U.S. patent number 3,850,373 [Application Number 05/378,260] was granted by the patent office on 1974-11-26 for atomizing device.
Invention is credited to Erhard Grolitsch.
United States Patent |
3,850,373 |
Grolitsch |
November 26, 1974 |
ATOMIZING DEVICE
Abstract
A device for atomizing materials in which the material is
supplied to a nozzle located inside a concave deflector. One of the
stream of material to be atomized, and the nozzle, and the
deflector rotate, thereby providing for more complete and uniform
atomization of the material.
Inventors: |
Grolitsch; Erhard (Graz,
OE) |
Family
ID: |
44461859 |
Appl.
No.: |
05/378,260 |
Filed: |
July 11, 1973 |
Current U.S.
Class: |
239/499; 239/224;
239/288.5 |
Current CPC
Class: |
B05B
3/02 (20130101); B01D 1/20 (20130101); B05B
3/001 (20130101); B05B 1/28 (20130101) |
Current International
Class: |
B05B
1/28 (20060101); B05B 3/02 (20060101); B05b
001/26 () |
Field of
Search: |
;239/476,499,523,498,223,224,288.5 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: King; Lloyd L.
Attorney, Agent or Firm: Crosby; Melvin A.
Claims
What I claim is:
1. In an atomizing device; a concave reflector having a central
axis of symmetry and closed on one axial side and open on the other
axial side, conduit means for supplying fluid under pressure to a
point on said axis near the closed side of said reflector,
atomizing means at said point operable to atomize the fluid
supplied thereto into particles, said atomizing means supplying
said particles at high velocity along a conical path which has the
apex at said atomizing means and the base intersecting the surface
of said reflector in a region axially between the atomizing means
and the open side of the reflector whereby the particles are
further broken up by the impingement thereof against said
surface.
2. An atomizing device according to claim 1 in which the concave
reflector is adapted to be rotated at high speed about its axis of
symmetry.
3. A device according to claim 1 in which said atomizing means
comprises a nozzle placed coaxially in relation to the
reflector.
4. A device according to claim 3 in which said nozzle comprises a
plurality of passages communicating at one end with said conduit
means and at the other end opening into the space inside the
reflector.
5. A device according to claim 3 in which said nozzle comprises a
cylindrical nozzle body rotatable on the axis of said reflector,
said passages comprising a plurality of circumferentially spaced
passages passing axially through said body from end to end and
lying substantially parallel to the reflector axis, one end of the
nozzle body communicating with said conduit means while the other
end is disposed inside said reflector.
6. A device according to claim 5 in which the reflector is
nonrotatably connected to the periphery of the nozzle body.
7. A device according to claim 5 in which the passages in the
nozzle body taper inwardly at the upstream ends and then taper
outwardly at the downstream ends to form Venturi shaped
passages.
8. A device according to claim 5 in which the said passages in
cross section are noncircular.
9. A device according to claim 5 which includes a drive shaft
connected to the upstream end portion of the nozzle body, a hollow
cylinder sealingly engaging said nozzle body and shaft and forming
a chamber in which the upstream end of said nozzle body is
disposed, said conduit means being connected to said cylinder and
opening into said chamber.
10. A device according to claim 3 in which said nozzle is rotatable
up to a speed of approximately 25,000 revolutions per minute and
the pressure of the fluid to be atomized is at a pressure of
approximately 30 atmospheres at the upstream side of the
nozzle.
11. A device according to claim 10 in which said reflector is fixed
to said cylindrical nozzle body.
12. A device according to claim 5 which includes a stator having a
bore, a rotor part closing each end of said bore, said rotor parts
being fixed together and forming with said stator a chamber, one of
the said rotor parts having said passages therein and having said
reflector mounted thereon, a drive shaft connected to the other
rotor part, said conduit means communicating with said chamber, the
upstream ends of said passages in said nozzle body opening into
said chamber.
