U.S. patent number 3,844,342 [Application Number 05/411,955] was granted by the patent office on 1974-10-29 for heat-pipe arterial priming device.
This patent grant is currently assigned to TRW Inc.. Invention is credited to Donald K. Edwards, James E. Eninger, George L. Fleischman.
United States Patent |
3,844,342 |
Eninger , et al. |
October 29, 1974 |
HEAT-PIPE ARTERIAL PRIMING DEVICE
Abstract
The artery of a heat pipe includes a closed tube mounted at the
evaporator end of the artery and having one or more venting pores
located in a thin-walled section of the tube. The wall section
containing the venting pore is so thin as to cause meniscus
coalescence of liquid tending to fill the pore when it borders a
gas bubble. By the action of meniscus coalescence, the pore remains
open to vent any gas bubbles that are present within the artery
during priming thereof.
Inventors: |
Eninger; James E. (Torrance,
CA), Fleischman; George L. (Inglewood, CA), Edwards;
Donald K. (Los Angeles, CA) |
Assignee: |
TRW Inc. (Redondo Beach,
CA)
|
Family
ID: |
23630967 |
Appl.
No.: |
05/411,955 |
Filed: |
November 1, 1973 |
Current U.S.
Class: |
165/104.26;
122/366 |
Current CPC
Class: |
F28D
15/046 (20130101); F28D 15/025 (20130101); F28D
15/0283 (20130101) |
Current International
Class: |
F28D
15/04 (20060101); F28D 15/02 (20060101); F28d
015/00 () |
Field of
Search: |
;165/105 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Davis, Jr.; Albert W.
Attorney, Agent or Firm: Anderson; Daniel T. Dinardo; Jerry
A. Krawitz; Willie
Claims
What is claimed is:
1. A heat pipe having a condenser region and an evaporator region
and containing a working liquid;
said heat pipe being provided with at least one artery of
substantial length for transporting said working liquid between
said condenser and evaporator regions;
means forming at least one venting pore in said artery, said means
in said artery being constituted at least in part by a thin-wall
portion having at least one pore of capillary size formed
therein;
said wall portion being so thin as to keep said pore open through
the action of meniscus coalescence of any meniscule amount of said
working liquid tending to fill said pore when said pore borders a
gas bubble within said artery;
whereby said action of meniscus coalescence permits said pore to
remain open for venting noncondensible gas that may be present
within said artery during the priming thereof and until such time
that said artery is fully primed with said working liquid.
2. The invention according to claim 1 where said thin-wall portion
comprises a disk closing a terminal end of said artery.
3. The invention according to claim 1, wherein said thin-wall
portion comprises a tubular extension of said artery, said venting
pore being one of several similar pores formed in said tubular
extension and spaced along the length thereof.
4. The invention according to claim 1, wherein said thin-wall
portion comprises an elongated member, said venting pore being one
of a plurality of similar pores formed in said elongated member and
spaced longitudinally along the entire length thereof.
5. The invention according to claim 1, wherein said thin-wall
portion has a maximum thickness that is determined by the following
relationship:
t = D.sub.A [1 - .sqroot.1 - (D.sub.P /D.sub.A).sup.2 ],
where
t is the maximum thickness of said thin wall portion,
D.sub.A is the diameter of said artery,
D.sub.P is the diameter of said venting pore.
6. A heat pipe comprising:
tubular enclosure means;
a slab wick within said enclosure means and extending substantially
the entire length of said enclosure means except for a minor
portion thereof;
a pair of main arteries mounted on opposite sides of said slab wick
and coextensive in length therewith;
a pair of drain wicks of slab construction mounted within said
minor portion of said enclosure means and spaced from the end of
said slab wick;
non-porous shim means mounted between and separating said drain
wicks;
a pair of auxiliary arterial tubes mounted individually on said
drain wicks and attached individually to said main arteries so as
to form extensions thereof;
a working liquid within said enclosure means of sufficient quantity
to saturate all wick and arterial structures therein; and
means forming at least one venting pore in each of said arterial
tubes, said venting pores being sized to remain open by the action
of meniscus coalescence for venting noncondensible gas from said
arteries and said arterial tubes until they are filled with said
working liquid.
