U.S. patent number 3,851,868 [Application Number 05/365,167] was granted by the patent office on 1974-12-03 for adjustable door buck spreader.
Invention is credited to Guy Lagasse.
United States Patent |
3,851,868 |
Lagasse |
December 3, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
ADJUSTABLE DOOR BUCK SPREADER
Abstract
An adjustable self-supporting door buck spreader is provided
which is adapted for use in the installation of door frames of
different sizes, and particularly for door frames which are made of
metal. The door buck spreader comprises a pair of overlapping
elongated members each having buck engaging means provided at one
end thereof, measuring means for indicating the distance between
the buck engaging means, first adjustment means for adjusting the
distance between the buck engaging means, and second adjustment
means for adjusting the buck engaging means for use with door bucks
having different size ribs. Each of the buck engaging means
includes magnetic means operable for magnetically holding the door
buck spreader in engagement with the bucks of a metal door frame
thereby to enable the door buck spreader to be self-supporting. To
employ the door buck spreader, the pair of elongated members are
extended until the measuring means indicates that the distance
between the buck engaging means corresponds to the width desired
for the door openings. The door buck spreader is then positioned
between the bucks of the door frame so that the buck engaging means
of the spreader are in engagement therewith. Thereafter, with the
door buck spreader operating to maintain the door bucks spaced
apart the desired distance, the door frame is anchored to the floor
or other suitable supporting surface.
Inventors: |
Lagasse; Guy (Manchester,
CT) |
Family
ID: |
23437741 |
Appl.
No.: |
05/365,167 |
Filed: |
May 30, 1973 |
Current U.S.
Class: |
269/8; 269/208;
269/905; 33/194; 269/904 |
Current CPC
Class: |
E04F
21/0015 (20130101); Y10S 269/904 (20130101); Y10S
269/905 (20130101) |
Current International
Class: |
E04F
21/00 (20060101); E04f 021/04 (); B23q
003/15 () |
Field of
Search: |
;33/194,18R
;269/8,43,321F,321S |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lake; Roy
Assistant Examiner: Abrams; Neil
Claims
Having thus described the invention, I claim:
1. An adjustable door buck spreader for use in installing door
frames comprising:
a. a pair of elongated members supported in overlapping relation
relative to each other;
b. buck engaging means mounted at the free ends of said pair of
elongated members, said buck engaging means comprising a first
plate mounted at the free end of one of said pair of elongated
members, a second plate mounted at the free end of the other of
said pair of elongated members, a first pair of elements supported
in spaced relation on said first plate so as to provide when said
first plate and said first pair of elements are in the assembled
condition a substantially U-shaped configuration, and a second pair
of elements supported in spaced relation on said second plate so as
to provide when said second plate and said second pair of elements
are in the assembled condition a substantially U-shaped
configuration;
c. measuring means provided on said pair of elongated members
operable for indicating the distance by which said buck engaging
means are spaced apart;
d. first adjustment means operable for adjusting the relative
positions of said pair of elongated members by moving said pair of
elongated members relative to each other thereby to vary the
distance by which said buck engaging means are spaced apart;
and
e. second adjustment means operable for adjusting said buck
engaging means to enable the spreader to be employed for installing
door frames wherein the door bucks thereof have different size
ribs, said second adjustment means comprising a first slot formed
in said first plate, a second slot formed in said second plate,
first mounting means operable for supporting said first pair of
elements in said first slot in any one of a plurality of positions,
said first mounting means including a threaded opening formed off
center in at least one of said first pair of elements operable to
divide said one of said first pair of elements into two portions of
differing widths so that when each of said first pair of elements
is supported in said first slot in one of said plurality of
positions thereof with one of said two portions of said one of said
first pair of elements disposed towards the other element of said
first pair of elements a first distance is defined therebetween and
when each of said pair of elements is supported in said first slot
in a second of said plurality of positions thereof with the other
of said two portions of said one of said first pair of elements
disposed towards the other element of said first pair of elements a
second distance is defined therebetween wherein through the
relative use of said first and second distances the spacing between
said first pair of elements is capable of being adjusted, and
second mounting means operable for supporting said second pair of
elements in said second slot in any one of a plurality of
positions, said second mounting means including a threaded opening
formed off center in at least one of said second pair of elements
operable to divide said one of said second pair of elements into
two portions of differing widths so that when each of said second
pair of elements is supported in said second slot in one of said
plurality of positions thereof with one of said two portions of
said one of said second pair of elements disposed towards the other
element of said second pair of elements a first distance is defined
therebetween and when each of said second pair of elements is
supported in said second slot in a second of said plurality of
positions thereof with the other of said two portions of said one
of said second pair of elements disposed towards the other element
of said second pair of elements a second distance is defined
therebetween wherein through the selective use of said first and
second distances the spacing between said second pair of elements
is capable of being adjusted.