13. A device according to claim 12 which includes labyrinth seal
means between said stator and each rotor part.
14. A device according to claim 4 in which the sum of the areas of
the cross-sections of the downstream ends of said passages is
smaller than the cross-sectional area of said conduit means.
15. A device according to claim 5 which includes a high-speed motor
having a hollow shaft, the nozzle body and reflector being mounted
on one end portion of the shaft, housing means forming a hollow
chamber into which the hollow shaft extends, said conduit means
communicating with said hollow shaft inside said chamber, and seal
means in said chamber operatively sealing between said hollow shaft
and said conduit means.
16. A device according to claim 15 in which said seal means
includes a sliding ring seal in said chamber and comprising a ring
of hard metal nonrotatably carried by the housing means where the
shaft enters the housing means, and ring means mounted on the
hollow motor shaft and including a carbon ring engaging said
nonrotatable ring.
17. A device according to claim 16 in which said ring means
comprises a first ring secured to the end of said hollow shaft
inside said chamber, a seal ring sealing said first ring to said
shaft, a steel second ring engaging the side of said first ring
which faces said nonrotatable ring, said carbon ring being disposed
between said second ring and said nonrotable ring, said
nonrotatable ring supporting said carbon ring, means sealingly
connecting said nonrotatable ring to said housing means while
permitting axial movement of the nonrotatable ring in the housing
means, and spring means acting between said housing means and said
nonrotatable ring and urging the nonrotatable ring toward said
carbon ring.
18. A device according to claim 15 in which said seal means
comprises a first ring in screw thread engagement with the end of
said hollow shaft inside said chamber, a steel sealing ring on the
outer end of said first ring, a second ring coaxial with said first
ring and reciprocably mounted on said conduit means inside said
chamber, a carbon ring on the outer end of said second ring and
engaging the said steel ring, and a spring biasing said second ring
toward said carbon ring.
19. A device according to claim 1 which includes a shell
surrounding at least said reflector, and means for heating said
shell.
Description
The invention relates to a device for atomising liquid or
paste-like substances.
Such atomising devices are used for many purposes. In most cases,
the atomiser is required to produce as finely divided and uniform a
mist as possible.
This is particularly important in the production of crystalline
fatty powders, that is to say in the conversion of melted fat or
fat mixtures into a fatty powder. What is required is a crystalline
fatty powder that is as fine and uniform as possible and is always
free-running. A fatty powder of this nature can be mixed with any
powdery substance to form a homogeneous blend. It is therefore
particularly suitable for adding to milk substitutes, flours ready
for baking and other such materials.
In many instances, aqueous liquids containing solids are atomised
at high temperatures, the water being evaporated (atomisation
drying). The quality of the resultant product then depends largely
on the atomising process, which determines in particular the degree
of fineness and the uniformity of the product.
Hitherto, a wide variety of spray nozzles have been imployed for
atomising liquids or melts. Centrifugal devices have also been used
for atomising, especially for atomising liquids in drying towers,
in which the liquid is fed without the application of pressure to
the centre of a disc or dish rotating about a vertical axis, from
which the liquid is thrown off radially. In this connection,
reference may be made to German Pat. Nos. 559,141 and 733,017. In
such devices as these, the liquid fed will form a film on the
rotating dish under the action of centrifugal force. This film
becomes thinner as it moves radially towards the rim of the dish or
disc since the same amount of fluid must cover a greater area. At
the rim the size of the particles finally thrown off will depend
upon the film thickness at the rim.
The purpose of the invention is to provide atomising devices which
are simple in design but which will supply material that is more
finely divided when atomised, that is to say they will provide a
finer powder, than other existing atomisers. It is also sought to
ensure that the atomising device, while occupying little space,
shall have a high output, and that the atomised material shall
emerge like a light beam, in the form of a group of parallel rays
or jets, so that the atomised material is confiend to a relatively
small space. It is also intended to provide infinitely variable
control of the particle fineness, from the finest dust to small
pellets.
