U.S. patent number 3,835,587 [Application Number 05/376,237] was granted by the patent office on 1974-09-17 for pipe cleaning apparatus and method.
Invention is credited to Wayne Culver Hall, Jr..
United States Patent |
3,835,587 |
Hall, Jr. |
September 17, 1974 |
PIPE CLEANING APPARATUS AND METHOD
Abstract
An apparatus and method for cleaning the interior surface of
pipes by throwing abrasive material into contact with the internal
surface of the pipe from blades on a wheel moving longitudinally
through the pipe wherein the blades are rotating about an axis
which is transverse to the longitudinal axis of the pipe and
wherein the pipe is rotated about its longitudinal axis. Air under
pressure, issuing from a tube moving with the wheel, is introduced
into the pipe in a direction from one end of the pipe to the other
so that the abrasive material and the material abraded from the
pipe are moved along the pipe and expelled from an open end of the
pipe during the cleaning operation. One embodiment of the apparatus
includes a carriage movable into and out of the pipe, a wheel
rotatably mounted on the forward portion of the carriage and having
blades thereon, a pneumatic conveyor for supplying the wheel with
abrasive material, a shield mounted behind the wheel for
substantially closing one end of the pipe, an arcuate tube mounted
to the carriage for feeding air into the pipe, and power rollers
for supporting the pipe and rotating it about its longitudinal
axis. The rotating wheel is inserted in one open end of the pipe
and, as it is moved therethrough, the air under pressure is
introduced into the pipe and moves the abrasive material and the
material abraded from the pipe along the pipe and out the opposite
open end of the pipe. The abrasive material is then separated from
the material abraded from the pipe for reuse on subsequent
pipes.
Inventors: |
Hall, Jr.; Wayne Culver (Oregon
City, OR) |
Family
ID: |
23484210 |
Appl.
No.: |
05/376,237 |
Filed: |
July 3, 1973 |
Current U.S.
Class: |
451/38; 451/51;
451/76; 451/83; 451/94; 451/98 |
Current CPC
Class: |
B24C
3/325 (20130101) |
Current International
Class: |
B24C
3/32 (20060101); B24C 3/00 (20060101); B24c
001/00 (); B24c 003/16 () |
Field of
Search: |
;51/8,9,15,281P,319-321,290 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Kelly; Donald G.
Attorney, Agent or Firm: Roylance, Abrams, Berdo &
Kaul
Claims
What is claimed is:
1. An apparatus for cleaning the interior surface of a pipe, the
combination comprising:
means for supporting a pipe;
means for rotating the pipe about its longitudinal axis;
a carriage;
means for moving said carriage longitudinally through the pipe in a
first direction;
rotary impeller means, coupled to said carriage, for impelling
abrasive material against the interior surface of the pipe; and
means, coupled to said carriage, for providing an air flow in the
pipe in said first direction,
whereby said abrasive material is impelled into contact with the
interior surface of the pipe to clean such surface and is pushed
with the material cleaned from such surface in said first direction
by said air flow and out one end of the pipe as said carriage moves
through the entire length of the pipe.
2. An apparatus according to claim 1, wherein said rotary impeller
means includes:
shroud means, coupled to said carriage, for directing the abrasive
material in a direction substantially perpendicular to said first
direction.
3. An apparatus according to claim 1 and further including:
means, located at one end of the pipe, for separating said abrasive
material and said material cleaned from the interior surface of
said pipe after said materials have exited from the end of the
pipe.
4. An apparatus according to claim 1, wherein said rotary impeller
means includes:
a shaft rotatably coupled to said carriage and oriented
transversely to the longitudinal axis of the pipe to be
cleaned;
a first disc rigidly mounted concentrically to said shaft;
a second disc;
a plurality of blades interconnecting said first and second discs;
and
means for rotating said shaft.
5. An apparatus according to claim 1, wherein said rotary impeller
means includes:
rotating blade means for throwing abrasive material in a direction
substantially perpendicular to said first direction.
6. An apparatus according to claim 5, and further including:
pneumatic conveyor means for feeding said abrasive material to said
rotating blade means.
7. An apparatus according to claim 5, wherein said rotary impeller
means includes:
shield means, coupled to said carriage, for effectively closing off
the inside of the pipe behind said rotating blade means.