2. The adjustable door buck spreader as set forth in claim 1
wherein said measuring means comprises a plurality of scale
gradations provided on one of said pair of elongated members and an
arrow provided on the other of said pair of elongated members so as
to be alignable with said plurality of scale gradations whereby by
reading the value of the one of said plurality of scale gradations
which is aligned with said arrow a measurement is obtained of the
distance by which said buck engaging means are spaced apart.
3. The adjustable door buck spreader as set forth in claim 1
wherein said first adjustment means comprises a channel formed in
one of said pair of elongated members so as to extend the entire
length thereof, a base portion integrally formed as a part of the
other of said pair of elongated members and configured so as to be
receivable within said channel with a sliding fit, and fastening
means operable for fastening said pair of elongated members
together with said base portion positioned within said channel
whereby said pair of elongated members are prevented from moving
relative to each other.
4. The adjustable door buck spreader as set forth in claim 1
wherein said elements of said first pair of elements and said
elements of said second pair of elements each comprise magnets
operable for maintaining said buck engaging means in engagement
with the door bucks of a metal door frame by means of magnetic
attraction whereby the spreader is rendered self-supporting.
5. An adjustable door buck spreader for use in installing door
frames comprising:
a. a pair of elongated members supported in overlapping relation
relative to each other;
b. buck engaging means including a first plate mounted at the free
end of one of said pair of elongated members, a first pair of
magnets, a second pair of magnets, first mounting means for
supporting said first pair of magnets on said first plate in either
of two positions whereby said magnets of said first pair of magnets
are spaced relative to each other, said first mounting means
including a threaded opening formed off center in each of said
first pair of magnets operable to divide each of said first pair of
magnets into two portions of differing widths so that when each of
said first pair of magnets is supported in said first slot in one
of either of said two positions with one of said two portions
thereof disposed towards the corresponding portion of the other of
said first pair of magnets a first distance is defined therebetween
sand when each of said first pair of magnets is supported in said
first slot in the other of either of said two positions thereof
with the other of said two portions thereof disposed towards the
corresponding portion of the other of said first pair of magnets a
second distance is defined therebetween wherein through the
selective use of said first and second distances the spacing
between said first pair of magnets is capable of being adjusted,
and second mounting means for supporting said second pair of
magnets on said second plate in either of two positions whereby
said magnets of said second pair of magnets are spaced relative to
each other, said second mounting means including a threaded opening
formed off center in each of said second pair of magnets into two
portions of differing widths so that when each of said second pair
of magnets is supported in said second slot in one of either of
said two positions with one of said two portions thereof disposed
towards the corresponding portion of the other of said second pair
of magnets a first distance is defined therebetween and when each
of said second pair of magnets is supported in said second slot in
the other of either of said two positions thereof with the other of
said two portions thereof disposed towards the corresponding
portion of the other of said second pair of magnets a second
distance is defined therebetween wherein through the selective use
of said first and second distance the spacing between said second
pair of magnets is capable of being adjusted;
c. measuring means provided on said pair of elongated members
operable for indicating the distance by which the outer ends of
said first pair of magnets are spaced apart from the outer ends of
said second pair of magnets.
