U.S. patent number 3,851,719 [Application Number 05/344,051] was granted by the patent office on 1974-12-03 for stabilized under-drilling apparatus.
This patent grant is currently assigned to American Coldset Corporation. Invention is credited to Bobby J. Thompson, Charles T. Thompson.
United States Patent |
3,851,719 |
Thompson , et al. |
December 3, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
STABILIZED UNDER-DRILLING APPARATUS
Abstract
Improved rotary under-drilling apparatus, of the type used for
extending and enlarging the bore hole of a well from some point
below the surface, includes a pilot drill bit for drilling a small
hole in the desired direction of the well, an under-reamer of the
offset or assymmetric type, axially spaced from the drill bit, for
enlarging the pilot hole to the desired final diameter, and at
least one stabilizing means positioned between the reamer and the
pilot drill bit. The stabilizing means has an effective diameter of
substantially the same size as the hole drilled by the pilot bit
but has no cutting surfaces, so that it acts as a journal bearing
against the wall of the pilot hole, both to isolate the drill bit
from the radial and moment forces generated by the reamer and also
to cause the reamer to rotate concentrically with the axis of the
pilot hole. Preferably, two stabilizing means are provided, one
adjacent to the lower end of the under-reamer and the other spaced
between the first guide means and the upper end of the drill
bit.
Inventors: |
Thompson; Charles T. (Dallas,
TX), Thompson; Bobby J. (Garland, TX) |
Assignee: |
American Coldset Corporation
(Dallas, TX)
|
Family
ID: |
23348827 |
Appl.
No.: |
05/344,051 |
Filed: |
March 22, 1973 |
Current U.S.
Class: |
175/406;
175/325.2 |
Current CPC
Class: |
E21B
10/26 (20130101); E21B 17/1078 (20130101) |
Current International
Class: |
E21B
17/00 (20060101); E21B 17/10 (20060101); E21B
10/26 (20060101); E21b 009/22 () |
Field of
Search: |
;175/406,399,53,325,387,407,408 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Abbott; Frank L.
Assistant Examiner: Favreau; Richard E.
Attorney, Agent or Firm: Kenyon & Kenyon Reilly Carr
& Chapin
Claims
What is claimed is:
1. A rotary under-reaming device for enlarging a pilot hole of
predetermined radius drilled in the earth, the device
comprising:
an elongated cylindrical body having a radius no greater than the
predetermined radius of the pilot hole and a threaded upper end for
attachment to a drill pipe;
an asymmetrical reaming section extending outwardly from the upper
part of the body about only an arcuate portion of the circumference
thereof to a radius greater than the radius of the pilot hole, the
arcuate portion subtending an angle of less than 180.degree. and
the remainder of said circumference having a non-reaming face,
and
a first non-reaming stabilizing section located on the body below
the reaming section, the stabilizing section having a smooth,
non-cutting, bearing surface defined by a first cylinder concentric
with the longitudinal axis of the cylindrical body and having a
radius approximately equal to the predetermined radius of the pilot
hole but having sufficient clearance to rotate in the pilot hole
without binding, whereby the reaming section is caused to rotate
concentrically with the axis of the pilot hole.
2. The under-reaming device of claim 1 further comprising:
a drill bit attached to the lower end of the reamer body and having
a cutting head axially spaced from the lower end of the first
stabilizing section for simultaneously drilling the pilot hole as
the reaming section enlarges it.
3. The under-reaming device of claim 1 further comprising:
a second non-reaming stabilizing section located below and axially
spaced from the first stabilizing section, the second stabilizing
section having smooth, non-cutting bearing surfaces defined by a
second cylinder coaxial with and having the same diameter as the
first cylinder.
4. The under-reaming device of claim 3 further comprising:
a drill bit located below the second stabilizing section and having
a cutting head axially spaced from the lower end of the second
stabilizing section for drilling the bottom of the pilot hole as
the reaming section enlarges its sides.
