U.S. patent number 3,841,407 [Application Number 05/320,051] was granted by the patent office on 1974-10-15 for coil tubing unit.
Invention is credited to John F. Bozeman.
United States Patent |
3,841,407 |
Bozeman |
October 15, 1974 |
COIL TUBING UNIT
Abstract
Apparatus and method for running a continuous length of coiled
substantially inflexible tubing into a well wherein the coiled
tubing is pulled from a reel by means of a feeding unit which
includes opposed roller chains moving along an arcuate path formed
by a frame, with one of the roller chains being powered and
provided with gripping elements for gripping the tubing, and the
other roller chain being pressed into engagement with the tubing by
fluid pressure in a hose which provides uniform pressure along the
arcuate path; the tubing being straightened at the outlet of the
arcuate path by a straightening device.
Inventors: |
Bozeman; John F. (Houston,
TX) |
Family
ID: |
23244667 |
Appl.
No.: |
05/320,051 |
Filed: |
January 2, 1973 |
Current U.S.
Class: |
166/384; 226/173;
254/265; 166/77.3; 242/403; 242/564.3; 242/397 |
Current CPC
Class: |
B65H
51/14 (20130101); E21B 19/22 (20130101) |
Current International
Class: |
E21B
19/22 (20060101); E21B 19/00 (20060101); B65H
51/00 (20060101); B65H 51/14 (20060101); E21b
033/03 (); B65h 075/00 () |
Field of
Search: |
;166/315,75,77
;226/172,173 ;175/103 ;254/175.7,175.5 ;242/86.1 ;198/162,165 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Leppink; James A.
Attorney, Agent or Firm: Robinson; Murray Conley; Ned L.
Rose; David Alan
Claims
I claim:
1. Apparatus for running a continuous length of coiled
substantially inflexible tubing into a well, comprising a reel for
carrying said coiled tubing and tubing feeding means wherein the
improvement comprises
a curved track lying in a vertical plane, said track having an
inlet end opening toward said reel and an outlet end extending
substantially vertically downwardly,
powered tubing gripping means movable along said track from said
inlet end to said outlet end, and
pressure means overlying said track and having means thereon to
engage said tubing to urge said tubing into gripping engagement
with said tubing gripping means, said pressure means comprising
fluid pressure actuable means adapted to provide substantially
uniform pressure of engagement of said gripping means with said
tubing from said inlet end to said outlet end.
2. Apparatus as defined by claim 1, wherein said pressure actuable
means comprises
a curved flexible fluid impermeable member overlying and spaced
away from said track.
3. Apparatus as defined by claim 2 and including
an inner curved compression member free to move radially toward and
away from said track, positioned between said fluid impermeable
member and said gripping means, and
an outer curved frame member fixed substantially rigidly with
respect to said track, overlying said fluid impermeable member.
4. Apparatus as defined by claim 3, wherein said tubing gripping
means comprises a plurality of rollers flexibly connected together
in a chain, whereby said rollers roll along said track from said
inlet end to said outlet end, and gripping devices carried by said
rollers to engage the tubing.
5. Apparatus as defined by claim 4, wherein said pressure means
includes a plurality of rollers intermediate said compression
member and said gripping devices, and means on the pressure means
rollers for engaging the tubing.
6. Apparatus as defined by claim 5, wherein said pressure means
rollers are flexibly connected together to form an endless roller
chain passing around said compression member and said outer curved
frame member and lying in the plane of said track.
7. Apparatus for running a continuous length of coiled
substantially inflexible tubing into a well, comprising a reel for
carrying said coiled tubing and tubing feeding means comprising
a curved track lying in a vertical plane, said track having an
inlet end opening toward said reel and an outlet end extending
substantially vertically downwardly,
powered tubing gripping means movable along said track from said
inlet end to said outlet end, and
pressure means overlying said track and having means thereon to
engage said tubing to urge said tubing into gripping engagement
with said tubing gripping means, wherein the improvement
comprises
tubing straightening means positioned to provide a straightening
force on the tubing at the outlet end of said tubing means.
8. Apparatus as defined by claim 7 wherein said tubing
straightening means comprises
means for applying a straightening moment about a point
substantially at the outlet end of the feeding means.
