U.S. patent number 3,844,683 [Application Number 05/292,901] was granted by the patent office on 1974-10-29 for apparatus and method for controlled liquid transfer.
This patent grant is currently assigned to Phillips Petroleum. Invention is credited to Don E. Albert.
United States Patent |
3,844,683 |
Albert |
October 29, 1974 |
APPARATUS AND METHOD FOR CONTROLLED LIQUID TRANSFER
Abstract
An apparatus and method for delivering a liquid to a plurality
of outlets while automatically maintaining a liquid flow rate from
each outlet within a preselected range during variations in the
total rate of liquid being discharged from the outlets. The flow
rate of the liquid is measured and pumps of the system are
controllably actuated and their operation terminated in response
and relative to the discharge rate of liquid from the outlets.
Inventors: |
Albert; Don E. (Bartlesville,
OK) |
Assignee: |
Phillips Petroleum
(Bartlesville, OK)
|
Family
ID: |
23126724 |
Appl.
No.: |
05/292,901 |
Filed: |
September 28, 1972 |
Current U.S.
Class: |
417/6; 417/7 |
Current CPC
Class: |
F04B
49/065 (20130101); F04B 49/106 (20130101); G05D
7/0641 (20130101); B64F 1/28 (20130101); F04B
49/007 (20130101) |
Current International
Class: |
B64F
1/28 (20060101); F04B 49/06 (20060101); B64F
1/00 (20060101); F04B 49/00 (20060101); F04B
49/10 (20060101); G05D 7/06 (20060101); F04b
041/06 () |
Field of
Search: |
;417/5,7,6,8 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Freeh; William L.
Assistant Examiner: Sher; Richard
Claims
That which is claimed is:
1. A method for delivering a liquid from a liquid supply source to
a plurality of outlets while automatically maintaining the liquid
flow rate from each outlet within a preselected range during
discharge of liquid from at least one of the outlets and during
variations of the total rate of liquid being discharged from the
outlets, comprising:
measuring the flow rate of the liquid passing to the outlets and
delivering a first signal representative of and in response to said
measured flow rate;
comparing said first signal to a plurality of preset actuation
points and delivering an actuation signal in response to said
comparison;
automatically actuating the next operable pump of a preselected
pump sequence in response to said actuation signal being
representative of the first signal being of a magnitude greater
than the flow rate magnitude of the next actuation point, said
actuation signal being transferred along the sequence of pumps to
said next operable pump in response to the next pump in the
sequence being other than operable;
automatically terminating operation of a particular pump and
actuating a next operable pump of the preselected pump sequence in
response to the operation of a safety switch associated with said
particular pump; and
automatically terminating operation of each pump in response to
said first signal being representative of a flow rate less than the
flow rate magnitude of the actuation point of the respective
operating pump, the order of said termination being in the reverse
of the sequence of the pump actuation.
2. A method, as set forth in claim 1, wherein all of the pumps of
the system have a substantially equal capacity.
3. A method, as set forth in claim 2, wherein the flow rate
magnitude between successive actuation points is of a substantially
common magnitude.
4. A method, as set forth in claim 2, wherein the flow rate
magnitude between successive actuation points is in the range of
about 50 to about 100 percent of the capacity of each pump.
5. A method, as set forth in claim 1, wherein the preselected
actuation sequence can be varied.
6. In a system for passing liquid from a liquid supply source
through a plurality of outlets while varying the total rate of
liquid being discharged from the outlets, said system having a
plurality of pumps connected to the liquid supply source and the
outlets, means for measuring the flow rate of the liquid passing to
the outlets and delivering a first signal representative of and in
response to said measured flow rate, and means for actuating a
first pump for delivering liquid from the liquid supply source
through at least one of the outlets, the improvement
comprising:
first means for comparing said first signal to the plurality of
preset actuation points and delivering a second signal in response
to said comparison, said second signal being representative of the
magnitude of said first signal relative to the magnitude of said
actuation points;
second means for automatically, sequentially delivering the second
signal to a next operable pump of a preselected pump sequence in
response to said first signal being representative of a flow rate
greater than the flow rate magnitude of the next actuation point of
greater magnitude and transferring the second signal along the
sequence of pumps to said next operational pump in response to the
next pump in sequence being other than an operable pump and for
terminating operation of each pump in response to said first signal
being representative of a flow rate less than the flow rate
magnitude of the actuation point of the respective last pump
actuated, the order of said termination being in the reverse of the
sequence of actuation; and
third means for automatically terminating operation of a particular
pump and actuating a next operable pump of the preselected pump
sequence in response to the operation of a safety switch associated
with said particular pump.
