U.S. patent number 3,842,870 [Application Number 05/253,478] was granted by the patent office on 1974-10-22 for quick-disconnect manifold assembly.
This patent grant is currently assigned to Continental Water Conditioning Corporation. Invention is credited to William R. Burgess.
United States Patent |
3,842,870 |
Burgess |
October 22, 1974 |
QUICK-DISCONNECT MANIFOLD ASSEMBLY
Abstract
A quick-disconnect manifold assembly for a water conditioning or
treatment service unit or the like which can be readily adapted
from normal treatment flow operation to allow quick and easy
removal and replenishment of water conditioning ingredients from
the unit. The manifold or manifold portion of the assembly is
assembled as part of the top of a service unit. The manifold has an
inlet opening through which untreated water is introduced into the
unit for treatment therein and an outlet opening for directing the
treated water from the unit, the flow of water being channelled
through identical male adapters removably and sealably fitted into
the openings. The male adapters are rapidly and easily disjoined
from the manifold to allow alternate installation into the inlet
opening of evacuative and filler adapters for removing and
replenishing the water conditioning ingredients contained in the
unit.
Inventors: |
Burgess; William R. (El Paso,
TX) |
Assignee: |
Continental Water Conditioning
Corporation (El Paso, TX)
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Family
ID: |
26735421 |
Appl.
No.: |
05/253,478 |
Filed: |
May 15, 1972 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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56549 |
Jul 20, 1970 |
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Current U.S.
Class: |
141/286; 137/588;
141/326; 141/384; 210/198.1; 210/237; 210/289; 210/444; 285/305;
285/921; 285/124.4 |
Current CPC
Class: |
B01J
47/02 (20130101); Y10S 285/921 (20130101); Y10T
137/86332 (20150401) |
Current International
Class: |
B01J
47/02 (20060101); B01J 47/00 (20060101); B65b
003/18 () |
Field of
Search: |
;141/84,325,326,283,286,299,380-389 ;222/193
;289/40,220,130,137,305 ;277/112 ;137/587,588 ;285/DIG.22 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Bell, Jr.; Houston S.
Attorney, Agent or Firm: Fleit, Gipple & Jacobson
Parent Case Text
This is a continuation of application Ser. No. 56,549, filed July
20, 1970, now abandoned.
Claims
What is claimed is:
1. A quick disconnect manifold assembly for a tank in which a fluid
may be treated, which manifold assembly is adaptable to a variety
of operating functions and which comprises:
a. manifold means adapted to be sealably attached to the tank
through a single opening therein, at one end thereof, and having
only an inlet opening and an outlet opening which extend through
said manifold means and open into the interior of the tank;
b. a first substantially rigid reusable adaptive means releasably
disposed in an adjustable position in the inlet opening for
establishing a flow path into the interior of the tank;
c. sealing means for sealing said first substantially rigid
reusable adaptive means in said inlet opening;
d. a second adaptive means sealably disposed in an adjustable
position in the outlet opening for establishing a second flow path
from the interior of the tank;
e. fluid conduit means connected to said manifold and communicating
with said outlet opening, said fluid conduit means extending
substantially to the other end of the tank for channelling fluid
from within the tank into the outlet opening and the second
adaptive means; and
f. retaining means extending through the manifold means and
engaging said first adaptive means for releasably retaining said
first adaptive means in one of a number of selected positions
within the inlet opening.
2. A quick disconnect manifold assembly for a tank in which a fluid
may be treated, which manifold assembly is adapted to be connected
to the tank to receive various adapters capable of performing a
variety of operating functions comprising:
a. manifold means adapted to be sealably attached to the tank
through a single opening therein, at one end thereof, said manifold
means defining an inlet opening having a smooth wall female portion
and an outlet opening which extend through said manifold means and
open into the interior of the tank;
b. a first adaptive means sealably and releasably disposed in the
inlet opening for establishing a flow path into the interior of the
tank, said first adaptive means including a male portion which
substantially conforms to the smooth wall of said female portion
and has mounted thereon one or more O-rings, each of which sealably
press against said smooth wall female portion to prevent fluid loss
through said opening;
c. a second adaptive means sealably disposed in the outlet opening
for establishing a second flow path from the interior of the
tank;
d. fluid conduit means communicating with said outlet opening and
extending substantially to the other end of the tank for
channelling fluid from within the tank into the outlet opening and
the second adaptive means; and
e. retaining means extending through the manifold means and
engaging said first adaptive means for releasably retaining said
first adaptive means within the inlet opening.
3. A quick disconnect manifold assembly according to claim 2
wherein the manifold means includes one or more channels tangential
to the smooth wall female portion, said retaining means includes
one or more retaining elements which extend in said one or more
channels of said manifold means, and said male portion of the first
adaptive means includes a plurality of complementary grooves, each
of which is constructed to be aligned by the movement of said first
adaptive means in said smooth wall female portion with one or more
of said channels, to selectively receive said one or more retaining
elements.
4. A quick disconnect manifold assembly according to claim 3,
wherein said male portion of the first adaptive means includes a
series of spaced complementary grooves to adjustably position the
first adaptive means within the inlet opening.
5. A quick disconnect manifold assembly according to claim 1
wherein said first adaptive means has a fluid conduit for directing
untreated water into the tank for treatment therein and the second
adaptive means has a fluid conduit for directing treated water from
the tank.
