U.S. patent number 3,853,376 [Application Number 05/239,523] was granted by the patent office on 1974-12-10 for electric connection devices.
Invention is credited to Gilles Adrien Georges Marechal.
United States Patent |
3,853,376 |
Marechal |
December 10, 1974 |
ELECTRIC CONNECTION DEVICES
Abstract
In a separable electric connection device, an attachment plug
and plug receptacle each have an insulating contact support housed
within a casing and provided with contacts uniformly spaced over a
circumference with the exception of one contact in displaced
relation. Associated rotational locking means and guiding means
permit coupling only in a single relative angular position. At the
time of locking, the plug subjects an insulating safety disc to a
movement of rotation on the receptacle from an initial angular
position corresponding to the combination of contacts to be
uncovered. The angular position of each contact support is
adjustable from .phi. degrees to .phi. degrees with respect to
guiding means, the displaced contact being angularly displaced by
K..phi. degrees. Retractable locking means are provided for
maintaining the safety disc in its initial position when the plug
is disconnected from the receptacle.
Inventors: |
Marechal; Gilles Adrien Georges
(Paris, FR) |
Family
ID: |
22902530 |
Appl.
No.: |
05/239,523 |
Filed: |
March 30, 1972 |
Current U.S.
Class: |
439/139; 439/142;
439/671 |
Current CPC
Class: |
H01R
13/645 (20130101); H01R 13/453 (20130101) |
Current International
Class: |
H01R
13/645 (20060101); H01R 13/44 (20060101); H01R
13/453 (20060101); H01r 013/54 () |
Field of
Search: |
;339/41,88,187-190,184-185 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Moore; Richard E.
Attorney, Agent or Firm: Greigg; Edwin E.
Claims
What is claimed is:
1. An electric connection device of the type comprising, in
combination: a plug and a receptacle each having contacts and
constituted by an insulating contact support housed within a
casing, said plug and said receptacle carrying associated
relatively rotational locking means and associated guiding means
arranged to couple these said means in a single relative angular
position, locations for said contacts on each of said two supports
being uniformly spaced over a circumference with exception of one
contact which occupies a displaced position with respect to this
spaced arrangement, and a safety disc of insulating material
provided with openings adapted to be traversed by said contacts of
said plug being pivotally mounted on said receptacle coaxially with
said circumference defining said contact locations, said safety
disc being rotationally displaced by said plug at the time of
locking of said plug to said receptacle from an initial angular
position corresponding to a given combination of contacts to be
uncovered at finish of locking rotation movement, wherein said
contact support of each said plug and said receptacle is adjustable
in steps of .phi. degrees in relative angular position with respect
to a respective one of said guiding means associated respectively
with said plug and said receptacle, the angular displacement of
that contact which is displaced with respect to the uniform spaced
arrangement is k.sup.. .phi. degrees, k being a whole number and
retractable locking means provided for maintaining said safety disc
in its initial position at a time of disconnection of said plug
from said receptacle.
2. An electric connection device as claimed in claim 1, wherein the
means for locking the safety disc in its initial position are
constituted by 360/.phi. slots formed on a peripheral flange of
said disc and adapted to cooperate with lugs carried by an annular
washer urged in contact with said flange by elastic means and
mounted in such manner as to be axially displaced by the plug in
opposition to said elastic means during insertion of said plug.
3. An electric connection device as claimed in claim 1, comprising
resilient receptacle contacts, wherein the means for locking the
safety disc in the initial angular position selected is carried out
by cooperation of at least one resilient receptacle contact with a
recess formed in the internal face of said safety disc.
4. An electric connection device as claimed in claim 1 and
comprising four poles in which the angular displacement .phi.
between two consecutive angular positions of a contact support with
respect to the guiding means is 15.degree. whilst the three phase
contacts are disposed at intervals along their positionlocation
circumference starting from the neutral at locations of 90.degree.,
180.degree. and 285.degree. in the reverse direction.
5. An electric connection device as claimed in claim 4, wherein the
safety disc is provided with six openings disposed from one of said
openings taken as a point of origin at 15.degree., 90.degree.,
180.degree., 195.degree. and 285.degree. in the reverse
direction.
6. An electric connection device as claimed in claim 5, wherein
those of said openings in the safety-disc which are displaced by
15.degree. are connected by a slot which surrounds these
openings.
7. An electric connection device as claimed in claim 5, wherein
said safety disc is rotatable between each possible initial
position thereof and the corresponding connection position through
an arc having an amplitude of 37.degree.30' in the reverse
direction.
