U.S. patent number 3,835,937 [Application Number 05/358,812] was granted by the patent office on 1974-09-17 for drilling and cutting submarine rocks.
This patent grant is currently assigned to Tobishima Kensetsu Kabushiki Kaisha. Invention is credited to Zenjiro Hokao, Teijiro Shibata, Siro Yasukabe.
United States Patent |
3,835,937 |
Hokao , et al. |
September 17, 1974 |
DRILLING AND CUTTING SUBMARINE ROCKS
Abstract
A flame jet produced by the combustion of a kerosene-oxygen
mixture in a combustion chamber is projected against an underwater
rock thereby to drill or cut the rock by spalling or melting. The
flame jet is projected at a pressure of at least 10 atmospheres
higher than the water pressure at the rock being drilled or cut.
Cooling water is supplied to cool the combustion chamber walls and
the parts of the rock in the vicinity of the flame jet.
Inventors: |
Hokao; Zenjiro (Tokorozawa,
JA), Shibata; Teijiro (Tokyo, JA),
Yasukabe; Siro (Tokyo, JA) |
Assignee: |
Tobishima Kensetsu Kabushiki
Kaisha (Tokyo, JA)
|
Family
ID: |
23411144 |
Appl.
No.: |
05/358,812 |
Filed: |
May 9, 1973 |
Current U.S.
Class: |
175/6;
175/14 |
Current CPC
Class: |
E21B
7/14 (20130101); E21B 7/143 (20130101); E21B
7/124 (20130101) |
Current International
Class: |
E21B
7/14 (20060101); E21B 7/12 (20060101); E21B
7/124 (20060101); E21b 007/14 () |
Field of
Search: |
;175/5,6,11-17 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Murtagh; John E.
Assistant Examiner: Favreau; Richard E.
Attorney, Agent or Firm: Waters; Eric H.
Claims
We claim:
1. A device for drilling and cutting submarine rocks
comprising:
an outer cylinder having an opening at the forward end thereof;
a fuel supply tube within said outer cylinder;
an oxygen supply tube within said outer cylinder;
a combustion chamber within said outer cylinder and having a nozzle
formed at the forward end thereof and facing out through said
opening of said outer cylinder;
means for supplying under high pressure fuel and oxygen
respectively through said fuel and oxygen supply tubes;
an injector connected separately to said fuel supply tube and said
oxygen supply tube and having fuel injection orifices and oxygen
injection orifices respectively for injecting fuel and oxygen under
high pressure from said fuel and oxygen supply tubes into said
combustion chamber, said fuel injection orifices being radially
inclined relative to the injector axis for crossing of the fuel
stream and oxygen stream ejected from said injection orifices for
mixing and combustion of the fuel and oxygen to produce a flame jet
ejected forward and out through said nozzle under jet pressure of
the order of at least 10 atmospheres higher than the water pressure
at the water depth of said submarine rocks, the flame jet being
projected against said submarine rock for drilling and cutting by
spalling or melting thereof; and
water-cooling means for supplying cooling water to cool said
combustion chamber and nozzle and regions surrounding the flame
jet.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to techniques in drilling and
cutting rocks and more particularly to a drilling and cutting
method and apparatus applied to drilling and cutting various rocks
under water.
For excavating sea-bottom rock beds, the method of using
impact-type breakers utilizing hydraulic pressure or compressed
air, the weight dropping method wherein a heavy weight is dropped
to accomplish crushing of rocks, the adhering blast charge method,
and other methods have heretofore been used.
However, while the first-named method is effective for seabottom
rock beds of low compressive strength, its effectiveness for hard
seabed rocks of high compressive strengths of 1,400 kg/cm.sup.2 or
more is low. Moreover, excavation in shallow places by this method
is limited, and, at the same time, divers carrying out this method
are subjected to intense impact.
In the weight dropping method, a support column is erected on land
or on a ship and used to drop a weight from above the water onto a
rock bed to be broken up, whereby large-scale and expensive
equipment must be used. Despite this, it is ordinarily very
difficult to drop the weight onto the rocks aimed at. Particularly
in the case of rocks which project sharply, it is almost impossible
to break these rocks with the weight, and this method in such cases
is inefficient. Furthermore, when the rock bed is at a great depth,
the water resistance reduces the acceleration of the weight. For
this reason, an even heavier weight becomes necessary, whereby the
equipment including parts such as the support column also becomes
increasingly large and expensive.