8. A method of cleaning the interior surface of an open ended pipe,
comprising the steps of:
rotating the pipe about its longitudinal axis;
throwing abrasive material at the interior surface of the pipe
along a line from a first open end to a second open end to abrade
such surface; and
simultaneously introducing an air flow into the pipe at the first
open end and then moving the location of the air flow's
introduction into the pipe from the first open end to the second
open end to move the abrasive material and the material abraded
from the interior surface of the pipe along the pipe and out the
second open end.
9. A method according to claim 8, wherein the step of throwing
includes the steps of:
conveying the abrasive material axially and then radially of the
pipe; and
impelling the abrasive material radially of the pipe into contact
with the interior of the pipe.
10. A method according to claim 8 and further including the steps
of:
separating the abrasive material from the material abraded from the
interior surface of the pipe after such materials have been
expelled from the second open end;
collecting the separated material abraded from the interior of the
pipe; and
collecting the separated abrasive material.
Description
This invention relates to an apparatus and method for cleaning the
interior surface of tubular goods, such as pipes, and more
particularly, it relates to an apparatus and method for cleaning
the interior surfaces of pipes by means of a rotating wheel wherein
the abrading material used and the material abraded from the pipe
are expelled from the pipe during the cleaning operation.
It is a common custom in the manufacture of metal pipes to produce
pipes of various lengths and diameters and to stockpile them for
future delivery. During this time, the interior surfaces of the
pipes may rust, be otherwise corroded, or accumulate therein other
foreign materials. Additionally, the interior surfaces of the pipes
usually contain a substantial degree of mill scale. When specific
pipes are ordered and immediate delivery requested, the interior
surfaces of the pipes must be cleaned of the mill scale and other
accumulations to minimize the frictional resistance to fluid
flowing through the pipes and to enhance the adherence of a
protective coating which is to be applied to the interior surfaces
of the pipes.
Various attempts have been made in the past to provide apparatus
for cleaning pipes described above; however, they have been
unsatisfactory because they have been time-consuming and expensive,
and have generally necessitated complicated equipment with large
power requirements to accomplish the desired result.
One manner of cleaning the interior of pipes has been by spraying
abrasive material from tubes directed at the interior surface of a
pipe, which tubes are moved through the pipe as the pipe is
rotated. The abrasive material is forced through the tubes by
compressed air. However, the cleaning results have not been totally
satisfactory since the compressed air can provide only a limited
velocity to the abrasive material which is to contact the interior
surfaces of the pipes. Additionally, this process has been
extremely slow and has demanded large amounts of horsepower to pump
the abrasive material through the tubes and into contact with the
pipes.
Attempts have also been made to utilize what is commonly referred
to as a "throwing or abrading wheel" which discharges or throws
abrasive material into a pipe lying horizontally to abrade the
interior surfaces of that pipe. This has provided reasonable
results insofar as complete cleaning is concerned; however, an
additional step is necessitated to remove from the interior of the
pipe the abrasive material used in the cleaning operation and the
material abraded from the pipe, all of which remains in the pipe
after the cleaning operation. In order to overcome this problem,
prior art dumping devices have been utilized which, after the
interior of the pipe has been cleaned, move the pipe into an
upright position so that the abrasive material and the abraded
material flow from the pipe under the forces of gravity. However,
this results in a two-step process and necessitates the use of
complicated equipment having high horsepower requirements to invert
or otherwise elevate the usually heavy pipes. Other attempts have
been directed toward initially positioning the pipe vertically and
moving the abrading wheel through the pipe to allow the abrasive
material and the abraded material to fall by gravity out one end of
the pipe. Likewise, this has necessitated the use of additional
equipment and power to raise and lower the pipe, and is also a
two-step process.
It is, therefore, an object of the present invention to overcome
the limitations and drawbacks associated with the aforesaid prior
art devices and methods and to provide a new and improved apparatus
and method for cleaning pipes.
Another object of the present invention is to provide an apparatus
for cleaning the interior surfaces of pipes without the necessity
of elevating or otherwise inverting the pipe to be cleaned, and
wherein the pipe may remain in a horizontal plane during the
cleaning operation.
A further object of the present invention is to provide a pipe
cleaning method and apparatus which will expel the abrasive
material and the material abraded from the internal surfaces of the
pipe in one operation to thereby reduce the time necessary to clean
an individual pipe.