7. The invention according to claim 6, wherein said venting pore is
formed in a thin foil disk closing the end of each of said arterial
tubes.
8. The invention according to claim 6, wherein each of said
aerterial tubes is provided with notches spaced peripherally about
the end closed by said thin foil disk, and further including wick
means covering said arterial tubes and said notches so as to
provide liquid communication between the interior of said arterial
tubes and said drain wicks.
9. A heat pipe comprising:
a tubular enclosure means;
a slab wick within said enclosure means and extending substantially
the entire length thereof;
a main artery mounted on a side of said slab wick and coextensive
in length therewith except for a minor end portion;
means providing liquid communication between the interior of said
artery and said slab wick;
an auxiliary arterial tube mounted on said end portion of said slab
wick and attached to said main artery so as to form an extension
thereof, said arterial tube being closed at its terminal end;
a working liquid within said enclosure means of sufficient quantity
to saturate all wick and arterial structures therein; and
means forming a series of venting pores in said auxiliary arterial
tube and spaced along the length thereof, said venting pores being
dimensioned to remain open by the action of meniscus coalescence
for venting noncondensible gas from said artery and said arterial
tube until they are both filled with said working liquid.
10. The invention according to claim 9, and further including means
providing liquid communication between the interior of said
auxiliary arterial tube and said slab wick.
11. The invention according to claim 10 wherein said liquid
communication means for said auxiliary arterial tube comprises an
extension of the liquid communication means for said artery.
12. The invention according to claim 9, wherein said venting pores
are located at an angle of approximately 45.degree. relative to the
plane of said slab wick.
13. A heat pipe comprising:
tubular enclosure means;
a slab wick within said enclosure means and extending substantially
the entire length thereof;
an artery mounted on a side of said slab wick and substantially
coextensive in length therewith;
said artery comprising a tubular member having two ends spaced
apart and being of generally U-shape cross section with its
longitudinal edges mounted spaced apart on said slab wick side so
as to provide liquid communication between said slab wick and the
interior of said artery;
means closing at least one end of said tubular member;
a working fluid within said enclosure means of sufficient quantity
to saturate all wick and arterial structures therein; and
mean forming a series of venting pores in said tubular member and
spaced along the length thereof, said venting pores being of such
size as to remain open by the action of meniscus coalescence for
venting noncondensible gas from said artery until it is filled with
said working liquid.
14. The invention according to claim 13, wherein said venting pores
are located along a straight line.
15. The invention according to claim 14, wherein said venting pores
are located at angle of approximately 45.degree. relative to the
plane of said slab wick.
16. The invention according to claim 13 and further including means
closing the other end of said tubular member.
Description
The invention herein described was made in the course of or under a
contract or subcontract thereunder with the Department of the Air
Force.
BACKGROUND OF THE INVENTION
This invention relates to improvements in heat pipes, and more
particularly to improved arterial structures for such heat
pipes.
Heat pipes are devices used for transferring heat at high rates
between a hot region and a cold region. Inside a heat pipe liquid
is evaporated at the wall in the hot region, known as the
evaporator, the vapor flows to the cold region, known as the
condenser, where it condenses, and the condensate then returns to
the evaporator through a wick under the action of capillary
forces.
The wick must satisfy two main requirements. First, it must be
capable of generating a high capillary pressure. The capillary
pressure of a wick is a term that is used to define the ability of
the pore structure of the wick to withstand the pressure difference
between the vapor and liquid. The maximum capillary pressure is the
maximum pressure difference between the vapor and the liquid in the
wick that the wick can withstand without causing the liquid menisci
in the pores to collapse.