5. The under-reaming device of claim 3 wherein:
the first stabilizing section comprises a plurality of axially
extending first lands circumferentially spaced about the
cylindrical body in the region complementary to the circumferential
region subtended by the reaming section, the outer surfaces of the
first lands comprising wear-resistant, non-cutting, bearing
surfaces defined by the first cylinder; and
the second stabilizing section comprises a plurality of axially
extending second lands symmetrically spaced about the cylindrical
body, the outer surfaces of the second lands comprising
wear-resistant, non-cutting, bearing surfaces defined by the second
cylinder, whereby the bearing surfaces of the first and second
lands cooperate to subtend a major portion of the circumference of
the pilot hole.
6. The under-reaming device of claim 5 further comprising a central
passageway through the cylindrical body for conducting drilling
fluid under pressure downward through the bottom of the body and
then upward through the spaces between the lands of the second and
first stabilizing sections, and wherein the reaming surface
contains circumferentially spaced grooves to permit a portion of
the fluid flowing upward from the first stabilizing section to
lubricate and cool the reaming surface.
7. The under-reaming device of claim 1 wherein the reaming section
comprises a cutting surface defined by a circumferential portion of
a cylinder concentric with the axis of the reamer body and having a
radius larger than the predetermined radius of the pilot hole.
8. The under-reaming device of claim 7 wherein the first
stabilizing section comprises a plurality of axially extending
lands circumferentially spaced about the cylindrical body in the
region complementary to the circumferential region subtended by the
reaming section.
9. A rotary under-reaming device for increasing the radius of a
pilot hole of predetermined radius drilled in the earth, the device
comprising:
an elongated cylindrical body having a threaded upper end adapted
for attachment to a drill stem and a threaded lower end adapted for
attachment to a stabilizing element and
an asymmetrical reaming section extending outwardly from a first
arcuate circumferential portion of the cylindrical body, the
reaming section subtending an angle of less than 180.degree. and
the remaining circumference of the cylindrical body having a
non-reaming surface, the reaming section including
a lower cutting surface extending outwardly from the first portion
of the circumference of the cylindrical body to a radius greater
than the radius of the pilot hole and
an upper surface defined by a portion of a cylinder having a radius
substantially equal to the maximum radius of the cutting surface,
the lower cutting and upper reaming surfaces having rows of
embedded cutting elements separated by upwardly directed passages
for drilling fluid to cool and lubricate the cutting elements.
10. The under-reaming device of claim 9 wherein a second
circumferential portion of the reamer body above the lowest extent
of the reamer cutting surface in the region not subtended by the
reaming section has a radius approximately equal to the radius of
the pilot hole.
11. The under-drilling device of claim 10 wherein the second
circumferential portion comprises the outer surfaces of a plurality
of spaced lands separated by upwardly directed passageways for
drilling fluid.
Description
BACKGROUND
1. Field of the Invention
This invention relates to rotary under-drilling means for extending
and enlarging the diameter of a portion of a drilled well hole and,
more particularly, to drilling and reaming means in which the
reamer is of the offset or assymmetric type.
The terms under-drilling and under-reaming refer to methods for
extending and simultaneously enlarging a drilled hole or for
enlarging a portion of a previously pilot-drilled hole from a point
below the surface. Typically, when deep oil or gas wells are
drilled, a depth is reached at which gas pressure, water seepage,
or crumbling of the bore hole wall threatens collapse of the hole
or flooding if deeper drilling is attempted. At this point the
drill string must be withdrawn, a liner or casing inserted, and
hydraulic cement pumped down the inside of the casing and up
between the outside of the casing and the wall of the bore hole,
where it is allowed to set. Drilling may then continue until the
extended hole is again deep enough to require lining.
The inside diameter of each lined section will be smaller than that
of the section above it because the casing for the lower section
must necessarily be able to pass inside the casing of the upper
section. In addition, there must be substantial clearance between
the outer wall of the casing and the wall of the bore hole to
provide a passageway for the hydraulic cement.
If a standard drill just small enough to pass through the upper
casing is used to drill the extended hole, the diameter of the new
bore hole will be approximately the same size as the inside
diameter of the casing, and a lower casing having substantially
smaller outside diameter than the inside diameter of the upper
casing will be needed to obtain the proper clearance in the
extended bore hole.
For example, a well drilled initially to a nominal diameter of
121/4 inches will take a casing having an inside diameter of 95/8
inches. If a 95/8 inch drill is used for the extended hole, the
casing for the lower section will have an inside diameter of only 6
inches. On the other hand, if the extended hole is under-drilled to
a nominal 105/8 inch diameter, a 7 inch ID lower casing can be
used.