9. Apparatus as defined by claim 8 wherein said tubing
straightening means includes
a resilient plate positioned to form an extension of said track,
and
means to adjust said plate laterally and angularly with respect to
said track to change the straightening force applied.
10. Apparatus for running a continuous length of coiled
substantially inflexible tubing into a well, comprising a reel for
carrying said coiled tubing and tubing feeding means comprising
a curved track lying in a vertical plane, said track having an
inlet end opening toward said reel and an outlet end extending
substantially vertically downwardly,
powered tubing gripping means movable along said track from said
inlet end to said outlet end, and
pressure means overlying said track and having means thereon to
engage said tubing to urge said tubing into gripping engagement
with said tubing gripping means, wherein the improvement
comprises
a substantially flexible line proportioned to be gripped by said
gripping means, and
means for attaching said line to the end of the tubing on said
reel,
whereby said tubing feeding means can be used to pull said line and
thereby pull the tubing off the reel.
11. A process for running a continuous length of coiled
substantially inflexible tubing from a reel into a well which
comprises
grippingly engaging said tubing with a plurality of gripping
elements positioned along a curved path,
applying a resilient radially inwardly directed force to said
tubing along said curved path, said force being substantially
uniform throughout the length of said curved path, and
applying a force to said gripping elements to move them along said
curved path, whereby said tubing is pulled from said reel along
said curved path until the tubing at the end of the curved path is
substantially vertical, and
pushing said tubing into said well.
12. A process as defined by claim 11 wherein said radially inwardly
directed force is applied through elements which engage said tubing
intermediate the points of engagement of said gripping
elements.
13. A process as defined by claim 11 and including
straightening said tubing at the end of said curved path.
14. A process as defined by claim 12 wherein the moment for
straightening the tubing is applied about a moment arm having its
moment-center in said path.
15. In apparatus for running a continuous length of coiled
substantially inflexible tubing into a well, comprising
a reel for carrying said coiled tubing,
a curved track lying in a vertical plane, said track having an
inlet end opening toward said reel and an outlet end extending
substantially vertically downwardly,
an endless roller chain lying in a vertical plane on said
track,
power means connected to drive said chain, whereby its rollers move
along said track from its inlet end to its outlet end,
a plurality of tubing gripping elements mounted on said chain and
extending radially outwardly from the chain on the track for
engagement with tubing overlying said track,
a second, non-powered roller chain overlying the powered roller
chain, and
a plurality of tubing engageable elements on said second roller
chain extending radially inwardly therefrom toward said powered
roller chain,
said tubing gripping elements and said tubing-engageable elements
being spaced and proportioned to allow tubing to pass between
them,
the improvement which comprises
a compression member overlying the radially inner flight of said
second roller chain, and extending substantially the length of said
track, free to move radially toward and away from said track,
a curved, flexible fluid impermeable member overlying said frame
member,
an outer curved frame member fixed substantially rigidly with
respect to said track, overlying said fluid impermeable member,
said compression member and said outer frame member and said fluid
impermeable member being mounted within said second roller chain,
and
means for applying fluid under pressure to said fluid impermeable
member.
16. Apparatus as defined by claim 15 wherein said tubing gripping
elements include a substantially 180.degree. groove having a
nominal radius the same as that of the tubing positioned to engage
the tubing to grip it within the groove.
17. Apparatus as defined by claim 16 wherein said tubing-engageable
elements include a groove of substantially less than 180.degree.
positioned to engage the tubing to push it into gripping engagement
with the gripping elements.
18. Apparatus as defined by claim 15 wherein said gripping elements
are spaced apart along the power-driven chain and said
tubing-engageable elements are spaced apart along the second chain,
the spacings being different so that at least some of the
tubing-engageable elements do not engage the tubing directly
opposite a gripping element.
19. Apparatus as defined by claim 15 including means to apply a
straightening moment to the tubing substantially at the outlet end
of said track.
20. Apparatus for running a continuous length of coiled
substantially inflexible tubing into a well, comprising a reel for
carrying said coiled tubing and a curved feeding unit adapted to
grip the tubing to pull it substantially horizontally from the reel
and push it substantially vertically into the well, wherein the
improvement comprises
means for applying a straightening moment to the tubing
substantially at the vertical outlet end of the feeding unit, said
means comprising
a pivot within the feeding unit about which the straightening
moment is applied.
