U.S. patent number 3,845,960 [Application Number 05/368,641] was granted by the patent office on 1974-11-05 for weight-balanced golfing iron.
Invention is credited to Stanely C. Thompson.
United States Patent |
3,845,960 |
Thompson |
November 5, 1974 |
WEIGHT-BALANCED GOLFING IRON
Abstract
The heads of a set of golfing irons are provided with weight
balancing plugs and metal powder, during their production, to
provide an accurately matched set. Two plugs are located in bore
means in the head; one plug is elongated and less dense than the
head metal; another plug is short and located at the heel end of
the bore means; and the metal powder particles are confined between
the plugs and have greater density than the head metal.
Inventors: |
Thompson; Stanely C. (Playa Del
Rey, CA) |
Family
ID: |
23452119 |
Appl.
No.: |
05/368,641 |
Filed: |
June 11, 1973 |
Current U.S.
Class: |
473/336 |
Current CPC
Class: |
A63B
60/00 (20151001); A63B 53/047 (20130101); A63B
53/04 (20130101); A63B 53/0433 (20200801); A63B
53/005 (20200801) |
Current International
Class: |
A63B
53/04 (20060101); A63B 53/00 (20060101); A63b
053/04 () |
Field of
Search: |
;273/77R,77A,79,80.2,167-175 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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5,368 |
|
Mar 1894 |
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GB |
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194,823 |
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Mar 1923 |
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GB |
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252,995 |
|
Jun 1926 |
|
GB |
|
347,502 |
|
Apr 1931 |
|
GB |
|
20,792 |
|
Sep 1909 |
|
GB |
|
Primary Examiner: Apley; Richard J.
Attorney, Agent or Firm: Haefliger; William W.
Claims
I claim:
1. In a golf iron,
a. a metallic club head having a toe and heel, a front face to
strike a golf ball, a rear side, the head having an elongated base
portion extending between the toe and heel,
b. there being an elongated through opening extending within the
base portion between the heel and toe,
c. an elongated balancing plug extending within the opening,
and
d. a relatively short plug extending within the opening and spaced
from the elongated plug for reception therebetween of a selected
amount of weighting material in the form of metal particles having
a density substantially greater than the density of the head metal,
said elongated plug consisting of a metal substantially less dense
than the head metal,
e. said opening defined by bore means one portion of which receives
the short plug at the heel end of the head, and the elongated plug
retained in another portion of the bore means.
2. In a golf iron,
a. a metallic club head having a toe and heel, a front face to
strike a golf ball, a rear side, the head having an elongated base
portion extending between the toe and heel,
b. there being an elongated through opening extending within the
base portion between the heel and the toe,
c. an elongated balancing plug extending within the opening,
and
d. a relatively short plug extending within the opening and spaced
from the elongated plug for reception therebetween of a selected
amount of weighting material in the form of metal powder having a
density substantially greater than the density of the head metal,
said elongated plug consisting of a metal substantially less dense
than the density of the head metal,
e. said opening being defined by a bore receiving the short plug at
the heel end of the head, and a counterbore receiving the elongated
plug.
3. The golf iron of claim 2 including a retainer plug in the
counterbore retaining the elongated plug in end-to-end relation
with a counterbore shoulder formed between the bore and
counterbore.
4. The golf iron of claim 2 wherein the base portion has a lower
face which merges with the toe along a convexly curved surface
intercepted by said counterbore.
5. The golf iron of claim 1 wherein the head rear face is inwardly
recessed directly above said base portion containing said through
opening.
6. The golf iron of claim 5 wherein the hosel includes an elongated
stem to be attached to a club shaft, the stem containing a
bore.
7. The golf iron of claim 2 including hardenable material filling
the bore and counterbore at the ends thereof adjacent the toe and
heel of the head.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to golfing irons, and more
particularly concerns the construction and rapid production of such
golf clubs in a manner to facilitate balancing of different irons
in a set, thereby to form a matched set.