This the invention achieves by virtue of the fact that there is
fitted, at the centre or apex of a concave or bell-shaped
reflector, an atomising device from which the particles emerge at
high velocity along the generator line of the curved surface of a
cone so as to assume the shape of an "atomisation cone," striking
the inner face of the concave reflector, off which they bounce
after undergoing further subdivision.
According to the invention, therefore, two-stage atomisation is
provided, so that the emergent particles are correspondingly one
stage finer. The particles from the initial atomisation are further
subdivided, each first-stage particle being converted into a
multiplicity of smaller particles. The particle fineness is thus
several times greater -- i.e., the individual particles are several
times smaller -- than those produced by the devices in use
hitherto.
It is particularly advantageous that as the finely atomised
particles leave the device, that is to say the reflector, they are
confined to a substantially cylindrical beam. The amount of space
occupied by the stream of particles is thus reduced to a minimum.
Accordingly, the atomised material, having been constrained into a
beam of parallel rays, can be further processed intensively over a
small area. The further processing can take the form of cooling,
crystallision, or drying.
In the operation of an atomising device such as herein proposed, it
is essential that the particles should emerge from the initial
atomiser at the apex of the reflector at a high velocity and also
that they should not impinge on the reflector at a shallow angle to
ensure that the particles do not, slide along the reflector, but
become further subdivided as they bounce off it. Thus not only must
the atomisation cone be converted into a cylinder, but also the
particles must, first and foremost, be atomised further through
impact with the reflector.
In accordance with the invention, a very considerable improvement
in the mode of operation results from high-speed rotation of the
concave reflector about its axis of symmetry. Thus, instead of the
incident particles being bounced off a stationary surface, that
surface is moved rapidly, and transversely to the direction of
movement of the particles concerned. As the particles strike the
face of the reflector which is moving transversely to their path,
the action of impact on the reflector is accompanied by a spinning
action as well. The incident particles become sheared, rubbed or
torn apart into a number of correspondingly finer particles.
Moreover, the effects of rotational spin and impact on the rotating
reflector tends to produce spherical particles rather than
particles of other shape. With the spin achieved by high particle
impact velocity and high-speed rotation of the reflector, the
liquid in the atomised substance forms a complete film around any
solid particles present in the substance. This film or coating is
advantageous in such cases where for example, a fatty liquid
coating acts as a protection against changes caused by oxidation of
the solid particles. Examples of these are Lacto bacillus
acidophilus, albumen components and so on.
It is also suggested that the primary atomiser should be a nozzle
containing a number of holes or passages lying within the curved
surface of a cone and leading into a common feed passage. From each
such hole or passage, the substance to be atomized emerges
substantially in the form of a jet, all the jets collectively
forming the requisite "atomisation cone."
A further proposal is that the device for producing the
"atomisation cone" shall consist of a nozzle body, cylindrical in
shape, which projects into the reflector and can rotate coaxially
with the latter, the said body containing a number of eccentric
passages running from end to end of the body and extending
substantially parallel to the axis of the reflector or in alignment
with the second third of the atomising reflector. One end of the
rotary nozzle body extends into a space for feeding the liquid
under pressure, while the other end or other part projects into the
reflector.
The liquid leaves the nozzle passages with an axial velocity
component which is largely determined by the pressure. Superimposed
on this component is a radial component of velocity which is
largely determined by the speed of the cylindrical body, so that
finally the desired atomisation cone is produced. If the passages
mentioned are in alignment with the second third of the atomising
reflector, there is the further advantage that the streams of
particles leaving the passages even when rotation is stopped will
still strike the reflector and be further atomised by it.
The angle of divergence of the atomisation cone can be regulated by
a combined variation of the pressure and speed of rotation. The
speed can be varied up to a level of about 25,000 revolutions per
minute and the pressure in the feed space can be varied up to a
level of 30 atmospheres or so. Since the angle of divergence of the
atomisation cone can be regulated, so, too, can the zone in which
the main part of atomisation cone strikes the reflector. This in
turn means that the effective peripheral speed of the reflector at
the moment of impact, can be varied to alter the desired degree of
atomisation, of the substance.