7. An apparatus, as set forth in claim 6, wherein the first means
comprises an electronic monitor switch operably connected to the
flow rate-signal means.
8. An apparatus, as set forth in claim 6, wherein the second and
third means comprises a plurality of transfer relays and associated
flow switches operably connected to the pumps.
Description
In liquid transfer systems, such as a multiple aircraft refueling
system, for example, it is desirable to assure that the liquid flow
rate from each outlet of the system is maintained within a
preselected range during variations in the total rate of liquid
being discharged from the outlets. Systems have been discovered
which will sequentially actuate and terminate multiple pumps in an
effort to maintain a desired flow rate from each outlet. It has
been discovered, however, that if one of the pumps in the sequence
is inoperable for various reasons, such as repair, and that pump is
called upon for increasing the total flow rate, then the heretofore
know systems will not automatically function to fulfill the
demand.
This invention therefore resides in an apparatus and method for
delivering a liquid to a plurality of outlets while automatically
maintaining the liquid flow rate of each outlet within a
preselected range during variations in the total rate of liquid
being discharged from the outlets. The flow rate of the liquid is
measured and pumps of the system are controllably actuated and
their operation terminated in response to and relative to the
discharge rate of liquid from the outlets.
Other aspects, objects, and advantages of the present invention
will become apparent from a study of the disclosure, the appended
claims, and the drawings.
The drawings are diagrammatic views of this invention.
FIG. 1 shows a general view of a fuel transfer system upon which
this invention can be utilized, FIG. 2 shows a more detailed view
of a portion of the system, and FIGS. 3A and 3B show electrical
circuit diagrams of the invention.
Referring to FIGS. 1 and 2, a liquid supply source 2 such as bulk
storage tanks, for example, is connected by conduit 4 and header 5
to a plurality of pumps 6, 8, 10, 12 and 14, for example. The
discharge of the pumps 6, 8, 10, 12 and 14 are connected via header
16 and conduit 18 to a plurality of outlets 20-30. A flow measuring
element 32 is positioned in conduit 18 for measuring the flow rate
of liquid passing to the outlets 20-30 from the pumps 6, 8, 10, 12
and 14, and delivering a first signal representative of and in
response to that measured flow rate. As will be later more fully
described, means are provided for actuating a first pump for
delivering liquid from a liquid supply source 2 through at least
one of the outlets 20-30. A multiple pole switching element 34 is
connected to the flow measuring element 32 for receiving the first
signal therefrom. The switching element 34 has a plurality of
preset actuation points and is adapted for comparing said first
signal to the actuation points and delivering a second signal in
response to said comparison. The switching element 34 can be, for
example, Honeywell VutroniK System Monitor Switches.
A relay system 36 is connected to the switching element 34 and the
pumps 6, 8, 10, 12 and 14, for receiving the second signal and
automatically, sequentially delivering the second signal to a next
operable pump of a preselected pump sequence in response to said
first signal being representative of a flow rate greater than the
flow rate magnitude of the next actuation point of greater
magnitude and transferring the second signal along the sequence of
pumps to said next operational pump in response to the next pumping
sequence being other than an operable pump. An example of an
inoperative pump would be one that has been removed from service
for repair or other reasons. It should be understood that the use
of the word "pump" in this application includes the power means,
pump starting apparatus, and impeller for passing the liquid. The
word pump has been used herein for simplifying and understanding
the apparatus and method of this invention.
Where the flow demands are decreasing, the relay system 36 is also
adapted for terminating operation of each pump in response to said
first signal being representative of a flow rate less than the flow
rate magnitude of the actuation point of the respective last pump
actuated. The sequence in which the operation of the pumps is
terminated is in the reverse order of the sequence of actuation of
the pumps.
