U.S. patent number 3,840,205 [Application Number 05/348,935] was granted by the patent office on 1974-10-08 for rocker box assemblies.
Invention is credited to James K. Faull.
United States Patent |
3,840,205 |
Faull |
October 8, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
ROCKER BOX ASSEMBLIES
Abstract
A rocker box assembly for attachment to the bottom of a chair to
form a platform rocker or the like. The rocker box has swivel
connection with the floor legs so that the user of the chair may
not only rock but also swing about the legs. The improvement
comprises an assembly formed mostly of steel stampings to
facilitate quantity production. The interengaging rocker components
are rigidly secured to superposed steel plates, and side plates are
provided to insure proper alignment of the rocker components, and
to prevent undesirable matter from being inserted between the
rocker surfaces. A novel coil spring assembly maintains the rocker
components in cooperating relationship and safety means are
provided to insure against bodily harm in the event of failure of
the coil spring assembly.
Inventors: |
Faull; James K. (Niles,
OH) |
Family
ID: |
23370207 |
Appl.
No.: |
05/348,935 |
Filed: |
April 9, 1973 |
Current U.S.
Class: |
248/582;
297/263.1; 297/264.1 |
Current CPC
Class: |
A47C
3/02 (20130101) |
Current International
Class: |
A47C
3/02 (20060101); A45d 019/04 () |
Field of
Search: |
;297/261-269,272
;5/245,246,248,256,263,264R ;248/382,385 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Mitchell; James C.
Attorney, Agent or Firm: Williams; Michael
Claims
I claim:
1. A rocker box assembly for disposition between the seat and base
of a chair and the like, comprising:
a pair of generally flat metal support plates, superposed in spaced
relation, the upper support plate being adapted for connection to
the chair seat and the lower plate being adapted for connection to
the chair base,
two laterally spaced rocker means between said upper and lower
plates, each rocker means comprising a first rocker member secured
to and depending from said upper support plate and having a lower
longitudinally convex rocker surface, and a second rocker member
secured to and extending upwardly from said lower support plate and
having an upper longitudinally convex surface engaging and
cooperable with said lower convex surface, said lower convex
surface being adapted to rock over said upper convex surface,
and a side guard disposed outwardly of each of said first and
second rocker members, each side guard being connected to and
depending from said upper support plate and extending short of said
lower support plate so as not to interfere with rocking movement,
each side guard overlapping substantially the full length of the
engaging parts of said lower and upper convex surfaces to prevent
disposition of foreign matter between the same in any normal
rocking position.
2. The construction according to claim 1 wherein each of said upper
and lower rocker members is formed of metal and is generally of
channel shape in transverse section, including a web and legs
extending at right angles from opposite ends of said web, one leg
being rectilinear in longitudinal section and secured to its
respective support plate and the other leg being arcuate in
longitudinal section to provide the convex rocker surface.
3. The construction according to claim 2 wherein the rocker members
of each rocker means have their webs in vertical alignment, each
side guard comprising a flat metal rigidly connected to and
depending from said upper support plate in closely spaced relation
with respect to the aligned webs.
4. The construction according to claim 3 and further including
slide bearing means between facing surfaces of each side guard
plate and the web of a related lower rocker member.
5. The construction according to claim 4 wherein each slide bearing
means comprises a headed plastic stud, the shank of said stud being
fixed in a hole in said side guard plate and the head of said stud
having sliding engagement with the web surface of a related lower
rocker member.
6. A rocker box assembly for disposition between the seat and base
of a chair and the like, comprising:
a pair of generally flat metal support plates, superposed in spaced
relation, the upper support plate being adapted for connection to
the chair seat and the lower plate being adapted for connection to
the chair base,
two laterally spaced rocker means between said upper and lower
plates, each rocker means comprising a first rocker member secured
to and depending from said upper support plate and having a lower
longitudinally convex rocker surface, and a second rocker member
secured to and extending upwardly from said lower support plate and
having an upper longitudinally convex surface engaging and
cooperable with said lower convex surface, said lower convex
surface being adapted to rock over said upper convex surface,
a plurality of coil springs between said upper and lower support
plates, providing means for holding said plates in assembled
relation and for holding said convex surfaces in rocking
engagement,
and means operative in the event of spring failure for holding said
support plates and said convex surfaces against material
separation.
7. The construction according to claim 6 wherein each of said upper
and lower rocker members is formed of metal and is generally of
channel shape in transverse section, including a web and legs
extending at right angles from opposite ends of said web, one leg
being rectilinear in longitudinal section and secured to its
respective support plate and the other leg being arcuate in
longitudinal section to provide the convex rocker surface, the
rocker members of each rocker means having their webs in vertical
alignment,
a side guard disposed outwardly of each of said first and second
rocker members, each side guard comprising a flat plate rigidly
connected to and depending from said upper support plate in closely
spaced relation with respective aligned webs,
the last named means in claim 20 comprising a stud secured to a
side guard plate to coincide with a central position of the
cooperating lower and upper convex surfaces, said stud having its
shank fitting into an oversized hole in the web of the related
lower rocker member, whereby free rocking of said lower convex
surface over said upper convex surface is permitted, but whereby
the stud shank engages a margin of the hole in the web of the
related rocker member in the event of spring failure.