6. The manifold apparatus of claim 5 wherein the apparatus further
includes a screen means disposed at the interior end of the inlet
opening for preventing particulate contamination or loss of the
water conditioning ingredients therethrough.
7. A quick disconnect manifold assembly according to claim 1
wherein said first adaptive means comprises a filler means to fill
the tank with ingredients for treating fluid.
8. A quick disconnect manifold assembly according to claim 1
wherein said first adaptive means comprises an adaptive evacuator
means having a conduit for introducing fluid under pressure into
one end of said tank and a second conduit for allowing ingredients
within the tank to be evacuated under the pressure of the entering
fluid when the outlet opening is sealed by seal means, said second
conduit extending into the interior of said tank for receiving the
water conditioning ingredients pressureably forced therein to and
for directing said ingredients from the tank through a conduit in
the exit pipe.
9. A quick disconnect manifold assembly according to claim 5
wherein said second adaptive means is substantially identical to
said first adaptive means and said outlet opening is substantially
identical to said inlet opening.
10. A manifold apparatus for a water treatment unit, which
apparatus is adaptable to a variety of operating functions,
including the introduction of water conditioning ingredients into
said unit, the apparatus comprising:
a. manifold means sealably attached to the unit at one end thereof
said manifold means having only two openings extending therethrough
into the interior of the unit which serve as an inlet opening and
an outlet opening for said unit; and
an adaptive filler means sealably inserted into one of said
openings in said manifold means for directing water conditioning
ingredients supplied externally of said filling means therethrough
and into the unit, said adaptive filler means including a venting
means for displacing air and excess water from the unit during the
filling operation.
11. A manifold apparatus for a water treatment unit, which
apparatus is adaptable to a variety of operating functions,
including the introduction of water conditioning ingredients into
said unit, the apparatus comprising:
a. manifold means sealably attached to the unit at one end thereof,
said manifold means having only two openings extending therethrough
and opening into the interior of the unit to form an inlet opening
and an outlet opening, and,
b. an adaptive filler means sealably inserted into said inlet
opening in said manifold means for directing water conditioning
ingredients supplied externally of said filling means therethrough
and into the unit, said adaptive means comprising a body portion
having a conduit disposed therein or directing the water
conditioning ingredients introduced at one end thereof into the
service unit; and a tubular vent disposed within the conduit and
which extends through said body portion with its outer end exterior
of the body portion and communicating with the atmosphere and its
inner end extending into the interior of the service unit below the
conduit for displacing air and excess water from said service unit
during the filling operation.
12. The manifold apparatus of claim 11 wherein said adaptive filler
means is reasably retained within one of said openings by a
retaining means which extends through the manifold means and
engages the body portion of said filler means.
13. The manifold apparatus of claim 11 wherein the conduit disposed
within the body portion has a right angular configuration and the
tubular vent is substantially straight.
14. The manifold apparatus of claim 11 wherein the adaptive filler
means is sealably inserted within said inlet opening in the
manifold means by one or more O-rings which are retained on the
exterior of said body portion and sealably engage the opening in
the manifold means.
15. The manifold apparatus of claim 11 wherein said manifold means
and said body portion are molded plastic parts.
16. A manifold apparatus for a water treatment unit, which
apparatus is adaptable to a variety of operating functions
including the removal of water conditioning ingredients from said
unit, the apparatus comprising:
a. manifold means sealably attached to the unit at one end thereof,
said manifold means having two openings extending therethrough and
opening into the interior of the unit, one of said openings being
sealed by plug means to prevent pressure loss therethrough; and
b. an adaptive evacutive means sealably inserted into the other
opening for directing water under pressure into said unit through
said evacuative means and for directing the water conditioning
ingredients from the service unit through said evacuative means and
for directing the water conditioning ingredients from the service
unit through said evacuative means;
said adaptive evacuative means comprising:
c. a body portion having a conduit therein for directing water
under pressure into the service unit;
d. an exit pipe extending through the body portion and into the
interior of the unit for receiving the water conditioning
ingredients pressurably forced thereinto and for directing said
ingredients from the service unit through a conduit associated with
the exit pipe; and
e. adaptive evacuative means being releasably retained within said
opening of the manifold means in one of a number of selected
positions by a retaining means which extends through the manifold
means and engages the adaptive evacuative means.
17. The manifold apparatus of claim 16 wherein said exit pipe
extends substantially to the other end of the service unit.
18. A manifold apparatus kit for a water treatment unit which is
quickly and simply adaptable to the functions of filling said unit
with water conditioning ingredients, of directing water into the
unit for treatment by said conditioning ingredients and removal of
the treated water therefrom, and of removing the conditioning
ingredients from said unit when the ingredients have lost their
treatment capability, the apparatus comprising:
a. manifold means sealably attached to one end of the unit, said
manifold means having only inlet and outlet openings extending
therethrough and opening into the interior of the unit.
b. a plurality of interchangeable adaptive means for selective
sealably insertion in the inlet or outlet openings, one adaptive
means sized and shaped so that the filling of said unit with water
conditioning ingredients can be accomplished, at least two second
adaptive means sized and shaped so that untreated water can be
directed into the unit and treated water can be removed from the
unit, and a third adaptive means sized and shaped so that exhausted
water conditioning ingredients can be removed from said unit;
c. at least two retaining means, one retaining means adapted to
extend through the manifold means and engage the adaptive means
disposed in the inlet opening, and another retaining means adapted
to extend through the manifold means and engage the adaptive means
disposed in the outlet opening, each of said retaining means
releasably retaining the adaptive means within its respective
opening during performance of said function; and,
d. water exit means associated with said outlet opening and
extending to the other end of the service unit.