In one simple example embodying the principle of the invention, the
reflector is mounted without freedom to rotate on the periphery of
the cylindrical nozzle body projecting into it, so that the
refelctor and the nozzle rotate at the same speed and in the same
direction. However, arrangements can also be made in which the
reflector and the nozzle to rotate at different speeds or even in
opposite senses.
Factors of importance in the atomisation of a substance are the
form of the individual holes or passages in the cylindrical body
and the ratio between the total cross-sectional areas of the feed
and of the atomising holes or passages. In this connection, it is
proposed that each passage, starting from its downstream end,
should first be conically narrowed and then conically opened out
again towards its upstream end. Passages so shaped reduce flow
resistance at entry and, by jet interruption, promote the primary
atomising action at the exit. The final form or structure of the
atomised material can also be affected by the cross-sectional shape
of the holes or passages, which may be round or oval, or even
retilinear, e.g. oblong-rectangular, square, triangular or
slot-shaped.
In one simple form of construction, the passages run axially
through to the rear end of the cylindrical nozzle body, which
extends into a pressure cylinder into which the liquid is fed under
pressure.
The reflector can advantageously have a plug and socket connection
with the cylindrical nozzle body, which is held fast against
rotation. In this way, reflectors of different designs and more
particularly having different angles of divergence can be readily
mounted on the same feed cylinder or, vice versa, different feed
cylinders differing more particularly in the design of the passages
they define, can be mounted on one and the same reflector. In place
of the plug and socket coupling just mentioned, a screwed
connection or the like may be provided. In this connection it is
also proposed that a reflector be welded in each instance to a
hollow cylinder such as can be plugged or screwed to the
cylindrical nozzle body and secured against turning, the respective
passages therein being interchangeable for various exit
cross-sections. This enables a wide range of variations to be
derived from a single atomising device.
It is further proposed that the intake ends of the feed passages in
the cylinder be arranged to terminate in a common annular space,
with which the feed connection communicates. This annular space may
be provided in the hollow body or stator surrounding the cylinder.
Alternatively, the annular space may be provided in the form of an
annular groove, for example in the periphery of the cylinder
itself. Another proposal in this connection is the provision of a
stator having a through-bore, so that the two parts of a rotor, one
comprising the passages and the other the reflector can be coupled
to the driving shaft, by being plugged into opposite sides of the
bore. In conjunction with this arrangement, one or more concentric
circular grooves are provided in the two ring-shaped end faces of
the stator, so that ring-like protruberances on the facing ends of
the rotor parts can be inserted into the grooves to form a
labyringth seal. Means of relieving axial pressure should
preferably also be provided.
In view of the high speed of rotation (up to about 25,000 r.p.m.)
and the high pressure (up to 30 atomosphers), sealing naturally
presents a very difficult problem. One very satisfactory solution
to this, included in the scope of the invention, lies in the use of
a suitable high-speed motor (up to 25,000 r.p.m.) having a hollow
shaft. The nozzle body defining axial passages and the reflector
are both fitted to one end of the shaft, while the other end of the
shaft extends through a seal into a chamber from which the material
to be atomised is fed under pressure.
Feeding the liquid by the method here proposed, through the hollow
motor shaft, makes it possible to dispense with one of the two
seals otherwise required, in addition to which the rearward end of
the shaft can be very satisfactorily sealed in the special
antechamber. For this purpose, a sliding ring seal or a rotation
coupling is proposed. For this, where the shaft passes through the
antechamber, it is provided with a ring of hard metal, which
cooperates with a sliding carbon ring mounted on the shaft, or vice
versa. These two sliding rings, of hard metal and carbon, are
forced together by spring pressure to produce the sealing action.