There is a need for a rapid and inexpensive method to produce
accurately matched sets of golfing irons, and particularly irons
the heads of which are further characterized by lightweight
construction. No way has been known, to my knowledge, to produce
irons having the unusually advantageous features of construction as
are characterized by the present invention, and as facilitated by
the method of fabrication to be described.
SUMMARY OF THE INVENTION
It is a major object of the invention to meet the above need
through provision of golfing iron capable of rapid and accurate
balancing, and a method for accomplishing same. Basically, in
accordance with the invention, the head of the iron is provided
with an elongated opening extending within a base portion between
the toe and heel; an elongated balancing plug extending within that
opening; a relatively short plug also extends within the opening
and is spaced from the elongated plug, and a selected amount of
weighting material is received or placed in that space during the
final balancing step. Such material may, for example, consist of a
heavy metal powder such as tungsten, and the elongated balancing
plug may consist of a metal substantially less dence than the head
metal, as for example aluminum. Further, the retainer plug may
retain the elongated plug in a counterbore and against a
counterbore shoulder, and the short plug may be received in a bore
near the heel of the head, so that the weighting material or powder
is also located near the heel, as will be seen.
The method of producing the balanced iron typically involves the
steps of forming a wax replica of the head and embedding a ceramic
core in the base portion of the replica, that core having the
configuration of the described bore and counterbore; forming a
ceramic mold about the replica and curing same at elevated
temperature to also melt out the wax; pouring molten head metal
into the mold cavity and removing the mold after cooling of the
metal head; removing the core from the head, as by acid etching;
introducing an elongated lightweight metal balancing plug and a
heavy metal powder into different interior portions of the opening
and plugging the opening at its opposite ends. Different length
balancing plugs may be used for different irons of a set to match
or equalize their weights, and "fine" or accurate balance may be
achieved by controlled introduction of the heavy metal powder,
during the balancing procedure.
These and other objects and advantages of the invention, as well as
the details of an illustrative embodiment, will be more fully
understood from the following description and drawings, in
which:
DRAWING DESCRIPTION
FIG. 1 is a rear side elevation of the head of a golfing iron
embodying the invention;
FIG. 2 is a toe end elevation of the FIG. 1 head;
FIG. 3 is a front side elevation of the FIG. 1 head, the lower
portion of which is cut away to show interior structure;
FIG. 4 is a section taken on lines 4--4 of FIG. 1;
FIG. 5 is a section taken on lines 5--5 of FIG. 1;
FIG. 6 is a view like FIG. 3 but showing the head at a stage during
its manufacture;
FIG. 7 is a toe end elevation of the FIG. 6 head;
FIG. 8 is a block diagram showing a sequence of steps in the club
head fabrication process; and
FIG. 9 is an elevation showing balancing of the club.
DETAILED DESCRIPTION
Referring first to FIGS. 1-5 the metallic head 10 of an upright
golf club iron 9 includes a hosel 11, toe 12 and heel 13, a front
face 14 to strike a golf ball, a rear side 15 recessed at 16, and a
base portion 17 the bottom 17a of which is flat in the lateral
direction viewed in FIG. 4, and longitudinally convex, downwardly.
Front face 14 has an inclination .alpha. from a vertical plane
which may vary as required for the intended use of the iron; thus,
the illustrated iron is intended to represent any of the irons that
a golfer might use, and including Nos. 1 to 9, wedge, putter,
etc.
In accordance with an important aspect of the invention, an
elongated through opening extends generally longitudinally within
the base portion 17 between the heel and toe, that opening defined
by a relatively short bore 18 proximate the heel and a relatively
long counterbore 19. The latter may typically extend between the
bore 18 and the toe 12, as best seen in FIG. 3. An elongated plug
20 extends within the counterbore 19 to provide balancing,
different length plugs being used for different irons in a set, to
provide "coarse" equalization of weight. Plug 20 is held in place
abutting the counterbore shoulder 21 by a short retainer plug 22
having threaded connection with a tapped section 19a of the
counterbore, and a suitable hardenable fill material 23 fills the
counterbore space between plug 22 and the curvature at which the
toe 12 merges with the base lower face 17a. Material 23 may consist
of metal powder in a hardenable carrier resin such as an epoxide,
or an equivalent substance. Plug 20 may be of a material (as for
example aluminum) substantially less dense than the steel metal of
the club head.