The third method, i.e., the adhering blast charge method, is
resorted to unavoidably in cases where it is difficult to drill
holes in the underwater rock bed and to implant therein blast
charges. In this method, a blast explosive is stuck onto the
surface of the rock bed. For this reason, the destructive power of
the resulting explosion with respect to the rock bed is very
feeble, but, unfortunately, this explosion is highly destructive to
the fish, mollusks, fish roe, and other marine life. Therefore,
this method cannot be resorted to in actual practice from the
standpoint of protecting marine resources.
On one hand, if a rock drill or rock borer for use on dry land were
to be used for drilling and cutting submarine rocks, it would
require provisions for preserving water tightness of its vital
parts. Even with such provisions, however, such a rock drill would
be very inefficient with respect to hard rocks because the drilling
rate would drop remarkably particularly for large-diameter holes,
whereby the efficiency of the entire operation would drop
remarkably.
SUMMARY OF THE INVENTION
In view of the present state of the art of excavating sea-bottom
rock beds as described above, it is an object of this invention to
provide a method and device for drilling and cutting various kinds
of rocks under water at a rapid rate, with high work efficiency,
and in an economical manner. This object has been achieved by this
invention, which is based on a completely new and original concept
and principle of accomplishing drilling and cutting of underwater
rocks by means of a high-pressure flame.
According to this invention in one aspect thereof, briefly
summarized, there is provided a method for drilling and cutting a
submarine rock by causing spalling or melting thereof by a flame
jet projected at a high jet pressure against the rock through a
nozzle at the forward end of a combustion chamber, into which a
fuel and oxygen are injected under high pressure, and in which they
are mixed and undergo combustion to generate the flame jet.
According to this invention in another aspect thereof, there is
provided a device for practicing the above stated method. The
device comprises, essentially, the combustion chamber, the nozzle,
means for injecting the fuel under high pressure into the
combustion chamber, and means for injecting the oxygen under high
pressure into the combustion chamber.
The nature, principle, and utility of this invention will be more
clearly apparent from the following detailed description with
respect to preferred embodiments of the invention when read in
conjunction with the accompanying drawings, in which like parts are
designated by like reference numerals, and which are briefly
described below.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1 is a side view, with a part cut away for foreshortening and
essential parts in longitudinal section, showing one example of a
flame-jet device in the apparatus according to this invention;
FIGS. 2(A), 2(B), and 2(C) are diagrammatic side views, partly in
section, respectively indicating progressive states of drilling and
cutting of a submarine rock in accordance with this invention;
FIG. 3 is a side view, in longitudinal section, showing the
essential parts of another example of flame-jet device according to
the invention;
FIG. 4 is a side view, partly in section, showing the device of
FIG. 3 in a state of use; and
FIGS. 5(D) and 5(E) are sectional side views respectively showing
drilled holes.
DETAILED DESCRIPTION
In one example of the invention as illustrated in FIG. 1, the
flame-jet device has an outer cylinder 1 of required length
accommodating near and within its forward or working end a
combustion chamber 3, the forward end of which is gradually
contracted into a nozzle 2 opened and directed toward the
outside.
This combustion chamber 3 contains therewithin a built-in injector
6 provided with a fuel injection orifice 4 for ejecting under high
pressure a fuel such as kerosene and an oxygen injection orifice 5
for ejecting oxygen under high pressure. In the instant example,
these injection orifices 4 and 5 comprise minute holes arranged as
follows. The minute holes of the fuel injection orifice 4 are
formed in the peripheral wall of a projecting part 7 in the front
central part of the injector 6 and are directed radially from the
axis of the injector 6 with a forward inclination of approximately
75.degree. relative to the injector axis. The minute holes of the
oxygen injection orifice are formed on a common circle around the
projecting part 7 through the front face of the injector 6.
A passageway 8 communicating at one end thereof to the fuel
injection orifice 4 is connected at the other end to a fuel supply
tube 9. A passageway 10 communicating at one end thereof to the
oxygen injection orifice 5 is connected at the other end to an
oxygen supply tube 11 disposed coaxially around the fuel supply
tube 9. These supply tubes 9 and 11 extend rearward to the rear
part of the outer cylinder 1 and are there connected to pipes
respectively connecting them to fuel and oxygen supply sources (not
shown).
In the instant example, a water flow path 12 is formed around the
combustion chamber 3 and is continually supplied with cooling water
thereby to carry out cooling of the parts surrounding the
combustion chamber.