19. The manifold apparatus of claim 18 wherein the apparatus is
adapted to directing water into the service unit for treatment
therein and to removing the treated water from the unit, and
wherein the adaptive means comprises a first male adaptor sealably
disposed in the inlet opening for directing untreated water into
the service unit, the manifold apparatus further comprising:
a. a second male adaptor sealably disposed in the outlet opening
for directing treated water from the service unit, and being
retained in the outlet opening by said retaining means; and,
b. screening means disposed at the interior end of the inlet
opening for preventing particulate contamination and loss of the
water conditioning ingredients therethrough.
20. The manifold apparatus of claim 18 wherein the apparatus ia
adapted to filling said service unit with water conditioning
ingredients carried by demineralized water and wherein the adaptive
means comprises an adaptive filler for directing water conditioning
ingredients through the filler and into the service unit, the
adaptive filler comprising:
a. a body portion having a conduit disposed therein for receiving
water conditioning ingredients at one end thereof; and,
b. a cylindrical filler tube received in the other end of said
conduit, said conduit extending through said filler tube and
opening into the interior of the service unit whereby water
conditioning ingredients supplied into said conduit are directed
into the service unit.
21. The manifold apparatus of claim 18 and further comprising:
a. a tubular vent disposed in the conduit, said vent extending at
one end through the body portion of the adaptive filler and
exteriorly of said body portion, and extending at its other end
into the interior of the service unit for displacing air and excess
water from the service unit during filling thereof with the water
conditioning ingredients; and,
b. retaining means extending through the manifold means and
engaging said adaptive filler for releasably retaining said
adaptive filler within the inlet opening during supply of water
conditioning ingredients into the service unit.
22. The manifold apparatus of claim 18 wherein the apparatus is
adapted to removing the water conditioning ingredients from the
service unit, and wherein the adaptive means comprises an adaptive
evacuator for directing water under pressure into the service unit,
thereby forcing water conditioning ingredients from the service
unit through said adaptive evacuator, the adaptive evacuator
comprising:
a. a body associating with a conduit disposed therewithin for
directing water therethrough and into the service unit; and
b. an exit pipe extending through the conduit in the body portion
and into the interior of the service unit for receiving the water
conditioning ingredients pressurably forced theretinto and
directing said ingredients from the service unit through a conduit
in the exit pipe.
23. A water treatment service unit adapted to contain water
conditioning ingredients, which unit comprises a tank, a manifold
means sealably secured in an opening in one end of said tank, said
manifold means including (a) only an inlet and an outlet opening
extending therethrough and opening into the interior of the tank,
at least said inlet opening having a smooth wall female portion for
releasably receiving an adaptive means, and (b) one or more
retaining channels extending through said manifold means and into
at least the smooth wall inlet opening for receiving at least one
retaining element inserted in one of said channels to releasably
retain said adaptive means, and a water exit means extending from
the interior end of the outlet opening to the other end of said
tank.
24. The water treatment service unit according to claim 23 wherein
both said openings have smooth wall female portions for releasably
receiving adaptive means and wherein said retaining channels extend
into both said openings for receiving retaining elements in said
channels to releasably retain adaptive means therein.
25. The water treatment service unit according to claim 23 wherein
said tank includes a quantity of water conditioning ingredients and
a pair of adaptive means sealably disposed in the two openings, the
adaptive means in the inlet opening directing untreated water into
the service unit for treatment therein and the other adaptive means
directing treated water from the service unit.
26. The water treatment service unit according to claim 25 wherein
said pair of adaptive means are substantially identical and of
molded plastic.
27. The water treatment service unit according to claim 25 wherein
the adaptive means sealably disposed in said inlet opening is
retained in said opening by one or more retaining elements which
extend through said manifold means in one or more retaining
channels and engage a complementary groove defined by said adaptive
means.
28. The water treatment service unit according to claim 27 wherein
the adaptive means sealably disposed in said inlet opening defines
a series of complementary grooves for receiving the retaining
elements to thereby allow adjustable positioning of said adaptive
means within said opening.
29. The water treatment service unit according to claim 25 wherein
the adaptive means disposed within the inlet opening is sealed
therein by one or more O-rings which are retained in grooves
defined by said adaptive means and sealably press against the
smooth walls of said opening.
30. A quick disconnect manifold assembly for a tank having an
opening therein, which manifold assembly is adapted to a variety of
operating functions and which manifold assembly comprises: manifold
means adapted to be sealably secured in an opening of said tank,
and having only a straight-bore inlet opening and an outlet opening
which extend therethrough and which open into the interior of the
tank; a first substantially rigid reusable adaptive means
releasably disposed in the inlet opening for establishing a flow
path into the interior of the tank; a second reusable adaptive
means sealably disposed in the outlet opening for establishing a
flow path from the interior of the tank; sealing means for sealing
said first substantially rigid reusable adaptive means in said
straight-bore inlet opening; and retaining means for releasably
retaining at least the first of said adaptive means in one of a
number of selected positions within its opening.