A relatively short plug 24 is threaded into a tapped section 18a of
the bore 18, and sealed in position by hardenable fill material 25
(of a composition similar to that of material 23, for example). The
space 26 formed in the bore 18 between plugs 20 and 24 is of a
predetermined size, and is adapted to receive an amount of heavy
metal powder 27 (as for example tungsten) for "fine" weight
balancing purposes, as will appear. A precise amount of such
powder, as determined by balancing the club after completion of
fabrication, is inserted into space 26 prior to insertion of the
plug 24 and fill material 23. Space 26 is of a length substantially
less than the length of plug 20, and has a volume such that it is
normally only partly filled with sufficient weighting material 27
needed for balancing. Accordingly, the coarse and fine balancing
means 20 and 27 also serve to lighten the weight of the club head
as well as to enable accurate and rapid balancing as required to
"match" a set of irons. Note that the recess 16, which contributes
to the light weight characteristics of the head, is directly above
the base portion 17 that contains the plug 20. The inner wall 16a
of the recess and the front face 14 define therebetween a
relatively thin plate 28 which receives the direct impact developed
when the head strikes the golf ball.
Hosel 11 includes an elongated stem 11a which contains an elongated
bore 29, the latter also contributing to reduction of head weight.
The stem is attached to the club shaft 30 as by a telescopic
interfit of the shaft end over the stem, at 30a in FIG. 1.
The head 10 may be fabricated, with unusual advantage, in
accordance with steps outlined in FIGS. 6-8, described as follows:
initially, a wax impression 35 of the head is made as seen in FIG.
6, the bore and counterbore 36 and 37 (corresponding to bore 18 and
counterbore 19) are formed in the wax, and a ceramic insert or core
38 is implaced to extend in the bore and counterbore 36 and 37. One
suitable ceramic consists of fused silica (94 percent by weight)
and alumina (6 percent by weight), a product of American Lava, and
of Fibeco. Inc. These steps are indicated at 39 in FIG. 8. Next, a
ceramic mold is formed about the wax impression, as indicated at 40
in FIG. 8. This may be done by dipping the wax impression into a
thick, liquid ceramic mix (as for example waterglass) applying
"stuccoing" particles to the ceramic coat, (as for example powdered
fused silica, or walnut shell particles) and repeating these steps
to build up a reinforced liquid ceramic coat of about one fourth
inch thickness on the wax impression.
The coating is then baked at between 1,500.degree. and
2,000.degree.F to melt the wax and cure the ceramic coating,
leaving a cavity of the outline form of the wax impression in FIG.
6, but with the plug 38 still in place. This step is indicated at
41 in FIG. 8. Next, as indicated by step 42, molten steel is poured
into the mold cavity, as via the entrance formed by wax protrusion
43, the steel enveloping the plug 38. After cooling, the mold is
broken off and the plug is removed as by an etch, a suitable
etchant being sodium hydroxide applied at about 1,100.degree.F for
about 1 hour. This final step is indicated at 44 in FIG. 8.
After removal of the steel protrusions corresponding to the wax
protrusions 43 and 45, the bores 18 and 19 are tapped and the plugs
fitted in position as previously described.
FIG. 9 illustrates balancing of the club as by supporting it at the
handle, as by the bracket 46 and on a fulchrum 47, and at the head
end at 48. Metal powder is poured at 49 into the space 26 until a
plunger on a pre-set scales 50 is deflected downwardly, indicating
that balance in relation to other irons has been achieved.
* * * * *