U.S. patent number 3,836,850 [Application Number 05/406,917] was granted by the patent office on 1974-09-17 for apparatus for particle size distribution display with means to selectively alter the display by adding predetermined d.c. signals to the data.
This patent grant is currently assigned to Coulter Electronics, Inc.. Invention is credited to Wallace H. Coulter.
United States Patent |
3,836,850 |
Coulter |
September 17, 1974 |
APPARATUS FOR PARTICLE SIZE DISTRIBUTION DISPLAY WITH MEANS TO
SELECTIVELY ALTER THE DISPLAY BY ADDING PREDETERMINED D.C. SIGNALS
TO THE DATA
Abstract
The system includes a plurality of potentiometers and summing
networks and a switching mechanism for alternately connecting the
potentiometers to a neutral position, to a negative voltage source
or to a positive voltage source. Each potentiometer is connected
through a switch and one of the summing networks to the output of
an accumulator in a particle size analyzing device and is adapted
to add or subtract a signal to or from the accumulator output
signal or, when the switching mechanism is in the neutral position,
to have no effect upon the accumulator output signal. Each
accumulator accumulates pulses generated by particles within a
particular size range and the accumulator output signal is
indicative of the quantity of particles in that size range. The
particle analyzing device includes an electronic switching device
for sequentially and cyclically connecting the outputs of the
accumulators to a visual display device for presenting a visual
display of a particle size distribution curve. The system of the
invention permits the size distribution curve to be altered to
compensate for erroneous signals (noise). It also permits the
showing of a graph of the deviation between a standard particle
size distribution curve and the sample particle size distribution
curve. It further permits the replacement of the output signal from
a selected accumulator with a desired D.C. signal level.
Inventors: |
Coulter; Wallace H. (Miami
Springs, FL) |
Assignee: |
Coulter Electronics, Inc.
(Hialeah, FL)
|
Family
ID: |
26891281 |
Appl.
No.: |
05/406,917 |
Filed: |
October 16, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
195730 |
Nov 4, 1971 |
|
|
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|
Current U.S.
Class: |
324/71.1;
73/865.5 |
Current CPC
Class: |
G01N
15/1227 (20130101); G06G 7/75 (20130101) |
Current International
Class: |
G06G
7/00 (20060101); G01N 15/10 (20060101); G01N
15/12 (20060101); G06G 7/75 (20060101); G01n
027/00 () |
Field of
Search: |
;324/71CP,77R,14R,121R
;235/92PC,151.3 ;73/432PC ;250/222M ;328/116,146,149 ;307/235
;346/34,110 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Corcoran; Robert J.
Attorney, Agent or Firm: Silverman & Cass
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of my copending U.S.
application Ser. No. 195,730 filed Nov. 4, 1971, and now abandoned.
Claims
What it is desired to be secured by Letters Patent of the United
States is:
1. In a method for presenting a visual display of particle size
distribution including the steps of passing a given amount of
sample containing a plurality of particles through a sensing zone,
generating a particle pulse for each particle sensed, each particle
pulse having an amplitude related to the size of the particle
sensed, segregating the particle pulses into a predetermined number
of pulse amplitude ranges for classifying the particles according
to size, generating in each range an output pulse for each particle
pulse in a given range, each output pulse having an amplitude
related to the size of the particle classified, separately
accumulating the output pulses in each range to obtain a plurality
of D.C. output levels each being indicative of the number and/or
total volume of particles in a given size range and cyclically
applying the D.C. output levels in a timed sequence to a visual
display device to present thereon a particle size distribution
curve, the improvement comprising the steps of adding predetermined
D.C. signal levels to selected D.C. output levels and/or replacing
selected D.C. output levels with a chosen set of D.C. signal levels
to alter the particle size distribution curve in a predetermined
manner.
2. The method according to claim 1 wherein said predetermined D.C.
signal levels constitute the negative equivalent of a standard
particle size distribution curve and are added to or compared with
the D.C. output levels representing the sample particle size
distribution curve whereby the curve appearing on the visual
display device represents the deviation in particle size
distribution between the sample particle size distribution and the
standard.