The apparatus can be provided with ganged selector switching
elements 38. The selector switching element 38 is connected to the
relay system 36 and is adapted for varying the preselected
actuation sequence of the pumps. Pump 12 can be the first pump
actuated, pump 14 the second pump actuated, and pump 6 the third
pump actuated during increasing liquid demand, for example.
FIGS. 3A and 3B show an example circuit of this invention. FIGS. 3B
is an example circuit of one of the pumps. Each pump will have a
like circuit. Only one pump circuit is shown in order to simplify
the drawing.
Referring to FIGS. 2, 3A and 3B, an electrical power supply 40 is
connected to parallel pressure switch 42 and flow switch 44, which
in turn are serially connected to time delay relay 46. Pressure
switch 42 is a normally closed switch which for example is actuated
to close at a pressure of about 65 psi and actuated to open at a
pressure of about 75 psi. The flow switch 44 is a normally open
switch which is actuated to close upon the initiation of liquid
flow. The pressure and the flow of liquid for operation of the
switches 42-44 are sensed at locations along the liquid pathway
between the pumping system 48 and the outlets 20-30. The switches
42, 44 can also be a plurality of switches (as shown in FIG. 2) in
order to incorporate a redundancy into the system as a safety
factor.
Flow switches 50, 52, 54, 56 are connected in parallel to the power
source. Each of the flow switches 44, 50, 52, 54 and 56 are
normally open switches and are actuated to close in response to
receipt of a second signal having a magnitude equal to or greater
than a preselected actuation point.
Ready relays contacts 66, 68, 70 and 72 are each connected in
parallel to the power source with a transfer relay 76, 78, 80, and
82 serially connected to each respective ready relay contact
between the respective ready relay contact and the ground.
Where a ganged selector switching element 38 is desired, respective
contacts of the element 38 can be connected to an between
respective ready relay contacts and the transfer relay coil. Other
contacts of switching element 38 are connected to and between
respective transfer relay (TR) contacts and control relay (CR)
coil. Said contacts of element 38 are designated (SS). Another set
of ready relay contacts can be associated with a visual indicating
element such as an indicator light.
Referring to FIG. 3B, a pump power source 86 is provided for each
pump 6, 8, 10, 12 and 14. Only one pump circuit is shown for
simplicity. It should also be understood that power source 40 and
the pump power source 86 can be the same or different sources.
Safety switches can be serially connected to the pump such as phase
overload switches 88 and tank low level switch 90, for example.
The pump power source 86 is serially connected to a selector switch
92, such as a three-position hand-operated switch having, for
example, hand (H), off (0), and automatic (A) contacts. The hand
contact (H) of the switch 92 is serially connected to its
respective pump, for example, the first pump 6, for operation of
the pump when the selector switch is placed on hand. The automatic
contact (A) is connected in parallel to its respective control
relay contacts 94 and its respective ready relay coil 65. The
control relay contacts 94 are connected in series to respective
pump 6 which in turn is connected to ground. Each pump circuit has
separate respective control relay contacts 94, 96, 98, 100, and 102
and ready relay contacts 66, 68, 70, 72 and 74 as later more fully
described.
In the operation of the system, the system in the nonfunctioning
condition will have the outlets 20-30 closed by valve means (not
shown) and liquid will not be delivered to an airplane, for
example. In this condition, pressure switch 42 will be open in
response to the liquid pressure in the system and flow switch 44
will be open in response to the absence of liquid flow through the
system. The remainder of the circuit will be open and none of the
pumps will be operating.
Upon initiation of opening one or more of the valves of the outlets
20-30 for delivering a liquid, the pressure in the system will
decrease and a liquid will flow through the system. When the
pressure decreases below a preselected set point of the pressure
switch 42, the switch will close, delivering current to an
actuating time delay relay coil 46. The process will first be
described where the pumps are all operable and the sequence of
start-up is selected to begin with the first pump 6. In this
condition, referring to FIGS. 3A and B, the selector switch 92 of
each pump will be in the automatic condition, which will actuate
the ready relay contacts 66, 68, 70, 72, 74, which in turn will
actuate their respective transfer relay coils 76, 78, 80, 82.
Actuation of the transfer relay coils 76, 78, 80, 82 will reverse
the position of their respective contacts in the transfer relay
system 104 and condition the pumping circuits for actuation in
response to liquid demands.