8. An electric connection device as claimed in claim 1, including a
shield having a projecting annular flange, and wherein the guiding
means for coupling the plug to the receptacle are constituted by a
lug carried by the plug casing and cooperate with a slot formed in
said projecting annular flange of said shield whilst the insulating
support of the receptacle is stationarily fixed within its casing
and the insulating support of the plug is adjustable for
orientation with respect to said lug, the projecting annular flange
of the shield is provided on the face directed towards the
receptacle with a plurality of notches uniformly spaced at
intervals of 15.degree., one of said notches being intended to be
opened at the moment of assembly so as to constitute the guiding
slot.
Description
This invention relates to electric connection devices of the type
comprising a multiple-contact attachment plug in which the contacts
are intended to be brought into engagement with the corresponding
contacts of a plug receptacle in order to convey electric power
from a distribution circuit of variable type to a given utilization
circuit such as three-phase, single-phase between phases or
single-phase between phase and neutral, this being achieved by
means of a single style of plug receptacle and attachment plug
which are always connected in accordance with the same wiring
layout.
It is also known on the one hand to dispose the contact elements on
each of the two plug and receptacle components on a circumference
which is concentric with the component as a whole by spacing said
elements at uniform intervals along said circumference with the
exception of one element which occupies a displaced position with
respect to this spaced arrangement and, on the other hand, to
design each component in the form of a casing and a contact support
adjustably mounted in relative orientation with respect to said
casing whilst the angular displacement of the displaced contact is
different from the angular interval between two successive
positions of a contact support within its casing or from a multiple
of said angular interval.
This arrangement makes it possible within a single installation to
differentiate plug receptacles which are supplied in a different
manner, e.g. 500 volts three-phase, 380 volts three-phase, 110
volts single-phase, 24 volts single-phase, etc., and to prohibit
certain interchangeable connections. These prohibitions result
solely from the special position of the displaced contact.
Moreover, in an arrangement which is also known, the attachment
plug can be inserted in the receptacle only in a single angular
position with respect to this latter by virtue of a suitable
guiding device. It is accordingly apparent that the connection of
the attachment plug to the plug receptacle entails the need for
correct coupling of the plug contacts corresponding to the
utilization circuit with the receptacle contacts corresponding to
the distribution circuit, provided that the number of equipped
poles, or "polarity", of the plug receptacle is at least equal to
the "polarity" of the attachment plug.
Finally, an appreciable improvement in a device of this type is
known and consists in providing the plug receptacle with a safety
disc of insulating material which is pivotally mounted coaxially
with the circumference of the receptacle contacts, said disc being
provided with openings through which the plug contacts are intended
to pass and being accordingly displaced in rotational motion by
said plug as and when this latter is locked to the receptacle. Said
disc is so designed that, at the end of the locking movement of
rotation, only the usable contacts of the receptacle are uncovered,
whereas the initial position of the disc corresponding to
separation of the plug from the receptacle is determined at the
time of assembly according to the combination of contacts to be
uncovered.
The invention is primarily but not exclusively directed to the case
of a plug receptacle having four contacts or poles, as well as a
grounding contact if necessary, in which the four poles are spaced
on a single circumference, any grounding contact which may be
provided (but to which no further reference will be made in the
following description) being placed at the center of the
circumference.
It should be pointed out in the first place that the support for
the contacts of each attachment-plug and plug-receptacle component
must be adjustable in relative orientation, not necessarily with
respect to its casing but essentially with respect to the
associated means for guiding the plug and the receptacle.
Moreover, in order to obtain the greatest possible number of
combinations and thus to have a well-defined and invariable wiring
outlay from one installation to another, the angular difference
between two successive relative positions must necessarily be as
small as possible, the lower limit of this angular difference being
imposed by allowances in assembly and by angular intervals arising
from safety requirements.
As an advantageous feature, the safety disc can be protected by a
fixed plate or "shield" traversed by openings corresponding to the
attachment-plug contacts and each provided with an extended portion
in the form of a circular arc having an angular length equal to the
rotation produced by locking the attachment plug to the plug
receptacle. In addition to its intended function of protection of
the safety disc, the selected initial position of which can no
longer be modified without disassembly of the plug receptacle, the
shield can be adapted to carry one of the associated guiding means
and the receptacle-contact support can then be stationary within
its casing. The shield permits further simplifications which will
become apparent from the detailed description of this form of
construction.