21. Apparatus as defined claim 20 wherein said staightening means
further includes
means within the feeding unit adapted to apply said straightening
moment.
22. In apparatus for running a continuous length of coiled
substantially inflexible tubing into a well, comprising
a reel for carrying said coiled tubing,
a curved track lying in a vertical plane, said track having an
inlet end opening toward said reel and an outlet end extending
substantially vertically downwardly,
an endless roller chain lying in a vertical plane on said
track,
power means connected to drive said chain, whereby its rollers move
along said track from its inlet end to its outlet end,
a plurality of tubing gripping elements mounted on said chain and
extending radially outwardly from the chain on the track for
engagement with tubing overlying said track,
a second roller chain overlying the powered roller chain, and
a plurality of tubing-engageable elements on said second roller
chain extending radially inwardly therefrom toward said powered
roller chain,
said tubing gripping elements and said tubing-engageable elements
being spaced and proportioned to allow tubing to pass between
them,
the improvement wherein said tubing gripping elements include a
substantially 180.degree. groove having a nominal radius the same
as that of the tubing positioned to engage the tubing to grip it
within the groove.
23. Apparatus as defined by claim 22 wherein said tubing-engageable
elements include a groove of substantially less than 180.degree.
positioned to engage the tubing to push it into gripping engagement
with the gripping elements.
24. Apparatus as defined by claim 22 wherein said gripping elements
are spaced apart along the power-driven chain and said
tubing-engageable elements are spaced apart along the second chain,
the spacings being different so that at least some of the
tubing-engageable elements do not engage the tubing directly
opposite a gripping element.
25. Apparatus as defined by claim 22 and including
means to apply a straightening moment to the tubing substantially
at the outlet end of said track.
26. Apparatus for running a continuous length of coiled
substantially inflexible tubing into a well, comprising a reel for
carrying said coiled tubing and a curved feeding unit adapted to
grip the tubing to pull it substantially horizontally from the reel
and push it substantially vertically into the well, wherein the
improvement comprises
means for applying a straightening moment to the tubing about a
point substantially at the vertical outlet end of the feeding unit,
said means including
a resilient plate positioned immediately adjacent the outlet end of
the feeding unit, and
means to adjust said plate laterally and angularly with respect to
said feeding unit to change the straightening force applied.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to equipment and method for feeding coiled
substantially inflexible tubing into a well.
2. Description of the Prior Art
In completing and in working over oil wells it is sometimes
necessary or desirable to inject fluids into the production tubing
at a level well below the surface of the ground. For example it may
be desirable to inject liquid corrosion inhibitors into the well
flow stream far down the production tubing in the well. Other
fluids which may be injected include cement slurries, emulsions,
stimulating agents, gases, liquids, surface active agents, acids
jells, lost returns control agents, sand consolidation chemicals
such as resin and the like, fresh or salt water, hydrocarbons and
fracturing fluids. The fluid may be a liquid or a gaseous or
vaporous fluid as may be desired.
It has been known for some time that such fluids may be injected
into a well by means of a substantially inflexible coiled tubing
which is pulled from a reel and pushed down into the production
tubing to the desired location in the well. Such tubing may be of
steel, stainless steel, other metals, or various substantially
rigid plastic materials. Means for injecting fluid through such a
tubing arranged on a reel are shown for example in the Priestman et
al US. Pat. No. 2,548,616. In that structure the end of the tubing
on the reel is connected to the hollow core element of the reel,
which in turn is connected through a suitable connection to a
source of fluid. Valve means are suitably used to close the tubing
to hold well pressure. The coiled tubing is uncoiled from the reel,
straightened and forced into the well. Such wells are often under
pressure, and it will be appreciated that in such a case a
substantial force may be required to push the tubing into the well
against pressure. After the tubing is inserted into the well a
desired distance, fluids may then be injected. After the injection
the tubing may be retrieved and coiled back up on the reel for
reuse. Alternatively the tubing may be left in the well to
facilitate operations which may occur frequently, or it may be left
in the well for use permanently as a production tubing for flow of
hydrocarbons and the like therethrough or for control of the
well.