The second requirement for the wick is that it must have a low
liquid-flow resistance. The liquid-flow resistance is a measure of
the pressure drop the liquid experiences when flowing at a given
flow rate from the condenser to the evaporator. With increasing
heat input, the liquid flow rate increases so as to increase the
pressure drop in the liquid. The thermal capacity of the heat pipe
is reached when the pressure drop is so great that the maximum
capillary pressure of the wick pores in the evaporator region is
exceeded and the wick ultimately dries out.
The wick can be designed and fabricated in a tight structure with
small pore size to achieve a high capillary pressure. However, the
smaller the pore size of the wick, the greater will be its flow
resistance.
To overcome the above conflicting wick requirements of high
capillary pressure and low liquid flow resistance, designers of
heat pipes have resorted to the use of arteries to handle very high
heat loads. Generally, an artery is a closed tube filled with
liquid and having at least a portion of its wall structure porous
and in communication with the wick. In the artery, the maximum
capillary pressure is determined by the pore size of the wall,
whereas the flow resistance is determined by the diameter of the
tube. Thus, these two parameters can be adjusted independently.
Although arteries can provide an order of magnitude increase in
heat-pipe capacity, they suffer a serious disadvantage in that they
are extremely difficult to prime and reprime reliably without
entrapment of a bubble. An arterial bubble is intolerable because
far before maximum capacity is reached, the bubble grows and the
artery empties of liquid.
Bubbles present problems only if the heat pipe contains
noncondensible gas as well as the heat-pipe working fluid, since a
pure-vapor bubble will spontaneously collapse. It is unlikely,
however, that heat-pipe fluid can be maintained so free of
noncondensible gas that bubbles will not be a problem. Also, there
is an important class of heat pipes that are intentionally filled
with some noncondensible gas for purposes of heat-pipe control.
The reason an arterial bubble is formed is that a liquid sheath on
the artery wall prevents gas from venting during the priming
process which usually proceeds from the condenser to the
evaporator.
SUMMARY OF THE INVENTION
The heat-pipe arterial priming device according to the invention
solves the problem of bubble entrapment by assuring that at least
one pore in the extreme evaporator end of the artery remains open
at all times during the priming process so as to vent any gas
bubble that might be present in the artery.
According to one embodiment at least a portion of the length of the
artery extending from the evaporator end comprises a closed tube
that is provided with at least one pore in a thin-walled section of
the tube. The diameter of the pore is sized to accommodate the
maximum capillary pressure desired. The thickness of the wall
containing the pore is made thin enough to prevent a small amount
of liquid to plug the pore. The wall is sized so thin that the two
menisci that potentially exist on opposite sides of the liquid in
the pore coalesce to keep the pore open.
During the priming procedure, the pore in the thin-walled section
remains open to vent any noncondensible gas that may be present in
the artery. When the artery is fully primed, the liquid filling the
artery closes the pore.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a top view, with portions removed and partly in section,
of a heat pipe incorporating arterial priming structure according
to the invention;
FIG. 2 is a front view thereof, with portions removed and partly in
section;
FIG. 3 is a section taken along line 3--3 of FIG. 2;
FIG. 4 is a greatly enlarged exploded view showing some of the
details of the arterial priming structure of FIGS. 1 and 2;
FIGS. 5 and 6 are greatly enlarged views, partly sectional and
partly diagrammatic, illustrating the principle of meniscus
coalescence in an arterial pore;
FIG. 7 is a perspective view, with portions removed and partly in
section, showing a second embodiment of the arterial priming
structure;
FIG. 8 is a sectional view showing a portion of the arterial
priming structure of FIG. 7;
FIG. 9 is a perspective view, with portions removed and partly in
section, showing a third embodiment of the arterial priming
structure; and
FIG. 10 is a sectional view showing a portion of the arterial
priming structure of FIG. 9.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to FIGS. 1-4, there is shown a heat pipe 10 having a
cylindrical wall 12 closed by end walls 14 and 16. Conventionally,
the heat pipe 10 is evacuated to a low pressure and filled with a
sufficient quantity of working fluid to completely saturate all
wick surfaces therein and also fill all the arteries therein. In
addition, a quantity of noncondensible gas may be introduced
therein to provide some degree of temperature control, as is well
known.
