilient means within the pipetter
11. A volume of liquid is thereby drawn into the tip 13 that is
related to a displacement of fluid by piston movement with the
pipetter 11. The rest position of the piston is determined by a
volume adjustment mechanism 27 which thereby determines the volume
of liquid drawn into the tip 13 during one operation of the
pipetter.
The pipetter and tip assembly with liquid therein is then
transferred to a second container 29 for discharge of liquid from
the tip 13. The knob 17 and the plunger 19 are again depressed by
the thumb of an operator until the calibrated stop 21 hits the end
23 of the pipetter. To remove any liquid that may adhere to the
opening of the disposable tip 13, the piston within the pipetter 11
is displaced an additional amount (overshoot) upon liquid discharge
by moving the plunger laterally with respect to the pipetter 11 in
a direction away from a finger hold 31 to release the positive stop
21. This permits travel of the plunger 19 until a second calibrated
stop 33 strikes the surface 23 at the end of the pipetter 11.
The arrows at the top of FIG. 1 show the different stages of travel
of the knob 17 as liquid is discharged from the pipetter tip 13.
The knob is initially depressed an amount represented by the arrow
35 until the stop 21 positively engages the end surface 23. In this
position, the piston within the pipetter 11 has been returned to
the same position that it occupied prior to withdrawing liquid from
the vessel 25. To drive the piston to an overshoot position, the
knob 17 is moved laterally as represented by the arrow 37 which
releases the first calibrated latch 21 and permits it to be moved
inward of the pipetter 11. The knob 17 is thereafter depressed an
additional distance represented by the arrow 39 which is the amount
of overshoot given to the piston within the pipetter 11.
Referring to FIGS. 2-5, the structure of the pipetter 11 which
permits such a liquid transfer operation is shown in detail. A
generally cylindrical elongated barrel handle member provides an
outer shell of the pipetter and includes an upper portion 41 and a
lower portion 43 threadedly attached to one another in a manner
that access may be had when desired to the interior of the pipetter
for cleaning or replacement of parts. A glass cylindrical sleeve 45
is positioned within the member 43 to form a piston chamber 47. The
glass sleeve 45 assures a precision in fluid displacement within
the piston chamber 47 that is required for accurate liquid volume
transfer. A stainless steel piston 49 having a sealing O-ring 51
thereabout is rigidly attached to the lower end of the plunger 19
for movement therewith.
A barrel piece dividing member 53 through which the plunger 19 is
permitted to pass holds one end of a stainless steel spring 55 in
compression. An opposite end of the spring 55 is held by a collar
57 which is rigidly attached in some convenient manner to the
plunger 19. The spring 55 tends to drive the plunger and thus the
piston 49 upward to their normal rest positions. This normal rest
position is determined by the setting of the volume adjustment
assembly 27.
The volume adjustment assembly 27 includes a stop 59 on the
interior of the barrel handle member 41. The collar 57 that is
attached to the plunger 19 is limited in its travel by the stop 59
as shown in FIG. 2. The stop 59 is held in position by an
adjustment screw 61 that is threadedly engaged therewith through a
cover plate 63. It will be noted best from FIG. 5 that the entire
volume adjustment assembly 27 slides up and down within a slot 65
provided along a portion of the length of the barrel handle member
41. The cover plate 63 is wider than the slot 65 so that a
tightening of the adjustment screw 61 by turning it relative to the
stop 59 compresses a portion of the barrel wall structure 41 and
holds the stop 59 firmly in place. The cover plate 63 is made in an
elongated shape in order to cover a portion of the slot 65 for
better appearance and also in order to reduce the possibility that
foreign matter will enter the barrel handle member 41 and interfere
with operation of the spring 55.
It will be noted primarily from FIG. 5 that one side of the upper
portion of the plunger 19 is inscribed with volume markings 67
which are used in conjunction with the volume adjustment assembly
for setting the pipetting instrument to transfer a particular
predetermined volume of liquid. A particular volume marking of the
marking 67 that is immediately adjacent the barrel end portion 23
represents the volume of liquid 71 of FIG. 2 that will be drawn
into a tip 13 as the piston 49 is moved from its position shown as
dotted in FIG. 2 to its position shown in solid lines, a distance
represented by the arrow 71 of FIG. 2. When the piston is in its
dotted position, the calibration ledge 21 engages the end surface
23 of the barrel member 41.