Brown Oil Tools, Inc. of Houston, Texas has used a coil tubing
feeding unit having a curved track on which rollers carrying
grippers for the tubing are carried. A roller chain is also carried
on the rollers, and is powered to move the rollers along the track.
The tubing is held in contact with the grippers by grippers carried
on an oppositely facing roller chain which is held in tension in
order to apply pressure to the grippers. To straighten the tubing
after it leaves the feeding unit, a straightening unit similar to
that shown in U.S. Pat. No. 3,116,793 to McStravick is used.
Other apparatus and methods for feeding coiled tubing into a well
are shown in U.S. Pat. Nos. 2,567,009 to Calhoun et al., 3,116,781
to Rugeley et al., 3,116,793 to McStravick, 3,658,270 to Slator et
al and 3,667,554 to Smitherman.
The prior art just described is, in the opinion of the applicant,
the closest to the invention known by him.
SUMMARY OF THE INVENTION
This invention provides a novel means and method for feeding coiled
tubing into a well, wherein the tubing is gripped along an arcuate
path with a substantially uniform gripping force along the path,
and is pulled along this arcuate path and then pushed into the
well. Preferably a straightening means is used to straighten the
tubing at the end of the arcuate path. The invention also
contemplates, in a preferred embodiment, novel means for starting
the tubing into the gripping means, comprising a flexible line
which may be attached to the end of the tubing and pulled along the
arcuate path by the gripping means.
Other features of the invention pointed out in the claims can best
be set forth in the following detailed description of the preferred
embodiment.
BRIEF DESCRIPTION OF THE DRAWING
A preferred embodiment of the apparatus of this invention, suitable
for practicing the method of this invention, is shown in the
drawing, wherein
FIG. 1 is an elevational side view of one embodiment of the
invention;
FIG. 2 is an elevational view of the right end of the mast as shown
in FIG. 1;
FIG. 3 is an elevational view of the framing structure of the
tubing feeding unit shown in FIG. 1;
FIG. 4 is a somewhat schematic view showing the wellhead into which
the coiled tubing is being fed and the arrangement of roller chains
and sprockets in the feeding unit for feeding the tubing;
FIG. 5 is a horizontal sectional view of the framework of FIG. 3,
taken at line 5--5 of FIG. 3;
FIG. 6 is an enlarged elevational view, with parts broken away for
clarity, of the outlet end of the feeding unit;
FIG. 7 is a horizontal sectional view of the structure shown in
FIG. 6, taken at Line 7--7 of FIG. 6;
FIG. 8 is an elevational view of the straightening device shown in
FIG. 6;
FIG. 9 is an elevational view of one embodiment of gripping element
according to the invention;
FIg. 10 is an end view of the pressure hose used in the feeding
unit; and
FIG. 11 is a layout of fluid supply means for the pressure
hose.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The rig illustrated in FIG. 1 of the drawing is portable, being
mounted upon a support comprising a trailer 10 on which is carried
a reel 12 having a hollow shaft 14 mounted on a yoke 16. The reel
has a diameter of 6 feet or more, preferably 7 to 8 feet. A
sprocket 18 is mounted on the shaft 14 and is arranged to be driven
through a chain 20 by means of a sprocket 22 mounted on the shaft
of a suitable motor 24, which is preferably hydraulic but may be
electric. At the other end of the trailer a suitable mast 26 is
pivotably mounted at 28. The mast may be moved between the vertical
working position shown and the transport position indicated in
broken lines at 28 in which it rests upon a support 30, the
movement being accomplished by means of a fluid cylinder 32
connected to the mast at 33 above the pivot 28 and to the trailer
bed through a yoke 34. A suitable tank 36 is also mounted on the
trailer to provide liquids for injection into the well. Such
liquids are removed from the tank by means of a pump 38 connected
to the tank by a pipe 40 and connected to the hollow shaft 14 of
the reel by pipe 42. Fluid provided by the pump may be pumped into
the tubing 44 by means of the hollow shaft 14 and tubing
connections as shown for example in the aforesaid Priestman et al.
patent.
A coil of substantially rigid or inflexible tubing 44 is coiled
onto the reel. The tubing may be made of low carbon steel or other
suitable material and typically is a continuous length of tubing
several thousand feet long. Tubing up to one inch diameter, and in
some circumstances even larger, is readily coiled on the reel by
rotating the reel by means of motor 24. The tubing is pulled from
the reel by means of the tubing feeding unit indicated generally at
46, which is mounted on the mast 26.