The interior surface of the cylindrical wall 12 is provided with a
capillary structure 18 that extends along the entire length and
circumference thereof. The capillary structure 18 is preferably
shown as a continuous helical groove with turns that are finely cut
and spaced. However, other capillary structures may be used such as
porous coatings, mats, screens, webs, or the like.
In addition to the capillary structure 18 provided on the interior
surface of the cylindrical wall 12, the heat pipe 10 contains a
diametral slab wick 20 extending diametrically between the
heat-pipe wall 12 and longitudinally along the wall 12. The width
of the slab wick 20 is such as to provide a snug fit of the wick 20
against the capillary structure 18 on the interior surface of the
heat pipe wall 12. The slab wick 20 extends substantially along the
entire length of the heat pipe 10, one end of the wick 20 being
disposed close to the end wall 16 at the condenser end, and the
other end of the wick 20 terminating a sufficient distance from the
other end wall 14 at the evaporator end to accommodate the arterial
priming device to be described later herein. The slab wick 20 is
preferably made of metal felt with a high degree of porosity.
A pair of main arteries 22 and 24 are mounted on opposite sides of
the slab wick 20. The arteries 22 and 24 are coextensive with the
slab wick 20 are are located below the central longitudinal axis of
the slab wick 20. The arteries 22 and 24 have porous walls that are
preferably made of fine screen mesh.
The arteries 22 and 24 may be conveniently formed and mounted by
wrapping a long rectangular strip of fine screen metal mesh around
a long metal rod or mandrel of small diameter, lapping the ends of
the strip mesh together, spot welding the lapped ends of the strip
mesh to the slab wick 20 at spaced points along the length thereof,
such as at weld points 25 in FIG. 2, and removing the long metal
rod mandrel. The arteries 22 and 24 are mounted low enough on the
slab wick 20 such that the relatively low capillary pressure
generated by each artery diameter is sufficient to completely fill
the artery with working liquid once it has been successfully vented
of gas.
The arteries 22 and 24 are provided with arterial priming means
constructed according to the invention. The arterial priming means
are attached to the ends of the main arteries 22 and 24 adjacent to
the evaporator region. Two short lengths of tubing, which form
auxiliary arterial tubes 26 and 28, are mounted with open ends
inserted a short distance within the arteries 22 and 24,
respectively. The tubes 26 and 28 have nonporous walls in contrast
to the porous walls of the arteries 22 and 24.
Both of the tubes 26 and 28 are identically constructed. The
construction of one of the tubes 26 is shown in greater detail in
the enlarged exploded view of FIG. 4. The inside diameter of the
tube 26 is smaller than that of the artery 22 into which it is
inserted and the outside diameter of the tube is about the same as
the inside diameter of the artery. The free end of the tube 26 is
provided with equally spaced drain notches 30, there being three
drain notches shown in this embodiment. The same free end of the
tube 26 is closed by a thin foil disk 32, leaving the notches 30
open behind the disk. The disk 32 has at least one small vent
opening or pore 34 centrally located. More than one pore may be
provided, the pore or pores serving to vent any noncondensible gas
that may be present within either artery 22 or 24 during the
priming thereof.
Referring back to FIGS. 1-3, the tubes 26 and 28 are mounted on
short lengths of slab wick that function as drain wicks, there
being a drain wick 36 for the tube 26 and another drain wick 38 for
the tube 28. The drain wicks 36 and 38 are spaced apart from each
other by a non-porous shim or spacer 40. The drain wicks 36 and 38
are shorter than the length of the tubes 26 and 28 so that a space
is left between the ends of the drain wicks 36 and 38 and the slab
wick 20.