In the case where the fuel is supplied through the fuel injection
orifice 4 at a supply pressure of 15 kg/cm.sup.2 or more, and the
oxygen is supplied through the oxygen injection orifice 5 at a
supply pressure of 15 kg/cm.sup.2 or more, the pressure of the
flame ejected from the nozzle 2 will be approximately 10
kg/cm.sup.2.
Accordingly, the fuel and oxygen thus ejected out from the fuel
injection orifice 4 and the oxygen injection orifice 5 of the
injector 6 are mixed at the time of their ejection and undergo
combustion within the combustion chamber 3 at approximately
3,200.degree.K. The flame resulting from this combustion is ejected
through the nozzle 2 as a flame jet of a high pressure of not less
than 10 atmospheres.
For drilling and cutting a submarine rock through the use of this
flame jet, the flame-jet device or drill is placed on the rock with
the nozzle 2 directed toward the surface of the rock, and the flame
is caused to be jetted as described above, whereupon the part of
the rock thus subjected to the flame jet undergoes thermal
disintegration or spalling due to the jet pressure and to the high
temperature, and drilling through the rock is accomplished as
indicated in FIG. 2. Cutting of a submarine rock can also be
carried out readily by continuously drilling a row of contiguoug
holes according to the above described procedure.
In certain cases, in the process of drilling a rock under water,
the diameter of the hole thus formed in the rock becomes of an
order somewhat greater than the outer diameter of the flame because
of the water pressure and cooling effect around the nozzle 2, that
is, when a flame-jet drill as in this example is used, the drilled
hole diameter becomes substantially the same as the outer diameter
of the outer cylinder 1 of the drill, whereby the insertion of the
outer cylinder 1 into the drilled hole as the drilling operation
progresses is obstructed.
In such a case, in accordance with this invention, a shroud or hood
13 of larger diameter than the outer cylinder 1 is slidably and
coaxially mounted on the working end part of the outer cylinder.
Then, at the time of drilling, this hood 13 is placed in abutting
contact with the surface of the rock thereby to form an enclosure
around the surrounding region of the nozzle 2. Then, when the flame
jet is projected toward the rock as the effect of the water is thus
avoided, the above mentioned difficulty is readily overcome.
In another embodiment of this invention as illustrated in FIG. 3,
the flame-jet device has an outer cylinder 1 of a specific length
(the rear part of which is not shown) to the front or working end
of which a cylindrical cap 14 of substantially the same outer
diameter as the outer cylinder is coaxially connected by fastening
means such as a screw joint. The forward end of this cap 14 is
provided with an opening 15, and the cylindrical wall of this cap
near its forward end is provided with a suitable number of holes 16
for ejection of cooling water.
A cooling water conducting tube 17 for forming a water passageway
12 is disposed coaxially within the outer cylinder 1, its front end
being separated by a specific distance from the inner part of the
front end of the cap 14. The inner and outer sides of this
conducting tube 17 are communicative around the end rim thereof.
The cooling water supplied by this cooling water conducting tube 17
surrounds the outer surface of a combustion chamber 3 to cool this
combustion chamber and then is ejected out through the cooling
water ejection holes 16.
Within this cooling water conducting tube 17, there is coaxially
disposed an oxygen supply tube 11, the forward end of which is
connected to the rear end of the combustion chamber 3 by way of an
injector holder 18 interposed and connected therebetween. The
forward end of this combustion chamber 3 is contracted into a
nozzle 2 opening into and terminating at the aforementioned opening
15 of the cap 14. The nozzle 2 has a throat section 3a of minimum
cross-sectional area and, from this throat toward its outlet, it
expands in cross-sectional area. At its extreme forward end, the
nozzle 2 is provided with a flange 3b, the outer rim part of which
fits against the inner surface of an inner rim part of the cap 14
surrounding the opening 15. The part of this flange 3b not
contacting the cap 14 is also provided with cooling water ejection
holes 16 disposed on a common circle with a center lying on the
nozzle axis.
Within the oxygen supply tube 11, there is coaxially disposed a
fuel supply tube 9 connected at its forward end to the rear end of
a central hole 18a of the above mentioned injector holder 18. An
injector 6 is connected to the injector holder 18 at the front end
of this central hole 18a. This injector 6 is of substantially the
same construction as that in the preceding example illustrated in
FIG. 1, and therefore detailed description thereof will be not be
repeated.
In the operation of the drilling and cutting device of the above
described construction, a fuel such as kerosene is supplied under
pressure to and through the fuel supply tube 9 and is injected
through the fuel injection orifice 4 into the combustion chamber 3.