Another object of the present invention is to provide a pipe
cleaning apparatus utilizing a wheel for throwing abrasive material
into contact with the interior surface of the pipe to clean such
surface and an air compressor for introducing air under pressure
into the pipe to force the abrasive material, and the material
abraded from the pipe, out the pipe.
Another object of the present invention is to provide an apparatus
and method for cleaning the interior surfaces of a pipe by use of
abrasive material, wherein that material can be recycled for
reuse.
In general, the apparatus includes means for supporting a pipe;
means for rotating the pipe about its longitudinal axis; a
carriage; means for moving the carriage longitudinally through the
pipe in a first direction; rotary impeller means for impelling
abrasive material against the interior surface of the pipe; and
means for providing an air flow in the pipe in the first direction,
whereby the abrasive material is impelled into contact with the
interior surface of the pipe to clean such surface and is pushed
with the material cleaned from such surface in the first direction
by the air flow and out one end of the pipe. More specifically, one
embodiment of the apparatus includes a motor-driven carriage for
longitudinal movement into and out of an open ended pipe lying
horizontally, a wheel having blades thereon and mounted on the end
of the carriage for rotation about an axis transverse to the
longitudinal axis of the pipe and for throwing abrasive material
against the interior surface of the pipe to clean that surface, a
shroud partially surrounding the wheel for directing the abrasive
material thrown by the wheel, a pneumatic conveyor for feeding
abrasive material to the wheel, power rollers for supporting the
pipe in a horizontal plane and for rotating the pipe about its
longitudinal axis, and a shield mounted on the carriage adjacent
the wheel for effectively closing off the portion of the pipe
behind the wheel as it is moved through the pipe. An air line,
having outlets located in the pipe, conducts air under pressure
from an air compressor to the inside of the pipe and generates in
the pipe an air flow. This air flow is directed axially along the
pipe from the front end to the rear end and pushes the abrasive
material, and the material abraded from the pipe, which has fallen
to the bottom of the pipe, out the rear end of the pipe.
In general, the method of cleaning the interior surface of a pipe
includes the steps of rotating a pipe along its longitudinal axis,
throwing abrasive material at the interior of the pipe along a line
from a first open end to a second open end, and simultaneously
introducing an air flow into the pipe at the first open end and
then moving the location of the air flow's introduction into the
pipe from the first open end to the second open end to move the
abrasive material and the material abraded from the interior
surface of the pipe along the pipe and out the second open end. As
the wheel and the pipe are rotated in their respective directions,
the carriage is moved in a first direction into a first open end of
the pipe and along the entire length of the pipe to clean that
pipe. The carriage is then moved in a reverse direction and out of
the pipe through the first open end. An electric motor is mounted
adjacent the wheel and is connected thereto by means of a series of
belts. The shield, which is preferably formed from flexible
material, is vertically supported on the carriage in a position
between the motor and the wheel in order to protect the motor from
the abrasive material and to effectively close the pipe behind the
wheel. A cabinet, which receives the end of the pipe opposite from
that initially receiving the carriage, contains a vacuum pump for
removing therefrom the lighter weight particles abraded from the
interior surface of the pipe which are blown into the cabinet and
has at its bottom a conduit through which the heavier abrasive
material moved into the cabinet flows into a convenient sand-blast
pot. From the sand-blast pot the abrasive material is conducted by
means of the pneumatic conveyor to the rotating wheel.
Referring now to the drawings which form a part of this original
disclosure:
FIG. 1 is a schematic diagram of a system in accordance with the
apparatus of the present invention;
FIG. 2 is a side elevation, in partial section, of an apparatus
according to the invention, showing the details of the carriage,
the electric motor, the shield, and a shroud for the wheel, all of
which are located inside of a pipe being cleaned;
FIG. 3 is a front elevation, in section, of the wheel, the shroud
and one end of the carriage taken substantially along lines 3--3 in
FIG. 2;
FIG. 4 is a side elevation, in partial section, taken substantially
along lines 4--4 in FIG. 3;
FIG. 5 is a side elevation, in partial section, taken substantially
along lines 5--5 in FIG. 3.
Other objects, advantages and salient features of the present
invention will become apparent from the following detailed
description, which taken in conjunction with the annexed drawings,
discloses a preferred embodiment of the present invention.
