U.S. patent number 3,854,020 [Application Number 05/375,081] was granted by the patent office on 1974-12-10 for trigger mechanism for hand-operated power device including stationary locking device which provides lock-off and lock-on operation.
This patent grant is currently assigned to The Black and Decker Manufacturing Company. Invention is credited to Richard Warmath Glover, Gordon Frederick Musch, John A. Summa.
United States Patent |
3,854,020 |
Glover , et al. |
December 10, 1974 |
TRIGGER MECHANISM FOR HAND-OPERATED POWER DEVICE INCLUDING
STATIONARY LOCKING DEVICE WHICH PROVIDES LOCK-OFF AND LOCK-ON
OPERATION
Abstract
A trigger mechanism for a hand-operated power tool includes a
manually operable trigger movable between inoperative and operative
levels and a stationary locking device which normally locks the
trigger in its inoperative level and permits the trigger to be
locked in its operative level. The trigger is slidable in its
inoperative level from a lock-off position wherein the locking
device prevents movement of the trigger to its operative level to
an unlock position wherein the trigger is manually movable to its
operative level. The trigger is also slidable in its operative
level from an on position to a lock-on position wherein the locking
device locks the trigger in its operative level for continuous
operation of the power tool. The trigger mechanism requires
distinct, intentional actions for its unlock and lock-on operations
and thus provides a safeguard against accidental operation of the
tool.
Inventors: |
Glover; Richard Warmath (Joppa,
MD), Musch; Gordon Frederick (Fork, MD), Summa; John
A. (Anaheim, CA) |
Assignee: |
The Black and Decker Manufacturing
Company (Towson, MD)
|
Family
ID: |
23479412 |
Appl.
No.: |
05/375,081 |
Filed: |
June 29, 1973 |
Current U.S.
Class: |
200/43.17;
200/522; 200/293.1 |
Current CPC
Class: |
H01H
3/20 (20130101); H01H 9/06 (20130101) |
Current International
Class: |
H01H
9/02 (20060101); H01H 9/06 (20060101); H01h
009/20 () |
Field of
Search: |
;200/157,169R,169PB,321,322,328 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
1,064,120 |
|
Apr 1967 |
|
GB |
|
6,919,843 |
|
Apr 1969 |
|
DT |
|
Primary Examiner: Schaefer; Robert K.
Assistant Examiner: Smith; William J.
Attorney, Agent or Firm: Slotnik; Joseph R. Bloom; Leonard
Murphy; Edward D.
Claims
What is claimed is:
1. A trigger mechanism for a hand-operated power device including a
motor and a control operatively associated with the motor,
comprising:
a manually operable trigger movable from an inoperative level to an
operative level to actuate the control and operate the motor, said
trigger being manually movable in its inoperative level from a
lock-off position to an unlock position wherein it is movable to
its operative level to actuate the control and manually movable in
its operative level to a lock-on position to continuously actuate
the control;
a stationary locking device including a lock-off portion
cooperatively engageable with said trigger in its lock-off position
to prevent movement of said trigger from its inoperative level to
its operative level and a lock-on portion cooperatively engageable
with said trigger in its lock-on position to maintain said trigger
in its operative level to continuously actuate the control and
operate the motor;
means for normally biasing said trigger toward its inoperative
level; and
means for biasing said trigger to a position in which said trigger
cooperates with said lock-off portion when said trigger is at its
inoperative level, and in which said trigger is released from said
lock-on portion when said trigger is at its operative level.
2. A trigger mechanism as claimed in claim 1 wherein said locking
device includes a sloped surface extending through said neutral
position for enabling said first-mentioned means to overcome said
last-mentioned means whereby said trigger is automatically returned
to its lock-off position from any released position other than said
lock-on position.