2. Description of the Prior Art
Tools for performing the under-reaming function fall into two
general classes. The first class includes retractable reamers,
which may be either symmetric or assymmetric, and the second class
includes fixed reamers, which are necessarily assymmetric in order
to pass through a casing smaller than the under-reamed hole. Both
types of reamer are usually combined with either a separate or
integral pilot drill bit so that the hole can be simultaneously
drilled and under-reamed.
The retractable reamers have blades or other cutting means that are
normally retracted while the drill string is being lowered through
the well casing and are then extended outward to the desired radius
of the under-reamed hole after the reamer clears the bottom of the
casing. Examples of drill and retractable reamer combinations are
given in the following U.S. Pats.: No. 668,340, issued on Feb. 19,
1901 to W. Plotts; No. 1,025,339, issued on May 7, 1912 to F. E.
Tucker; No. 1,906,056, issued on Apr. 25, 1933 to F. A. Golish; and
No. 3,051,255, issued on Aug. 28, 1962 to C. L. Deely.
The Tucker and Deely patents provide examples of the symmetric type
of retractable reamer. The Tucker apparatus includes a cylindrical
carrier having two angled reaming blades pivotally mounted in
opposed longitudinal slots for angular movement between a retracted
position and an extended position. A fishtail drill bit is threaded
onto the lower end of the carrier for cutting a pilot hole somewhat
larger than the diameter of the lower end of the carrier. The pilot
hole is then enlarged by the reaming blades which, in their
extended position, undercut the inside diameter of the well
casing.
Deely discloses a four-bladed reamer with a cylindrical body and
having a separate drill bit threaded into its lower end, both bit
and reamer being of the diamond type. The four blades of the reamer
are held in retracted position within spaced longitudinal slots by
shear pins as the drill string is being lowered. The retracted
blades of both the Tucker and Deely reamers are forced outward by
axial movement of a tapered inner plug relative to the reamer body
due to the weight of the drill string, once the drill bit engages
the bottom of the hole.
The Plotts patent shows an assymmetric type of retractable reamer
having a single pivoted blade that swings out from a retracted to
an extended position in a manner similar to movement of the twin
blades of the Tucker device. Whereas the radial and tangential
forces acting on the symmetrically spaced blades of the Tucker and
Deely reamers are balanced, so that the reamers are
self-stabilized, these same forces acting on the singlebladed,
assymmetrically arranged reamer of Plotts are not.
Plotts shows in his drawings an elongated blade type pilot drill
threaded onto the lower end of the reamer. Such a drill might
provide sufficient bearing surface on the edge of the drill blade
diametrically opposed to the reamer blade to counteract the radial
force exerted by the wall of the bore hole, but it has no bearing
surface at right angles to withstand the tangential forces acting
on the reaming cutter. Consequently, the Plotts device will tend to
rotate eccentrically and to drill a non-concentric, and possibly
crooked, hole.
The Golish patent is for an underreamer that combines a single
retractable and a circumferentially spaced pair of nonretractable
toothed roller cutters in one unit. When the retractable roller is
extended for the under-reaming operation, the reamer provides
spaced three-point rolling contact against the sides of the bore
hole. Thus, the radial reaction forces of the hole walls against
the cutters are inherently balanced, and there are no tangential
forces because of the rolling contact.
All of the retractable under-reamers described above have a common
drawback, however, in that they have a number of moving parts that
can jam or break when the drill is at the bottom of the well. If
this happens, the device must be pulled from the hole and quite
possibly may get stuck in the process. The above mentioned class of
fixed offset under-reamers avoids this problem and provides an
inherently simpler and stronger unit.
In reamers of the fixed type, the reaming cutters must necessarily
be arranged assymmetrically with respect to the drill string axis
in order to pass through the bore hole to the point where the
portion to be enlarged commences. As in the case of the retractable
reamers, the fixed under-reamers are usually combined with a pilot
drill, which may be either integral with the reamer body or a
separate unit attachable to the reamer by the conventional threaded
coupling.