31. A quick disconnect manifold assembly according to claim 30
wherein said first adaptive means takes the form of a fluid conduit
for directing untreated water into the tank for treatment therein,
and wherein the second adaptive means takes the form of a fluid
conduit for directing treated water from the tank.
32. A quick disconnect manifold assembly according to claim 30
wherein said first adaptive means takes the form of a filler means
for filling the tank with ingredients for treating a fluid.
33. A quick disconnect manifold assembly according to claim 30
wherein said first adaptive means takes the form of an adaptive
evacuator having a conduit for the introduction of a fluid under
pressure into one end of said tank, and having a conduit for the
expulsion of exhausted treatment ingredients from the tank, the
pressure of the entering fluid serving to develop the force for
expelling the exhausted treatment ingredients when the outlet
opening is sealed; and wherein said second adaptive means takes the
form of a seal for blocking all flow through said outlet opening.
Description
BACKGROUND AND SUMMARY OF THE INVENTION
The utility of on-site generation of quality, mineral-free water
has been established for commercial, laboratory and domestic
applications. According to usual practice, water purification
service units containing a quantity of water conditioning
ingredients, usually a bed of ion exchange resins, are conveniently
located in proximity to the point of intended use of the purified
water. Unpurified water from a suitable source is channelled
through either a single service unit or a plurality of service
units joined in series. Purified water exiting from the unit or
units is then used according to the consumer's needs.
When the water conditioning ingredients of the service unit become
exhausted, one practical method of continuing service without
significant interruption is to replace the exhausted unit at the
point of use with one containing fresh or regenerated ingredients.
This technique of continued service makes it most desirable that
the service units be capable of rapid and facile water inlet and
outlet connection thereby allowing quick, convenient and simple
exchange of service units at the point of use.
Moreover, once the water conditioning ingredients of the service
unit, such as ion exchange resins, have become exhausted and the
unit removed or replaced, it becomes necessary to regenerate the
exhausted resins contained therein for reuse. This is most
conveniently done by removing the exhausted resins from the service
unit for regeneration in separate equipment. After regeneration of
the ion exchange resins and cleansing of the emptied service unit,
the unit is then filled again with regenerated resins.
Accordingly, provision must be made for convenient removal of the
exhausted ingredients and for ready replenishment into the unit of
active conditioning ingredients. The ingredient removal and
replenishment operations should not only be simply and easily
performed, but must also be efficiently accomplished to prevent the
possible introduction of contaminants to the ingredients and to
eliminate loss of the costly ingredients due to poor removal or
resupply techniques.
Consistent with the requisites stated above, the present invention
provides a manifold assembly for a water treatment service unit
which simplifies connection of the unit to a source of untreated
water and to a point of use of the water treated by the unit. The
present apparatus is especially susceptible to rapid and facile
series connection of the units. The rapid disconnecting capability
of the lines of water supply to and from the unit further allows
ready access to the interior of the unit for removing and
replenishing the water conditioning ingredients contained within
the unit.
Previous water conditioning service units, such as the one
disclosed in U.S. Pat. No. 3,190,320, comprise a resin-containing
tank having three openings, one for water inlet, one for water
outlet, and one for removing and replenishing the water
conditioning ingredients from and to the unit. Moreover, the prior
units have required cumbersome and time-consuming screwthreaded
couplings and basic connections between the openings and the
various connections for water and resin transfer.
The manifold of the present invention, on the other hand, utilizes
only two openings. The evacuation and resupply of the conditioning
ingredients is accomplished through one of the two openings, in
particular, the water inlet opening. The present invention
eliminates the trouble and complexity involved with a third opening
in the manifold during normal operations and sealing or securing
the inlet and outlet openings during evacuation and filling of the
unit. These operations are simplified by the provision in the
manifold assembly of a quick-attach and disattach feature, allowing
simple and rapid connection and disconnection of male adapters into
and from the inlet and outlet openings of the manifold. The male
adapters are fitted to flexible hoses or pipes which function as
lines of supply to and from the service units. Further, the male
adapters are quickly removable from the manifold to allow the
insertion into the unit of either a resin removal attachment or a
resin replenishment attachment to accomplish removal or resupply of
the conditioning ingredients.
Accordingly, the adaptive manifold assembly of the present
invention provides efficient and simple means for channelling water
into and from a water treatment service unit.
It is another object of the invention to provide a simple, durable
manifold for a resin-containing water treatment unit which allows
ready connecting and disconnecting of the water supply exit lines
and convenient adaptation for resin removal and replenishment
functions.
A further object of the invention is to provide a manifold for a
water treatment service unit having only water access and egress
openings, said access opening also serving to accept resin removal
and replenishment attachments.
Other objects and advantages of the invention will be more readily
apparent in light of the following description of the details of
construction and operation of a preferred apparatus, especially
regarding the convenient adaptation of the invention from normal
functioning of the service unit to removal and replenishment of the
water conditioning ingredients for the unit.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a water conditioning service unit
embodying the manifold assembly of the present invention during
set-up for normal operation.
FIGS. 2a and 2b are sectional views of a water conditioning service
unit fitted with the adaptive manifold portion of the present
invention shown before and after attachment of male adapters, the
adapters being shown in elevation in FIG. 2b.