3. A trigger mechanism for a hand-operated power tool including an
electric motor and an elongated, hollow handle which supports a
switch operatively associated with the motor; comprising:
a manually operable trigger mounted within the handle and including
a finger engageable body extending through an opening provided in
the handle, said trigger having an arm which extends from its body
and includes an elongated slot for receiving a pin provided on the
handle to permit slidable movement of said trigger longitudinally
relative to the handle and pivotal movement of said trigger
transversely relative to the handle, said trigger body including a
lock-off surface and a lock-on member, said trigger being pivotable
from an inoperative level to an operative level to actuate the
switch and operate the motor, said trigger being longitudinally
slidable relative to the handle in its inoperative level from a
lock-off position to an unlock position wherein said trigger is
pivotable to its operative level to actuate the switch, said
trigger being longitudinally slidable relative to the handle in its
operative level to a lock-on position to continuously actuate the
switch, said trigger being normally biased toward its inoperative
level and its lock-off position; and
a locking member mounted within the handle adjacent to said trigger
body, said locking member including a lower surface in registration
with said lock-off surface of said trigger body when said trigger
is in its lock-off position to prevent pivotal movement of said
trigger from its inoperative level to its operative level, said
lower surface of said locking member being out of registration with
said trigger body when said trigger is in its unlock position to
permit pivotal movement of said trigger to its operative level to
actuate the switch, said locking member including a ridge on its
upper surface for engaging said lock-on member of said trigger body
to lock said trigger in its operative level to continuously actuate
the switch and operate the motor;
means for normally biasing said trigger toward its inoperative
level; and
means for biasing said trigger to a position in which said trigger
cooperates with said lock-off portion when said trigger is at its
inoperative level, and in which said trigger is released from said
lock-on portion when said trigger is at its operative level.
4. A trigger mechanism for a hand-operated power tool including an
electric motor and an elongated, hollow handle which supports a
switch operatively associated with the motor, comprising:
a manually operable trigger mounted within the handle and including
a finger engageable body extending downward through an opening
provided in the handle, said trigger having an arm which extends
backward from its body and includes an elongated, horizontal slot
for receiving a pin provided on the handle to permit slidable
movement of said trigger horizontally relative to the handle and
pivotal movement of said trigger vertically relative to the handle,
said trigger body including a finger which extends forward from
said trigger body and includes an upper, lock-off surface and a
lower surface provided with a downwardly extending lock-on member,
said trigger being vertically pivotable from an inoperative level
to an operative level to actuate the switch and operate the motor,
said trigger being slidable backward relative to the handle in its
inoperative level from a lock-off position to an unlock position
wherein said trigger is vertically pivotable to its operative level
to actuate the switch, said trigger being slidable forward relative
to the handle in its operative level to a lock-on position to
continuously actuate the switch, said trigger including a first,
integral leaf spring extending backward from said arm and engaging
the handle to normally bias said trigger downward toward its
inoperative level and a second, integral leaf spring extending
upward from said arm and engaging the handle to normally bias said
trigger forward toward its lock-off position; and
a locking member mounted within the handle above said trigger body,
said locking member including a lower surface in registration with
said lock-off surface of said finger when said trigger is in its
lock-off position to prevent pivotal movement of said trigger from
its inoperative level to its operative level, said lower surface of
said locking member being out of registration with said finger when
said trigger is in its unlock position to permit pivotal movement
of said trigger to its operative level to actuate the switch, said
locking member including a ridge on its upper surface for engaging
said lock-on member of said finger to lock said trigger in its
operative level to continuously actuate the switch and operate the
motor.
5. A trigger mechanism for a hand-operated power tool including an
electric motor and an elongated, hollow handle which supports an
on-off switch operatively associated with the motor and provided
with a movable actuator to control its operation, comprising:
a manually operable trigger mounted within the handle and including
a finger engageable body extending downward through an opening
provided in the handle, said trigger having an arm which extends
backward from its body and includes an elongated, horizontal slot
for receiving a pin provided on the handle to permit slidable
movement of said trigger horizontally relative to the handle and
pivotal movement of said trigger vertically relative to the handle,
said trigger body including a finger which extends forward from
said trigger body and includes an upper, lock-off surface and a
lower surface provided with a downwardly extending lock-on member,
said trigger body being located beneath the switch and including an
actuating surface for engaging the switch actuator, said trigger
being pivotable upward from an inoperative level to an operative
level to move said actuating surface into engagement with the
switch actuator to actuate the switch to turn on the motor, said
trigger being slidable backward relative to the handle in its
inoperative level from a lock-off position to an unlock position
wherein said trigger is pivotable upward to its operative level to
actuate the switch, said trigger being slidable forward relative to
the handle in its operative level to a lock-on position to
continuously actuate the switch, said trigger including a first,
integral leaf spring extending backward from said arm and engaging
the handle to normally bias said trigger downward toward its
inoperative level and a second, integral leaf spring extending
upward from said arm and engaging the handle to normally bias said
trigger forward toward its lock-off position; and
a locking member mounted within the handle above said trigger body,
said locking member including a lower surface in registration with
said lock-off surface of said finger when said trigger is in its
lock-off position to prevent pivotal movement of said trigger from
its inoperative level to its operative level, said lower surface of
said locking member being out of registration with said finger when
said trigger is in its unlock position to permit pivotal movement
of said trigger to its operative level to actuate the switch, said
locking member including a ridge on its upper surface for engaging
said lock-on member of said finger to lock said trigger in its
operative level to continuously actuate the switch and operate the
motor.