A clearer understanding of the invention will be gained from the
following description and from the accompanying drawings,
wherein:
FIG. 1 is a longitudinal sectional view of a connection device in
accordance with the invention;
FIG. 2 is a diagram illustrating a plug receptacle with its
contacts in a predetermined relative angular position;
FIG. 3 is a diagrammatic top view of a safety disc corresponding to
the plug receptacle of FIG. 2;
FIGS. 4, 5, 6 and 7 are cutaway views in perspective and in another
form of construction showing the relative positions of an
attachment-plug contact, of the shield, of the safety disc and of
the plug receptacle during the different steps of a connecting
operation, namely: approach, insertion, rotation and end of
operation;
FIG. 8 is a diagrammatic top view of the safety disc in this form
of construction;
FIG. 9 is a perspective view of the shield cover;
FIG. 10 is a diagram showing the cooperation of an attachment-plug
contact and of a plug-receptacle contact;
FIG. 11 is a diagram of the method of locking of the safety
disc;
FIG. 12 shows diagrammatically the five final positions of the
safety disc with respect to the plug receptacle, corresponding
respectively to the five possible initial positions of said
disc.
The electric connection device as shown in FIG. 1 is essentially
composed of two assemblies, namely a stationary assembly designated
by the reference numeral 21 and referred to hereinafter as the
"receptacle" and a movable assembly designated by the reference
numeral 22 and referred to hereinafter as the "plug".
The receptacle itself comprises an outer casing 16 containing an
insulating support 4, there being mounted within said support four
resilient contacts such as the contact 5 which will be referred to
as receptacle contacts, and a central grounding contact 6. The plug
comprises an outer casing 7 containing an insulating support 8 in
which are mounted electric contacts such as 9, referred to below as
plug contacts, and a central grounding contact 10. When the plug is
separated from the receptacle, a cover 11 can be rotated about its
pivot-pin 15 so as to move downwards onto the receptacle 21 in
opposition to the spring 12 and locked in the closed position by
means of the catch 13 which is in turn retained by the spring
14.
The four receptacle contacts are disposed in a standard manner on a
single circumference which is concentric with the connector as a
whole; these contacts consist of a neutral contact-pin N and three
phase contact-pins designated respectively as 1, 2 and 3 (as shown
in FIG. 2). The three first contact-pins N, 1 and 2 are separated
along the circumference by equal arcs, the fourth contact-pin 3
being displaced with respect to this uniform division.
The locations of the plug contacts are made to correspond with the
receptacle contacts but the only contacts equipped are those
corresponding to the current which is necessary for the utilization
circuit.
In accordance with a known arrangement, the insulating support 4 of
the receptacle and the insulating support 8 of the plug are each
provided with a plurality of peripheral grooves such as the groove
19 (shown in FIG. 2) which are uniformly spaced and cooperate with
two positioning lugs designated respectively by the references 17a,
17b and 18a, 18b which are secured to the corresponding casing.
Thus, each insulating support is capable of taking-up a
predetermined relative angular position with respect to its
casing.
A predetermined relative position is associated with an electric
current of predetermined type and effective voltage such as, for
example, 380 volts A.C., 220 volts A.C., 110 volts D.C., 48 volts
A.C., 24 volts D.C., and so forth.
The plug casing 7 can be inserted axially into the receptacle
casing 16 only in a well-determined angular position by virtue of
the presence, for example, of a lug (not shown) which is integral
with one of the two casings and so arranged that complete
positioning of the plug within the receptacle is carried out in
three steps, namely a first step which consists in inserting the
plug into the receptacle in an axial translational movement, a
second step consisting in carrying out the relative rotation of the
two casings through a given angle which brings the plug contacts
into position opposite to the receptacle contacts and finally a
third step in which the contacts are brought into effective
engagement and which consists in a second axial displacement of the
plug within the receptacle. This arrangement is obtained by means
of a bayonet assembly of any suitable and conventional type.
There is mounted on the insulating support 4 of the receptacle a
pivotal disc 23 which has a double safety function, namely: on the
one hand to cover the receptacle contacts when the plug is
disconnected from the receptacle and, on the other hand, to prevent
errors of operation in the connections corresponding to different
circuit layouts.
The pivotal disc 23 is maintained against the insulating support 4
of the receptacle by means of the head of the central grounding
contact 6 which serves at the same time as a pivot for said
disc.
The pivotal disc 23 is provided with a flange 24 forming a cup
which is fitted over the insulating support 4. The lateral face of
the cylinder formed by the disc and its flange is provided with a
plurality of longitudinal grooves such as the grooves 25a and 25b
which are uniformly spaced around its periphery.
The pivotal disc 23 occupies, with respect to the receptacle, an
initial position which in invariable from the moment of fitting of
said disc during installation of the connection device, said
initial position being chosen at the moment of assembly as a
function of the polarity of the receptacle, as will be explained
hereinafter.