6. The adjustable door buck spreader as set forth in claim 5
wherein said first mounting means further includes a first pair of
threaded fasteners threadedly engaged in said threaded openings
formed in said first pair of magnets, and said second mounting
means further includes a second pair of threaded fasteners
threadedly engaged in said threaded openings formed in said second
pair of magnets.
7. The adjustable door buck spreader as set forth in claim 5
wherein said measuring means comprises a plurality of scale
gradations provided on one of said pair of elongated members and an
arrow provided on the other of said pair of elongated members so as
to be alignable with said plurality of scale gradations whereby by
reading the value of the one of said plurality of scale gradations
which is aligned with said arrow a measurement is obtained of the
distance by which said buck engaging means are spaced apart.
8. The adjustable door buck spreader as set forth in claim 5
further comprising adjustment means including a channel formed in
one of said pair of elongated members so as to extend the entire
length thereof, a base portion integrally formed as a part of the
other of said pair of elongated members and configured so as to be
receivable within said channel with a sliding fit, and fastening
means operable for fastening said pair of elongated members
together with said base portion positioned within said channel
whereby said pair of elongated members are prevented from moving
relative to each other.
Description
BACKGROUND OF THE INVENTION
Those skilled in the art of carpentry have long recognized that the
key to installing a door frame properly lies in ensuring that the
door bucks, i.e., door jambs of the door frame are maintained
spaced apart the desired distance during the period in which the
door frame is being anchored to the floor. As a result, a variety
of different types of devices have been devised, as evidenced by
reference to the prior art, heretofore for use in spreading the
door bucks of a door frame while the latter is being installed.
Notwithstanding the fact that there have been a number of such
devices available previously, relatively limited use has
nevertheless been made thereof heretodate. In part, this appears to
be attributable to the fact that these prior art devices have
proven in many instances to be relatively awkward to transport from
job to job, and have many times been characterized by their
inability to provide measurements with the degree of accuracy which
is needed in order to properly install a door frame. In addition,
the cost of many of these devices has been such that they are too
expensive to be purchased by each individual workman. Also, as the
use of metal door frames has become more prevalent, the fact that
in such door frames the rib is generally formed integrally with the
door bucks thereby providing a raised surface has restricted the
use of many of the prior art forms of devices which were originally
developed for use with wooden door frames, because such devices in
order to be capable of being utilized required flat surfaces.
As a result, a common practice followed by many workmen in
installing door frames is to on each job take a piece of wood and
cut it to the desired size for the door opening. This piece of wood
is then utilized as a spreader to keep the door bucks spread while
the door frame is being anchored to the floor. One of the
disadvantages of this practice is that generally it is found that
only one use can be made of such a piece of wood because the size
of different door openings vary. Further, it is not feasible for
the individual workman to transport a piece of wood several feet in
length from one job location to another job location. However, the
major disadvantage of this approach is that in the majority of
instances, there does not exist at the job site a piece of wood
which is suitable for the aforedescribed use.
Lacking some form of means for spreading the door bucks, the
procedure which is conventionally followed is to have one workman
hold a ruler across the door opening for purposes of establishing
and maintaining the door bucks spaced apart the desired distance
while another workman is supporting and anchoring the door frame to
the floor.
Accordingly, it is an object of the present invention to provide a
novel and improved adjustable door buck spreader for use in
installing door frames of different sizes, and particularly door
frames which are made of metal.
It is also an object of the present invention to provide such an
adjustable door buck spreader which is easily transportable from
one job location to another.
Another object of the present invention is to provide such an
adjustable door buck spreader wherein magnetic means are employed
whereby the spreader is capable of functioning in a self-supporting
fashion.
A further object of the present invention is to provide such an
adjustable door buck spreader which includes adjustment means
operable to enable the spreader to be employed with metal door
frames which embody integrally formed ribs of different sizes.