Thus, when the rest position of the piston 49 is to be adjusted,
the volume adjustment screw 61 is loosened and the plunger 19 is
positioned so that a desired volume marking 69 is made to be
coincident with the surface 23. The volume markings 67 represent
directly the amount of liquid that will be withdrawn when the
pipetter is operated. This volume may be, for instance, in the
range of 1-5 milliliters wherein the lower portion of the range is
marked at the top of the calibration 67 and the higher end of the
range is marked on the lower end of the calibration 67. Once the
desired liquid transfer volume has been set by positioning the
plunger 19, the adjustment mechanism 27 is slid within its slot 65
until it engages the flange 57 that is attached to the plunger 19.
While still holding the plunger 19 in the desired position, the
adjustment screw 61 is tightened, thereby to position the stop 59
so that the plunger will always return under the urging of the
spring 55 to a rest position. The desired liquid transfer volume
will be indicated on the scale 67 at the end surface 23 of the
barrel member 41 whenever the piston 49 is in its rest
position.
The volume adjustment mechanisms described herein minimize the
amount of residual airspace within the piston chamber 47 during
operation of the pipetter. A minimum of airspace between the piston
49 and liquid being transferred in the tip 13 reduces the changes
of error in the volume of liquid transferred since the amount of
air subject to compression is kept low.
As can be seen from FIG. 2, a predetermined volume of liquid 71 is
drawn into the detachable and disposable tip 13 as the piston 49 is
permitted to return from the dotted position shown in FIG. 2 to its
rest position shown in solid lines while the lower tip of the
disposable tip 13 is immersed within a liquid. Before immersing the
opening of the tip 13 in liquid to be sampled, the operator has
depressed the knob 17 so that the first calibrating edge 21 has
struck the barrel end surface 23. This is the dotted position of
the elements shown in FIG. 2. The liquid 71 is drawn into the tip
13 since the interior of the tip 13 is in fluid communication with
the piston chamber 47 through the central bore of the tubing 15
that interconnects the two elements.
To discharge the liquid 71 from the tip 13, the piston 49 is again
depressed so that its calibrating stop 21 strikes the surface 23 as
shown in FIG. 3. Although the plastic material of the tip 13 is
chosen so that most liquids do not readily adhere thereto, there
may be some residue liquid 73 (FIG. 3) remaining in the tip 13.
Since it is desired to transfer to the second container a precise
volume of liquid, it is necessary to remove as much of the residue
volume 73 from the tip 13 as is possible. This is accomplished by
further depressing the piston 49 from the position shown in solid
lines of FIG. 3 an overshoot distance indicated by an arrow 75 to
the dotted position shown in FIG. 3.
This overshoot is accomplished by the operator moving the plunger
19 laterally with respect to the barrel member 41 within an
aperture 77 in the end surface 23 through which the plunger passes.
This releases the impediment to further depressing of the plunger
19 by positioning the stop surface 21 within the aperture 77 and
permits movement of the plunger until the overshoot calibrating
ledge 33 strikes the barrel end surface 23. It is this latter
condition that is represented by the dotted outline of FIG. 3. It
will be noted that since the finger hold 31 and the plunger 19 are
oriented so that the stop surface 21 and the finger hold 31 are on
the same side of the plunger 19, this transverse motion of the
plunger 19 within the aperture 77 is easy for an operator to
accomplish when the pipetter 11 is held in the manner shown in FIG.
1.
The structural shape of the plunger 19, which permits easy motion
to overshoot the piston 49 when discharging liquid from the tip 13,
may be observed with respect to FIG. 2 which shows one side of the
square cross-sectional plunger 19. In this one direction, the
majority of the plunger has a dimension substantially the same as
the opening of the aperture 77 in the top end 23 of the barrel
member 41. This dimension or width is represented by the arrow 79
in FIG. 2. Between the segment including the arrow 79 and the
calibration ledge 21 is a section having a width indicated by the
arrow 81 that is substanitally less than the width indicated by the
arrow 79. Thus, the width 81 is also substantially less than the
width of the aperture 77 into the barrel member. The plunger 19
maintains the width indicated by the arrow 81 for at least a
distance along its length equal to the thickness of the barrel
member 41 surrounding the opening 77 at the end surface 23. This
permits translational movement of the plunger 19 with respect to
the barrel member 41 after the calibration stop 21 strikes the end
surface 23. A gradual change in thickness between the segments
indicated by the arrows 79 and 81 is accomplished on one side of
the plunger 19 by sloping the side at 83. The thickness of the
plunger 19 in this one direction and extending along its length
between the calibrating ledge 21 and the second (overshoot)
calibrating ledge 33, is indicated by an arow 85 and is again
substantially the same width as the opening 77. Therefore, it is
seen that the right hand side of the plunger 19 jogs in the one
direction an amount equal to the width of the calibrating ledge
21.