6. A trigger mechanism for a hand-operated power device including a
motor and a control operatively associated with the motor,
comprising:
a manually operable trigger movable from an inoperative level to an
operative level to actuate the control and operate the motor, means
normally biasing said trigger toward said inoperative level, said
trigger being manually movable in its inoperative level from a
lock-off position to an unlock position wherein it is movable to
its operative level to actuate the control, and manually movable in
its operative level to a lock-on position to continuously actuate
the control;
locking means including a lock-off portion cooperatively engageable
with said trigger in its lock-off position to prevent movement of
said trigger from its inoperative level to its operative level, and
a lock-on portion cooperatively engageable with said trigger in its
lock-on position to maintain said trigger in its operative level to
continuously actuate the control and operate the motor; and
means normally biasing said trigger into cooperable lock-off
engagement with said locking means when said trigger is in its
inoperative level.
7. A trigger mechanism for a hand-operated power tool including a
motor and a handle which supports a control operatively associated
with the motor, comprising:
a manually operable trigger mounted on the handle for both slidable
and pivotal movement relative to the handle, said trigger being
pivotable from an inoperative level to an operative level to
actuate the control and operate the motor, said trigger being
slidable in its inoperative level from a lock-off position to an
unlock position wherein said trigger is pivotable to its operative
level to actuate the control and slidable in its operative level to
a lock-on position to continuously actuate the control; and
a locking device on the handle adjacent to said trigger, said
locking device including a lock-off portion in registration with
said trigger in its lock-off position to prevent pivotal movement
of said trigger to its operative level, means normally biasing said
trigger toward lock-off registration with said locking device when
said trigger is in said inoperative level, said lock-off portion
being out of registration with said trigger in its unlock position
to permit pivotal movement of said trigger to its operative level
to actuate the control, said locking device including a lock-on
portion cooperatively engageable with to releasably retain said
trigger in its lock-on position to maintain said trigger in its
operative level to continuously actuate the control and operate the
motor, and means normally biasing said trigger away from
cooperative engagement with said lock-on portion when said trigger
is in its operative level.
8. A trigger mechanism for a hand-operated power device including a
motor and a control operatively associated with the motor,
comprising:
a manually operable trigger movable from an inoperative level to an
operative level to actuate the control and operate the motor, said
trigger being manually movable in its inoperative level from a
lock-off position to an unlock position wherein it is movable to
its operative level to actuate the control, and manually movable in
its operative level to a lock-on position to continuously actuate
the control;
first biasing means arranged to constantly urge said trigger to its
inoperative position; and
second biasing means for urging said trigger into a position where
said trigger is in engagement with said lock-off portion when said
trigger is at its inoperative level and for urging said trigger out
of said lock-on position when said trigger is at its operative
level.
9. A trigger mechanism for a hand-operated power tool including an
electric motor and a switch for controlling the application of
power to said motor, comprising:
a manually operable trigger for controlling said switch;
means mounting said trigger for pivotal movement between a first
position in which said switch is off and a second position in which
said switch is on;
means biasing said trigger toward said first position;
locking means including a lock-off portion engageable with said
trigger for maintaining said trigger in said first position, and a
lock-on portion for maintaining said trigger in said second
position;
second biasing means associated with said trigger, said second
biasing means being arranged to urge said trigger into engagement
with said lock-off portion when said trigger is in said first
position and to urge said trigger out of engagement with said
lock-on portion when said trigger is in said second position.
10. A trigger mechanism as claimed in claim 9 wherein said locking
device comprises a stop member, wherein said lock-off portion is a
first surface of said stop member and wherein said lock-on portion
is a second surface of said stop member; and
said mounting means for said trigger comprises means permitting
movement of said trigger into engagement with said first surface
when said trigger is in said first position and into engagement
with said second surface when said trigger is in said second
position.