This initial positioning is carried out by means of two noses 26a
and 26b which project from the outer face of a safety washer 27,
said noses being intended to engage in two diametrically opposite
grooves among grooves such as those designated by the references
25a and 25b and formed in the pivotal disc 23. The safety washer 27
is secured with respect to the receptacle casing 16 and solely
against relative rotation by means which are not illustrated but
which can consist, for example, of longitudinal ribs carried by the
casing and adapted to cooperate with peripheral recesses formed in
said washer, this latter being urged towards the disc by a spring
28 which surrounds the body of the insulating support 4 of the
receptacle.
During the period of rotation of the plug within the receptacle at
the time of a connecting operation, the pivotal disc 23 must be
displaced by the plug in the same movement of rotation. To this
end, the plug casing 7 is provided with two internal longitudinal
grooves 29a, 29b which are adapted to engage within two grooves
such as 25a and 25b which are formed in the pivotal disc 23. In the
example illustrated, these grooves are the same as those already
employed for locking the disc.
When the plug is inserted longitudinally in the first stage of
positioning of the plug within the receptacle, the ribs 29a and 29b
engage within the grooves of the disc, namely the grooves 25a and
25b respectively; at the same time, the extremity of the plug
casing 7 thrusts back the safety washer 27 in opposition to the
spring 28 and consequently releases the disc-locking noses 26a and
26b. From that time, the disc 23 is made fast for rotation with the
plug and will therefore rotate with this latter during the period
of rotation of the bayonet-coupling system.
FIG. 3 is a diagrammatic top view showing the pivotal disc 23
provided with its peripheral grooves such as those designated by
the references 25a, 25b and 25c. The disc 23 is provided with a
central opening and six openings 30, 31, 32, 33, 34, 35 and 36
spaced over a circumference equal to the circumferences of
distribution of the plug contacts and receptacle contacts, one
opening 30 being located on the center-line of two adjacent grooves
25a, 25c.
The lugs 17a and 17b of the receptacle are located vertically
beneath the noses 26a and 26b respectively of the washer 27 in the
rest position, that is to say when the plug is not engaged within
the receptacle. The pivotal disc 23 occupies within said receptacle
an initial angular position in which its grooves such as 25a are
located vertically above the receptacle grooves such as 19 whilst
the plug contacts such as the contact 9 which are associated with
the corresponding receptacle contacts after the positioning period
of rotation are relatively displaced prior to said period of
rotation so as to be exactly opposite to some of the openings of
the pivotal disc.
The initial position of the disc 23 is chosen so as to ensure that
the locking movement of rotation which is carried out during the
positioning operation should uncover only the equipped receptacle
contacts.
In its initial position, the pivotal disc covers all the receptacle
contacts, thereby preventing any accidental contact and protecting
the contact-pins from impacts and dust even if the receptacle cover
has not been swung-back to the closed position. However, it is
readily apparent that provision could be made for a disc which is
stationary after assembly, that is to say a disc which is not
displaced by the plug during the initial step of the insertion
operation, in which case the opening 30 (shown in FIG. 3) would be
centered on the radius which terminates in the groove 25c in the
example shown, and that this would constitute a form of
construction which remains within the scope of the invention.
Since the number of industrial current values normally employed is
about twenty, it is necessary to have a large number of possible
positions in order to establish valid standardization throughout
the industry.
In order to define the spacing of contacts and the optimum ratios
of the different angular values in such manner as to obtain the
maximum number of possible positions, it is first necessary to take
into account the dimensions imposed by requirements of manufacture,
official standards and the necessary allowance both in assembly and
in use which can be considered as being very close to
4.degree..
In all countries, standards define the different sizes of electric
connectors and the maximum section of conductors which can be
connected for each size. From the electrical point of view, the
section of the contact components is related to the size of
connector but for small sizes this section must also permit a
sufficient degree of mechanical strength and rigidity.
In order to guarantee non-interchangeable connection between two
positions of the contact support, it is necessary to ensure that
the axis of a non-usable contact location is placed outside the
corresponding opening of the safety disc in the final position. In
an extreme case, this axis passes through one of the points of the
periphery of said opening.
This is tantamount to starting that the difference .gamma. between
two consecutive angular positions of the contact support, namely
one position in which a contact location is coaxial with the
opening and the other position in which the axis of said location
is secant with the periphery of the opening, is defined as a
function of the diameter of an opening and of the radius of the
circumference of position-location of the contacts.
Taking into account the allowance in assembly which has a maximum
value of 4.degree. as stated above, the angular difference .phi.
between two consecutive positions of the contact supports must have
a minimum value of .gamma. + 4.degree..
A calculation shows that .gamma. is approximately constant and
equal to 11.degree.. In consequence, the minimum angular difference
of non-interchangeability is 15.degree.. As is readily apparent,
this angular difference .phi. must be such that K .phi. =
360.degree., wherein K is a whole number and the value .phi. =
15.degree. satisfies this condition.