FIG. 3 is a top plan view of the assembly shown in FIG. 2b.
FIG. 4 is a sectional view of a filler adapter according to the
present invention for adding water conditioning ingredients to a
service unit.
FIG. 5 is a detailed sectional view illustrating the filler adapter
assembled with the manifold of the present invention for adding
water conditioning ingredients to a service unit, the filler
adapter being shown in elevation.
FIG. 6 is a detailed sectional view of a removal adapter which may
be used according to the present invention for removing water
conditioning ingredients from a service unit.
And FIG. 7 is a detailed sectional view illustrating the removal
adapter assembled with the manifold for removing water conditioning
ingredients from a service unit, the removal adapter being shown in
elevation.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring specifically to the drawings, a water conditioning
service unit is seen at 10 to comprise a tank 12 fitted with the
manifold assembly 14 of the present invention. The tank 12 contains
water conditioning ingredients, such as mixed-bed of cation
exchange and anion exchange resins. In FIG. 1, the service unit 10
is shown being prepared for normal water treatment. operation. The
manifold assembly 14 comprises an adaptive manifold 16 which is
sealably attached to the tank 12 and which receives identical
non-deformable male adapters 18a and 18b into openings in the
manifold 16. The male adapter 18a, shown prior to attachement to
the manifold 16, joins flexible water hose 20a to serve as a
channel for conducting untreated water into the unit 10. The
adapter 18a is quickly and simply attached into or disattached from
the manifold 16 as will be more fully described hereinafter.
Water treated by the water conditioning ingredients within the unit
10 passes out of the unit through the male adapter 18b and attached
hose 20b. The treated water may then be directed to a point of use
or may pass into a second service unit (not shown) for further
treatment. The structure of the adapters 18 and manifold 16
facilitate series connection of a number of the service units
10.
The structure of the manifold 14 of the present invention can be
more easily seen in FIGS. 2a and 2b. FIG. 2a illustrates the
manifold 16 prior to the connection of the male adapters 18
thereto, and FIG. 2b depicts the assembly during normal operation
of the service unit 10. The tank 12 comprises the major portion of
the service unit 10 and can be fabricated of any suitable material
which is economical and resistant to chemical or other reaction
with the water conditioning ingredients 22 contained within the
tank. Such materials are fiberglass, polyvinyl chloride, stainless
steel and the like. The wall thickness of the tank 12 gradually
enlarges toward its upper end portion, finally forming an enlarged
collar 28 which surrounds the opening 24. The collar 28 has a
threaded annular surface 30 for receiving the adaptive manifold 16,
and a recess 26 which encircles the opening 24 to receive O-ring 38
associated with the manifold 16.
Referring particularly to FIGS. 1 and 2a, the adaptive manifold 16
is seen to comprise a circular base 32 having an annular extension
34 axially projecting below the base 32. The adaptive manifold 16
is secured to the tank 12 by means of annular threads 36 impressed
around the annular extension 34. Attachment of the adaptive
manifold 16 to the tank 12 is simply accomplished by mating the
threads 30 and 36 on the tank and manifold respectively. The
manifold 16 is screwed onto the tank 12 sufficiently to press
O-ring 38, which encircles the threads 30 where they meet the
bottom of the base 32, against the recess 26, thereby sealing the
connection of the adaptive manifold 16 to the tank 12.
Mounted above the base 32 of the adaptive manifold 16 are two
cylindrical heads 39a and 39b. A longitudinal opening extends
through each head 39a and 39b as well as the base 32 and the
extension 34 to provide access to the interior of the tank 12. The
first opening 42, hereinafter sometimes referred to as the inlet
opening is associated with cylindrical head 39a. The opening 42 has
a cylindrical smooth wall 43 throughout its upper portion which
receives the adaptive components, such as male adapter 18. The
lower portion is successively reduced in diameter at 44 and 46 to
form an annular recessed ridge 48. When the inlet opening 42
receives the male adapter 18a, as shown in FIG. 2b, untreated water
can be directed into the tank 12 through the inlet opening 42. To
prevent the introduction of particulate impurities into the tank 12
and to prevent loss of the conditioning ingredients 22 through the
opening 42, a screen 50 having a cylindrical body portion and a
conical end portion blocks the inlet opening 42. The screen is
fitted with a supporting flange 52 which seats on the recessed
ridge 48 and can be easily removed, when desired, by lifting said
screen from the opening 42 after any adaptive component has been
disengaged from the opening.
Referring still to FIG. 2a, a second opening 54, hereinafter
sometimes referred to as the outlet opening, is associated with
cylindrical head 39b. The opening 54 also has a cylindrical
smooth-walled bore throughout its upper portion but annular female
threads 56 in its lower portion. The female threads 56 mate with
male threads 58 on the end of an exit pipe 60 disposed in the tank
12 to thereby secure the exit pipe 60 to the adaptive manifold 16.
The exit pipe 60 extends through the water conditioning ingredients
22 within the tank 12, terminating in an enlarged circular diffused
62 near the bottom of the tank. The inlet to the diffuser 62 has a
screen 64 which prevents the water conditioning ingredients from
entering the diffuser 62 or the pipe 60.