11. A trigger mechanism as claimed in claim 10 wherein said
mounting means for said trigger permits both pivotal movement of
said trigger between said first position and said second position
and lateral movement of said trigger into engagement with one of
said first and said second surfaces of said locking device, said
first surface being positioned closer to said trigger than said
second surface, and said second biasing means urges said trigger
into an intermediate lateral position relative to said first and
said second surfaces whereby, at said first level, said trigger is
engaged with said first surface and, at said second level, said
trigger is normally spaced from said second surface.
12. A trigger mechanism as claimed in claim 11 wherein retaining
means are provided for holding said trigger in engagement with said
second surface upon movement of said trigger into such
engagement.
13. A trigger mechanism as claimed in claim 11 wherein a sloped
surface is provided between said first and said second surfaces,
said sloped surface and said first biasing means cooperating to
oppose said second biasing means to urge said trigger into its
inoperative, lock-off position unless said trigger is engaged with
said lock-on portion.
Description
The present invention relates to a trigger mechanism for a
hand-operated power device and, more particularly, to a trigger
mechanism for a portable, hand-operated power tool driven by an
electric motor which is automatically locked off when turned off
and which permits the tool to be temporarily locked on for
continuous operation.
In the prior art, portable, hand-operated power tools, e.g.,
electrically powered hedge or shrub trimmers, grass shears and
power saws, have included trigger mechanisms incorporating
automatic lock-off and manual lock-on features. These features have
been provided by a locking device movable between lock-off and
lock-on positions to control the operation of a trigger. The
automatic lock-off feature has protected an operator against
accidental operation of the power tool, and the lock-on feature has
enabled the operator to continuously operate the power tool without
the necessity of exerting continuous manual pressure on the
trigger.
The prior art trigger mechanisms have been capable of operation by
a simple activity to operate the power tool between its lock-off
and lock-on states. For example, it has been possible for an
operator, by continuous movement of the locking device in a single
direction, to unlock the trigger mechanism from its lock-off state
and to operate the trigger mechanism to its lock-on state. Since
only a simple activity has been required to operate the prior art
trigger mechanisms from lock-off to lock-on states, the possibility
of accidental lock-on operation of the power tool has been enhanced
along with the attendant risk of injury to the operator.
To avoid the disadvantages of the prior art, it is desirable to
provide a trigger mechanism having automatic lock-off and manual
lock-on features of portable, hand-operated power tool which
requires a positive, intentional action, distinct from the activity
required to unlock the trigger mechanism, to operate the trigger
mechanism into its lock-on state. The requirement of a positive,
intentional action minimizes the possiblity of inadvertent lock-on
operation of the tool.
It is an object of the present invention to provide a trigger
mechanism for a hand-operated power tool which provides automatic
lock-off and manual lock-on operation and requires an operator to
consciously perform a complex activity to operate the trigger
mechanism from its lock-off state to its lock-on state to minimize
the possibility of inadvertent operation of the tool.
It is an additional object of the present invention to provide a
trigger mechanism for a hand-operated power tool incorporating a
stationary locking device including lock-off and lock-on portions
cooperatively engageable with a manually operable trigger to
provide automatic lock-off and manual lock-on operations and
requiring a positive, intentional action by an operator, distinct
from the action required to move the trigger out of registration
with the lock-off portion of the locking device to move the trigger
into engagement with the lock-on portion of the locking device.
It is still another object of the present invention to provide a
trigger mechanism for a hand-operated power tool incorporating a
locking device including lock-off and lock-on means cooperatively
engageable with a manually operable trigger to provide automatic
lock-off and manual lock-on operations and requiring a distinct and
different trigger action by an operator from the action required to
move the trigger out of the lock-off condition to move the trigger
into the lock-on condition.
It is a further object of the present invention to provide a
trigger mechanism for a hand-operated power tool incorporating a
trigger which is automatically returned to its lock-off position
upon termination of the operation of the trigger mechanism, i.e.,
when the tool is turned off.