Referring now to FIGS. 1, 2 and 3, the apparatus of the present
invention is generally designated 10 and comprises a carriage 12, a
shroud 14, a shield 16, an electric motor 18, and a wheel 20. The
shroud, shield, motor and wheel comprise a rotary impeller
assembly.
As best seen in FIGS. 2 and 3, the carriage 12 is an elongated
rectangular plate supported at one end at the bottom of a
vertically oriented rectangular plate 22 which receives one end of
a support pipe 24 which is in turn mounted on a motor-driven cart,
as will be hereinafter described. The carriage 12 forms an angle
with the rectangular plate 22 of approximately 70.degree. and,
therefore, the front edge 26 of the carriage is elevated relative
to the rear edge 28 which is connected to plate 22. Preferably the
carriage 12 is welded to the plate 22 and additional support braces
(not shown) can be connected between the plate 22 or the pipe 24
and the carriage 12.
Received in a substantially rectangular aperture 30 in the carriage
12 is a trapezoidal shroud 14 which is shown in cross section in
FIG. 4. The shroud is formed from two trapezoidal side plates 34
and 36 which are planar and parallel to each other and additionally
are located in planes which are perpendicular to the plane
containing planar carriage 12. Connecting the tops of the side
plates 34 and 36 is a rectangular top plate 38 and connecting the
side plates on either side of the top plate are two rectangular end
plates 40 and 42. Although not shown, the inside surfaces of the
plates which form the shroud 14 can be provided with special
anti-abrasive steel liners so that abrasive material thrown by the
wheel 20 will not destroy the shroud. As seen in FIG. 4, the shroud
14 extends above the top of the carriage and also extends below
that carriage.
The shroud is rigidly connected to the carriage either by means of
blots or welds. As best seen in FIG. 3, the shroud is open at its
bottom.
As seen in FIG. 4, located on the top of the carriage 12 adjacent
the plate 22 is an electric motor 18 which is securely bolted to
the carriage 12. The motor 18 has an armature and a shaft 46 with a
pulley assembly 48 rigidly secured to one end thereof. The pulley
assembly 48 receives a plurality of endless belts 50 which also
extend around a pulley assembly 52 which is connected rigidly to a
shaft 54 which, as will be described hereinafter, supports the
rotating wheel 20.
Located between the rear end of the shroud 14 and the front of the
motor 18 is the shield 16 which is supported in a substantially
vertical orientation on the top and bottom of the carriage 12. The
shield is formed from two parts of a rubber disc 56 which has been
cut in half along a cord so that the top part 58 fills that part of
a pipe to be cleaned which exists above the carriage and the lower
part 60 fills the part of the pipe below the carriage 12. The top
part 58 is fixedly attached to the top of the carriage 12 by means
of four angle supports which are bolted to the top of the carriage
and are bolted to each other through the disc 56. Specifically, as
seen in FIGS. 2 and 4, on the forward side of the disc 56 are two
supports 64 and 66 and on the rear side of the disc 56 are two
supports 68 and 70. In a similar fashion the lower part 60 of the
disc 56 is supported on the bottom surface of the carriage 12 by
means of supports 72, 74, 76 and 78. Preferably, each of the
supports is formed from a thin bar of steel and can provide
structural support for the disc 56. If desired, the various
supports may be interconnected to add to their structural strength.
Also, preferably, the disc 56 has a diameter which is substantially
equal to the inner diameter of the pipe to be cleaned. However,
since the shield 16 which the disc 56 forms is for the purpose of
providing a substantially air-tight barrier across the pipe behind
the wheel 20, as long as the diameter of the disc 56 is equal to or
greater than the inner diameter of the pipe, its periphery will
remain in contact with the inner diameter of the pipe and thereby
provide the requisite seal between it and the pipe.
As best seen in FIG. 3, a substantially rectangular cut-out 80 is
provided in the top part 58 of the disc 56 to allow the endless
belts 50 to run from the motor 18 to the wheel 20. Preferably, that
cut-out 80 is sealed as best as possible to make the disc 56 as
air-tight as possible.