Thus, by maintaining the minimum dimensions of connectors in order
to reduce the cost price of these latter and be retaining a
sufficient degree of safety in regard to non-interchangeability
while taking into account allowances in assembly, the angular
difference between two consecutive positions of a contact support
is established at 15.degree. and the number of possible positions
is therefore 24. Since the number of industrial electric currents
normally employed is approximately 20, this choice makes it
possible to establish once and for all the position corresponding
to a predetermined current value and thus to establish a system of
general standardization which can be applied to the industry as a
whole.
So far as concerns the spacing of the contacts on their
position-location circumference, it should be pointed out that the
minimum thickness e of insulator which is permitted between the
central contact and any peripheral contact must also be maintained
between two consecutive peripheral contacts. In other words, the
minimum angle between these two consecutive contacts is
60.degree..
It is apparent that, among all the possible arrangements of
contacts on the position-location circumference, it is preferable
to choose the arrangement which provides the best distribution and
in which the spacing is as far as possible from the minimum angle
of 60.degree..
In the case of a contact support which comprises, in addition to
the central grounding contact, four locations to be indicated as in
the previous case by N for the neutral and by 1, 2 and 3 for the
phases, which is a combination corresponding to practically all the
industrial currents employed, the value of the angle between the
contacts N and 1 and between the contacts 1 and 2 will be indicated
by .alpha., the value of the angle between the contact 2 and the
displaced contact 3 will be indicated by .beta. and, finally, the
value of the angle between the contact 3 and N will be designated
as .beta.'.
As is readily apparent, we first have: .alpha. + .alpha. + .beta. +
.beta.' = 360.degree., wherein .alpha., .beta. and .beta.' are each
a multiple of the angle .phi. whose value is fixed at 15.degree. as
stated earlier. It is also necessary to ensure that each of these
angles is either greater than or equal to 60.degree.; in addition,
in order to ensure locking between the positions 2 and 3 and
positions 3 and N, it is necessary to ensure that .beta. and
.beta.' each differ from .alpha. by at least 15.degree..
The optimum values are in that case: .alpha. = 90.degree., .beta. =
105.degree., .beta.' = 75.degree..
FIG. 2 shows an embodiment corresponding to the minimum value of
.phi., namely 15.degree.. In this example, the four contacts other
than the grounding contact 6 which is located at the center are
disposed in standard manner on a circumference which is concentric
with the connector as a whole. The three first contacts N, 1 and 2
are separated on the circumference by 90.degree. arcs whilst the
fourth contact 3 is displaced by 15.degree. with respect to the
uniform division, the arc of circumference between the contacts 2
and 3 being in that case 105.degree..
The insulating support of the receptacle comprises 24 peripheral
grooves such as 19 which are uniformly spaced at intervals of
15.degree.. The insulating support of the plug also comprises 24
peripheral grooves and each insulating support can thus assume 24
relative angular positions with respect to its casing.
None of the 24 positions can be superposed on another so far as
concerns all the locations of the three contacts other than the
neutral N; and if one of the contacts 1, 2 or N of a given position
corresponds to the location of the contact 3 of another position,
neither of the two other contacts corresponds to a contact location
of this second position.
It is thus possible to establish general standardization which is
feasible for the entire industry by establishing once and for all
the position corresponding to a predetermined current value.
The pivotal safety disc is so arranged that, starting from five
well-determined initial positions in which none of the openings of
the disc uncovers one of the contact locations of the
receptacle-contact support, a rotation of the disc through a given
angle .theta. causes the openings to uncover the locations.
______________________________________ 1 and 2 or 1, 2 and 3 or 1,
2, 3 and N or 1, 2 and N or 1 and N
______________________________________
It is apparent that the safety disc (shown in FIG. 3) must first be
provided with four openings 30, 31, 32 and 33 having between them
the same relative positions as the contact locations and
consequently having successive angular intervals .alpha., .alpha.,
.beta. and .beta.', that is to say: 90.degree., 90.degree.;
105.degree., 75.degree..
In order that only the contacts 1, 2 and 3 should be uncovered,
said disc must be provided with three openings set at angular
intervals .alpha. and .beta. and generally different from the
openings 31, 32 and 33. The most simple solution consists in
placing a fifth opening 35 at -.beta. from the opening 31.
Similarly, in order to uncover only N, 1 and 2, it is necessary to
have three openings equidistant by .alpha. other than the openings
30, 31 and 32 considered together. It is accordingly necessary to
have a sixth opening placed at -.alpha. from 33 or from 32 or even
placed at +.alpha. from 35 or from 30.