In the embodiment shown the mast 26 comprises vertical standards 48
mounted on a ground engageable base 50 and having a header 52
thereon. A frame 54 is adjustable vertically on the mast by means
of fluid cylinders 56 mounted on the header 52 and having their
piston rods connected to upper guide channels 58 which are
vertically slideable on the standards 48. Upper guide channels 58
and lower guide channels 60 are provided with vertical ways 59 to
slideably receive standards 48, and with horizontal ways therein
for slideably receiving upper horizontal frame members 62 and lower
horizontal frame members 64 of the frame 54. The lower guide
channels 60 are connected together by a cross-beam 65. The upper
frame members are connected together by cross frame members 66 and
the lower frame members are connected together by cross frame
members 68. Vertical frame members 70 and 72 provide connection
between the upper and lower frame members. The frame is also
provided with horizontal support beam 74 and vertical support
member 76. A fluid cylinder 77 is connected between cross-beam 65
and a support bracket 124 which extends downwardly from frame
member 64.
The vertical support member 76 extends above the horizontal beams
62 and provides means for supporting the upper end of an arcuate
track 78 which may, as shown in FIG. 7, be formed of structural
steel channel. In the embodiment shown the track 78 lies in a
vertical plane and is approximately 90 degrees in length, being
tangent, or nearly so, with a horizontal line at its upper or inlet
end and tangent, or nearly so, with a vertical line at its lower or
outlet end. However, depending upon the relative position of the
feeding unit and the reel, the track may be substantially more than
90 degrees long, greater lengths providing more possible gripping
area for the tubing.
Spaced radially outwardly from the track 78, and rigidly connected
thereto by means of plates 80 is an outer arcuate frame member 82,
which, in the embodiment shown, also extends approximately 90
.degree., although somewhat shorter than track 78, about the same
center as the arc of track 78. An arcuate compression member 84 is
positioned intermediate track 78 and the outer frame member 82 and
is connected for radial movement relative to the track and outer
frame member by means of a plurality of bolts 86 (see FIGS. 7 and
7) which are loosely received in sleeves 88 and 90 mounted in
alignment with each other on the compression member and outer frame
member.
As best seen in FIG. 7 the outer arcuate frame member 82 may be
formed, similarly as the track 78, from a structural steel channel,
having its web turned toward the compression member 84. The
compression member in turn is, in the embodiment shown, formed of a
C-section structural member, having inturned lips 92 on the legs
thereof, and having its web facing toward the outer frame member.
There is received between the webs of the compression member and
the outer frame member a fluid impermeable flexible tubular member
94, such as a fire hose or the like, extending substantially the
full length of the arcuate members. A clamping block 96 clamps the
lower end of the hose 94 to the outer frame member 82, thereby
closing the lower end of the tube. The upper end of the hose is
closed by a similar clamping block 96, as shown in FIG. 10, but at
this end a piece of small, partially flattened, copper tubing or
the like, indicated at 98, is inserted in one edge of the hose to
provide means for feeding pressurizing fluid into the hose.
The term "fluid impermeable" as used herein is not intended to mean
that the hose is absolutely pressure tight. As will be shown, means
are provided for maintaining a desired fluid pressure within the
hose, even though small leaks may exist. Thus, it is only necessary
that the impermeability of the hose be such that under the
conditions of operation a desired pressure can be maintained.
The outer web surface of the track 78 is provided with a wear plate
100, which may be welded or otherwise fastened to the track, and
which extends the full length of the track. A similar wear plate
102 is provided in the channel forming the outer arcuate frame
member 82. This wear plate is fastened by means which allow
shimming under it to compensate for chain looseness from wear. The
compression member web is, in the embodiment shown, preferably made
of hardened steel, although a wear plate to protect the web may
also be used. A power driven roller chain 104 rides on the wear
plate 100, with the rollers 106 thereof engaging the wear plate. At
the upper end of the track the roller chain passes around a
sprocket 108 mounted on a shaft journaled in a bearing 110 which is
mounted on the vertical frame member 70. The chain then passes
substantially vertically downwardly and is engaged by a power
sprocket 112 mounted on a shaft 114 which is journaled in a bearing
116 mounted on the vertical frame member 70. At the lower or outlet
end of the track the roller chain is engaged by a sprocket 118
mounted on a shaft 120 which is journaled in a bearing 122 mounted
on a support bracket 124 extending downwardly from horizontal frame
member 64.