The radius of the pilot drill and the reamer offset radius are
chosen so that the combined tool will pass through the well casing
by shifting the drill pipe off center with respect to the hole.
Once the drill reaches the bottom of the hole, it tends to pilot
itself and rotate concentrically with the hole axis, thereby
forcing the offset reaming cutter outward so as to enlarge the
pilot hole to the desired final diameter.
Examples of such prior art offset under-reaming devices are shown
in the following U.S. Pats: No. 141,344, issued on July 29, 1873 to
M. Gillespie; No. 1,065,294, issued on June 17, 1913 to A. G.
Collins; No. 1,587,266, issued on June 1, 1926 to J. A. Zublin; No.
2,953,354, issued on Sept. 20, 1960 to E. B. Williams, Jr.; and No.
3,367,430, issued on Feb. 6, 1968 to D. S. Rowley. Another example
is shown in Austrian Pat. No. 1430, issued on May 25, 1900 to B.
von Vangel. Most of the bit and reamer combinations disclosed in
these patents are very similar in principle, differing primarily
only in the design of the bit and the reamer. In every case the
reaming section extends radially outward on only one side of the
drill pipe axis so that the maximum cross sectional dimension is
less than the diameter of the hole that the unit will ream when
rotating concentrically about that axis.
The Gillespie device is unique in that it has no associated pilot
bit; so it can be used only to under-ream a predrilled hole. To
insure that the reamer rotates concentrically with the hole axis,
Gillespie fills the predrilled hole with sand to the point where
the enlargement is to commence and then drops a tubular bearing
member into the hole. The offset underreamer has a center pin at
its lower end that fits loosely inside the tubular bearing, which
thereby centers and guides the rotating reamer without rotating
itself. The Gillespie procedure and apparatus is impractical,
however, for use in the deep drilled wells for which the present
invention is primarily intended.
Collins discloses a twist type pilot drill below a blade type
reamer that acts as a boring tool for under-reaming a hole. Zublin
shows a fishtail drill bit with an offset underreaming blade formed
integrally with and extending laterally from one edge of the
fishtail blade. Rowley combines in a single drill bit a lower
diamond type pilot bit of conventional design with a stepped,
offset, diamond studded reaming section directly above and
contiguous with the pilot bit.
The pilot bit in each of these designs has cutting elements or
edges on the vertical sides of the drill which tend to gouge or
counter-ream the pilot hole in response to unbalanced radial and
tangential reaction forces acting on the reamer. As a result, the
pilot drill and reamer tend to rotate eccentrically and generate an
out-of-round hole. Furthermore, because the reamer is spaced
axially above the drill face in the above three examples, it
produces a force couple having a moment arm equal to the distance
between the reamer and the drill face that tends to turn the pilot
drill away from a straight line.
The van Vangel bit, which was a reference in the Rowley patent, has
a square-edged castellated pilot drill with fluted straight sides.
An eccentric, axially spaced offset reamer is of similar
construction. From the drawing it does not appear that the fluted
sides are cutting sides, but the specification states only that the
lower "crown" (of the pilot bit) serves to guide the upper
eccentric "crown" in operation. The castellated design of the von
Vangel bit is not suitable for present day deep well drills, and
the square-edged cutting face does not provide the self-piloting
action of modern tapered-crown diamond bits. Thus the von Vangel
bit will tend to drill away from a straight line, due to the force
couple between pilot bit and reamer, as described above.
Finally, the Williams patent discloses a diamond drill bit of
conventional design which has been modified to combine the drilling
and under-reaming functions by relieving a circumferential portion
of the vertical surface of the drill extending over an arc of more
than 180.degree.. This reduces the maximum cross-sectional
dimension of the drill and at the same time creates in effect an
offset reaming section from the portion of the vertical surface of
the drill that remains.
The Williams bit tends to rotate about its original center because
of the piloting action of its conically concave face against the
bottom of the hole. Because this conical face is a cutting face,
however, its piloting action is counteracted to some extent by the
unbalanced radial and tangential reaction forces acting on the
reamer portion, in the manner described above, with a similar
effect on the roundness and straightness of the under-drilled
hole.
To summarize, therefore, the prior art offset underdrilling devices
described above all have a tendency to drill holes that are
out-of-round and off-direction because they depend on attached or
integral pilot hole drilling bits to absorb the unbalanced radial
and tangential forces acting on the assymmetric reaming
section.