3. The method according to claim 1 including the steps of
sequentially, and continuously for one cycle, applying the
unaltered, altered and/or substitute D.C. levels to the visual
display device to present thereon an integral curve which is the
integral of the particle size distribution curve.
4. In a particle size analyzing apparatus including a particle
sensor which produces a particle pulse upon sensing a particle in a
given amount of sample when the particle is in a sensing zone, the
amplitude of each particle pulse being related to the size of the
particle sensed, a plurality of particle pulse amplitude
discriminators for sensing particle pulses within predetermined
pulse amplitude ranges related to given particle size ranges and
for producing an output pulse having a predetermined amplitude for
each particle pulse sensed within one of said amplitude ranges,
accumulators for separately accumulating the output pulses from
each discriminator, an output channel connected to each
accumulator, a visual display device, and an electronic switching
device for sequentially, alternately and cyclically connecting each
of said output channels to said visual display device for
presenting on the device the accumulator output signal levels on
said channels in spaced relation thereby tracing a particle size
distribution curve for the given amount of sample on said visual
display device, the improvement comprising means for adding
predetermined D.C. signal levels to selected ones of the channels
and/or for replacing selected output signal levels applied to the
channels from the accumulators with a chosen set of D.C. signal
levels whereby the curve traced on said visual display device can
be altered at the discretion of the operator such as for
eliminating noise from the particle distribution curve thus formed
and for comparing the curve traced with a standard so as to present
a curve of the deviation of the particle size distribution from the
standard.
5. The combination according to claim 4 wherein said signal adding
and/or replacing means includes a plurality of disconnect switches,
each switch being located in one of the selected channels for
disconnecting the associated accumulator from that channel.
6. The combination according to claim 4 wherein said signal adding
and/or replacing means includes a plurality of potentiometers equal
in number to the number of selected channels, each potentiometer
being connected to one of the selected channels and being adapted
to be connected to a source of negative or positive voltage
potential.
7. The combination according to claim 6 wherein said signal adding
and/or replacing means includes a plurality of summing networks
equal in number to the number of potentiometers, each summing
network including an impedance element in one of the selected
channels and an impedance element connected between that selected
channel and one of said potentiometers.
8. The combination according to claim 7 wherein said signal adding
and/or replacing means includes a disconnect switch in each of the
selected channels between the output of one of the accumulators and
the said impedance element in the channel, each said switch being
operable to disconnect the associated accumulator from the channel
so that the accumulator output signal level can be replaced with
one of the chosen D.C. signal levels.
9. The combination as claimed in claim 6 including a switching
means for alternately connecting said potentiometer to a negative
voltage source for adding a negative signal to each selected
channel, to a positive voltage source for adding a positive signal
to each selected channel and to a neutral position where no signal
is added to each channel.
10. The system according to claim 4 wherein said signal adding
and/or signal replacing means is operable to replace the signal
levels in the channels which contain signal levels forming the
leading edge of the particle size distribution curve.
Description
BACKGROUND OF THE INVENTION
This invention relates to a system for altering the visual display
of data distribution. More specifically, it relates to a system for
altering a visual display of a curve of size distribution of
particles in a sample.
In the field of particle analysis it is often important to
determine the size distribution of particles in a given amount of
sample of particulate matter or of particles suspended in a fluid.
To obtain an indication of the size distribution of particles in
the given amount of sample, the given amount of sample is passed
through a particle analyzing device (e.g., a Coulter particle
analyzing device). The particle analyzing device produces signals,
i.e., particle pulses. The amplitude of each pulse is related to
the size of a particle sensed. To determine how many particles are
in a given size range, the pulses are applied to a plurality of
so-called "window comparators" each of which is adapted to sense
pulses between predetermined lower and upper threshold levels which
are directly related to a particular particle size range. Upon
sensing a pulse having its maximum amplitude falling between the
predetermined threshold levels, a window comparator will produce an
output pulse having a predetermined amplitude. The output pulses
from the window comparators are applied to individual accumulators.