Also mounted on the shaft 114 is a drive sprocket 126 which is
driven through a chain 128 from a sprocket 130 mounted on the shaft
132 of a reversible drive motor 133, which may, for example, be a
hydraulic motor.
A second, non-powered roller chain 134 circumscribes the outer
frame member 82 and the compression member 84, its rollers 136
riding on the wear plate 102 of frame member 82, and being carried
within the compression member and riding on its web. At the lower
end of these members the chain engages a sprocket 138 which is
mounted on a shaft 140 journaled in bearings 142 mounted on a
forward extension of the horizontal frame member 64. At the upper
end the chain engages a sprocket 142 mounted on a shaft 144 which
is journaled in a bearing 146, mounted on an upward extension of
the vertical frame element 76.
Alternatively, chain 134 may also be powered. If so, a separate
hydraulic motor drive is used for this chain, so that it is
possible to take advantage of slippage in the motors to coordinate
chain velocities.
The links 148 of the powered chain 104 are provided with pivot pins
150 which have gripping devices 152 pivotally mounted thereon. As
seen in FIG. 9, each of the gripping devices comprises an elongate
channel member 154 having a flange 156 thereon with a bore 158
therein to recieve the pivot pin 150. The channel member is
provided with an approximately semi-circular groove 160 which, in
the embodiment shown, is partially filled with a hard gripping
material 162, such as tungsten carbide. In this form the groove has
a width of substantially the diameter of the tubing to be handled,
and a depth of substantially one-half of that width, so that the
gripping member will extend around 180.degree. of the tubing and
will provide substantially 180.degree. contact. As a practical
matter, however, because of tolerances it is impossible to insure a
full 180.degree. contact. A relatively high degree of contact is
provided in the embodiment shown. Where the gripping element is
intended to grip one inch diameter tubing the groove 160 is made
one inch nominal width and approximately five-eights inch deep,
utilizing a radius of one-half inch. Then the bottom of the groove
is filled with tungsten carbide material, as by welding, and this
material is tapered out to a thin edge near the top of the groove.
The tungsten carbide is preferably left rough. Although this is the
preferred structure, excellent gripping may be attained by other
means well-known in the art. For example, the groove may be knurled
and the grippine element heat-treated.
With such a design, the side-walls of the tubing are restrained
against expanding when the tubing is subjected to compression
loading in the feeding unit, and is being curved in feeding through
the unit, so that flattening of the tubing is less of a
problem.
The roller chain 134 carries on its links 164 tubing engaging
elements 166, which are pivotally mounted on pivot pins 168
extending through the links. The purpose of these tubing engagement
elements is to hold the tubing in contact with the gripping
elements 152. Since the chain 134 is not powered it is not
necessary that the elements 166 grip the tubing and therefore no
gripping surface is provided. Thus the elements 166 may be formed
of short sections 170 of a pipe segment of somewhat less than
180.degree., with a flange 172 welded thereon and having a hole
therein for pivotable engagement with the pivot pins 168. If,
however, the chain 134 is powered, gripping surfaces are desirable
on the elements 166.
Preferably the roller chains 104 and 134 do not have the same
pitch, and many of the tubing engagement members 166 are not
opposite the tubing gripping members 152. Where the centers of
contact of the gripping members and engagement members are not
directly opposite each other, the force of engagement of these
members causes small deflections of the tubing, thereby increasing
the ability of the gripping members to grip the tubing. As an
example, the gripping members and engagement members may each be
21/2 inches long, with the gripping members on 5 inch centers and
the engagement members on 4 inch centers. Preferably these members
are of such spacing and have such length as to provide engagement
by the gripping members with approximately 50 percent of the length
of the tubing. With the design of this invention this is sufficient
to insure good gripping without slippage. Thus in one installation
as much as 40,000 pounds of radial force may be exerted on the
tubing, with a maximum load on the tubing of less than 1,000 pounds
per square inch of projected area.