Sealing from the inside outwards is to be preferred, because
contamination of the product can never arise if a leak should
develop through wear.
Practical examples of the invention are described hereunder with
the aid of the accompanying drawings, from which further important
details and features will emerge and in which:
FIG. 1 shows a side view, partly in section, of the first example
(stationary);
FIG. 2 shows a side view of another example (with rotary
reflector);
FIG. 3 shows the spin nozzle provided in FIGS. 1 and 2, in axial
section;
FIG. 4 is a cross-section of the spin nozzle, along the line IV--IV
in FIG. 3;
FIG. 5 shows another example, in axial section, with a different
type of atomiser nozzle (stationary);
FIG. 6 a further example fitted with the same atomiser nozzle as in
FIG. 5 (with rotary reflector);
FIG. 7 shows the atomiser nozzle used in FIGS. 5 and 6, in axial
section;
FIG. 8 is an end view of the atomiser nozzle, as seen by an
observer looking in the direction of the arrow VIII in FIG. 7;
FIG. 9 shows a fifth example (rotary), likewise in axial
section;
FIG. 10 is an axial view in the direction of the arrow X in FIG.
9;
FIG. 11 is a modification of the example shown in FIG. 9, in axial
section;
FIG. 12 shows another example in axial section, with basically the
same atomiser nozzle as in FIGS. 9 and 11;
FIG. 13 shows how the shaft in FIG. 12 is sealed;
FIG. 13a is an end elevation of the example in FIG. 13; and
FIG. 14 shows another method of sealing the shaft.
In FIG. 1, the invention is illustrated in the form of a simple
example. A spin nozzle, 1 is provided for primary atomisation while
a reflector, 2, coaxially surrounds the nozzle 1. The liquid to be
atomised is supplied through a feed connection 3. The particles
leave the spin nozzle 1 in a high-velocity steam, in the form of an
"atomisation cone," 4. The individual jets making up the cone 4
strike the inner face of the reflector 2. The particles, as they
impinge at an appropriate velocity on points 5 in the incidence
zone of the reflector bounce off the reflector in a disintegrated
form; each of the incident particles being subdivided into several
smaller particles. Reduction in size thus takes place in two
stages: firstly at the spin nozzle 1 in the central primary
atomiser and then at the reflector 2 which surrounds the nozzle.
The particles bouncing off the reflector 2 emerge from it
substantially parallel to the axis of the reflector, the nett
effect being that the atomisation cone produced by the nozzle is
converted into an atomisation cylinder 6.
The spin nozzle 1 and the feed connection 3 are screwed together by
means of a sleeve, 7. The reflector 2 is mounted concentrically on
a screw threaded bush, 8, which is screwed on to a matching screw
thread on the outside of the nozzle 1.
The example of the invention shown in FIG. 1 is of stationary type,
both the spin nozzle 1 and the reflector 2 mounted on it do not
rotate. This constitutes an extremely simple atomiser. The
reflector 2a shown in FIG. 2, however, rotates at high speed about
its axis of symmetry. The atomiser nozzle 1, on the other hand,
remains stationary, so that the reflector 2 rotates in relation to
the nozzle 1. Otherwise, the design and arrangement of the atomiser
nozzle 1 and reflector 2a are the same as in FIG. 1. Thus, here
again, the material to be atomised is passed in the direction of
the arrow through the feed connection 3 to the atomiser nozzle 1,
from which it emerges in the form of an atomisation cone 4. The
atomisation cone 4 impinges on the inner face of the reflector 2a.
In the zone of incidence of the reflector, the particles are
further broken down and simultaneously deflected parallel to the
reflector axis, to emerge from the atomiser in the form of a
substantially cylindrical stream of material, 6.
Because of the rotation of the reflector 2a, a special spinning
action takes place. This time, the incident particles do not bounce
off a motionless face as in FIG. 1 but instead, the plane of
contact is moving transversely to the direction of motion of the
incident particles. Hence, at the moment of impact of a particle, a
spinning action is imparted in addition to the bouncing action, so
that each particle is intensively sheared, rubbed and torn apart.