The tube 26 and 28 are each partially covered with a porous sheath,
such as sheaths 42 and 44. The porous sheaths 42 and 44 are of the
same length as the drain wicks 36 and 38 and are similar in
construction to the arteries 22 and 24. That is, they are made of
fine screen mesh, are wrapped around the tubes 26 and 28, and have
lapped ends spot welded to the drain wicks 36 and 38, such as at
weld points 46 in FIG. 2. The porous sheaths 42 and 44 cover the
respective drain notches 30 of the tubes 26 and 28 and thereby
provide communication between the interior of the tubes 26 and 28
and the drain wicks 36 and 38.
The function of the venting pore 34 is to allow the escape of any
noncondensible gas that may be present in either of the arteries 22
and 24 during the priming thereof. The artery wall, though porous,
fills with liquid and traps within it any gas bubbles that may be
present. If the gas bubble is not allowed to escape it will grow
and eventually force all the liquid out of the artery.
The venting pore 34, while it is of capillary size to withstand the
desired maximum capillary pressure when the artery is filled with
liquid, and for that reason is dimensioned to have a diameter no
smaller than the pore size of the artery wall, nevertheless is
located in a wall section so thin as to be incapable of being
filled by a small amount of liquid in the pore only. For an
understanding of the physical principle involved in the design of
the venting pore, reference is now made to the diagrams of FIGS. 5
and 6. The dimensions are somewhat exaggerated and not necessarily
drawn to scale for the sake of a clearer understanding of the
principles underlying the invention.
FIGS. 5 and 6 show the end of the tube 25 during the priming
process with a gas bubble 48 entrapped therein between the liquid
column 50 and the foil disk 32. The liquid adjacent to the foil
disk 32 includes a liquid plug 52 filling the venting pore 34 and
liquid fillets 53 in the corners between the inside wall 54 of the
tube 26 and the inside surface of the foil disk 32. The inside
cylindrical wall 54 of the tube 25 is shown as an entirely closed
surface, whether it be from liquid filling the pores, as would be
the case in the region of the notches 30, or whether it be due to
the non-porous nature of the tube wall. In any case, the tube 26
functions as an artery and can be considered an extension of the
main artery 22, despite any dimensional difference in their inner
diameters.
It is in the nature of all liquid menisci bordering a gas bubble in
an artery to assume a radius of curvature that is equal to radius
of the artery, if it is assumed that the liquid has a zero wetting
angle relative to the artery wall. Accordingly, the radius of
curvature of the meniscus 56 formed at the end of the liquid column
50 is equal to the inside radius r of the tube 26, the diameter of
the tube 26, of course, being equal to 2 r. Likewise, the radius of
curvature of the meniscus 58 formed by the liquid fillets 53 and by
the liquid plug 52 filling the venting pore 34 is equal to the
inside radius r of the tube 26. The outside meniscus 60 of the
liquid plug 52, in one limit, has a relatively large radius of
curvature and can be considered to be substantially flat, or have
an infinite radius of curvature, if the wetting angle of the liquid
is considered to be zero.
Now referring to the enlarged view of FIG. 6, it can be seen that
if the wall of the foil disk 32 is reduced in thickness, as by
moving the outside surface of the wall progressively closer to the
inside surface, the two menisci 58 and 60 will also be brought
closer and closer together. At some stage the foil wall will reach
such a thinness that the two menisci 58 and 60 will intersect or
coalesce. When this occurs, the venting pore 34 can no longer
retain the liquid plug 52 and the pore 34 opens. The separation
between the outside surface of the foil disk 32, as represented by
the dashed line 62, and the inside surface 64 of the foil disk 32
represents the critical thickness at which meniscus coalescense
occurs.