Returning to FIG. 4, a circular cut-out 82 is provided near the top
of the lower part 60 of the disc 56 for the reception of a bent
tube 84 which has one open end 86 on the rear side of the shield 16
and has a downwardly depending portion 88 on the front side of that
shield. The tube 84 is suspended from the middle of the bottom of
the carriage by means of a clamp 90. Preferably, the tube 84 fits
snugly into the cut-out 82 to keep the disc 56 air-tight. As best
seen in FIG. 3, extending from the open end of the downwardly
depending portion 88 of the tube 84 is an arcuate tube 92 having a
series of apertures 94 in the forward-facing surface thereof. The
open end 86 removably receives, by any conventional means, the end
of a rubber tube 96 which enters support pipe 24, passing through
an aperture 23 in the plate 22.
Also supported in the pipe 24 and passing through aperture 23 is
another rubber tube 98 which will be described in further detail
hereinafter.
Adjacent rectangular plate 22 and mounted to the bottom of pipe 24
is a pair of wheels 100 for supporting the front end of the pipe 24
on the interior surface of the pipe during its longitudinal
movement through the pipe as will be described hereinafter. As seen
in FIGS. 2, 4 and 5, the wheels 100 are each rotatably mounted to a
downwardly facing U-shaped support 102 by means of a shaft 104 with
the support 102 being pivotally mounted to the bottom of the pipe
24 by means of a rod 106. Thus, each wheel is mounted as a caster,
which allows the wheels to proceed down the pipe as the pipe
rotates.
Referring now to FIG. 3, the shaft 54 is shown supported in a
horizontal position and transverse to the longitudinal axis of the
pipe and is supported on the top of the carriage 12 by means of two
supports 101 which are rigidly supported on the top of the carriage
12, each being located near opposite side edges of the carriage and
being bolted thereto as shown in FIG. 2. Each support 101 receives
the shaft 54 through bearings 103 mounted therein. Rigidly fastened
to the shaft at positions adjacent the outside surfaces of each of
the supports 101 are retaining washers 105. As seen in FIG. 3, the
previously described pulley assembly 52 is mounted rigidly at one
end of the shaft 54 for the reception of the belts 50 described
above.
A hub 107 having a central bore therein for receiving the shaft 54
is connected to the shaft so that relative rotation therebetween is
prevented by means of a slot 109 therein receiving a key 111
rigidly mounted along the surface of the shaft 54. The hub extends
through an aperture in the shroud wall 36. One end of the hub 107
has an annular flange 113 perpendicularly connected thereto, or
integrally formed therewith, and which is bolted to the outside of
a disc 115 which forms a part of the wheel 20. That disc 115 has a
central bore 129 therein which receives the end of a control cage
116 which will be described in detail hereinafter. Comprising the
remainder of the wheel 20 is a disc 117 and eight radially
outwardly extending blades 120 mounted between the discs 115 and
117, which are parallel and concentrically oriented relative to
shaft 54. The eight blades 120 are equally angularly spaced around
the shaft 54 such that their outer ends are coincident with the
exterior peripheries of the discs and their inner ends are just
slightly radially spaced from the exterior periphery of control
cage 116. Each blade 120 is rectangular, is suitably rigidly
attached along opposite sides to the discs, and is in a plane
perpendicular to the planes of the discs. If desired, slots in the
discs may be provided to receive the sides of the blades. Although
eight blades are shown, this number is only by way of example and
any number desired may be used. As shown in FIG. 3, the discs 115
and 117 are perpendicular to the shaft 54 and are surrounded by the
shroud.
The control cage 116 is formed from a tube having a closed end and
an open end. The closed end has a central bore therein for the
reception of the shaft 54 and the open end has a flange 118. The
closed end is located within the central bore 129 of the disc 115
and slightly spaced from the hub flange 113. The control cage fits
into a central bore 128 in the disc 117 and has its open end
received in a circular cutout in the side wall 34 of the shroud
with the flange 118 either bolted or welded to the outside surface
of the wall 34 surrounding the circular cutout. An elongated
rectangular orifice 119 is located in the tube forming the control
cage at a position between the discs 115 and 117.
Rigidly mounted concentrically to the inside of the control cage
116 is a horizontally oriented feed tube 122 having a closed end
124 located outside of the cage 116 and an open end 126 located
within the cage between wall 34 and orifice 119. The feed tube 122
has a central bore 130 in the closed end 124 for the reception of
the shaft 54. Surrounding the shaft 54 and fixedly attached at its
opposite ends to the closed end of the control cage and the closed
end of the feed tube is a tube 121. The shaft 54 rotates relative
to the feed tube, control cage and tube 121. Tube 121 is provided
for protecting the shaft 54 from the abrasive material.