Atomisation with the rotary reflector 2a is thus finer, and more
intensive. Moreover, as already mentioned, the particles tend to
become predominantly spherical and the liquid portion of the
atomised substance provides a coating for any solid particles in
the substance.
As already stated, the atomised particles are required to emerge
from the primary atomising nozzle 1 in the form of an atomisation
cone, 4. Hence, any nozzle capable of providing such a cone is
suitable for use in embodiments herein described. Spin nozzles of a
conventional type, such as those indicated in FIGS. 1 and 2, are
suitable. The construction of such nozzles can be seen in more
detail from FIGS. 3 and 4, from which also their mode of operation
will be apparent. In FIGS. 3 and 4 the substance to be atomized
passes from a central feed passage 10 into an outer annular space,
12, by way of holes 11, and then through tangential passages, 13,
to a circulating space, 14. There is thus imparted to the liquid in
the circulating space 14 a strong rotary action, with which the
individual liquid particles finally the concentric discharge
aperture 15 in the shape of the desired atomisation cone 4. In this
way, the emergent particles already posses spin or rotational
impetus, which promotes the subsequent atomisation resulting from
impact with the reflector 2 or 2a.
This applies especially when the reflector 2a rotates as indicated
in FIG. 2. Impact then occurs by the combination of two different
spinning actions, namely the rotational impetus of the incident
particle and a second such impetus imparted to it at the moment of
contact with the rotating reflector 2a. Both of these spinning
forces are arranged to differ in magnitude and direction.
FIG. 5 shows an arrangement similar to FIG. 1, but having a
different primary atomiser nozzle. This nozzle, 20, is shown in
longitudinal section and to an enlarged scale in FIG. 7. Running
through the body 20 of the nozzle is an axial feed passage, 21,
from which a number of smaller radially outwardly directed branch
passages, 22, extend to describe the sloping face of a cone. The
liquid fed to the nozzle body is thus uniformly distributed to all
the radially directed passages 22 so that the liquid leaves the
nozzle 20, as an atomisation cone 4. The individual particles
thereupon strike the reflector 2, off which they bounce - further
distintegrating in the process - and form a continuous stream of
material, 6, as indicated in FIGS. 1 and 2. A slot S for screw
driver facilitates changing of different nozzles to feed-channel
21.
The example in FIG. 5 is staionary, that is to say of a non-rotary
design. It has a relatively high output. In a modification the
nozzle 20 and the reflector 2 mounted on it, can both be rotated
together.
The example shown in FIG. 6, like the one in FIG. 5, has an
atomiser nozzle, 20a with a plurality of passages which define the
sloping face of a cone (FIGS. 7 and 8). It differs from FIG. 5 in
that the reflector 2 can be rotated at high speed, for which
purpose the reflector 2 is mounted on the end of the shaft 24 of a
suitable high-speed electric motor, 25. The shaft 24 is hollow.
Through it runs the feed connection 3, along which the liquid is
fed in the direction of the arrow. A bearing 26, is provided
between the feed connection 3 and the hollow shaft 24. The nozzle
20a is screwed into the end of the feed pipe by means of its
screw-threaded shank, 27.
Next comes the example shown in FIG. 9. In the examples already
described, the primary atomiser nozzle 1, 20 or 20a was stationary
(non-rotary), whereas the reflector 2 could be either stationary or
rotary. The nozzle 1, 20 or 20a could also be made to rotate but
even if stationary it provided the requisite atomisation cone. In
FIG. 9, on the other hand, a special atomiser nozzle is provided to
which the reflector is made rigid by welding, for example. In other
words, nozzle and reflector will rotate together. The nozzle
contains a number of substantially parallel coaxial passages, from
which liquid fed to it will emerge coaxially. By virtue of the
simultaneous rotation and the consequent centrifugal force exerted
on the liquid as it passes along the passages, the desired
atomisation cone is produced and impinges on the reflector as this
rotates with it.