A still further object of the present invention is to provide such
an adjustable door buck spreader which is also capable of being
employed to install masonry door frames.
Yet another object of the present invention is to provide such an
adjustable door buck spreader which is easy to employ, is
relatively inexpensive to manufacture, and through the use thereof
enables door frames to be properly installed by a single
workman.
SUMMARY OF THE INVENTION
It has now been found that the foregoing and related objects can be
readily attained by means of an adjustable door buck spreader which
is operable for use in installing door frames. The subject door
buck spreader includes a pair of elongated members, buck engaging
means mounted at the ends of the pair of elongated members,
measuring means, first adjustment means, and second adjustment
means. The first adjustment means includes means securing the pair
of elongated members together so that the latter members are
capable of sliding movement relative to each other whereby the
distance between the buck engaging means provided at the ends
thereof is adjustable thereby enabling the spreader to be employed
for installing door frames having different size door openings. The
second adjustment means is operable for adjusting the buck engaging
means whereby to enable the latter to be utilized with door frames
having ribs formed integrally therewith which are of different
sizes. The measuring means comprises suitable indicia formed on the
elongated members and operable to indicate the distance which
exists between the buck engaging means. To employ the spreader, the
pair of elongated members are extended until the measuring means
indicates that the distance between the buck engaging means
corresponds to the width desired for the door opening. The door
buck spreader is then positioned between the bucks of the door
frame so that the buck engaging means of the spreader are in
engagement therewith. Thereafter, with the door buck spreader
operating to maintain the door bucks spaced apart the desired
distance the floor frame is anchored to the floor or other suitable
supporting surface.
In accordance with the preferred embodiment of the invention, the
first adjustment means includes a channel which is formed in one
surface of one of the pair of elongated members and which extends
the entire length of the latter member, structure formed on the
other of the pair of elongated members cooperable with the
aforedescribed channel, and fastening means which functions to
releasably secure the pair of elongated members together in
different positions relative to each other. More particularly, the
other of the pair of elongated members is substantially T-shaped in
cross section and is dimensioned so that a portion thereof is
receivable within the channel whereby the pair of elongated members
are capable of sliding relative to each other between extended and
retracted positions. The buck engaging means comprises a pair of
plates which are mounted on the pair of elongated members with one
plate being fastened to the free end of each member. These plates
are each provided with a pair of magnets which are operable for
magnetically holding the door buck spreader in engagement with the
bucks of a metal door frame thereby to enable the door buck
spreader to be self-supporting. The second adjustment means
referred to above functions to mount each pair of magnets on a
plate so that the magnets of each pair thereof are supported in
spaced relation relative to each other and so that the spacing
between the magnets which comprise each pair thereof may be
adjusted to enable ribs of different sizes to be received
therebetween.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a top plan view of an adjustable door buck spreader
constructed in accordance with the present invention, and
illustrated in the extended position with the buck engaging means
thereof in engagement with a pair of door bucks;
FIG. 2 is a top plan view of an adjustable door buck spreader
constructed in accordance with the present invention illustrated in
the retracted position;
FIG. 3 is a cross sectional view of an adjustable door buck
spreader constructed in accordance with the present invention taken
substantially along the line 3--3 in FIG. 2;
FIG. 4 is a side elevational view of a portion of an adjustable
door buck spreader constructed in accordance with the present
invention illustrating one of the buck engaging means thereof;
FIG. 5 is a top plan view on an enlarged scale and partially in
section of one of the buck engaging means of a door buck spreader
constructed in accordance with the present invention illustrating
the magnets thereof located in a first position; and
FIG. 6 is a top plan view similar to FIG. 5 of one of the buck
engaging means of a door buck spreader constructed in accordance
with the present invention illustrating the magnets thereof located
in a second position.