Untreated water entering the service unit 10 through opening 42 and
past screen 50 filters through the conditioning ingredients 22
contained in the tank 12 and thereby becomes demineralized or
otherwise threated. Water reaching that region of the bottom of the
tank 12 in which the diffuser 62 is located, is either sufficiently
treated for immediate use or has been subject to at least one step
of the multi-treatment purification operation. Water thus treated
enters the pipe 60 through the diffuser 62, and the conditioning
ingredients 22 are prevented from flowing into the pipe by screen
64. Referring again to FIGS. 1 and 2b, the male adapter 18b is seen
to be disposed in the smooth-walled upper portion of the outlet
opening 54 for channelling the treated water to a consumer's point
of use or to a subsequent treatment.
As has been previously emphasized, it is an important aspect of the
instant invention to effect a quick and simple connection of the
ale adapters 18 to and from the adaptive manifold 16. To this end,
four holding pin receiving channels 66a, 66b, 66c and 66d are
disposed in the cylindrical heads 39a and 39b of the manifold 16.
The channels 66 are perpeneicular to the longitudinal axis of the
manifold 16 and extend, excepting interruptions caused by
communication of the channels with the inlet and outlet openings 42
and 54, through the cylindrical heads of the manifold.
As can best be seen in FIGS. 2b and 3, channels 66a and 66b are
situated in tangential alignment on either side of opening 42, and
channels 66c and 66d are similarly situated in tangential alignment
on either side of opening 54. Fitted in channels 66 are a pair of
two pronged holding pins 72 and 73. Holding pin 72 has prongs 72a
and 72b which fit in channels 66a and 66b on either side of opening
54. Holding pin 73 has prongs 73a and 73b which fit in channels 66c
and 66d on either side of opening 42.
Complementary to the channels 66 as they are interrupted when
communicated with the inlet and outlet openings 42 and 54 and
adapted to receive the prongs of holding pins 72 and 73 when
inserted in place within channels 66 are a plurality of annular
grooves 68 located on a grooved extension 70 of the male adapters
18. Male adapters 18 are shown in place in FIG. 2b in the inlet and
outlet openings 42 and 54 of the manifold 16. This is accomplished
by the prongs 72a, 72b, 73a and 73b of holding pins 72 and 73
received within the channels 66 which mate with one of the grooves
68 in adapters 18 to thereby retain the adapters in place in the
manifold. A plurality of grooves 68 may be formed in the extension
70 to allow positioning of the adapters 18 at different vertical
heights. This flexibility allows for adjustment when, for examples,
an uneven tank height is encountered in a series connection of
water conditioning service units 10. FIG. 2b shows adapter 18a
positioned lower than adapter 18b.
The annular grooves 68 are concavely formed in the grooved
extension 70 to provide a more positive fitting with the prongs of
holding pins 72 and 73. Other grooves 74 in the extension 70
receive one or more O-rings 76 which sealably press against the
interior smooth surfaces of the inlet and outlet openings 42 and
54, thus providing a seal to prevent fluid loss through said
openings.
External body portion 78 of the male adapter 18 surmounts the
grooved extension 70 and is formed with a large-mouthed conduit 80
which enters the portion 78 at right angles to the extension 70.
The conduit 80 executes a right-angle turn and extends through the
extension 70 to provide a flow path either into or from the service
unit 10. The walls of the conduit 80 disposed immediately interior
of the external opening of the conduit are preferably formed with
threads 82 to securely receive a threaded end portion 84 of one of
the hoses or pipes 20.
The male adapter 18b may be fitted with a deionizer endpoint light
(not shown) for signalling the end of the useful life of the
conditioning ingredients 22 which are in the tank 12. An indicator
which can be readily utilized with the present invention is that
disclosed in U.S. Pat. No. 3,334,745, issued to W. R. Burgess et
al. Such fitting is accomplished by simply machining a longitudinal
threaded bore through the flat wall portion 79 to receive the
threaded base of the light and project the electrodes of the light
into the water flow in conduit 80.
From the foregoing description and related drawings, it can readily
be seen that the manifold assembly of the instant invention
requires for normal water treatment a minimum of parts, is simple
and is adapted for rapid and facile connection and disconnection.
With holding pins 72 and 73 removed from channels 66, the identical
male adapters 18a and 18b can be inserted into the smooth-walled
portions of openings 42 and 54. It is then necessary only to align
the desired height of the male adapters and insert holding pins 72
and 73 so that prongs 72a and b and 73a and b fit into their
appropriate channels 66 and engage the desired groove 68 in the
extension 70 of each male adapter 18. Disconnection can be
accomplished by following the simple reverse procedure; removing
pins 72 and 73 from channels 66 disengages the prongs thereof from
the grooves 68 and the male adapters 18 are then free to be removed
from the smooth-walled openings 42 and 54. It is now apparent from
the foregoing description that the manifolding and water supply
apparatus of the service unit 10 may be quickly and simply
assembled and operated to allow individual or series use of said
units 10 without time-consuming set-up procedures or accessory
tools.
The importance of rapid and facile water conditioning ingredient
removal and replenishment has been previously referred to. The
invention provides cooperating means for expeditiously
accomplishing these operations. The means and concomitant method
used for filling the service unit 10 will now be described, FIGS. 4
and 5 showing the apparatus used and the manner of its use.