In accordance with the invention, a trigger mechanism for a
hand-operated power device including a motor and a control
operatively associated with the motor includes a manually operable
trigger movable from an inoperative level to an operative level to
actuate the control and operate the motor, the trigger being
manually movable in its inoperative level from a lock-off position
to an unlock position wherein it is movable to its operative level
to actuate the control and manually movable in its operative level
to a lock-on position to continuously actuate the control; and a
locking device which preferably is stationary and includes a
lock-off portion cooperatively engageable with the trigger in its
lock-off position to prevent movement of the trigger from its
inoperative level to its operative level and a lock-on portion
cooperatively engageable with the trigger in its lock-on position
to maintain the trigger in its operative level to continuously
actuate the control and operate the motor. Preferably, the trigger
is normally biased toward its inoperative level and its lock-off
position. A positive, intentional action, distinct from the action
required to unlock the trigger, is required by an operator to move
the trigger to its lock-on position. The requirement of distinct
actions reduces the likelihood of inadvertent operation of the
power device to its lock-on state and thus minimizes the risk of
injury to the operator.
In a preferred embodiment of the trigger mechanism, for use in a
hand-operated power tool including an electric motor and a handle
which supports a switch operatively associated with the motor, the
trigger is mounted on the handle for both slidable and pivotal
movement and the stationary locking device is mounted on the handle
adjacent to the trigger. The trigger is pivotable from an
inoperative level to an operative level to actuate the switch and,
in each level, it is slidable relative to the handle. In its
inoperative level, the trigger is slidable from a lock-off
position, wherein the lock-off portion of the locking device is in
registration with the trigger to prevent pivotal movement of the
trigger to its operative level, to an unlock position wherein the
lock-off portion of the locking device is out of registration with
the trigger to permit pivotal movement of the trigger to its
operative level to actuate the switch. In its operative level, the
trigger is slidable from an on position to a lock-on position
wherein the lock-on portion of the locking device engages the
trigger to maintain the trigger in its operative level to
continuously actuate the switch and operate the motor.
The trigger is normally biased by novel spring means toward its
inoperative level and its lock-off position. If the trigger, in its
unlock position and either on or off, is completely released, it
automatically returns to its lock-off position. Similarly, if the
trigger, in its operative level and its lock-on position, is
disengaged from the locking device and completely released, the
trigger automatically returns to its inoperative level and its
lock-off position.
The automatic lock-off and manual lock-on features of the trigger
mechanism of the present invention preclude inadvertent operation
of the power tool. The automatic lock-off feature requires an
operator to perform an unlock activity prior to the actuation of
the trigger to operate the tool. In addition, the manual lock-on
feature requires the operator to perform a positive, intentional
action, which is distinct from the unlock activity, to achieve
lock-on operation of the power tool. These safety features of the
trigger mechanism prevent an inexperienced operator from
accidentally turning on the power tool and locking the tool on for
continuous operation.
The accompanying drawings illustrate a preferred embodiment of the
invention and, together with the description, serve to explain the
principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side elevation, partially cutaway, of a portable
hand-operated power tool, e.g., a shrub or hedge trimmer, having a
handle which supports a trigger mechanism including a trigger,
trigger biasing assembly, and a stationary locking device
constructed in accordance with the principles of the present
invention, a motor, and a cutting blade assembly;
FIG. 2 is a plan view of the portable power tool of FIG. 1
illustrating the construction of the handle in two sections;
FIG. 3 is an enlarged side view, partially in section, taken along
line 3--3 of FIG. 2, of a portion of the handle of the portable
power tool, with one handle section removed, illustrating the
trigger moved to its unlock position; and
FIG. 4 is an enlarged side view, partially in section, of the same
portion of the power tool handle illustrating the trigger moved to
its lock-on position.
DETAILED DESCRIPTION
FIG. 1 illustrates a portable, hand-operated power tool, e.g., a
shrub or hedge trimmer, which incorporates a trigger mechanism
constructed according to the principles of this invention. The
power tool includes an elongated, hollow handle, generally 20,
consisting of two half sections 22 and 24 (FIG. 2). The
half-sections of handle 20 are essentially mirror images of each
other and are held together by a plurality of screws or bolts 30
(two shown in FIG. 1).
Referring to FIGS. 1 and 2, handle 20 includes a rearward portion
which is relatively narrow and elongated to provide a convenient
shape to be gripped by the hand of an operator. The handle also
includes an enlarged forward portion to support a housing 34 for
receiving a motor 36 which drives the power tool. A hand grip 38 is
secured at the top of the housing to allow the operator to grip the
tool with both hands.
As shown in FIG. 1, a cutting blade assembly, generally 40, extends
forward from the front end of handle 20. The cutting blade assembly
is representative of one standard construction and, thus, only a
portion of the assembly is illustrated.