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENT
Referring now to the drawings and more particularly FIGS. 1 and 2
thereof, there is illustrated therein an adjustable door buck
spreader, generally designated by reference numeral 10, constructed
in accordance with the present invention. The spreader 10 includes
a pair of elongated members 12 and 14. The member 12 has a channel
16 formed therein for a purpose yet to be described. The channel 16
extends the entire length of member 12 and is approximately
T-shaped in configuration. More specifically, the channel 16 is
comprised of a base portion 16a and a portion 16b which extends
perpendicularly to the base portion 16a and has a width which is
less than the width of the base portion 16a.
The member 14 as best understood with reference to FIG. 3 of the
drawings has a generally T-shaped cross section which is formed by
a base portion 14a which has a greater width than a portion 14b
which is supported on the base portion 14a. In accordance with the
preferred form of the invention, the portion 14b is preferably
formed integrally with the base portion 14a. Member 14 is suitable
dimensioned relative to the member 12 so that the base portion 14a
and portion 14b of member 14 are receivable within the base portion
16a and portion 16b, respectively, of channel 16 whereby the member
14 is supported on the member 12. In a manner which will be
referred to more fully hereinafter, the channel 16 of member 12 and
the base portion 14a of member 14 comprise a first adjustment
means. The latter first adjustment means functions to enable the
members 12 and 14 to slide relative to each other whereby the
distance between the free ends of the members 12 and 14 can be
adjusted.
Referring again to FIGS. 1 and 2 of the drawings, as seen therein
the members 12 and 14 are slidable relative to each other between
an extended position as shown in FIG. 1 and a retracted position as
shown in FIG. 2. The members 12 and 14 are capable of being moved
relative to each other to any position which lies between the
extended and retracted positions thereof depicted in FIG. 1 and
FIG. 2, respectively. This is accomplished merely by unloosening
the fastener 18, moving the members 12 and 14 relative to each
other until they occupy the desired position, and then retightening
the fastener 18. The fastener 18 is operable to securely retain the
members 12 and 14 positioned in the desired manner relative to each
other. The fastener 18 may take the form of any suitable fastening
means such as for example a wing bolt as shown in FIG. 3 of the
drawings. With reference to the latter figure, as depicted therein
the wing bolt 18 is threadedly received in a threaded opening 20
provided for this purpose in the side wall 12a of member 12. The
opening 20 extends from the external surface of side wall 12a to
the channel 16 whereby the fastener 18 extends through the opening
20 into engagement with one of the side walls of the base portion
14a of member 14.
Turning again to FIG. 2 of the drawings, as shown therein portion
14b of member 14 is provided on its outer surface with a measuring
means 20. The latter measuring means 20 consists of suitable
indicia marks in the form of a plurality of scale gradations which
are calibrated so as to provide an accurate measurement of the
distance between two points as will be set forth more fully
hereinafter in connection with the description of the method of
using the spreader 10. At this time it is deemed sufficient to
merely point out that the scale gradations 22 which are provided on
member 14 are alignable with the arrow 24 which is provided on the
outer surface 12b of member 12 adjacent one end thereof. By reading
the scale gradation 22 which appears below the arrow 24, a
measurement is obtained which corresponds to the distance which
exists between the opposite ends of the spreader 10.
The spreader 10 further includes a pair of buck engaging means 26
and 28. Inasmuch as the buck engaging means 26 and 28 are each of
substantially identical construction for purposes of obtaining an
understanding of the present invention, it is deemed sufficient to
set forth hereinafter a description of only one of the buck
engaging means. Accordingly, with reference to FIGS. 4-6 of the
drawings, and more specifically the buck engaging means 26
illustrated therein, the latter as shown therein includes a plate
30 which is mounted at the free end of elongated member 14 so that
the major axis of plate 30 extends substantially at right angles to
the member 14. For purposes of securing the plate 30 to the member
14, in accord with the preferred form of the invention, the plate
30 as best understood with reference to FIG. 4 of the drawings is
provided with a cut out portion 32 located approximately at the
center thereof. The cut out portion 32 is suitably dimensioned so
as to be capable of receiving the free end of member 14 in such a
manner that when the end of member 14 is inserted into the cut out
portion 32 the upper surface of the member 14 is flush with the
upper surface of plate 30 viewed with reference to FIG. 4 of the
drawings. The member 14 and the plate 30 are retained together in
the aforedescribed assembled condition preferably through the use
of a pair of conventional fasteners 34. The latter fasteners 34 are
received in a pair of suitably spaced openings (not shown) provided
for this purpose in the member 14, and are threaded into a pair of
threaded openings (not shown) provided in the plate 30, the latter
openings being alignable with the aforementioned openings (not
shown) provided in the member 14.