The output signal level of each accumulator changes-increases-with
time as pulses are accumulated therein and is indicative of the
number and/or total volume of particles sensed within a given
particle size range. The accumulators are sequentially connected in
a predetermined order to a visual display device such as an
oscilloscope to provide a visual display of a particle size
distribution curve on cartesian coordinates where the horizontal or
x axis represents particle size and the vertical or y axis
represents the accumulated quantity of particles. Typically an
electronic switching device is provided for cyclically connecting
the accumulators to the visual display device in the preselected
order such that successive curves are traced or displayed on the
visual display device. As more and more particles are sensed, the
maximum amplitude of each curve traced increases until the given
amount of sample has been passed through the particle analyzing
device, at which time the curve being traced is the particle size
distribution curve for the given amount of sample.
In the presently available electronic particle size analysis
systems for providing a visual display of a particle size
distribution curve, the beginning or leading edge of the curve is
irregular as a result of noise. Such noise may be caused by
extraneous signals picked up by circuit elements of the system or
may be caused by undesirable debris -- extraneous particles --
which have become entrained in the sample. As a result, the
beginning of the distribution curve is not a true picture of the
quantity of the smaller size particles in the sample and, it is
desirable that some means be provided for eliminating or canceling
out the noise appearing at the beginning of the distribution curve
to obtain a more accurate picture of the beginning of the particle
size distribution curve.
Also, it is desirable to provide a more accurate representation of
particle size distribution at the "very small-particle end" and the
"very large-particle end" of the particle size spectrum by
replacing the signals defining the ends of the particle
distribution curve with extrapolated, predetermined DC signal
levels.
From time to time it is desirable to compare the distribution curve
so produced with a standard distribution curve to find out if the
concentration of particles of a given size in the sample has
changed. It is desirable, therefore, to provide means for comparing
the distribution curve with a standard and for displaying the
deviation, if any, from the standard.
Also, it is often desirable to formulate a mixture of particles
having a preselected size distribution of particles. When preparing
such a mixture, it is desirable to have some means for indicating
when the desired size distribution of particles has been
obtained.
Heretofore, various electrical circuits have been proposed for
altering signals in diverse systems and examples of such electrical
circuits may be found in the following patents:
United States Patent Nos. ______________________________________
2,171,216 2,812,494 2,412,350 2,858,475 2,480,636 3,532,977
______________________________________
However, these systems were not concerned with particle analysis
and the electrical circuits did not provide all the desirable
features noted above.
It is therefore a primary object of the invention to provide a
system for altering or replacing signals in a predetermined manner
to obtain a desired visual display of the signals as altered or
replaced.
SUMMARY OF THE INVENTION
According to the invention, there is provided a system for altering
the visual display of a particle size distribution curve obtained
by the sequential and cyclical application of the outputs of a
plurality of accumulators in a particle size analyzing device to a
visual display device, the system including apparatus for adding or
subtracting predetermined signals to the outputs of selected
accumulators and for replacing the outputs of selected accumulators
with predetermined signals.
Preferably, the apparatus includes a plurality of potentiometers
each connected to the output of one accumulator, and a switching
mechanism for connecting the potentiometers to a positive voltage
source, to a negative voltage source, or to a neutral position
where the potentiometers have no effect on the output signals from
the accumulators. Also preferably, each potentiometer is connected
to the output of an accumulator through a summing network and a
disconnect switch.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic diagram of the system of the invention
connected to the outputs of a plurality of accumulators in a
particle size analyzing device.
FIG. 2 is a series of graphs showing the timing pulses for
actuating the switches between the outputs of the accumulators
shown in FIG. 1 and a visual display device.
FIG. 3 is a schematic diagram of one of the electronic switches
shown in FIG. 1.
FIG. 4 is a graph of the particle size distribution shown on the
visual display device.
FIG. 5 is a graph of the deviation between a standard particle size
distribution curve and a sample particle size distribution
curve.