Upon closing the pressure switch 42 and actuating time delay relay
coil 46, its contacts 106 will close, current will be delivered
along line 108 to contacts 110 of transfer relay coil 76 to control
relay coil 112. Control relay coil 112 will be actuated closing its
contacts 94 which will actuate pump 6 and pass fluid from the pump
6 to the open outlet.
As fluid passes through the system, flow switch 44 will be actuated
to close in response thereto, pressure will increase in the system,
and pressure switch 42 will be actuated to open. In this condition,
power to the first pump switch will be dependent upon the
continuation of liquid flow which actuates flow switch 44. So long
as the flow continues, flow switch 44 will be in a closed position
resulting in the continuation of operation of the first pump 6.
In the situation where, for example, another outlet is opened
increasing the flow of liquid from the system, a first signal
delivered by element 32 will increase to a magnitude at or greater
than the actuation set point of a second flow switch 50 which in
turn will close and actuate the second pump 8 through its
associated control relay 114.
Progressively, sequentially as the first signal of element 32 is
increased to a magnitude equal to or greater than the associated
actuation points of the flow switches 52, 54, 56, said switches
will close and actuate their respective pumps 10, 12, 14 through
their respective control relays 116, 118, 120.
In a situation where the flow of liquid decreases, the first signal
will decrease in magnitude. When the first signal reaches a
magnitude less than the magnitude of the actuation point of the
flow switch (56, for example) of the last actuated pump 14, said
switch 56 will open which will terminate the operation of the fifth
pump 14, for example. Continued decrease in the flow rate
responsive to fluid demand will sequentially terminate the
operation of the pumps in the reverse of the sequence in which they
were actuated.
Often it is necessary or desirable to perform maintenance or repair
work on an individual pump which necessitates removing a pump from
an actuatable condition. This can be accomplished by moving a
respective selector switch 92 to the off (0) position. At this
position, current cannot be delivered to the pump. This invention
is then adapted to sequentially actuate and deactuate the pumps in
response to increased or decreased liquid flow while skipping over
or bypassing the pump which has been taken out of service.
In order to more fully describe this method or scheme of operation,
it will be assumed that the third pump 10 has been taken out of
service for repair.
From the at rest condition, opening of an outlet and initiation of
the operation of the first pump 6 will proceed as set forth above.
Because the pump circuit of the third pump 10 is open, however, the
ready relay coil of that pump circuit will not be energized, hence
the associated ready relay contacts 70 will remain open which in
turn will not permit its associated transfer relay coil 80 to
actuate its associated transfer relay contacts 122, 124, 126, 128,
and 130 of the transfer relay system 104. When said contacts 122,
124, 126, 128, and 130 are not actuated by element 80, said
contacts will remain in the condition shown in FIG. 3A.
As the liquid flow rate increases, pump No. 2 will be actuated as
set forth above. Still further increase in the liquid flow rate
will cause the first signal to reach a magnitude at or above the
magnitude of the actuation point of the third pump which will cause
a second signal to be delivered which in turn will cause the third
flow switch 52 to close and current will be delivered along the
line 132. Transfer relay contacts 133, 134 on line 132 have been
closed by the actuation of their respective transfer relay coils 76
and 78. Current thus reaches point 136 of the relay system 104.
Since transfer relay contacts 122 are open and transfer relay
contacts 124 are closed in response to transfer relay coil 80 not
being actuated, the current flows through transfer relay contacts
124, through line 138 to control relay coil 118 which causes the
fourth pump to be actuated. Since the fourth pump was operable, its
associated transfer relay coil 82 caused its associated transfer
relay contacts 140 on line 138 to be closed, thus completing the
circuit through line 138.
In the operation of this invention, it can therefore be seen that
one or more pumps can be taken out of service and the system will
continue to automatically maintain the liquid flow rate of each
outlet up to the capacity of all available pumps within a
preselected range during discharge of liquid from the outlets and
during variations of the total rate of liquid being discharged. The
ganged selector switching element 38 can also be manipulated to
change the sequence of pump actuation, thereby providing a means
whereby the pump wear can be evenly distributed or other
operational conditions maintained.
Other modifications and alterations of this invention will become
apparent to those skilled in the art from the foregoing discussion
and accompanying drawings and it should be understood that this
invention is not to be unduly limited thereto.
* * * * *