8. A rocker box assembly for disposition between the seat and base
of a chair and the like, comprising:
a pair of support plates, superposed in spaced relation, the upper
support plate being adapted for connection to the chair seat and
the lower support plate being adapted for connection to the chair
base,
rocker means between said plates so that the latter may rock
relative to each other,
and coil springs connected between said plates to yieldably oppose
relative rocking movement of said support plates, the spring
connection comprising a semi-circular recess in a marginal portion
of a plate and a semicircular projection concentric within said
recess and tapering from a larger size at the bottom of said recess
to a smaller size at the top, said projection having a cam face at
the marginal portion of said plate and being engageable with an end
convolution of a coil and operable, upon application of lateral
force to said end convolution to spring it apart from an adjoining
convolution sufficiently to permit said end convolution to ride
over said projection and snap into said recess.
Description
BACKGROUND AND SUMMARY
Rocker supports for chairs are well known in the prior art, and in
more recent years, such supports have been formed of stamped
components. However, such prior art rocker supports have had some
inherent disadvantages from the standpoints of production, noise of
operation, and safety, and my invention is intended to overcome the
same.
Briefly, my improved rocker box assembly comprises two spaced,
superposed support plates which are substantially flat and thus
readily formed in a blanking operation. Pairs of cooperating rocker
members are carried by the plates in position therebetween. Side
plates are rigidly secured to one of the two spaced plates and act
as guards to prevent things from getting between the cooperating
rockers members. This is also a safety feature to prevent children
or adults from putting their fingers between the rocker members.
The side plates also prevent lateral movement between cooperating
rocker members and thereby hold them in proper tracking relation.
Plastic buttons are interposed between the rocker members and the
side plates to decrease friction and noise.
A plurality of coil springs are disposed between the superimposed
plates to hold the rocker members in engagement and urge the same
to central position, and safety means is disposed between a rocker
member and side plate to prevent separation of parts in the event
one or more of the springs should break.
DESCRIPTION OF THE DRAWINGS
In the drawings accompanying this specification and forming a part
of this application, there is shown, for purpose of illustration,
an embodiment which my invention may assume, and in these
drawings:
FIG. 1 is a top plan view of my improved rocker box assembly,
FIG. 2 is a broken, side elevational view corresponding to the line
2--2 of FIG. 1, but drawn to a larger scale, a portion of the chair
being shown in phantom lines,
FIG. 3 is an enlarged sectional view corresponding to the line 3--3
of FIG. 1,
FIG. 4 is a sectional view corresponding to the line 4--4 of FIG.
2,
FIG. 5 is a fragmentary sectional view showing a slightly different
transverse configuration of the cooperating rocker members,
FIG. 6 is a sectional view corresponding to the line 6--6 of FIG.
4,
FIG. 7 is an enlarged, fragmentary sectional view corresponding to
the line 7--7 of FIG. 6,
FIG. 8 is a detail view illustrating a method of installing a coil
spring,
FIG. 9 is a fragmentary, enlarged plan view showing a coil spring
mounted on a support plate, and
FIG. 10 is a fragmentary perspective view showing the spring
anchoring portion of the support plate.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The improved rocker box assembly comprises a pair of rectangular
superposed steel support plates 15 and 16 which are largely flat
and therefore readily formed in a blanking operation. The top plate
15 (see FIG. 1) is formed with openings 17 at its corners to pass
screws or bolts for securement to the base of a chair C, the latter
being fragmentarily shown in FIG. 2.
The lower plate 16 has a swivel connection with the legs L of the
chair and this connection may be of any suitable form since its
details are not a part of this invention. For illustration
purposes, the bottom plate may have a central opening margined by a
tubular boss 18, as seeen in FIGS. 3 and 4, to closely receive a
swivel pin 19. A cupped leg support plate 20 underlies the lower
plate 16 and has a corresponding tubular boss 21 to receive the
swivel pin. Plastic discs 22, 23 are secured to the facing surfaces
of respective plates 16 and 20 and provide a bearing surface. The
pin 19 may be held in position by cross-pins 24 which bear against
washers 25. The legs L are secured to the plate 20 and may have
rollers or gliders 26 at their floor engaging ends.
Pairs of cooperating rocker members are disposed between the facing
surfaces of the top and bottom support plates. Each pair includes
an upper member 30 and a lower member 31. Preferably, all rocker
members are of the same construction and therefore may be made with
the same blanking and forming dies, in matching pairs.
In transverse section, as seen in FIGS. 4 and 7, each rocker member
has a central web portion 32, a leg portion 33 which is flat both
crosswise and lengthwise and an opposed leg portion 34 which is
flat crosswise, but arcuate lengthwise as seen in FIG. 6. A further
leg portion may be turned at right angles from the leg portion 34
for strength purposes, such further leg portion being spaced from
but parallel to the corresponding web portion 32.