Cutting blade assembly 40 includes a lower, stationary blade 42, an
upper, reciprocating blade 44, and an elongated support member 46
which extends forward from the front end of the handle above
reciprocating blade 44. Lower, stationary cutting blade 42 is
secured to support member 46 by a plurality of nuts and bolts 48
(one shown in FIG. 1) spaced along the cutting blade assembly.
Upper, reciprocating blade 44 includes a plurality of elongated
slots 50 extending longitudinally along the blade for receiving
bolts 48 to permit blade 44 to be reciprocated relative to
stationary blade 42 and support member 46. A drive mechanism (not
shown) is provided to convert the rotary output of motor 36 to
reciprocating motion of blade 44. Alternatively, the blades 42 and
44 may both be reciprocated by suitable means (not shown).
In the present embodiment, the rear end of handle 20 is provided
with a power cord receptacle 52 for receiving a detachable power
cord (not shown) to connect the tool to an electrical power source.
The power cord receptacle receives a specially shaped power cord
connector (not shown) of the detachable power cord to enable the
tool to be connected to the power source. It is understood that the
detachable power cord and receptacle do not constitute any part of
the present invention and that other power cord arrangements, e.g.,
a permanently attached power cord, can be used to supply electric
power to the tool.
Referring to FIG. 3, the tool includes a plug 54 located within the
interior of handle 20 with a pair of plug blades 56 (one shown in
FIG. 3) extending rearwardly into power cord receptacle 52. A
generally rectangular support 58 extends inwardly from the interior
of handle section 22 for supporting plug 54 in a fixed position
relative to the handle. The connector of the detachable power cord
(not shown) received in power cord receptacle 52 is adapted to make
electrical contact with plug blades 56 to connect the tool to a
source of electrical power. Rectangular support 58 includes a
first, cylindrical projection 60 extending inwardly from the
interior of handle section 22 including a central opening for
receiving a screw (not shown) in the assembly of the handle.
As shown in FIGS. 1 and 3, the power tool handle supports a control
here shown to be an on-off switch 62 operatively associated with
motor 36. Switch 62 may be a single speed, on-off switch, a
multiple speed switch, or a variable speed switch. It includes an
actuator 64 normally biased downward to an off position and movable
upward to an on position to operate the motor. A first pair of
conductors 66 (only one shown) connects plug 54 to switch 62. In
addition, a second pair of conductors 68 (only one shown) connects
switch 62 to motor 36.
Handle section 22 includes an additional cylindrical projection 70
for receiving another screw (not shown) in the assembly of the
handle. Similar cylindrical projections (not shown) are provided on
the interior of handle section 22 for receiving screws 30 of FIG.
1.
The power tool handle supports a trigger mechanism for actuating
switch 62 to control operation of motor 36. The trigger mechanism
provides automatic lock-off and manual unlock, on, and lock-on
operations for control of the motor. The manual unlock and lock-on
operations require intentional, distinct actions by the operator to
unlock the trigger mechanism for manual operation and to achieve
continuous operation of the power tool.
In accordance with the invention, the trigger mechanism includes a
manually operable trigger movable from an inoperative level to an
operative level to actuate the control and operate the motor. The
trigger is manually movable in its inoperative level from a
lock-off position to an unlock position wherein it is movable to
its operative level into an on position to actuate the control. It
is also manually movable in its operative level from the on
position to a lock-on position to continuously actuate the control.
In a preferred embodiment of the trigger mechanism, improved means
is provided for normally biasing the trigger toward its inoperative
level and its lock-off position.
Referring to FIG. 3, the preferred embodiment of the trigger
mechanism includes a trigger, generally 80, mounted within the
interior of handle 30 which includes a finger engageable body 82
protruding downwardly through a trigger opening defined by adjacent
slots provided in the bottom of handle sections 22 and 24. Trigger
80 also includes a pair of spaced, parallel arms 84 extending
rearwardly from trigger body 82.
As shown in FIG. 3, switch 62 is positioned in the space between
arms 84 of the trigger. The arms terminate in an enlarged collar 86
which is provided with an elongated, horizontal slot 88 for
receiving a stationary pin 90 projecting inwardly from the interior
of handle section 22. The pin supports trigger 80 for both slidable
and pivotal movement relative to the handle.