FIG. 6 is a graph of a integral curve of the particle size
distribution curve shown in FIG. 4.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to FIG. 1, the signal altering system of the
invention is generally indicated at 10 and is connected into and
forms part of a particle size analyzing apparatus 12. The apparatus
12 includes a particle sensing or scanning device 14 (such as a
Coulter type particle analyzing device) which senses particles as
they pass through a sensing zone and which produces a signal in the
form of a particle pulse for each particle sensed. Typically, the
amplitude of each particle pulse is directly related to the size or
volume of the particle sensed. The particle pulses are applied to a
pulse amplitude discriminating apparatus 16 which includes a
plurality of so-called "window comparators" (not shown). This
amplitude discriminating apparatus may incorporate means for
disabling the output to any of the subsequent accumulators, at the
discretion of the operator. Alternatively, and as will be described
hereinafter, the system 10 can include disconnect switches for
disconnecting the accumulator outputs from the circuits of the
apparatus 12. Each of the window comparators senses particle pulses
having amplitudes falling within predetermined lower and upper
threshold levels and for each particle pulse sensed produces an
output pulse having a predetermined amplitude and duration. The
lower and upper threshold levels are related to a particular
particle size range. The number of window comparators will depend
upon the number of size ranges it is desired to analyze. In one
pulse amplitude discriminating apparatus 16 used in the apparatus
12, sixteen window comparators are provided.
The output pulses from each window comparator are applied to an
individual accumulator or integrator connected thereto. In FIG. 1,
four such accumulators, the first, second, third, and nth
accumulator, are shown at 21-24.
Each window comparator upon sensing a particle pulse having an
amplitude falling within the predetermined upper and lower
threshold levels, produces an output pulse which is accumulated by
one of the accumulators 21-24, and the output signal level from
each accumulator 21-24 will increase as output pulses from the
window comparators are accumulated therein. The output signal level
from each accumulator or integrator 21-24 is sequentially and
cyclically applied via an output channel 31, 32, 33, 34 to a visual
display device 40 which is typically an oscilloscope. The output
signal levels can also be applied alternately or concurrently to a
plotter shown in phantom lines at 42.
It will be understood that the output signal level on each one of
the channels 31-34 must be applied to the oscilloscope in a
predetermined sequence for predetermined times. For this purpose,
the apparatus 12 includes an electronic switching device 44 which
is connected to an electronic switch in each one of the channels
31-34. The electronic switches are identified by reference numerals
51-54.
The output signal level on each channel 31-34 when applied to the
oscilloscope 40, is first passed through a buffer amplifier 56
which is preferably an operational amplifier having a low input
impedance.
It will be understood that the output signal level on the first
channel 31 is indicative of the quantity of particles in the sample
having a size falling within a first size range. This size range
can be from some small amount above the noise level to 1 x cubic
microns. The second channel will have an output signal level
indicative of the number or concentration of particles in the
sample having a size falling within a second size range such as
from 1x to 2x cubic microns. The output signal level on the
succeeding channels will likewise be indicative of the number or
concentration of particles having a size falling within a
particular-larger-size range. By plotting the output signal levels
indicative of the quantity of particles accumulated with respect to
particle size, one can obtain a particle size distribution curve.
In order to obtain a visual display of such a curve of particle
size distribution, the output level signals on the channels 31-34
are sequentially applied in a predetermined order to the vertical
sweep of the oscilloscope 40. It will be appreciated that to
provide the desired visual display of a particle size distribution
curve on the scope 40 in the operation of the switches 51-54 by the
electronic switching device 44 must by synchronized with the period
of the horizontal sweep of the oscilloscope 40. Such timed
operation of the switches 51-54 is obtained with the electronic
switching device 44 which can include a crystal oscillator for
providing a clock signal which is applied to an n counter. The n
counter then operates a one of n decoder to provide output pulses
for operating-closing-the switches 51-54. The switch operating
pulses are shown at 61-64 in graphs A-D of FIG. 2. As shown, the
pulse 61, which operates or closes the switch 51, is applied to
switch 51 during the interval t1-t2. Then during the interval t2-t3
the pulse 62 is applied to the switch 52, and so on. In this way,
the scope 40 traces a curve of particle size distribution on
cartesian coordinates where the horizontal or x axis represents
particle size and the vertical or y axis represents the quantity of
particles of a particular size. Such a particle size distribution
curve is indicated at 70 in FIG. 1. Although the curve 70 is shown
as being continuous it is to be understood that it is actually a
plurality of dots each dot representing an output signal level from
one of the accumulators 21-24. Three of these dots are shown at
72-74 in FIG. 4 which is an enlarged view of the particle size
distribution curve 70 shown in FIG. 1.