Referring particularly to FIG. 4, the assembly for filling the
service unit 10 with water conditioning ingredients 22 is shown and
is referred to hereinafter as adaptive filler 100. The
non-deformable filler 100 includes an arcuate elbow body portion
102, which has a curved conduit 104 disposed throughout and a
cylindrical extension 106 at its lower end portion. Annular grooves
110 are disposed externally on the cylindrical extension 106 and
perform a function analagous to that of the annular grooves 68 in
the male adapters 18. That function is more readily seen by
reference to FIG. 5, wherein the adaptive filler 100 is seen to be
inserted into the inlet opening 42 of the adaptive manifold 16. The
holding pin 73 is received by groove 110 in the filler 100 and
retains said filler within the inlet opening 42. Sealing of the
filler 100 into the opening 42 is accomplished by two O-rings 112
disposed in two of the grooves 110. The structure of the adaptive
filler 100 is completed by a tubularvent 114 which extends through
the wall of the elbow body portion 102, into the conduit 104, and
ends by projecting below the extension 106. A mesh screen 116 is
fitted over the open interior end portion of the vent 114.
Prior to the filling operation shown in FIG. 5, the tank 12 has
previously been evacuated of all water conditioning ingredients 22
and water. Prior to insertion of the filler 100, the screen 50 is
removed to allow the filling operation to proceed. As seen in FIG.
5, the adaptive filler 100 is retained in the inlet opening 42 by
the holding pin 73 to prevent its disengagement during the filling
operation and is sealed by O-rings 112 which engage the
smooth-walls of the opening. A source of water conditioning
ingredients 22 is fed to conduit 104 of the filler 100, and the
ingredients 22 are allowed to flow into the tank 12. A source of
ingredients 22 could take the form of the resin transfer plant
disclosed in U.S. Pat. No. 3,190,320, issued to W. R. Burgess et
al.
Although the transfer plant of Burgess et al is intended for use
with a service unit having an additional opening for ingredient
replenishment and removal, a valved filler tank such as is
disclosed by Burgess et al could be connected to conduit 104 of the
filler 100 for discharging the ingredients 22 into the service unit
10. Water is simultaneously discharged into the tank 12 to
facilitate flow of the ingredients into the tank and ingredient
settlement therein. When working with deionization resins, only
mineral-free water should be used during the filling operation so
that the capacity of the ingredients being transferred into the
unit 10 will not be diminished.
Air in the tank 12 is displaced from the tank through the vent 114,
the screen 116 preventing access into the vent of the conditioning
ingredients 22. After the tank 12 has been nearly filled, the
carrier water which has flowed into the tank with the ingredients
22 will also be vented from the tank through the tubular vent 114.
Water may also flow through the outlet opening 54 in the adaptive
manifold 16. Although the male adapter 18b and associated hose 20b
is not shown to be connected to the service unit in FIG. 5, this
connection can advantageously be maintained to provide a drainage
path for the overflowing water. To insure complete filling of the
tank 12, the service unit 10 may be vibrated during the filling
operation to cause the conditioning ingredients 22 to pack more
densely into the tank.
Upon completion of the filling operation, the adaptive filler 100
is removed from the manifold 16. Removal of the filler 100 is
readily accomplished by the previously described expedient of
removing the holding pin 73 from its receiving channel 66. Since
the unit 10 is now refilled, the screen 50 is again inserted in
place and the male adapter 18a inserted into the opening 42 and
retained therein by insertion of the holding pin 73 into the
channels 66 to make the unit ready for operation. If male adapter
18bis not assembled, it should also be similarly connected.
After a period of use, the water conditioning ingredients 22 lose
their water conditioning capacity and must be regenerated to regain
treatment efficiency. The present invention is adapted to remove
the ingredients 22 from the service unit 10 in a simplified fashion
without loss of the costly ingredients. The removed ingredients can
then be regenerated in separate equipment. A means for removing the
ingredients 22 is shown in FIGS. 6 and 7.
Referring particularly to FIG. 6, an assembly which may be used for
removing the ingredients 22 from the service unit 10 is shown and
is referred to hereinafter as adaptive envacuator 200. The
non-deformable evacuator 200 includes an arcuate elbow body portion
201 comprising a cylindrical portion 202 and a cylindrical
extension 204 projecting from cylindrical portion 202 at
substantially a right angle. The body portion 201 has an axially
disposed flow conduit 206 within the cylindrical portion 202 which
is open at its lower end and communicates at its upper end with
access conduit 208 axially formed in extension 204. The access
conduit 208 enlarges at its outer end, forming a threaded recess
218 for receiving threaded connector 220. The connector 220 is
securely joined by nut 222 to nipple 224. If desired, threaded
connector 220, nut 222 and nipple 224 may be molded or formed as a
single integral component. A water inlet part 226 extends through
the nipple 224 and the connector 220 and communicably aligns with
the access conduit 208.