The details shown in FIG. 9 are as follows:
Mounted on the end of the shaft 101 is a cylinder, 102, through
which run a number of coaxial passages, 103, and the front
(right-hand) end of which projects into a parabolic reflector, 104,
that lies coaxial with the said cylinder.
The rear portion of the cylinder 102 is surrounded by a hollow
cylinder, 105, into which the liquid to be atomised is fed by a
pump 107 through a pipe connection 106. The shaft end projecting
from a cylinder cover 108 is connected to a driving motor 110
through infinitely variable driving gear 109.
The reflector 104 in this example is parabolic, being generated by
the rotation of a parabola about an axis, 111, which lies parallel
to and at a distance from the parabola axis 112, the axis of
rotation 111 of the parabola being at one and the same time the
axis of rotation of the cylinder 102 and of the shaft 101. One may
thus think of the parabolic reflector 104 as being composed of an
infinite number of narrow parabolic segments.
Every passage 103 lies within the axis of a parabola and leads to
the focus of the parabola concerned, since the end face 113 of the
cylinder 102, in which the passages 103 terminate, lies in the
focal plane of the paraboloid.
The mode of operation of the atomiser will be readily understood.
The cylinder 102 driven by the motor 110 rotates along with the
paraboloid 104, while the liquid is fed by the pump 107 into the
hollow cylinder 105. Within each passage 103, the liquid is
imparted with an axial velocity component by the pressure provided.
Superimposed on this axial velocity component is a radial velocity
component arising from the centrifugal force due to rotation.
The two components jointly produce a jet, or a "beam" of jets, 4,
thrown obliquely outwards.
Here again, then, the result is the desired atomisation cone, 41,
which undergoes distintegration upon impact with the reflector 104
in the zone of incidence 5. The stream of material 6 leaving the
device is substantially cylindrical.
The parabolic reflector 104 is surrounded by a rigid heating shell,
118 from which heat is radiated under thermo-static control to the
rotating parabolic reflector 104.
Both the pressure and the speed should preferably be capable of
infinite variation over a predetermined range. In the example
shown, there are 16 axial passages 103, but these can be replaced
by passages differing in number and diameter.
The passages 103 contain a central constricted portion, 120, from
which the passages open out in opposite directions. At the inlet
end, this counteracts any excessive rise in pressure, which would
reduce the efficiency of the atomiser. Beyond the constriction,
increased speed of flow results in a pressure drop, imparting to
the nozzle a suction or Venturi action. This shape also promotes
the rolling action of the particles within the substance to be
atomized and so can promote the "coating" effect.
The paraboloid or reflector may also -- where it is desired to
widen or narrow the area of atomisation -- be widened or
constricted towards its discharge end.
As FIG. 11 shows, the atomiser is in three axially arranged parts
namely a stationary part or stator, 122, into which two further
parts, 123 and 124, can be inserted from opposite ends and hence
assembled axially, these forming the rotor of the device.
One of the rotor members, 123, contains passages distributed round
its periphery and carries the paraboloid 104. At the inlet end of
these passages 103 is an annular groove or similar recess, which
communicates with a feed passage, 160 for the liquid to be
atomised. The other rotor member, 124, fits over the stub end 101
of the driving shaft.
To provide a seal between the stator 121 and the two rotor members
123 and 124, there are radial labyrinth seals, each end of the
stator containing concentric grooves which are engaged by
complementary protruberances on the respective rotor members 123
and 124.