Referring again to FIGS. 4-6 of the drawings, as shown therein the
plate 30 further includes a longitudinally extending slot 36 which
is formed in one of the long sides thereof, i.e., the side of plate
30 designated by the reference numeral 30a. The slot 36 functions
to receive therein a pair of magnets 38 and 40 which are operable
for a purpose which will be described subsequently. Accordingly,
the width of slot 36 is dimensioned so as to correspond to the
thickness of the magnets 38 and 40 whereby to enable the latter to
be received within the slot 36 with a relatively tight fit. For a
purpose which will be set forth subsequently, the magnets 38 and 40
are mountable in the slot 36 in either of two positions. In this
regard, the magnets 38 and 40 may be mounted in the slot 36 either
in a first position wherein they are spaced apart by the distance
designated by the letter A in FIG. 5 of the drawings, or in a
second position wherein they are spaced apart by the distance which
is designated by the letter B in FIG. 6. The magnets 38 and 40 are
detachably secured in the slot 36 in either of the two
aforedescribed positions by suitable securing means, which as
depicted in the drawings preferably takes the form of a pair of
threaded bolts 42 and 44. The bolts 42 and 44 pass through a pair
of openings 46, only one of which is visible in the drawings, which
are formed for this purpose in spaced relation in the plate 30, and
are threadedly received in threaded openings formed for this
purpose in the magnets 38 and 40 such as for example the
illustrated opening 48 in magnet 40. As most clearly understood
with reference to FIG. 5 of the drawings, the threaded openings 48
are positioned in the magnets 38 and 40 so as to be located off
center therein.
Because the openings 48 in which the bolts 42 and 44 are threaded
are located off center in the magnets 38 and 40, the distance by
which the magnets 38 and 40 are spaced apart relative to each other
can be readily varied. More particularly, this can be accomplished
simply by unthreading the bolts 42 and 44 from the openings 48,
removing the magnets 38 and 40 from the slot 36, turning the
magnets 38 and 40 end for end, then reinserting the magnets 38 and
40 into the slot 36, and finally once again threading the bolts 42
and 44 into the openings 48. The threaded openings 48 function to
divide the magnets 38 and 40 each into a narrow portion and a wide
portion, the latter portions being defined as the areas lying
between the sides of the openings 48 and the outer side surfaces of
the magnets 38 and 40. With reference to FIG. 5 of the drawings,
this is exemplified therein by the portions of magnet 40 which are
designated 40a and 40b for the wide portion and the narrow portion
thereof, respectively. Thus, by mounting the magnets 38 and 40 in
the slot 36 so that the wide portions of each of the magnets 38 and
40 are closest together in the manner illustrated in FIG. 5 of the
drawings, the distance by which the magnets 38 and 40 are spaced
apart, i.e., the distance designated by the letter A therein is
less than when the magnets 38 and 40 are mounted in the slot 36 so
that the narrow portions thereof are closest together as shown in
FIG. 6 wherein the magnets 38 and 40 are depicted spaced apart by a
distance designated therein by the letter B.