At the lower or outlet end of the tubing feeding device, as best
seen in FIGS. 6 and 8, a straightening device indicated generally
at 174 is provided. In this device a plate 176 is pivotally mounted
on shaft 178, on the support members 124, extending downwardly from
the pivot. A pair of pins 180 fastened near the lower edge thereof
are loosely received in openings provided in a spring support plate
182 extending upwardly therefrom, the pins 180 thereby acting as
hinge means to allow limited pivoting between plates 176 and 182. A
spring member 184, curved on a long radius of, for example, 3 to 6
feet, is fastened to the spring support plate 182, as by welding,
and extends upwardly substantially byond the pivot 178 on which the
plate 176 is suspended, overlapping the end of track 78. The spring
member 184 is preferably made of a resilient spring steel, or a
steel such as AISI 1,040, heat treated to 300 BHN or more. As seen
in FIG. 6, in passing from the lower end of the track 78 to
engagement with the sprocket 118 the rollers of roller chain 104
roll along the spring member.
The spring member is laterally and angularly adjustable by means of
an adjusting screw 188 mounted in an angle 190 extending between
the support members 124, the adjusting screw being adjustable to
bear against the back of the plate 176, and thereby pivot it about
pivot pin 178, causing the lower end of the spring member 184 to
move toward the chain and the upper end to be pivoted away from the
chain. Adjusting screws 192 mounted in the spring support plate 182
bear against the plate 176 and may be adjusted to increase or
decrease the angle between the spring member 184 and the plate 176.
Thus by suitable adjustment of the adjusting screws provided the
spring member can be moved to provide force as found necessary to
obtain adequate straightening of the tubing as it exits from the
tubing feeding device.
In the straightening device of this invention the lowest portion of
the feeder unit acts as the pivot about which the straightening
moment is applied. Thus the moment about which the straightening
force is applied is the distance from the lower end of the feeder
unit to the center of contact of the spring member with the rollers
of chain 104. No additional pivot means is required, so that the
feeder unit may be placed close to the well head, with consequent
minimizing of danger of buckling of the tubing as it is forced into
the well.
A suitable pressurizing fluid for the hose 94, such as air or other
gas or a hydraulic fluid, may be provided from any suitable source
as well known in the art. For example, as shown in FIG. 11 air
under pressure from a compressor may be supplied through a line 194
through a three-way valve 196 and a pressure regulator 198 to a
line 200 provided with a pressure gauge 202, which is connected to
the copper tubing 98 held in the end of the hose 94. By such means
the pressure of the fluid in the hose 94 can be controlled with
great accuracy to maintain a precise desired force on the tubing,
thereby greatly minimizing the difficulties encountered with
designs heretofore known of having too much pressure on the tubing,
thereby damaging it, or too little pressure so that it is
impossible to grip the tubing sufficiently to feed it into a well
against high well pressure. With this system the force of the
tubing can be adjusted to just enough to feed the tubing without
slippage. It has been found that a hose pressure of 15 to 120
pounds per square inch is adequate to apply suitable pressure to
the tubing.
In the operation of the apparatus of this invention the trailer is
moved to a position adjacent the wellhead, indicated at 204 in FIG.
1, and the mast 26 is elevated by means of the hydraulic cylinder
32. The mast rests on the ground (blocking under it being provided
if necessary) and outriggers may be provided thereon for stability
if desired. The fluid cylinder 77 is actuated to move the frame 54
out until the lower or outlet end of the feeding unit is directly
over the wellhead. A suitable control device, illustrated at 206,
is then attached to the wellhead and the frame 54 is moved
vertically by means of the fluid 56 to a position just above the
control device. It is desirable to have the straightening device as
close as possible to the flow control device in order to minimize
the danger of buckling of the tubing as it is pushed into a well
under pressure. The control device may include, for example, one or
more blowout preventers 208, a suitable snubbing rubber 210 and a
suitable stripper rubber 212, as well as a return line 214. The
return line may be connected by means of hoses or the like to
return fluids to the tank 36. In some operations, however, the pump
38 will be used to pump fluids through the return line 214 into the
annulus between the well production tubing and the tubing 44, and
returns from the well will be brought up through the tubing 44 and
returned, by suitable piping, to the tank 36. Alternatively fluids
may be taken from other sources, and may be returned to other
disposal locations.