If we take into account the face that .alpha. = 90.degree., the two
solutions -.alpha. from 32 or +.alpha. from 30 are identical and in
any case inapplicable. In fact, starting from the coincidence of N,
1, 2, 3 with 30, 31, 32, 33, a rotation of the safety disc through
-.alpha. would again uncover the four contact locations since the
opening 30 would move to 1, the opening 31 to 2, the opening 35 to
3 and the sixth opening to 30.
On the contrary, the two other solutions are possible. If the sixth
opening is located at -.alpha. from 33, then at 36 said opening is
diametrically opposite to the opening 35; and if said opening is
located at +.alpha. from 35, it is diametrically opposite to
33.
In the first case, starting from the position of the disc which
brings N, 1, 2, 3 into coincidence with 30, 31, 32, 33, a rotation
through -.alpha. uncovers 1, 2 and 3 and not N; a rotation through
.beta. + 2.alpha., or alternatively through -.beta.' inasmuch as
.alpha. = 90.degree., uncovers N and 1 and only these two
locations; a rotation through +.beta. uncovers 1 and 2 and only
these two locations; a rotation through .beta. + .alpha. uncovers
N, 1 and 2 and not 3.
In the second case, the same positions are obtained respectively by
rotations through -.alpha., +.alpha., -.beta., -.alpha.,
-.beta..
These two solutions therefore permit the five initial positions of
the safety disc which ensure conditions of non-interchangeability.
Taking into account the value of .alpha. = 90.degree., the openings
of the safety disc are therefore spaced from one of these latter
which is taken as a point of origin at intervals of 15.degree.,
90.degree., 180.degree., 195.degree. and 270.degree. in the reverse
direction or else at 90.degree., 105.degree., 180.degree.,
195.degree. and 285.degree. in the forward direction.
In both cases, the openings 32 and 35 only form an angular interval
which is equal to 15.degree. and the two openings are converted to
an oblong slot. The same applies to the openings 30 and 36 in the
first case and, in the second case, the sixth opening will be
adjacent to the opening 31. Thus, the safety disc is provided with
only four openings, namely two circular openings and two oblong
openings.
The safety disc must not only uncover at will the sets of locations
which are defined in the foregoing but, in addition, it must not
uncover any of the locations N, 1, 2 and 3 in each of the five
initial positions.
Let .theta. be the angle through which the disc is caused to rotate
from an initial position to the corresponding position of
utilization, and let V be the minimum locking angle between an
opening and a contact location. It is obvious that the most
unfavorable conditions correspond to an initial position in which
two adjacent openings are located together between the two nearest
contact locations, that is to say within the angle .beta.', whereas
their final position is 0.degree. and 360.degree. - .phi. or
0.degree. and .phi.. It is both necessary and sufficient to have at
the same time, at absolute value:
.theta. + V .ltoreq. .beta.' - .phi. or .theta. + V .ltoreq.
90.degree. - 2 .phi.
and .theta. - .phi. .ltoreq. V
from which it follows that 2 .theta. .ltoreq. 90.degree. -
.phi.
and 2 V .ltoreq. 90.degree. - 3.degree. .phi.
Furthermore, the angle V is determined geometrically as was the
case above with the angle .gamma. of angular difference between two
positions of the contact support. However, it is necessary in this
case to ensure that the opening and the nearest contact location
are tangent at an extreme value in order that the contact location
should be entirely concealed or in other words that we should have:
V .ltoreq. 22.degree..
We therefore have at the same time
22.degree. .ltoreq. V .ltoreq. (90 - 3 .phi. )/2 namely 22.degree.
.ltoreq. V .ltoreq. 22.degree.30
For this value, we take V = 22.degree.30 whereas .theta. =
37.degree.30 or, more precisely .theta. = - 37.degree.30.
The disc is driven in rotation by the plug at the time of locking
of the plug to the receptacle. Its initial position is chosen in
such manner as to ensure that, after this rotation, said disc
uncovers the receptacle contacts or be employed and these latter
alone.
The locking rotation takes place through an angle of 37.degree.30
and accordingly, as has been noted in the foregoing, the disc does
not uncover any of the contact locations in its initial position
even to a very partial extent. In other words, the angular interval
between the center of any opening and the nearest contact location
is greater than 22.degree.. If the initial reference position taken
for the disc is that in which the final position uncovers the four
contacts N, 1, 2 and 3, that is to say the initial position in
which the opening 30 is displaced by 37.degree.30 in the forward
direction with respect to the contact N, it is apparent that:
The initial position obtained as a result of rotation through
-90.degree. from the reference position makes it possible to
uncover the contacts 1, 2, 3 and not N.
The position obtained as a result of rotation through -75.degree.
makes it possible to uncover the contacts N and 1 and only these
two locations.