The invention is predicated on the realization that such a critical
thickness in the wall can be predetermined which will keep the pore
open for venting any noncondensible gas in the artery. It is
further realized that the critical or maximum thickness (t) of the
wall in which the venting pore is located is related to the artery
diameter D.sub.A and the pore diameter D.sub.P by the following
expression:
t = D.sub.A [1 - .sqroot.1 - (D.sub.P /D.sub.A).sup.2 ]
The above expression is based on a simple theory that assumes a
zero wetting angle between the working fluid and the foil wall and
assumes an equally curved meniscus on the outer side of the liquid
plug, which potentially may fill the pore. In the case of a finite
wetting angle greater than zero, the above formula can be used by
substituting D.sub.A ' for D.sub.A, where D.sub.A ' = (1/cos
wetting angle) D.sub.A.
It may also be mentioned in connection with the discussion above
relating to the equality between the radii of all menisci bordering
a gas bubble in an artery and the radius of the artery, that in the
case of a non-zero wetting angle between the liquid and the artery
wall, the menisci bordering the bubble will have a radius that is
greater by a factor of 1/cos wetting angle. Methanol is an example
of a working fluid that typically has a zero wetting angle with
stainless steel and copper, whereas water has a finite wetting
angle of about 45.degree..
The diameter of the venting pore is related to maximum capillary
pressure it can generate when the artery is fully primed with
liquid and also the surface tension of the liquid-vapor interface,
according to the following:
P.sub.V - P.sub.L = 2.sigma./r,
where
P.sub.V is the pressure of the working-fluid vapor
P.sub.L is the pressure of the working-fluid liquid
.sigma. is the surface tension of the liquid-vapor interface
r is the radius of curvature of the meniscus in the pore.
The minimum value for the radius of curvature of the meniscus is
the radius of the pore. If the radius of curvature of the meniscus
attempts to assume a smaller value than the minimum in order to
balance a greater pressure difference (P.sub.V - P.sub.L), the
meniscus will fail. Thus, the pore diameter governs the maximum
capillary pressure. Stated differently, once the maximum capillary
pressure is set by the heat-pipe design requirements, the diameter
of the pore is determined by the above expression. Having
determined the pore diameter, the maximum thickness of the foil
wall to achieve meniscus coalescence as previously described may be
determined.
The thin metal foil containing the venting pore 34 must be located
at least at the evaporator end or region, that is, the region where
normally the heat input is applied. It will be noted that the solid
walled tubes 26 and 28 fit into the ends of the two main arteries
22 and 24 respectively. The inside diameter of each tube is smaller
than the diameter of its associated artery and therefore has a
greater pumping power relative thereto. It is therefore possible
that the liquid will remain in the tube even before the main artery
is primed. This liquid must be drained from the tube before the
artery can be primed. The necessary preliminary drainage is
accomplished through the drain notches 30 and the separate drain
wicks 36 and 38 by way of the porous sheaths 42 and 44. A low level
of heat input is applied to the evaporator region, or the region
adjacent the tubes 26 and 28. The low level of the heat may be
about 10% of the thermal capacity of the heat pipe and is applied
for a sufficient time to drain the tubes 26 and 28 by evaporation
of the liquid.
After a sufficient time has elapsed to drain the tubes 26 and 28 of
any liquid originally present therein, the heat load is reduced
below 2 or 3% of the thermal capacity of the heat pipe. With the
heat load reduced the liquid is allowed to fill the arteries 22 and
24 and after forcing any gas bubbles through the venting pore 34,
also fill the tubes 26 and 28.
The drain wicks 36 and 38 are separated from the main slab wick 20
to prevent drawing liquid from the main part of the heat pipe
rather than draining the tubes 26 and 28. Furthermore, the
intervening shim 40 that separates the two drain wicks 36 and 38
serves to isolate the two arteries 22 and 24 so that a drain wick
will not draw liquid from one artery that has been successfully
primed rather than draining liquid from the tube of the unprimed
artery.