Although the description in the preceding paragraphs has been
limited to setting forth the structural details of the buck
engaging means 26, as was mentioned earlier the construction of the
buck engaging means 28 is substantially identical to the
aforedescribed construction of the buck engaging means 26, and as
such reference may be had thereto for a detailed explanation of the
construction of buck engaging means 28. Briefly, however, in this
connection it can be seen with reference to FIGS. 1 and 2 of the
drawings that the buck engaging means 28 comprises a plate 50, a
pair of magnets 52 and 54 which are mounted in spaced relation in a
suitable slot (not shown) which is similar in nature to the slot 36
formed in the plate 30, and are detachably secured therein by means
of threaded bolts 56 and 58 so as to be capable of being mounted in
either of two positions. The plate 50 is supported at the free end
of the elongated member 12. For this purpose, the plate 50 is
provided with a cut out portion (not shown) similar to the
aforedescribed cut out portion 32 formed in plate 30. The cut out
portion (not shown) formed in the plate 50 is dimensioned so as to
be capable of receiving therein the end of member 12 whereby when
the latter end of member 12 is positioned in the cut out portion of
plate 50 the external surface, as viewed with reference to FIGS. 1
and 2 of the drawings, of member 12 is flush with the outer surface
of the plate 50. The plate 50 and member 12 are preferably fixedly
secured together in the assembled condition as depicted in FIGS. 1
and 2 of the drawings by means of suitable securing means such as
for example by a pair of fasteners 60 and 62 which pass through
openings (not shown) provided therefor in the member 12 and are
threadedly engaged in threaded openings (not shown) provided for
this purpose in the plate 50.
There will now be set forth a description of the method of
employment of the adjustable door buck spreader 10. In this
connection, reference will be had to FIGS. 1 and 2 of the drawings.
With the elongated members 12 and 14 in their retracted positions,
i.e., the positions which the members 12 and 14 occupy in FIG. 2 of
the drawings, the wing bolt 18 is unloosened to permit the members
12 and 14 to be slid relative to each other. The members 12 and 14
are extended until the scale gradation 22 which appears below the
arrow 24 corresponds to the desired width of the door frame which
is to be installed. In this connection, it is to be noted that the
scale gradations 22 of the measuring means 20 are calibrated so
that the number which appears below the arrow 24 represents the
distance measured in inches between the outer ends of the magnets
38 and 40 of the buck engaging means 26 and the outer ends of the
magnets 52 and 54 of the buck engaging means 28. Next the wing bolt
18 is retightened to secure the members 12 and 14 together so that
they bear the proper relationship relative to each other, i.e., so
that the distance measured between the ends of the magnets 38 and
40 and the ends of the magnets 52 and 54 equals the distance
desired to exist between the door bucks, i.e., jambs of the door
frame being installed. With the elongated members 12 and 14
extended relative to each other to the desired extent, the spreader
10 is inserted between the door bucks of the door frame in the
manner exemplified in FIG. 1 of the drawings wherein buck engaging
means 26 is depicted in engagement with door buck 64 and buck
engaging means 28 is depicted in engagement with door buck 66. As
illustrated in FIG. 1 of the drawings, the door bucks 64 and 66
comprise portions of a metal door frame. The door bucks 64 and 66
as such each have a rib 68 and 70, respectively, formed integrally
therewith. As a result, it can be seen with reference to FIG. 1 of
the drawings that when buck engaging means 26 and 28 are in
engagement with the door bucks 64 and 66, respectively, the rib 68
is positioned in the space which exists between the magnets 38 and
40, and the rib 70 is positioned between the magnets 52 and 54. In
the event that the ribs 68 and 70 had a width which exceeded the
distance by which the magnets 38 and 40 and the magnets 52 and 54,
respectively, were spaced apart, the distance between the magnets
38 and 40, and between the magnets 52 and 54 could be increased in
the manner described previously hereinabove wherein the magnets 38
and 40, and the magnets 52 and 54, are turned end for end, i.e.,
reversed so that they occupy the positions depicted in FIG. 6 of
the drawings for the magnets 38 and 40. It is, of course, to be
understood that although not shown in FIG. 6, the magnets 52 and 54
would be positioned relative to each other in the same manner as
the magnets 38 and 40 shown therein.