SUMMARY OF THE INVENTION
The stabilized well under-drilling apparatus of the present
invention overcomes the disadvantages of the prior art
under-reaming bits by axially separating the drill bit and offset
reamer by a substantial distance and positioning at least one
stabilizing means or guide member between the bit and the reamer.
The guide member has an effective diameter of substantially the
same size as the hole drilled by the pilot bit so that it snugly
fits into the hole. An important feature of the stabilizing means
is that it has no cutting elements on its outside diameter,
although it may have flush-mounted inserts of tungsten carbide or
similar wear-resistant material to prevent erosion of the bearing
surfaces.
The guide member has two functions. First, it stabilizes the pilot
drill so that it drills the hole without deviating from a straight
line. Secondly, it provides a substantial bearing surface against
the wall of the pilot hole to assure that the offset reamer rotates
concentrically with the axis of the pilot hole. In this way, the
final under-reamed portion of the well hole will be round and
coaxial with the previously drilled and cased portion and will
continue in a straight line from the end of the casing.
It is recognized that stabilizing devices for controlling drill bit
direction are well known, but their use for the functions of the
present invention has never been suggested despite the long
development history of under-drilling devices and their attendant
drawbacks. A pertinent example is a convertible drilling tool
disclosed in U.S. Pat. No. 2,034,075, issued on Mar. 17, 1936 to J.
C. Wright. The Wright tool comprises a shank having a drill bit
attached at its lower end for making a pilot bore and a stabilizing
member mounted on the shank above the bit for guiding the bit
during drilling of the pilot hole. The stabilizing member is
removable from the shank so that it may be replaced by a bore
enlarging cutter, which is then guided by the drill bit, not the
stabilizer, to enlarge the predrilled pilot hole.
Specifically then, the apparatus of the present invention comprises
a stabilized offset reamer for enlarging a pilot hole of
predetermined diameter, the reamer having an elongated cylindrical
body, a reaming section extending outward from a portion of the
circumference of the upper part of the body subtending an angle of
less than 180.degree., and a first stabilizing section below the
reaming section, the stabilizing section having a smooth,
non-cutting, bearing surface defined by a cylinder concentric with
the axis of the reamer body and having a diameter approximately
equal to the diameter of the pilot hole.
Although the stabilized reamer of the present invention can be used
alone to ream or under-ream a bore hole after predrilling the pilot
hole, the preferred embodiment further comprises a drill bit
attached to the lower end of the ream body and having a cutting
head, spaced from the lower end of the stabilizing section for
simultaneously drilling the pilot hole as the reamer enlarges
it.
An alternate embodiment of the invention further comprises a second
stabilizing section also having smooth, noncutting, bearing
surfaces defined by a cylinder concentric with and of approximately
the same diameter as the first cylinder, the upper end of the
second stabilizing section being spaced from the lower end of the
first stabilizing section. The second stabilizing section can be
integral with the reamer body, or it can be a separate unit
attachable to the lower end of the reamer body and having provision
for attachment of a pilot bit at its lower end.
Accordingly, it is the object of this invention to provide a simple
and sturdy device for under-reaming a bore hole so that the
under-reamed portion is substantially round and coaxial with a
previously drilled hole.
A further object of this invention is to provide means for guiding
an offset reamer so that the reaming element rotates concentrically
with the center line of a pilot hole.
A still further object of the invention is to provide a stabilized
under-drilling device for simultaneously drilling a directionally
guided pilot hole and concentrically under-reaming the pilot hole
to a substantially round cross section of predetermined final
diameter.
These and other objects, advantages, and features of the invention
will become more apparent from the following description in
conjunction with the accompanying drawing.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevation view in cross section of a preferred
embodiment of the stabilized drilling and under-reaming apparatus
of the present invention in operative position in a bore hole.
FIG. 2 is a cross section of the reaming section of the apparatus
of FIG. 1.
4-3 is a cross section of the stabilizing section of the apparatus
of FIG. 1.
FIG. 4 is an elevation view in cross section of an alternate
embodiment of the invention having two stabilizing sections between
the drill bit and the reamer.