Except for the glass sleeve 45 and the stainless steel elements 15,
49, 55 and 123, the remaining parts of the pipetter 11 are
preferably constructed from a glass filled Nylon having high
resistance to chemicals.
A somewhat different embodiment is shown in FIG. 6. The pipetter of
this Figure has certain variations in the design described with
respect to FIGS. 105 which are desirable in a smaller instrument
such as those designed to transfer less than 1 milliliter of
liquid. A narrow bore piston chamber 87 formed in a portion of the
housing 89 contains a piston 91 that is sealed thereto by an O-ring
93 held by the housing portion 89. The piston is attached to a
plunger 95 having a shape and principle of operation similar to the
plunger 19 that is described above with respect to FIGS. 1-5. A
calibrating ledge 96 and an overshoot ledge 98 are provided on the
plunger 95 for engaging a barrel end surface 111. A single spring
97 (FIG. 6) is normally held in compression between an adjustment
block 99 and a structural cross member 101 that is rigidly held to
a barrel housing member 103. The adjustment block 99 is selectively
attached to the plunger 95 by a screw 105 that is accessible
through an opening 107 in the barrel housing member 103.
To set the liquid volume that may be transferred by the device of
FIG. 6, the screw 105 is loosened so that the plunger 95 can move
with respect to the adjustment block 99. The spring 97 will
maintain the adjustment block 99 in the position shown. The plunger
95 is then moved until a desired distance beteween the calibration
ledge 96 and the end surface 111 is reached. This desired distance
is conveniently established by positioning a calibration block (not
shown) between the ledge 96 and the end surface 111 and depressing
the plunger 95 to hold the calibration block under compression. The
screw adjustment 105 is then tightened so that the adjustment block
99 is ridigly attached to the plunger 95. The pipetter will then
operate to have a primary movement indicated by the arrows 113 and
an overshoot movement indicated by the arrow 115 of FIG. 6. The
distance between the ledge 96 and the surface 111 determines the
liquid transfer volume of the pipetter. The liquid transfer
capabilities may be in the range of 10 microliters to 1
milliliter.
It will be noted that the smaller pipetter of FIG. 6 is tapered at
its lower end for frictional engagement within conically shaped
disposable tips such as the tip 117 shown in FIG. 6. These smaller
tips preferably contain abrupt stops (not shown) on their outside
for loading in storage trays for rapid insertion onto a pipetter
and separation therefrom, in a manner described and claimed in
aforementioned U.S. Pat. No. 3,494,201 - Roach, without a user
having to handle the tips.
In the case of both instrument embodiments described, the one shown
in FIGS. 105 and the variation shown in FIG. 6, the disposable tips
13 and 117 are preferably used only once to prevent contamination
between volumes of liquid that are transferred from one container
to another. A usual application of such pipetters and tips is in
medical laboratories of hospitals and elsewhere. In the case of the
large sampler of FIGS. 105, the tips 13 may be too large for
convenient rack mounting and thus are supplied with a large number
of them sealed in a single bag in random positions. It is
desirable, of course, that none of the liquid being transferred
actually gets into any part of the pipetter to prevent
contamination. Thus, for larage samples, the effective internal
volume of the disposable tip 13 when attached to a pipetter must be
in excess of 5 milliliters in order to handle the full range of
liquid volumes (1-5 milliliters) for which the instrument is
designed.
Referring primarily to FIG. 2, the disposable tip 13 includes an
outer cylindrically shaped plastic shell 119 for maximum volume
capability in a short length. The shell 119 is reduced in outside
diameter at its lower end in order to provide a very small opening
121 at its bottom. The opening 121 is made as small as possible for
precision volume liquid transfers. A small opening 121 prevents
loss of liquid therethrough from shaking, wiping the outside of the
tip 13, etc. The opposite end of the tip 13 is circular in
cross-section for frictionally engaging the circular outside
surface of the tip member 123 that is attached to the tubing 15 as
part of the pipetter 11. The tip member 123 thus serves as a
transition element for matching the large diameter of the tip 13 to
a small diameter of the tubing 15.
The walls of the disposable tips 13 and 117 are made preferably of
polypropylene in order to reduce adherence of liquid to tip
sides.
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