The electronic switches 51-54 are all the same and a schematic
diagram of the switch 51 is shown in FIG. 3. As shown, the
electronic switch 51 includes a shunt-connected field-effect
transistor 76 and a series-connected field-effect transistor 78.
The control pulse 61 is applied by the electronic switching device
44 via a conductor 81 at the gate 82 of the series-connected field
effect transistor 78 to trigger the same into a low impedance or
conductive state where the signal on the channel 31 is passed to
the buffer amplifier 56. At the same time the shunt connected field
effect transistor 76, which is connected between the channel 31 and
a common conductor 83 connected to the common or ground potential
of apparatus 12, is triggered to a high impedance or nonconducting
state. When the control pulse or signal 61 from the electronic
switching mechanism 44 is terminated, the series-connected field
effect transistor 78 goes from a low impedance conducting state to
a high impedance nonconducting state to block the passage of the
output signal level on the channel 31 to the buffer amplifier 56.
At the same time the shunt connected field effect transistor 76 is
rendered conductive to shunt the output level signal on the channel
31 to ground, and thereby protect the series connected field-effect
transistor 78, and improve switching.
The apparatus 12 is also adapted to present on the oscilloscope 40
an integral curve which is the integral of the particle size
distribution curve 70. This is achieved by latching each of the
switches to an ON condition. When such an integral curve (such as
curve 160 or curve 165 in FIG. 6) is desired, the electronic
switching mechanism 44 is operated to turn on each of the
electronic switches 51-54 in a predetermined order and to hold each
switch on for one cycle or sweep of the scope 40. This is
accomplished by maintaining the control signal 61 for the duration
of the cycle or sweep such as indicated by the signal 61a in graph
A of FIG. 2. Likewise the succeeding control signals or pulses are
maintained for a longer duration as indicated at 62a, 63a and 64a
in graphs B,C, and D, respectively.
As best shown in FIG. 4, the leading edge 84 of the particle size
distribution curve 70 does not start at 0 as one would expect it
to. This is caused by noise picked up in the apparatus 12. For
example, the noise may be the result of extraneous signals being
picked up by circuit elements of the apparatus 12. On the other
hand, the noise may be the result of foreign or extraneous
particles in the given amount of sample.
The system 10 forming part of the apparatus 12 provides a means for
eliminating or compensating for this noise.
As best shown in FIG. 1, the signal altering system 10 includes a
plurality of disconnect switches 85-88 in each of the channels
31-34 respectively and a plurality of summing networks 91-94
connected into each one of the channels 31-34. Each of the networks
91-94 includes a first resistor 91a, 92a, 93a, 94a which is
series-connected in the channel 31, 32, 33, or 34 and each of the
switches 85-88 is connected between the output of one of the
accumulators 21-24 and one of the resistors 91a-94a. As shown each
switch 85-88 is a single pole double throw switch which can be
closed as shown, open, or connected to the common conductor 83.
Each network 91-94 also includes a second resistor 91b-94b which is
connected as shown between the channel 31, 32, 33 or 34, and an
adjustable contact 101, 102, 103 or 104 of a potentiometer 111,
112, 113 or 114. As shown, the resistance element of each of the
potentiometers 111-114 is connected between the common conductor 83
of the apparatus 12, and a movable contact 115 of a potentiometer
116. The resistance element of the potentiometer 116 is connected
between the common conductor 83 and a movable contact 118 of a
switching mechanism 120. As shown, the switching mechanism 120 can
be operated to connect the movable contact 118 either to a source
of positive voltage, to a source of negative voltage, or to a
neutral position where the contact 118 is connected to the common
conductor 83.
It will be understood that the value of the resistance elements of
the potentiometers 111-114 and 116 is much smaller than the
resistance value of the resistors 91a-94a and 91b-94b so that when
the movable contact 118 is in the neutral position connecting the
potentiometer 116 to the common conductor 83, the effect is the
same as if the resistors 91b.94b were connected directly to the
common conductor 83. In this neutral position the resistors (such
as the resistors 91a and 91b) of each of the summing networks 91-94
function to divide or attenuate the output signal level on the
respective channel 31-34. However, when the potentiometer 116 is
connected by the switching mechanism 120 either to the source of
positive voltage or the source of negative voltage, the networks
91-94 function as summing networks from summing a signal with the
output signal level on the respective channel 31-34. In this way a
plus or minus signal, e.g., a plus or minus current is added to the
output signal level on the channel 31,32,33 or 34.