Trigger 80 may be constructed from a suitable elastomeric,
non-conductive material and includes a first, integral leaf spring
92 extending horizontally backward from collar 86 with its free end
received between a pair of stationary pins 94 provided on the
interior of handle section 22. The purpose of first, integral leaf
spring 92 is to normally bias trigger body 82 downward to its
inoperative level (FIGS. 1 and 3). In addition, trigger 80 includes
a second integral leaf spring 96 extending vertically upward from
collar 86 with its free end received between a pair of pins 98
provided on the interior of handle section 22. The purpose of
second, integral leaf spring 96 is to normally bias the trigger
body forward toward a lock-off position (FIG. 1).
Trigger body 82 includes an upper, actuating surface 100 which
moves into contact with actuator 64 of switch 62 upon upward
movement of the trigger to an operator level. In addition, a finger
102 projects forward from the front end of trigger body 82. The
finger includes a top, lock-off surface 104 and a notch 106 formed
in its lower surface which provides a downwardly extending lip or
lock-on member 108.
In accordance with the invention, the trigger mechanism also
includes a locking device, preferably stationary, including a
lock-off portion cooperatively engageable with the trigger in its
lock-off position to prevent movement of the trigger from its
inoperative level to its operative level and a lock-on portion
cooperatively engageable with the trigger in its lock-on position
to maintain the trigger in its operative level to continuously
actuate the control and operate the motor. Referring to FIGS. 1 and
3, a locking device or rib 110 projects inwardly from the interior
of handle section 22. Rib 110 is located above finger 102 of
trigger body 82 when the trigger is in its lock-off position (FIG.
1) Rib 110 includes a lower, lock-off surface 112 and a lock-on
member or ridge 114 projecting upward from its upper surface.
In the operation of the trigger mechanism, integral leaf spring 92
normally maintains trigger body 82 in a downward inoperative level,
and integral leaf spring 96 normally maintains the trigger body in
a forward, lock-off position. Referring to FIG. 1, with trigger 80
in its inoperative position, lock-off surface 112 of locking device
110 is in registration with lock-off surface 104 of finger 102 of
the trigger to prevent upward movement of trigger body 82 from its
inoperative level.
When it is desired to unlock the trigger mechanism, the operator
manually engages trigger body 82 and slides the trigger
longitudinally backward against the bias of leaf spring 96 to its
unlock position (FIG. 3). With the trigger in its unlock position,
lock-off surface 112 of locking member 110 is out of registration
with lock-off surface 104 of finger 102 to permit trigger body 82
to be moved upward to its operative level. The operator can then
pivot trigger 80 upward against the bias of leaf spring 92 to its
operative level by manually applying pressure to trigger body 82.
Upon upward movement of trigger 80 to its operative level, i.e.,
into its on position, actuating surface 100 of trigger body 82
moves switch actuator 64 upward to actuate switch 62 and operate
the motor 34.
If, at this time, the trigger is released, leaf spring 92 returns
trigger body 82 downward to its inoperative level and leaf spring
96 returns the body forward to its lock-off position. The trigger
is thus automatically returned to its lock-off position when the
operation of the trigger mechanism is terminated.
When it is desired to lock trigger 80 in its upward, operative
level, the operator can slide trigger body 82 forward from its on
position to a lock-on position (FIG. 4). With the trigger body in
its lock-on position, lock-on ridge 114 is received in notch 106 of
finger 102 of the trigger body. Integral leaf spring 92 exerts a
downward bias on trigger body 82 and integral leaf spring 96 exerts
a backward bias on the trigger body to maintain its lip 108 in
engagement with lock-on ridge 114. Trigger body 82 is thus locked
in its upward, operative level to continuously actuate switch 62
and operate motor 34.
When it is desired to terminate lock-on operation of the trigger
mechanism, the operator manually engages trigger body 82 and moves
the trigger body slightly upward to disengage its lip 108 from
lock-on ridge 114 of locking device 110. If the trigger is
thereafter released, integral leaf springs 92 and 96 automatically
return trigger body 82 to its downward, inoperative level and its
lock-off position (FIG. 1).
The preferred embodiment provides a trigger mechanism having
automatic lock-off and manual lock-on features. The trigger
mechanism requires distinct actions, i.e., slidable movement of its
trigger in reverse directions, to unlock the trigger for manual
on-off operation of the power tool and to lock the trigger on for
continuous operation of the tool. The requirement of distinct,
intentional actions precludes inadvertent operation of a trigger
mechanism.
The invention, in its broader aspects, is not limited to the
specific details shown and described, and modifications may be made
in the details of the trigger mechanism without departing from the
principles of the present invention.
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