The design specifications for a typical heat pipe constructed
according to embodiment of FIGS. 1-6 are as follows: All materials
stainless steel Working Fluid methanol Heat-pipe tube (12) .50"
O.D., .0428" wall thickness, 5 feet long Circumferential Grooves
(18) 100/inch, "Vee" groove, .007" opening; 38.degree. angle. Main
wick (20) felt metal, porosity 84%, fiber diameter -- .00085
inches, .050 inch thick slab. Artery (22) 150 mesh screen, .063
inch inside diameter Tube (26) .063 O.D., .030 I.D., 2 inches long
Foil (32) .0005" thick with pore (34) diameter .010 inches Drain
wicks (36) Same material as main wick, .020" thick, 1 inch long
Shim (40) .010" thick Notches (30) width .010", depth at inside of
tube .006" Gap between wicks 3/4" Heat-pipe capacity 180 watts at
80.degree.F
Referring now to FIG. 7, there is shown a different embodiment of
the invention employing a single main artery and a thin foil
arterial priming tube provided with a plurality of venting pores
longitudinally spaced along its length. The heat pipe 70 has a
cylindrical wall 12, end walls 14 and 16, and cylindrical capillary
structure 18, similar to those described for the heat pipe 10 of
FIGS. 1-6. A unitary slab wick 72 extends substantially along the
entire length of the heat pipe 70.
A single porous main artery 74 is attached to one side of the slab
wick 72. As in the previous embodiment, the artery 74 is made of
fine screen metal mesh and is attached to the slab wick 72 at weld
points 76 spaced along the length of the flat strips 77 comprising
two thicknesses of metal mesh from which the artery 74 is
formed.
A thin foil auxiliary arterial priming tube 78 is inserted over the
end of the artery 74 to form a continuation thereof. The artery 74
itself extends only a short distance into the priming tube 78 but
the flat strips 77 of metal mesh extend the whole length of the
priming tube. As shown more clearly in cross section in FIG. 8, the
priming tube 78 is formed from a curved strip of thin metal foil
with the long edges brought together to form two legs 80 and 81 of
unequal length. The rear leg 81 closest to the slab wick 72 is
shorter than the front leg 80 that is spaced from the slab wick 72.
Sandwiched between the two legs 80 and 81 are the two thicknesses
of metal mesh comprising the flat strips 77 which extends beyond
the end of the artery 74. The flat strips 77 of metal mesh provide
communication between the slab wick 72 and the interior of the
priming tube 78. The priming tube 78 is fixed to the slab wick 72
by welding the legs 80, 81 and metal mesh strips 77 together, as at
weld points 82.
The priming tube 78 is provided with a series of venting pores 84
of equal diameter in its cylindrical wall and equally spaced along
the length thereof. The venting pores 84 are located preferably at
an angle of about 45.degree. relative to the slab wick 72. The
remote end of the priming tube 78 is closed, as by crimping or
flattening the end of the tube 78 and welding the flattened end at
weld points 86.
The venting pores 84 perform the same function as the single
venting pore of the previous embodiment, namely to allow the escape
of gas bubbles from the artery and thereby facilitate priming.
The diameter of the venting pores 84 is designed to accommodate the
maximum capillary pressure. The thickness of the foil wall of the
priming tube 78 is sufficiently thin to cause meniscus coalescence
of any minuscule amount of liquid that attempts to fill the venting
pores 84.
To prime the artery 74, a heat load is applied to the evaporator
region of the heat pipe 70, that is, the region surrounding the
priming tube 78. A sufficient heat load is applied to establish the
normal heat pipe operating condition wherein the evaporator region
is devoid of excess liquid and the condenser region is saturated
with liquid. The heat load is then reduced to allow the
liquid-vapor interface in the artery 74 to proceed gradually first
to fill the artery 74, and then while filling the priming tube 78,
force the vapor or gas out of the venting pores 84. In this
embodiment, the priming tube 78 will not prime before the artery 74
because of its larger diameter.