Although not shown, it will be understood that the movable contact
101-104 and 115 of the potentiometers 111-114 and 116, as well as
the movable contact 118 of the switch mechanism 120 are connected
to knobs mounted on a console containing the circuit elements of
the apparatus 12. In this way, an operator can add or subtract a
signal to the output signal level of each channel merely by
rotating the knobs connected to respective movable contacts. Thus,
by means of a knob connected to the movable contact 118, the
plurality of fixed (current) signals added to one or more of the
channels 31-34, can be an additive signal or subtractive signal
depending upon the needs of the operator or the process being
monitored or observed on the oscilloscope 40. As a result of the
buffer amplifier 56 being an operational amplifier which presents a
low input impedance when it is connected via one of the switches
51-54 to one or more of the channels 31-34, the inputs to the
amplifier 56 are currents and equal to the voltage drops across the
resistors (such as the resistors 91a and 91b) in one summing
network (such as the network 91) which is connected to the
amplifier 56 divided by the resistances (such as the resistances of
resistors 91a and 91b). In one embodiment of the invention all the
resistors 91a-94a and 91b-94b have the same resistance value. Of
course, the resistance value of each one of these resistors need
not be equal and can be varied as desired.
The signal altering system 10 of the invention can be utilized in
various ways. For example, and with reference to FIG. 4, the system
10 can be utilized for canceling out the noise which occurs at the
beginning of the particle size distribution curve 70. In other
words, it can be used for eliminating the leading edge 84. When the
system 10 is to be used in this manner, the apparatus 12 can be
operated without a given amount of sample such as by passing a
fluid or diluent through the particle analyzing device. The visual
display on the oscilloscope will essentially be only the leading
edge 84 of the curve which, however, tapers to 0 as indicated by
the phantom line 122. This fictitious curve 122 or particle size
distribution for the smaller sized particles can then be eliminated
from the visual display by operating the mechanism 120 to connect
the potentiometer 116 to the negative voltage source, and then by
operating the first few potentiometers 111 and 112 . . . associated
with the first several channels 31, 32 . . . until the visual
display on the oscilloscope 40 is 0. In effect, a plurality of
negative signals equal to the positive signals from the
accumulators is added to the positive signals from the accumulators
to obtain a 0 net output signal. The negative signals added to the
fictitious or erroneous positive signals represented by the curve
122, is indicated by the phantom line curve 124 in FIG. 4. As a
result, the particle size distribution curve for the next sample
analyzed will have a more correct leading edge as indicated by the
broken line 126 in FIG. 4.
Of course, it is to be understood that as particles are being
sensed and output pulses are being accumulated in the accumulators,
the switching device 44 is cyclically and sequentially operated to
close the switches 51-54 such that the developing particle size
distribution curve is continually being traced on the oscilloscope
40 as indicated by the curves 131-133 shown in broken lines on FIG.
4. After the given amount of sample has been passed through the
particle analyzing device, the output signal level on each one of
the accumulators 21-24 will have reached a steady state so that
successive traces of the particle size distribution curve on the
oscilloscope 40 will be the curve 70.
Another way in which the signal altering system 10 of the invention
can be utilized in a particle size analyzing apparatus 12 is by
passing a known sample having a desired particle size distribution
through the particle analyzing apparatus 12 to obtain a desired
particle size distribution curve on the oscilloscope 40. Then the
switch 120 is operated to connect the potentiometer 116 to the
negative voltage source and each one of the potentiometers 111-114
is rotated until the visual display on the oscilloscope 40 is 0. In
other words, until the visual display is a line lying on the
horizontal axis. Then, of course, when the accumulators are cleared
of the stored output signal levels therein, the visual display on
the oscilloscope 40 will be a negative representation of the
desired sample distribution curve. Stated otherwise, a negative
mirror image of the desired particle size distribution curve will
now appear on the scope as shown in phantom line at 140 in FIG. 5.