As best seen in FIGS. 3 and 5 a short tube 134 fits into an
aperture 136 located at the rear of the feed tube 122 and is
rigidly mounted at one end in that aperture. Removably received in
the free end of the tube 134 is the rubber tube 98 which was
discussed above. From its connection with the tube 134, the rubber
tube 98 proceeds rearwardly through a circular cut-out 138 in the
top part 58 of the rubber disc 56 and thereafter proceeds around
the motor 18 and into the pipe 24 through the aperture 23 in the
rectangular plate 22. The cut-out 138 preferably receives the tube
98 snuggly to maintain as best as possible an air-tight fit in the
disc 56.
Referring back to FIG. 1, the apparatus 10 is shown incorporated in
an overall system which includes means for longitudinally moving
the apparatus 10 into and out of the pipe, means for supporting the
pipe in a horizontal plane and for rotating the pipe around its
longitudinal axis, and means for providing abrasive material to the
rotating wheel 20.
Specifically, in FIG. 1, the apparatus 10 is shown with the support
pipe 24 mounted at one end to a cart 140 which is motor driven and
guided on rails 142. The drive for the cart is preferably of
variable speed and is reversible. The support pipe rides along
hydraulically elevated rollers 144 as the cart moves the entire
apparatus 10, which is mounted on the support pipe's other end,
into the front end 17 of the pipe 15 and then along the pipe's
entire length. After the cleaning operation, the cart is actuated
to move the apparatus in the reverse direction and out of the front
end 17 of the pipe. A plurality of rollers 146 are rotatably
supported on horizontally oriented shafts 148 which are supported
at their ends on supports 150 and are rotated by means of electric
motors 152. Thus, the pipe 15 is horizontally supported on the
rollers 146 and can be rotated along its longitudinal axis by means
of the rotation of the rollers 146 by means of the electric motors
152. The front end 17 of the pipe can be received in a protective
shroud (not shown) so that if abrasive material is sprayed from the
apparatus before the rotating wheel enters the pipe, that material
will be confined in the shroud. The rear end 19 of the pipe is
positioned within a suitable opening in a housing or cabinet 154
which has a sloping bottom wall 156 and a conduit 158 communicating
between the bottom of the cabinet 154 and the top of a sand-blast
pot 160. This pot contains a supply of the abrasive material 161.
Located in the conduit 158 is a valve 162 for opening and closing
the conduit. Additionally, the cabinet 154 has a vacuum pump 164
communicating with the interior thereof to remove lightweight
particles suspended in the volume enclosed by the cabinet and to
transfer them to a dust collector 166. These lightweight particles
comprise the material cleaned from the pipe.
Located below the cabinet 154 and adjacent the sand-blast pot 160
is an air compressor 170 having an air inlet pipe 172 thereon. This
air compressor is suitably powered and delivers compressed air at
approximately 100 psi to a first outlet pipe 174 which can be made
of metal or rubber and which contains a valve 175 therein. That
pipe extends from the air compressor to a connection with one end
of the rubber tube 96 which was discussed above. The rollers 176
support that rubber tube 96 along the distance from the end of the
outlet pipe 174 to an aperture 178 through which that tube passes
into the interior of the pipe 24. Although not shown, the rollers
are conventionally rotatably mounted and support thereon the rubber
tube 96. As shown in FIG. 1, sufficient slack is left in the rubber
tube 96 so that when the pipe 24 carries the apparatus 10 into the
pipe 15 the tube 96 can be sufficiently extended.
The air compressor 170 additionally has an outlet tube 180 which
extends to the sand-blast pot 160 in order to pressurize that pot.
Also extending from the air compressor 170 is another outlet pipe
182 which is connected at its far end with the rubber tube 98 which
extends along rollers 177, which are similar to rollers 176, into
the same aperture 178 in the pipe 24 as did tube 96. Extending from
the bottom of the sand-blast pot 160 is a conduit 184 which
intersects in a T-fitting with the outlet tube 182. An adjustable
valve 186 is located in the conduit 184 for varying the flow of the
abrasive material located in the sand-blast pot and which flows
therethrough into the pipe 182.
In operation, a pipe 15, which is to be cleaned, is maneuvered into
position so that rear end 19 is located inside one portion of the
cabinet 154 and the pipe is horizontally supported on rollers 146.