As regards the arrangement and design of the atomiser nozzle and
reflector, in the example shown in FIG. 12 these parts are similar
to those shown in FIGS. 9, 10 and 11; the reflector is mounted on
and constrained against rotation with respect to the atomiser
nozzle. The nozzle is fitted at the apex of the reflector to extend
coaxially with and into the reflector, and contains a number of
coaxial passages running right through it. The nozzle and reflector
rotate together at high speed. Unlike the examples shown in FIGS. 9
and 11, the nozzle and reflector are mounted directly at one end of
the driving shaft, which is a hollow shaft through which the liquid
to be atomised is fed.
In this arrangement, the hollow shaft 40 has its free end opened to
form a socket, 41, into which the cylindrical body 42 of the nozzle
is screwed at 43. The arrangement and form of the passages in the
cylinder 42 are as in FIG. 9. A packing between the end of the
socket at 43 and a flange on the body 42 of the nozzle is numbered
44. The casing of the motor 45 carries a heatable cylindrical
extension, 46, and an external shell, 47, to which heat can
likewise be applied. This outer shroud 46/47 protects the atomiser
cylinder 42 and reflector 2 and enables their temperature to be
regulated.
This example thus dispenses with the reduction gearing provided in
FIG. 9, instead of which the motor 45 provides the requisite
high-speed rotation directly. Feeding the liquid through the hollow
shaft further simplifies the design, especially as regards the
provision of a seal. In the examples shown in FIGS. 9 and 11, each
requires sealing at two places where parts are moving in relation
to each other. However, as indicated in FIG. 12, the liquid is fed
through the hollow motor shaft, so that the parts moving in
relation to each other require sealing at only one point, namely
between the (left-hand) end of the hollow driving shaft and the
adjacent stationary feed connection 3. For this purpose, a suitable
seal of conventional type, such as a labyringth seal, may be
provided. As a further feature of the invention, however, it is
proposed that a sliding ring seal be provided between the rotating
shaft end 40 and the non-rotating feed connection 3. This seal is
housed in an antechamber, 52, into which the feed connection 3
extends.
FIG. 13 provides further details of this sliding ring seal:
Secured to the end of the shaft 40 with grub screws, 53, is a
fixing ring 54 ring-sealed at 55 around the shaft 40. The fixing
ring 54 carries a packing ring, 56, made of steel, the end face of
which bears against the end face of a carbon ring 57, with which it
forms a seal. The carbon ring 57 itself is mounted on a fixing
ring, 58, which has limited travel in relation to the shaft 40 and
is guided by pins, 50, with freedom to move longitudinally in
relation to the end 59 of the casing. Compression springs, 51, act
between the casing 59 and fixing ring 58, so that the carbon ring
57 is held continuously against the counter-ring 56 to maintain the
seal. A further ring, 60, of similar cross-section to the ring 55,
is inserted between end 59 of the casing and ring 58.
In the absence of a perfect seal between the hollow shaft 40 and
the casing end 59, any fluid leaking past it will flow away to the
outside through the passage 51a.
The casing of the antechamber 52 is in two parts. The first part,
49a, is secured to the motor casing 45 by recessed bolts, 63. The
second part, 49, of the seal housing is held by similar recessed
bolts, 64, to the first part of the housing, 49a, in which the feed
connection 3 terminates.
The rotation coupling shown in FIG. 14 is basically of the same
nature. Whereas the sliding ring seal in FIGS. 13 and 13a may be
described as providing a seal "from the outside," the rotation
coupling in FIG. 14 provides a seal "from the inside." Here again
the seal is effected between a carbon ring 64 and a counter-ring,
65 by contact between the end faces of both.
As shown, the counter-ring 65 is mounted in a fixing ring or
sleeve, 66, bolted to the hollow motor shaft 40. The carbon ring 64
is mounted in a carrier ring 67, which is held with freedom to move
longitudinally in a seal housing, 68, fixed to the motor casing 45.
The carrier ring is acted upon by a compression spring, 69, which
thus forces the carbon ring 64 against the counter-ring 65. The
feed connection 3 is screwed to the seal housing by means of the
screw thread 70.
Modifications may be made within the scope of the appended
claims.
* * * * *