Continuing with the description of the method of use of the
spreader 10, with the latter positioned between the door bucks 64
and 66 in the manner described above, the magnetic attraction
between the magnets 38 and 40 and the door buck 64, and between the
magnets 52 and 54 and the door buck 66 is sufficient to render the
spreader 10 self-supporting whereby the spreader 10 is operable
without the need for any other external support means to maintain
the proper spacing between the door bucks 64 and 66. The door bucks
64 and 66 are then anchored in conventional fashion by means of
suitable securing means to the floor or other suitable supporting
surface. After the door frame has been installed in the
aforedescribed manner, the spreader 10 is removed from between the
door bucks 64 and 66 by unloosening the wing bolt 18 and retracting
the elongated members 12 and 14 to the positions thereof depicted
in FIG. 2 of the drawings. Wing bolt 18 is then retightened to
maintain the elongated members 12 and 14 in their retracted
positions. With the members 12 and 14 so retracted, the spreader 10
comprises a relatively compact assembly which is easily
transportable to the next location wherein it is desired to install
a door frame.
Although only one embodiment of an adjustable door buck spreader
constructed in accordance with the present invention has been shown
in the drawings and described hereinabove, it is to be understood
that modifications in the construction thereof may be made thereto
by those skilled the art without departing from the essence of the
invention. In this connection, some of the modifications which can
be made in the adjustable door buck spreader have been alluded to
hereinabove while others will become readily apparent to those
skilled in the art when exposed to the present description and
illustration of the construction of the adjustable door buck
spreader 10. For example, although the elongated members 12 and 14
and the plates 30 and 50 are preferably each made of wood, other
materials such as plastics, etc., which embody the desired degree
of rigidity could obviously be substituted therefor without
departing from the essence of the invention. In addition, as shown
in the drawings and described hereinabove the spreader 10 by virtue
of the embodiment therein of the magnets 38, 40, 52 and 54 is
particularly adapted for use in installing metal door frames.
However, in the event that it were not desired to provide the
spreader 10 with the self-supporting capability afforded by the
magnets 38, 40, 52 and 54, the latter members could be formed of
non-magnetic material without departing from the essence of the
present invention. Similarly, if the spreader 10 were to be
employed with other than metal door frames, the magnets 38, 40, 52
and 54 could be replaced by similarly configured members formed
from non-magnetic materials, without departing from the essence of
the invention. Furthermore, if the spreader 10 is intended to be
employed to install door frames which do not have ribs formed
integrally with the door bucks thereof, and as such it is desired
that the spreader 10 be capable of presenting a substantially flat
surface to the door bucks, the magnets 38, 40, 52 and 54 may be
removed from the slots provided therefor in the plates 30 and 50,
along with the bolts 42, 44, 56 and 58 by which they are fastened
in place, thereby to present substantially planar surfaces in the
form of the outer edge surfaces of the plates 30 and 50. Also, the
spreader 10 is capable of use with aluminum store front frames and
doors, as well as masonry door frames.
Thus, it can be seen that the present invention provides a novel
and improved adjustable door buck spreader for use in installing
door frames of different sizes, and particularly door frames which
are made of metal. Moreover, the adjustable door buck spreader of
the present invention is characterized by the fact that it is
easily transferable from one job location to another. Furthermore,
in accord with the present invention an adjustable door buck
spreader is provided wherein magnetic means are employed whereby
the spreader is capable of functioning in a self-supporting
fashion. The adjustable door buck spreader of the present invention
includes adjustment means operable to enable the spreader to be
employed with metal door frames which embody integrally formed ribs
of different sizes. In addition, in accord with the present
invention, an adjustable door buck spreader is provided which is
also capable of being employed to install masonry door frames.
Finally, the adjustable door buck spreader of the present invention
is easy to employ, is relatively inexpensive to manufacture, and
through the use thereof enables door frames to be properly
installed by a single workman.
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