Where more than one artery of the kind described in this embodiment
is desired, it is simply added to the slab wick 72 without the
necessity of any additional structure to isolate the priming tubes
from each other and from the main wick. Because the priming tube in
this embodiment has a larger diameter than the main artery, it will
empty the working liquid when the artery fails or deprimes.
The design specification for a typical heat pipe constructed
according to the embodiment of FIG. 7 is as follows:
All materials stainless steel Working fluid methanol Heat-pipe tube
(12) .50" O.D., .0428" wall thickness, - 5 feet long
Circumferential Grooves (18) 100/inch, "Vee" groove, .007" opening;
38.degree. angle Wick (72) felt metal, porosity 84%, fiber diameter
.00085 inches .050 inch thick slab Artery (74) 150 mesh screen,
.063 inch inside diameter Foil (78) .0005" thick with pores (48) of
.013" diameter spaced .030" center-to-center. Length of foil 1"
Heat-pipe capacity 140 watts at 80.degree.F
The embodiments thus far described rely on operating the heat pipe
before and during priming such that the liquid-vapor interfaces
proceeds uniformly from the condenser to the evaporator. The
embodiments next to be described is not subject to this restriction
and will permit priming to proceed in any direction.
Referring now to FIGS. 9 and 10, the heat pipe 90 has a cylindrical
wall 12, end walls 14 and 16, and a helically grooved capillary
structure as in the previous embodiments. A diametral slab wick 92
is also similarly provided.
A single artery 94 extends substantially along the entire length of
the slab wick 92. In this embodiment the artery 94 comprises a
strip of metal foil or other rigid non-porous material that is
suitably bent or otherwise formed into a U-shaped tube or trough,
and with the edges bent outwardly and flattened to form flanges 96
for attachment to the slab wick 92 by welding. Thus the artery 94
includes the bent U-shaped portion and the surface portion of the
slab wick 92 lying between the flanges 96. The artery 94 may be
closed at both ends by crimping or flattening the ends as in the
previous embodiments, or by inserting metal plugs, such as plug 97,
in the end openings of the artery 94 and welding the plugs.
The curved portion of the artery wall is provided with a single row
of venting pores 98 equally spaced along the entire length of the
artery 94. Preferably, the pores 98 lie in a straight line.
However, they may be arranged in a single helix, if desired. More
than one row of pores 98 would simply retard the priming process
without appreciably improving the ability to vent gas. Here again,
as in the embodiment of FIG. 7, the venting pores 98 are located at
about 45.degree. relative to the slab wick 92.
The diameter of the venting pores 98 is smaller than the spacing
between the pores 98, and the pore diameter is much smaller than
the artery diameter. As previously described, the U-shaped wall
portion of the artery 94 is sufficiently thin to achieve the
condition of meniscus coalescence that is necessary to keep the
venting pores 98 open for the escape of gas bubbles during
priming.
Because of the symmetry of the artery 94 along its length, the heat
pipe 90 can conduct heat in either longitudinal direction. That is,
heat can be applied at either end and it will conduct to the
opposite end. Furthermore, it is not necessary, for priming, to
apply a heat load preferentially at the end chosen to be the
evaporator, as in the previous embodiments. In fact, it is possible
to prime this heat pipe 90 without applying any heat load at all.
To prime the heat pipe 90, it is necessary merely to level the heat
pipe and reduce the heat load. It will prime from both ends of the
artery 94 in directions towards the middle thereof.
While the artery 94 has been described as having a U-shape
cross-section, it is apparent that a single artery having the shape
of the priming tube 78 of FIGS. 7 and 8 may be used. Any suitable
shape may be used for the artery incorporating venting pores along
its entire length, provided that at least a portion of its
perimeter be in liquid communication with the main wick structure
along its entire length.
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