The position obtained as a result of a rotation through
+105.degree. makes it possible to uncover the contacts 1 and 2 and
only these two locations.
Finally, the position obtained as a result of rotation through
+195.degree. makes it possible to uncover the contacts N, 1 and 2
and not 3.
It is then only necessary to place the safety disc within one of
these five initial positions which corresponds to the equipment of
the receptacle.
As is readily understood, and taking into account the allowances in
assembly and the clearances which are necessary for rational
utilization of electric connection devices, all the angular values
indicated in the characteristics set forth in the foregoing permit
a variation of either plus or minus 2.degree. approximately without
thereby excluding the application from the broad purview of this
invention.
Similarly, the arrangement of the plug and receptacle contacts as
well as the safety-disc openings can be reversed provided that the
direction of locking rotation is also reversed.
FIGS. 4 to 12 show another form of construction. In the example
illustrated, the values of the angles .gamma., .phi., .theta.,
.alpha., .beta. and .beta.' are the same as those corresponding to
the example illustrated in FIGS. 1 to 3 and there are obviously
obtained the same number of positions of assembly, the same number
of initial positions of the safety disc and the same guarantee of
non-interchangeability. The differences with the previous
embodiment lies mainly in the various guiding and locking means;
they permit a reduction in the number of component parts, a
reduction in overall size by virtue of the possibility of reducing
the length of resilient contacts and give rise to further
advantages as will be explained hereinafter.
In this form of construction of the electric connection device, the
plug (not shown) is similar to the plug employed in the previous
embodiment and comprises an insulating support which is capable of
assuming within a casing and with respect to a guide lug carried by
said casing a relative position selected from twenty-four possible
positions, depending on the characteristics of the utilization
current. The fixed electric contacts are mounted in the insulating
support, including a grounding contact corresponding to the current
which is necessary for the utilization circuit. However, with the
exception of the grounding contact, these plug contacts are of
special design. Each contact comprises a cylindrical stem 40 which
is adapted to carry a lead-clamp 41 at one end whilst the other end
is enlarged so as to form a small, transverse and substantially
rectangular plate 42 extending radially with respect to the
contact-location circumference and adapted to carry on its free
face a contact pastille 43 which is intended to cooperate with the
resilient contacts of the receptacle.
The receptacle is also similar to the receptacle 21 of the previous
example. It comprises an insulating support 44 in which are mounted
a central grounding contact and four resilient contacts such as 45,
namely a neutral contact N and three phase contacts 1, 2 and 3
spaced along their position-location circumference as has been
stated in connection with FIG. 2. However, in this case the support
44 takes up a fixed relative position within its casing, the
angular position of this support with respect to the guiding means
for the plug and the receptacle being selected according to the
characteristics of the supply current in the manner which will be
explained below.
A pivotal safety disc 46 is mounted on the insulating support 44.
Said disc has a central opening 57 which is intended to be
traversed by the grounding contact of the plug and has four
peripheral slots for accommodating the small plates such as 42 of
the plug contacts, namely two slots 51 and 53 having a width
substantially equal to that of said small plates and two other
slots having a width which is substantially double and defining two
rectangular locations designated respectively by the references 50
and 56, 52 and 55, these locations and the slots 51 and 53 being
spaced over the circumference in the same manner as the openings of
the safety disc 23 of the previous example (FIG. 8).
The assembly which is formed by the support 44 and the safety disc
46 is fitted with a cylindrical cover 47 which is stationary with
respect to the support 44 and has a slightly projecting end-wall 48
or so-called shield provided with five openings, namely a central
circular opening 49 for the insertion of the grounding contact of
the plug and four identical openings such as 58 (FIG. 9) each
constituted by a rectangular portion which is intended for the
insertion of the small plates 42 of the plug contacts and provides
an extension in the reverse direction in the form of a portion of
circular arc having a width corresponding to the diameter of the
stems 40 of said contacts and having an angular length .theta. of
37.degree.30. These openings are disposed in such manner as to
ensure that the ends of the portions in the form of circular arcs
are located respectively in the line of extension of the receptacle
contacts.
On that face which is directed towards the receptacle, the shield
is provided on its projecting periphery with notches such as 59 (as
shown in FIG. 9), provision being made for twenty-four notches
uniformly spaced at intervals of 15.degree.. It is by opening one
of these notches which is then intended to cooperate with the guide
lug of the plug that the relative angular position of the support
44 with respect to said lug is chosen according to the
characteristics of the supply current.