As the same time oxygen is supplied under pressure to and through
the oxygen supply tube 11 and is injected through the oxygen
injection orifice 5 into the same combustion chamber 3. The fuel
and oxygen thus injected are mixed and then undergo combustion at
approximately 3,200.degree.K within the combustion chamber 3. The
resulting product of combustion is ejected out through the nozzle 2
as a high-pressure jet flame.
In utilizing this flame to drill and cut a submarine rock, the
device is so disposed so that the front end surface of the cap 14
is pushed against the rock, and the device is operated to project
the flame jet against the rock surface, whereupon the ejection
pressure and high temperature of the flame cause spalling or fusion
of the part of rock thus subjected to the action of the flame.
Thus, in the case of drilling, a hole as shown in FIG. 5 is formed.
In the case of cutting, a row of contiguous holes are drilled in
the above described manner.
During the above described drilling or cutting operation, cooling
water is ejected simultaneously through the cooling water ejection
holes 16 around the end part of the cap 14 and the ejection holes
16 in the end flange part of the nozzle 2 thereby to cool the parts
in the vicinity of the front end periphery of the cap 14.
Accordingly, even in the case of rocks such as andesite and basalt
whichare not spalled by the flame but are melted, the melted rock
is prevented from sticking to the nozzle. At the same time, the
cooling water prevents damage to the cap 14 and nozzle 2 due to
high temperature.
The cooling water ejected through the above mentioned cooling water
ejection holes may be introduced through a route separate from that
of the cooling water for cooling the combustion chamber 3, and a
supply path exclusively for cooling water for ejection may be
provided.
By drilling a rock in the above described manner, a hole of a
diameter which is somewhat greater than the outer diameter of the
flame can be formed as indicated in FIG. 5 as result of the water
pressure around the cap 14 and the cooling effect of the water.
That is, through the use of a device as illustrated by the instant
example, a hole of a diameter which is substantially equal to the
outer diameter of the outer cylinder 1 is formed, and the insertion
of the device into the hole as the drilling progresses is not
obstructed.
When a hole is being drilled in a rock for a purpose such as
anchoring, the advance of the device into the rock is halted at a
suitable point while the flame jet ejection is continued. As a
result, a bulbous region of large diameter in the hole as indicated
in FIG. 5 (E) is formed at a depth corresponding to the depth of
insertion of the device and can be utilized for filling with an
anchoring material or structure, which will thereupon be securely
anchored and prevented from being pulled out.
While the cooling water ejection holes 16 have been described as
being provided in near the forward end of the cap 14 and in the
forward end flange 3b of the combustion chamber 3, the positions,
orientations, and other particulars of these holes may be suitably
modified or selected as necessary for maximum effectiveness in
specific applications.
In accordance with the method and device according to this
invention, a flame jet ejected from a nozzle is utilized to
accomplish drilling and cutting of underwater rocks. Accordingly,
drilling and cutting of rocks in water, where such work is
difficult, can be carried out with high efficiency. Since the
region around the flame is continually cooled with cooling water
simultaneously with the projection of the flame, there is no
possibility of damage due to heat to the forward tip of the nozzle
when the drilling or cutting is carried out with the nozzle tip
pressed against the rock surface. That is, it is not necessary to
maintain the nozzle tip separated from the rock surface. Therefore,
the underwater work is made even easier, whereby the work
efficiency can be increased even further.
Even when the device of this invention is used for rocks which may
be melted and distintegrated by the flame, there is no possibility
of adhesion of the rock thus melted to the nozzle to damage the
nozzle tip. Accordingly, the device can be applied to any kind of
rock, and there is no necessity of using an expensive
heat-resistant material for the forward end part of the outer
cylinder, for example, and an inexpensive and easily fabricated
material can be used. At the same time, the nozzle itself can be
fabricated at low cost. Thus, the present invention affords
practical economy and facility in submarine rock drilling and
cutting operations.
EXAMPLE OF EXPERIMENTAL RESULTS
A submarine drilling test relative to granite of a compressive
strength of 2,400 kg/cm.sup.2 was carried out with a flame-jet
drilling device according to the invention, in which the combustion
chamber pressure was maintained constant at 20 kg/cm.sup.2,
whereupon the following results were obtained.
______________________________________ Water Average drilling
Average depth rate diameter (meter) (cm/min.) (cm)
______________________________________ 2 80 10 10 50 9.0 20 40 8.5
30 30 8.5 ______________________________________
* * * * *