The leg portions 33 of the upper rocker members 30 are secured to
the upper support plate 15, such as by welding shown at 35. The leg
portions 33 of the lower rocker members 31 are similarly secured to
the lower support plate 16. As seen in FIG. 6, the lengthwise
arcuate formation of the leg portions 34, 34 form interengaging
rocker surfaces, so that the chair may be rocked by its occupant.
The swivelpin 19 and bearing surfaces 22, 23 permit the chair to be
swiveled by its occupant.
As seen in FIG. 5, the upper and lower rocker members 30, 31 may be
slightly modified by making the leg portions 34a, 34a of
interfitting concave-convex formation to further insure tracking of
the cooperating surfaces.
In order to prevent insertion of objects between the interengaging
rocker surfaces and to maintain the rocker members in tracking
relation, side plates 38 are disposed exteriorly of and in
juxtaposition with respect to the web portions 33 of the
cooperating rocker members, as seen in FIG. 4. This feature
prevents damage to the interengaging surfaces and precludes
objectional stresses from being applied to the rocker box
components which otherwise might result if it were possible to
insert a hardened object between the rocker surfaces. This is also
a safety feature to prevent fingers and toes from being inserted
between the interengaging rocker surfaces. Each side plate may have
the configuration shown in FIG. 2 and may depend from and be welded
to the upper support plate 15, as seen at 39 in FIG. 4.
A plurality of coil springs 40 are connected between the upper and
lower support plates 15 and 16 to hold the rocker surfaces in
interengagement and to urge such surfaces to the central position
shown in FIG. 6. All coil springs may be the same and, as seen in
FIG. 1, one coil spring may be disposed on the centerline 41 at the
front of the support plates, and a pair of springs may be disposed
on opposite sides of such centerline at the rear of the plates.
This construction is preferable because more weight is imposed on
the two rear springs when the chair is rocked backward.
My invention includes novel construction whereby each coil spring
may be quickly, easily, and positively assembled with the top and
bottom support plates. As best seen in FIGS. 9 and 10, each support
plate is formed with a spring anchorage portion at the place where
the spring is to be connected to the plate. Such anchorage
comprises a semi-circular recess 42 which is formed inwardly of the
plate surface by a stamping operation. The recess provides a center
anchor projection 43 which is also semi-circular in plan, as seen
in FIG. 9. The front surface of the projection 44, which is at the
straight edge of the support plate, is inclined toward the outer
surface of the plate and forms a cam surface for a purpose to be
explained.
Each of the coil springs has closely disposed convolutions at
opposite end portions, as shown at 45 in FIG. 8, and the adjoining
convolutions at the central portion of the spring are spaced
further apart, as shown at 46. Normally, the length of each spring
is less than the space between upper and lower support plates 15
and 16. FIG. 8 illustrates the method of assembling a coil spring
with the upper and lower support plates. The jaws 50 of a
plier-like tool 51 are disposed between adjoining central
convolutions of the spring and the spring is expanded lengthwise
until the convolutions at opposite ends of the spring are aligned
with upper and lower plates at the recesses 42. A force is then
applied as shown by the arrows 52, either by a pressing action or
by tapping with a hammer. The applied force causes the end
convolution to ride over the cam surface 44 and snap into the
recess 42 and thereafter the anchor projection 43 holds the spring
against disassembly.
As before pointed out, the coil springs hold the rocker surfaces in
engagement and the springs at the front and rear of the rocker box
assembly are alternately compressed and stretched during rocking
action of the chair. Sometimes a coil spring breaks, either because
of a defect or wear, and in prior construction such breakage could
cause a sudden, unexpected movement of the chair and might cause
the chair's occupant to be thrown from the chair by reason of
separation of the cooperating rocker members.
My invention provides an additional safety feature in that breakage
of a coil spring will not result in any material separation of the
cooperating rocker members. As best seen in FIGS. 4 and 6, a
retaining member 54 is disposed at the center of rocking action and
this member comprises a headed stud having its head 55 welded to
the outside surface of the adjoining side plate 38. The shank 55.1
of the stud loosely passes through an oversized hole in the web 32
of the lower rocker member. Therefore, the stud does not interfere
with rocking action and yet will prevent any material separation of
the rocker members in the event a coil spring should break or
become unfastened.
In order that the side plates 38 may be disposed close to the webs
32 of the rocker members 30, 31, and yet not interfere with
operation thereof or cause noise during operation, bearings are
disposed therebetween. With reference to FIGS. 2, 6 and 7, each of
the bearings comprise a headed stud 56 formed of a suitable plastic
material, such as nylon. The studs are disposed on opposite sides
of the retaining member 54 and the shank 57 of each is threaded
through an opening in a side plate 38. The head of the studs are
disposed between the inner surface of a side plate 38 and the
facing surface of the web 32 of a lower rocker member 31 and
provide bearing buttons for sliding engagement with the webs.
* * * * *