Abrasive material 161, which can be iron or steel grit or other
suitable "shot-blasting" material, is then deposited in the
sand-blast pot 160 and the air compressor 170 is activated to
provide air under approximately 100 psi of pressure to the outlet
tube 180, the outlet pipe 182 and the outlet pipe 174. At this
time, the cart 140 is energized to move the apparatus 10 in a first
direction so that the forward end of the carriage enters the front
end 17 of the pipe and moves longitudinally through the length of
the pipe. The electric motor 18 is also actuated to rotate wheel 20
in a counter-clockwise direction as viewed in FIG. 4. As the
forward end of the apparatus 10 is maneuvered into the open end 17,
the motors 152 are activated so as to rotate the pipe 15 along its
longitudinal axis and valve 175 is opened causing air under
pressure to flow along pipe 174, tube 96, and tube 84, out
apertures 94 in arcuate tube 92 and into the pipe. Additionally,
the valve 186 is opened so as to allow the abrasive material 161
located in the sand-blast pot 160 to flow through the conduit 184
and into the outlet pipe 182. The air under pressure moving along
that pipe conducts the abrasive material along pipe 182 and then
through rubber tube 98, along that tube and into the short tube
134, through the aperture 136 and into the feed tube 122. From that
position the abrasive material is carried by means of the air under
pressure radially of the pipe 15 down the feed tube 122 into the
control cage 116 and out orifice 119 into contact with the rotating
blades 120. The rotation of the wheel 20 causes the abrasive
material to be impelled or thrown, by means of contact with the
rotating blades 120, against the inner walls of the shroud 40 and
in a downward and slightly forward direction through the open
bottom of the shroud and into contact with the bottom of the pipe
15 as shown in FIG. 4. This contact results in the cleaning of the
pipe's interior surface by abrasion. Because the pipe is being
rotated along its longitudinal axis, the abrasive material thrown
from the rotating wheel 20 causes the entire inner diameter of the
pipe to be cleaned. Additionally, because the apparatus 10 is being
moved longitudinally through the pipe by means of the movable cart
140, the entire length of the pipe is cleaned. Preferably, the
wheel 20 rotates at 2,300-2,700 rpm and the pipe 15 rotates at
50-100 rpm.
Because the shield 16 effectively blocks the flow of air in the
pipe behind the wheel 20, the air pressure generated by the air
feed from the tube 96 creates an air flow longitudinally along the
pipe from the shield 16 towards the rear open end 19. This air flow
moves the abrasive material thrown from the wheel, and also the
material removed from the pipe by the abrading action of the
abrasive material, which fall to the bottom of the pipe, towards
the end of the pipe located in the cabinet 154. Due to this air
flow, in combination with the movement of the entire apparatus in a
first direction from the pipe's front open end 17 towards the rear
open end 19, the materials are moved into the cabinet. Most of the
lighter materials are moved by the air flow completely along the
length of the pipe and directly into the cabinet 154. However, some
of the heavier material might only move along a portion of the pipe
and not directly into the cabinet, but this material is finally
transferred into the cabinet as the apparatus moves through the
entire pipe.
The heavier abrasive material entering the cabinet rolls down the
bottom wall 156 of the cabinet and accumulates at the bottom of the
cabinet above the conduit 158. Periodically, the valve 162 is
opened to allow the abrasive material lying in the cabinet to flow
back into the sand-blast pot for reuse on subsequent pipes. The
material abraded from the pipe, which is lighter than the abrasive
material, is blown into the cabinet 154, is suspended in the volume
defined by the cabinet and is removed therefrom by means of the
vacuum pump 164 which deposts that material in the dust collector
166.
After the apparatus 10 has moved through the entire length of the
pipe, the cart 140 is stopped, as is the motor 18. Valves 175 and
186 are closed. The motors 152 are deenergized to half the rotation
of the pipe and the cart 140 is activated to pull the apparatus 10
from the pipe 15. That pipe 15 is then removed from its position on
the rollers 146 and a new pipe is placed thereon and the cleaning
operation is repeated on subsequent pipes.
While one advantageous embodiment has been chosen to illustrate the
invention, it will be understood by those skilled in the art that
various changes and modifications can be made therein without
departing from the scope of the invention as defined in the
appended claims.
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