The top of the body portion 201 has a threaded opening 228 therein
which substantially aligns with conduit 206. A resin exit pipe
generally designed at 213 has a male threaded connection 232 which
at its top is threadedly engaged with the female threads 234 of the
lower end of an elbow member 236. The lower end of threaded
connection 232 has mounted thereon, as by solvent welding, an exit
tube 214. The male threads of connection 232 are designed to mate
with the threaded opening 228 for mounting the exit pipe 213 onto
and within the body portion 202. When so mounted, the exit tube 214
is concentrically disposed within and extends through the flow
conduit 206. The exit tube 214 has an outer diameter which is
smaller than the inner diameter of the conduit 206, thus providing
a space 207 suitable for maintaining a volume of water flow through
the said conduit 206. Consuit 206 has a bevelled portion 213 at its
exit end to provide substantially uniform water flow out of
extension 210 around exit tube 214. Exit tube 214 is of sufficient
length to extend substantially to the bottom of tank 10 when the
threaded connection 232 is properly mated with opening 228.
Conduit 240 formed in the threaded connection 232 and the elbow
member 236 extablishes a flow passage with opening 217 in exit tube
214 from the bottom of tank 10 to the exterior of the service unit.
This arrangement establishes one flow path through the adaptive
evacuator 200 by means of exit pipe 213 and another flow path
through conduits 206 and 208 of the cylindrical body portion
201.
Adaptation of the adaptive manifold 16 to conditioning ingredient
removal from the unit 10 is shown in FIG. 7. The adaptive evacuator
200 is inserted in the inlet opening 42 in the adaptive manifold
16. Annular groove 243 in the conduit sleeve portion 212 of body
201 is aligned with the receiving channels 66 to receive the prongs
73a and b of holding pin 73, thereby retaining the evacuator 200 in
the opening 42. O-rings 244 seal the opening 42 from fluid loss
through the assembly of the evacuator 200 within inlet opening 42.
The outlet opening 54 is sealed, by means of plug 201 or similar
device to maintain subsequently induced pressure in the tank, such
as a plugged male adapter 18. Plug 201 is assembled in the same
fashion as the other male elements using holding pin 72, groove 243
and O-ring 245. Removal of the water conditioning ingredients 22 is
now accomplished by the forced introduction of water through the
water inlet port 226.
Water supply line 246 is conveniently represented as the external
water source. Water introduced into the inlet port 226 is directed
into the tank 12 by the conduit geometry established in the
evacuator 200. Specifically, water passes through the access
conduit 208 into the flow conduit 206 and out of the evacutor 200
through the lower portion 212 of the body 202. The pressure of the
water entering the tank 12 forces the conditioning ingredients 22
upwardly through the exit tube 214 and thereby through the exit
conduit 240 to water conditioning ingredient disposal line 248. The
ingredients 22 are subsequently directed to a suitable receiving
vessel (not shown) for eventual regeneration. After complete
removal of the ingredients 22, the tank 12 is emptied of the water
remaining therein and is readied for replenishment with regenerated
water conditioning ingredients.
It is also contemplated within the scope of the present invention
that the water conditioning ingredients can be removed from the
tank 12 without the necessity of utilizing the special evacuator
adaptor 200. This removal can similarly be accomplished by
inverting the unit 10 with male adaptors 18 mounted within both the
inlet opening 42 and exit opening 54 as previously described but
without the screen 50 in place, and simply reversing the water
flow. The water would enter the bottom of the tank (now at the top)
through diffuser 62 and the water conditioning ingredients would
flow out through conduit 80 of the male adapter 18 assembled in
inlet opening 42. The ingredients could readily be directed to a
suitable receiving vessel by conduit 20.
The present manifold assembly 14 is thus seen to be adaptive to
normal water treatment operation, to removal of exhausted water
conditioning ingredients contained within a service unit, and to
replenishment of regenerated ingredients to the empty service unit.
It is of importance that the same opening of the adaptive manifold
16, the inlet opening 42, is used in the performance of the
resupply functions as well as for normal treatment functioning. The
multiple use of the inlet opening 42 simplifies the structure and
utility of the manifold assembly, together with the smooth-walled
character of the inlet and outlet openings allowing more rapid
completion of normal maintenance operations as described
previously. In addition, it is of major significance in considering
the economy resulting from the design of the instant invention that
the basic parts can be molded or formed of any suitable material
such as plastics, stainless steel, etc., and the basic component of
each adaptor means is identical. In other words, the male adaptors
18, the arcuate elbow body portion 102 of the filler 100 and the
cylindrical body portion 201 of the evacuator may be identical.
While the instant invention has been described with particular
application to water treatment service units containing water
conditioning ingredients, such as ion exchange resins, it is not
believed that the invention and the quick disconnect adaptive
manifold together with adaptive components thereof is necessarily
limited to only such applications. Rather, it is believed that the
adaptive manifold together with the adaptive components of this
invention can be applied to any closed vessel system where a fluid
passes into the closed vessel and exits therefrom after some
chemical or physical reaction with the active ingredients in the
vessel. For example, it is contemplated that this invention can be
adapted not only to service-type water conditioning equipment where
the closed vessel might contain carbon, organic removal resin,
mixed-bed resins, separate-bed resins, diatomaceous earth, sand
filters, water softeners, and the like, but also in permanent type
equipment where the conditioning ingredients are removed and added
on-site as well as in such divergent fields as treatment of gases
and smoke.
Moreover, numerous structural modifications can be made in the
components disclosed without departing from the spirit and scope of
the invention. Accordingly, the foregoing is illustrative only of
the principles of the invention and it is not desired to limit the
invention to the construction and operation as described and shown,
except as specified in the accompanying claims.
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