FIG. 5 is a cross section of the reaming section of the apparatus
of FIG. 4.
FIG. 6 is a cross section of the lower stabilizing section of FIG.
4.
FIG. 7 is an elevation view in cross section of another alternate
embodiment of the invention.
FIG. 8 is a cross section of the reaming section of the apparatus
of FIG. 7.
FIG. 9 is a cross section of the upper stabilizing section of the
apparatus of FIG. 7.
FIG. 10 is a cross section of the lower stabilizing section of the
apparatus of FIG. 7.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to FIGS. 1-3, a rotary drill and reaming assembly 20 is
shown in position for drilling and under-reaming a well hole 10.
Assembly 20 includes a pilot bit 21 having a cutting head including
a conical concave cutting face 22, a convex crown portion 23 and
cylindrical gauging sides 24 at the forward end of the drill bit.
Drill 21 is preferably a conventional type of diamond drill
bit.
The upper end of drill bit 21 has an externally threaded portion 25
which screws into a mating internally threaded portion 26 at the
lower end of a stabilized reaming means 27. The upper end 28 of
reaming means 27 is also externally threaded to screw into a mating
internally threaded end 29 of a conventional drill pipe. Reaming
means 27 has a cylindrical tubular body which includes a lower
stabilizing section 30 and an upper reaming section 31. Reaming
section 31 comprises an integral, radially offset portion having a
lower face 32 tapering outward from the upper end of stabilizing
section 30 to join an upper cylindrical face 33 that is concentric
with the drill pipe axis but has a radius greater than the radii of
the pilot drill 21 and of the stabilizing section 30. The offset
reamer surfaces 32-33 extend over an arcuate distance substantially
less than 180.degree., as shown in FIG. 2; this permits the reamer
to pass through a smaller hole (indicated by brokenline circle 34)
than the finished size of the under-reamed hole (shown by full-line
circle 35). Since the diameter of circle 34 is a function of the
circumferential extent of (or angle subtended by) upper reaming
face 33 as well as of the difference between the radius of face 33
and the radius of the pilot bit, it is desirable to make this
circumferential extent as small as possible, consistent with
permissible loading pressures on the cutting elements, such as
diamonds 36, embedded in reaming faces 32 and 33.
In order to lubricate and cool the drill and reamer and to flush
away the rock cuttings, drilling fluid is pumped down an inner
passageway 37 through center of the drill pipe and connecting
passages 38 and 39 through the reamer and drill bodies,
respectively, to the face of the drill. The fluid then flows
through circumferentially spaced waterways 40 in the face and sides
of the drill head, through the annular region between the side of
the pilot hole and the bodies of the drill bit and reaming means,
through circumferentially spaced grooves 41 in the reaming surfaces
32 and 33, and finally upward between the wall of the reamed hole
and the outside of the drill pipe for discharge at the surface.
Referring to FIG. 3, stabilizing section 30 comprises a number of
circumferentially spaced lands 42, together with a downward
extension 43 of reaming surface 32. The outer surfaces of lands 42
and extension 43 are defined by a cylinder concentric with the axis
of the pilot drill and the reamer body and having a diameter
approximately equal to that of the pilot hole (indicated by
full-line circle 44) but with sufficient clearance to permit
rotation in the hole without binding.
Since the diameter of the reamer body (as shown by dashed-line
circle 45) is considerably smaller than the pilot hole diameter,
the spaces between lands 42 provide additional passageways 46 for
the upward flow of drilling fluid and entrained cuttings.
As mentioned above, the stabilizing section 30 fits snugly within
the pilot hole drilled by bit 21 but is capable of free rotation.
Although the lands are shown having flushmounted inserts of
hardened material 47, these inserts are not necessary if the
material of the lands is sufficiently hard and wear-resistant. The
important feature is that stabilizer 30 does not perform any
drilling or reaming function but is purely a piloting bearing
surface. This bearing surface, smoothly lubricated by the upward
flow of the drilling fluid through grooves 41 and passageways 46
between its lands, is thus able to withstand severe unbalanced
radial forces and moments acting on the offset reaming section 31
without cutting into the wall of the pilot hole. In this way, the
stabilizing section insures that the reamed hole will be round and
concentric with the pilot hole. At the same time, the section
stabilizes pilot drill 21 to prevent any tendency to wander off the
axis of the previously bored hole, either because of side forces
from the reamer or uneven hardness of the material being
drilled.