Next, a given amount of sample which should have the desired
particle size distribution is passed through the particle analyzing
device. The particle size distribution curve which would normally
be generated by the given amount of sample, is indicated by phantom
lines at 142 in FIG. 5. However, since the signal altering system
10 is adding in negative signal levels, as represented by the curve
140, to the output signal levels from the accumulators 21-24, the
resulting signal appearing on the oscilloscope 40 is a curve 144
which represents the deviation in particle size distribution in the
given amount of sample tested with the desired or standard particle
size distribution curve, 140.
Of course, instead of generating a negative sample distribution
curve such as the curve 140 in the manner just described above, an
operator can overlay the screen of the oscilloscope 40 with a mask
containing a desired negative particle size distribution curve and
then adjust the potentiometers until the curve traced on the screen
of the oscilloscope 40 is coincident with the desired curve on the
mask. Once the potentiometers are properly adjusted in this manner,
a given amount of sample of a mixture being prepared can be passed
through the particle analyzing device and the deviation of the
particle size distribution in the mixture can be noted and then the
addition of particles of known size can be added to the mixture or
the pressure on grinding wheels can be adjusted until the deviation
is essentially zero.
When the signal altering system 10 of the invention is being
utilized to produce a curve of the deviation between a standard
particle size distribution curve and the particle size distribution
curve of a given sample, the leading edge of the curve can be
eliminated. In this respect, the first few potentiometers
associated with the first few channels can be set at 0 and the
accumulators connected to the first few channels can be disabled
such that no signal appears before the time T as shown in FIG. 5.
In the alternative, or where the accumulators do not have disabling
means, the switches 85, 86, etc., can be opened or connected to the
common conductor 83. Then, the potentiometers can be used to
substitute for disabled or disconnected accumulators, thus
providing extrapolated points for inclusion in a subsequently
generated integral curve. This ability of the system 10 to
extrapolate a curve into a region where for one reason or another
it is impossible to take good data is important where an integral
curve of the particle size distribution curve is desired. In this
respect, at the "very small-particle" end of the particle size
spectrum, it is known that not all of the particles are sensed by
the scanning device 14 and at the "very large-particle" end it is
known that large particles may "settle out" and not be sensed. As a
result the particle size distribution curve does not include 100
percent of the data, i.e., particles. Now, where the integral
curve, presumptively based on 100 percent of the data, is utilized
to obtain information regarding the percent of particles above a
given size it is necessary that the integral curve be based on 100
percent data. Accordingly the missing data at the ends of the
particle size spectrum must be obtained by further measurement or
by extrapolation and included in the data utilized in generating
the integral curve. The system 10 provides a simple means for
introducing, by extrapolation, the missing data into the data
utilized for generating the integral curve. This is illustrated
graphically in FIG. 6 where there is shown an integral curve 160 of
the particle distribution curve 70, as altered by extrapolation. As
shown, the erroneous leading edge 84 below a first particle size P,
is replaced by an extrapolated leading edge 161 and an erroneous
trailing edge 162 above a particle size P.sub.2 is replaced by an
extrapolated trailing edge 163. Typically, the resulting integral
curve 160 is inverted to the curve 165 so that the percent of
particles having a size above a given size P can be read directly
from the visual display device 40. For this application, it would
be possible to reduce the number of potentiometers to those
channels which measure only the ends of the size distribution.
It will be appreciated that by only showing the deviation of a
particle size distribution from a standard as shown at 144 in FIG.
5, the apparatus can be very effectively used for quality
control.
From the foregoing description it will be apparent to those skilled
in the art of data distribution analysis that obvious modifications
in variations can be made to the system of the invention, and an
apparatus incorporating same. For example, although the system 10
has been particularly described with reference to its use in a
particle size analyzing apparatus, it is to be understood that it
can be utilized in other apparatus where the distribution of data
is to be analyzed, particularly, where it is desirable to compare,
eliminate, or replace the deviations between a known data
distribution and a data sample. Accordingly, the scope of the
invention is only to be limited as necessitated by the accompanying
claim.
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