Locking of the safety disc 46 in its initial position is obtained
as a result of cooperation of a contact of the receptacle, namely
the contact of phase 1, for example, with a recess such as 60
formed in the internal face of the disc (as shown in FIGS. 8 and
11). In order to obtain the five initial positions corresponding to
the various possibilities of polarity, it is therefore necessary to
have five recesses 60, 61, 62, 63 and 64 (shown in FIG. 8) which
are suitably disposed as follows: the recess 60 located at
37.degree.5 from the slot 51, the recess 61 located at 105.degree.
from the recess 60, the recess 62 located at 90.degree. from the
recess 61, the recess 63 located at 75.degree. from the recess 62
and the recess 64 located at 15.degree. from the recess 63, which
produces an angular interval of 75.degree. between the recesses 64
and 60.
The operation is clear and is illustrated in FIGS. 4 to 7. The plug
is presented in front of the receptacle in such manner that the lug
of its casing engages within the opened notch 59 of the shield 48.
As in the case of the previous example, if the position of the plug
support within its casing corresponds to a utilization current
which is compatible with the supply current, each of the plug
contacts is in that case located opposite to the rectangular
portion of one of the openings 58 of the shield (as shown in FIG.
4). The movement of insertion of the plug can then continue (as
shown in FIG. 5) so that the small plates 42 engage within the
peripheral slots of the safety disc 46 after having passed through
the openings 58 so as to come into abutment against the free face
of the receptacle. A rotation is then carried out in the reverse
direction, the small plates 42 cause the displacement of the disc
46 and the stems 40 of the contacts engage in the arcuate portions
of the openings 58 (as shown in FIG. 6). This movement of rotation
continues until the stems 40 are abuttingly applied against the
ends of said arcuate portions (as shown in FIG. 7). This position
corresponds to the "contacts established" position (FIG. 10),
wherein each pastille 43 is applied against a resilient contact 45
of the receptacle.
At the time of assembly, the initial position of the disc 46 is
chosen as a function of the polarity as in the previous example, by
bringing one of the recesses 60 to 64 opposite to the contact 45 of
the pole 1 (as shown in FIG. 11). In fact, since the angular
interval between two recesses in the case of some of these latter
is 75.degree., 90.degree. and 105.degree., that is to say values
equal to the angular interval of certain contacts of the
receptacle, cooperation between a number of recesses and the
contacts is accordingly possible.
More precisely, locking of the disc in its initial position is
ensured by two or three contacts which cooperate with recesses,
namely as follows:
Position A : 60 on 1, 62 on 3 and 63 on N
Position B : 61 on 1 and 62 on 2
Position C : 62 on 1, 64 on 2 an 61 on N
Position D : 63 on 1, 60 on 2 and 61 on 3
Position E : 64 on 1 and 62 on N
Starting from each of these initial positions, a rotation through
.theta. = 37.degree.30 in the reverse direction makes it possible
to uncover the different combinations of contacts (see FIG.
12).
Position A : 1, 2, 3 and N
Position B : 1 and 2
Position C : 1, 2 and N
Position D : 1, 2 and 3
Position E : 1 and N
This form of construction offers a certain number of advantages. In
the first place, it permits simplification of the device: guiding
by means of a simple lug, provision of a stationary receptacle
support, locking of the plug onto the receptacle by means of the
plug contacts themselves (small plates 42 cooperating with the
internal face of the shield) and locking of the disc by means of
the receptacle contacts, thereby making it possible in contrast to
the previous example to suppress the catches for locking the plug
to the receptacle as well as the disc-locking washer and its
spring. In addition, the shield protects the safety disc after
disconnection of the plug: the initial position of this disc cannot
be changed without disassembling the receptacle and the plug cover
no longer serves any useful purpose. It is also worthy of note that
the plug contacts and receptacle contacts produce a self-cleaning
action by sweeping over each other. Finally, and above all, this
device makes it possible to reduce the elastic amplitude of the
receptacle contacts to a considerable extent. In fact, this
amplitude is reduced to the play which exists between the disc and
the corresponding face of the receptacle as increased by the
clearance which is necessary during rotation between the internal
face of the shield and the corresponding face of the small plates
(or alternatively as increased by the depth of the recesses in FIG.
11). In contrast to the previous example in which the large number
of components employed for locking the plug to the receptacle
entailed the need for an elastic amplitude of the female contacts
of the order of 7 millimeters in order to ensure a good contact,
taking into account the manufacturing tolerances of each of these
components, the device which has just been described makes it
possible to reduce this amplitude to 2 millimeters. This in turn
makes it possible to reduce the length of the braided cable for a
connector of the same size (for example a braided cable of 6
millimeters instead of 20). In point of fact, as a contact is
shorter, so its resistance is lower and its current-carrying
capacity in amperes is higher. In consequence, it is possible for
the same value of power to construct a smaller and consequently
less costly apparatus.
* * * * *