The embodiment of FIGS. 1-3 has only a single stabilizing means
positioned adjacent to the lower end of the reamer. For even better
results, it is preferred to add a second stabilizer between the
first stabilizer and the pilot drill bit. Two embodiments of such
an arrangement are shown in FIGS. 1-6 and 7-10, respectively.
Elements of these embodiments which are substantially the same as
corresponding elements in the first embodiment are identified by
the same reference numerals.
Referring to FIGS. 4-6, the under-drilling assembly includes a
pilot drill 21, which may be identical to the drill in the first
embodiment and a stabilized under-reamiing member 50. Member 50 has
an upper offset reaming section 31 and a first stabilizing section
30, adjacent to the lower end of the reaming section, that are
similar to the construction in FIG. 1. Below first stabilizing
section 30 is a second stabilizing means 51 which is integral with
member 50. As in the first embodiment, the drill bit is threadedly
connected to the stabilizing and reaming member, and that member,
in turn, is threadedly connected to the lower end of a drill pipe
29.
The offset radius of the reaming section in this second embodiment
is comparatively larger in relation to the radius of the pilot hole
than is the case in the apparatus of the first embodiment. The
relation between these radii is a matter of design choice within
the limits imposed by the forces on the drill and on the reamer.
Obviously, the smaller the drill diameter, the greater will be the
permissible offset radius of the reamer that will still allow the
assembly to pass through a given size of well casing and,
consequently, provide the largest possible diameter of the
under-reamed hole. The pilot drill should not be so small, however,
that an undesirably large share of the drilling forces will be
carried by the relatively small surface area of the reamer. Within
this design limitation, the advantage of having two stabilizer
sections is that a larger ratio of reamer radius to drill radius is
possible without deflecting the drill or causing the reamer to
rotate non-concentrically.
Lower stabilizing means 51 is similar in design to the first
stabilizing means, comprising three concentrically spaced lands 52
having inserts of hardened material 53 flush-mounted with the outer
surfaces 54 of the lands. Surfaces 54 define a cylinder having
substantially the same diameter as the surfaces of the upper
stabilizer. Passageways 55 between the lands permit unobstructed
flow of the drilling fluid.
Although surfaces 54 are smooth and non-cutting, cutting elements
55 are shown imbedded in the inwardly tapered lower end of
stabilizing section 51. These cutting elements merely clean the
pilot hole of minor rough areas that would otherwise tend to
rapidly wear the bearing surfaces 54.
In the second embodiment, the reamer and upper stabilizing sections
are integral with the member carrying the lower stabilizing
section. This design can result in a bulky and heavy unit which is
both difficult to manufacture and to handle in the field.
Furthermore, excessive wear of any one portion, such as the reaming
section, requires that the whole unit be sent back to the factory
for reworking.
To avoid this problem, the embodiment of FIGS. 8 and 10 shows an
assembly in which the pilot bit, the reaming and upper stabilizing
sections, and the lower stabilizing means are in three separate
units, threaded together. As in the previous embodiments, the drill
bit can be a conventional diamond drill 21. Second stabilizing
means 51 is similar in construction to the lower stabilizer of FIG.
4 except that it has five lands as shown in FIG. 10 instead of the
three lands of the lower stabilizer shown in FIG. 6. The number of
lands is merely a matter of design, however, depending on the
desired ratio of bearing surface to drilling fluid channel
area.
The design of upper stabilizing section 30 differs somewhat,
however, from that of the other two embodiments by eliminating the
bearing surface portion 43 in the region underlying the offset
reaming section 31, as shown in FIG. 9. This provides increased
clearance for the flow of lubricating and cooling drilling fluid to
the cutting face of the reamer. At the same time the three broad
lands 42 opposite the reamer provide adequate bearing surfaces to
withstand the unbalanced side loads caused by the reactive radial
and tangential forces acting on the reamer.
Although the above embodiments illustrate some variations and
modifications possible within the framework of the invention, it
will be apparent that other variations may be made without
departing from its spirit and scope.
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