Once the tubing feeding apparatus is in position a catline 216,
which may for example comprise an ordinary manila rope having a
diameter slightly larger than the diameter of the tubing 44, is fed
into the tubing feeding unit, between the gripper element 152 and
the tubing engagement element 166. A suitable pressure is applied
to the hose 94 to grip the line. Motor 133 is started to begin
driving the roller chain 104, carrying the line through the feeder
apparatus. The line is attached, as by means of a rope socket 218,
of a type well known in the art, to the end of the tubing 44. As
the rope is pulled through the feeding apparatus it pulls the
tubing 44 from the reel 12, bringing it through the feeding unit.
During this operation the hydraulic reel drive motor 24 is driven
as a pump, acting as a brake to apply tension to the tubing.
As the tubing is fed into the feeding unit the gripper elements 152
engage it. During this procedure a suitable pressure is maintained
on the hose 94 to maintain sufficient gripping force on the tubing
to pull it from the reel. Thus as the chain 104 continues to move
the tubing is pulled from the reel and passed downwardly to the
outlet end of the feeding apparatus. At this end the roller chain
104 engages the spring member 184 and is urged laterally enough to
straighten the tubing. As seen in FIG. 6, the straightener moves at
least one roller of chain 104 laterally from the arcuate path of
the track 78. The sprocket 138 is displaced far enough to allow
such movement. One or more rollers following the roller engaged by
the straightener may be moved out of contact with the track. Thus
the straightening moment has a momentcenter just within the arcuate
path, where the tubing is engaged by the lowermost engagement
element 166 which applies pressure to the tubing. The position of
sprocket 138 is preferably such that the engagement elements 166 on
chain 134 which are between the lower end of compression member 84
and the axis of sprocket 138 will act as stops to prevent too much
lateral movement of the tubing if there should be a tendency for it
to buckle under the force required to push it into a well under
pressure.
The tubing is then passed downwardly through the stripper rubber
and snubbing rubber and down into the well. If necessary, the
pressure in hose 94 may be increased to prevent slippage of the
gripper elements as the tubing is forced in against well pressure.
As more tubing is fed into the well, the weight of the suspended
tubing helps pull the tubing into the well, so that at substantial
depths the tubing feeding unit may be used as a brake. When the
desired depth is reached, feeding of the tubing is stopped and
workover operations are performed, fluid being injected and
recovered as desired. At the conclusion of the workover operations
the motor 24 is operated in order to rotate the reel to wind up the
tubing. Maximum force is required during this operation to pull the
several thousand feet of tubing, therefore a high gripping pressure
is applied to hose 94, and motor 133 is operated in a direction to
move chain 104 to pull the tubing from the well. When the tubing is
fully rewound on the reel, the control equipment 206 may be removed
and the mast returned to transport position as shown in broken
lines in FIG. 1.
It will be appreciated that application of fluid pressure to the
tube 94 causes the compression member 84 to move radially inwardly
toward the track 78. Only a very small movement is required. Even
in a badly worn condition, movement does not exceed about one
quarter inch. Furthermore, the compression member has a large
radius of four to eight feet or more. Thus despite the fact that
the compression member 84 may be fairly rigid, it will provide
continuous substantially uniform pressure engagement of the tubing
engagement elements 166 with the tubing 44. However, if desired the
compression member may be made more flexible, as by making it in
segments or by cutting through the flanges at spaced points along
the length of the member.
The feeding unit elements have been described herein as being
"arcuate," and the preferred embodiment has been described in terms
of an arc of a circle. However, it is apparent that other forms of
curves may be used equally well, depending on the requirements of a
particular application. Thus the invention may be practiced using a
curve which is a segment of an ellipse, a parabola, a hyperbola, or
an irregular curve, or one which includes straight sections. The
term "curved" as used herein is intended to include any other
suitable shape.
Although a preferred embodiment of the invention has been shown and
described herein it is apparent to those skilled in the art that
many variations may be made in this preferred embodiment, which
variations are within the scope of the present invention.
Accordingly the invention is not limited to the described
embodiment, but includes all modifications thereof included within
the scope of the appended claims.
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