U.S. patent number 3,832,508 [Application Number 05/346,004] was granted by the patent office on 1974-08-27 for micro-lever switch operator.
This patent grant is currently assigned to McGill Manufacturing Company, Inc.. Invention is credited to Frederick R. Beck.
United States Patent |
3,832,508 |
Beck |
August 27, 1974 |
MICRO-LEVER SWITCH OPERATOR
Abstract
A switch assembly includes a switch housing, a switch operating
plunger extending from the housing for actuating the switch
mechanism within the housing, and an actuator lever for the
operating plunger positioned in brackets molded integral to and
extending in spaced relation outwardly from the housing. The
brackets include aligned apertures therein, and aligned ramps and
retaining ledges extending inwardly from the brackets. The actuator
lever includes a portion for engagement with the operating plunger
and mounting portion having a forked extension with pivot arms
thereon. When the actuator lever is vertically inserted into the
aligned apertures, the pivot arms rest in the apertures, and upon
rotation of the lever toward the horizontal position, the forked
extensions are deformed by the ramps until the lever reaches the
horizontal position at which the forked extensions return to their
undeformed state to lock the actuator lever in assembled
position.
Inventors: |
Beck; Frederick R. (Valparaiso,
IN) |
Assignee: |
McGill Manufacturing Company,
Inc. (Valparaiso, IN)
|
Family
ID: |
23357522 |
Appl.
No.: |
05/346,004 |
Filed: |
March 29, 1973 |
Current U.S.
Class: |
200/332 |
Current CPC
Class: |
H01H
13/186 (20130101) |
Current International
Class: |
H01H
13/18 (20060101); H01h 003/04 () |
Field of
Search: |
;200/153T,172A,331,332 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Schaefer; Robert K.
Assistant Examiner: Smith; William J.
Attorney, Agent or Firm: Mueller, Aichele & Ptak
Claims
I claim:
1. A switch assembly comprising
a switch housing,
a switch operating plunger extending from said housing,
an actuator lever for said operating plunger made of resilient
material and adapted to be held in an operating position in
engagement with said operating plunger,
said housing including a pair of brackets thereon extending in a
spaced relation outwardly from said housing and forming a channel
therebetween, said brackets including aligned L-shaped apertures
therein and having portions extending inwardly into said channel
forming retaining ledges and ramp surfaces facing each other,
said actuator lever including a body portion for engagement with
the switch plunger and a forked extension at one end including a
pair of tines, said tines having pivot arms extending outwardly
therefrom,
said one end of said actuator lever being insertable into said
channel with said pivot arms resting in said aligned apertures, and
said tines of said forked extension being deformed by said ramp
surfaces upon rotation of said lever toward the operating position,
with said tines returning to their undeformed state and being
locked in engagement with said bracket retaining ledges when said
lever is rotated into the operating position, said tines resting on
said retaining ledges and said pivot arms resting in said apertures
of said brackets to hold said actuator lever in the operating
position in engagement with said plunger.
2. The switch assembly of claim 1 wherein said brackets are molded
integral with the switch housing.
3. The switch assembly of claim 1 wherein each of said pivot arms
is positioned intermediate the ends of one of said tines.
4. The switch assembly of claim 1 wherein said actuator lever is
made of metal.
Description
BACKGROUND OF THE INVENTION
This invention relates to switch assemblies, and more particularly,
to micro-switch assemblies wherein a switching mechanism is
enclosed within a switch housing and is actuated by a switch
plunger which protrudes from a surface on the switch housing. Such
switches are generally actuated by some type of external actuator
lever which cooperates with the switch plunger to operate the
switching mechanism.
In the past, various arrangements have been used for attaching the
actuating lever to the switch assembly housing. Various attempts
have been made to design brackets on the surface of the switch
housing to hold the actuating lever in position for performing its
intended function of actuating the switch plunger in the final
switch assembly. However, such attempts have produced switch
assemblies which require multiple operations during mounting of the
actuator lever to the switch assembly. Specifically, such switch
assemblies necessarily have required that when the actuating lever
is inserted in the bracket on the cover of the switch assembly, the
projections on the lever are deformed. Thereafter, when the
actuating lever is rotated to its operating position, a further
step is required to expand outwardly the deformed projections such
that they engage the apertures on the switch housing. The attendant
cost of the added labor necessary in manufacturing such switch
assemblies has limited their use in switching assmblies.
SUMMARY OF THE INVENTION
It is one object of this invention to provide an improved electric
switch assembly.
It is another object of this invention to provide an economical
electric switch assembly which may be assembled in one
operation.
It is a further object of this invention to provide an improved
switch assembly which permits precise cooperation between the
actuator lever and the switch plunger.
It is still another object of this invention to provide an actuator
lever for a switch assembly which is designed to cooperate with
brackets on the switch housing to permit easy assembly without
special tools.
The switch assembly of this invention includes a switch mechanism
enclosed within a switch housing and having a switch plunger
extending through one side of said housing to operate the switch
mechanism. Molded integral to the side of the housing in which the
switch plunger protrudes, is a pair of brackets in spaced relation
extending outwardly from the surface. These brackets are aligned
opposite one another and define a channel therebetween having
retaining ledges and ramps extending inwardly therefrom. Each
bracket includes aligned L-shaped apertures which extend transverse
to the molded bracket. Within the channel and on each of the inner
surfaces of the brackets, retaining ledges and ramps are positioned
to intersect the bracket wall at a point rearward from the aligned
apertures. The actuating lever formed of resilient material having
a body portion and a pair of forked extensions at one end and
having a pair of pivot arms extending outwardly from the forked
tines intermediate the end of tines. When the actuating lever is
vertically inserted into the L-shaped apertures in the brackets,
and when moved towards the horizontal or operating position, the
angle of the ramps of the apertures deform the tines of the forked
extension and squeeze the tines together to fit the width of the
channel. When the actuating lever is in the horizontal position,
the tines return to their undeformed position and rest on the
retaining ledges. The retaining ledges prevent the removal of the
operating lever from the completed switch assembly and permit the
actuating lever, when pressure is applied to it, to actuate the
switch plunger to operate the switching mechanism.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the switch assembly in accordance
with this invention, with portions of the switch housing removed to
clarify the showing;
FIG. 2 is an end view of the switch housing of the switch assembly
of FIG. 1;
FIG. 3 is a plan view showing the actuating lever of the switch in
accordance with this invention;
FIG. 4 is a top view of the switch housing showing the brackets
retainer ledge and a ramp in accordance with this invention;
FIG. 5 is a perspective view of the switch assembly illustrating
the partial insertion of the actuating lever into the bracket
mounting holders in the switch housing; and
FIG. 6 is a perspective view of the switch assembly having the
actuator lever in operating position.
DETAILED DESCRIPTION
Referring to the drawings, in FIG. 1 the switch assembly of the
present invention is shown as having a switch housing 10 with a
base 11 and cover 12 affixed together. The switch housing 10 forms
a hollow cavity for enclosing a contact switch mechanism of known
construction within the switch housing. The contacts of the switch
assembly are connected to terminals 13 and 14 extending through the
base of the switch assembly. As the switch mechanism is of known
construction, it is believed unnecessary to illustrate and describe
in detail the specific structure present within the switch
housing.
The switch cover 12 of the switch housing is provided with an
aperture 16 (FIG. 4) intermediate its ends which receives a switch
operating plunger 17 which is biased outwardly by the switch
mechanism within the switch housing. The switch operating plunger
17 extends through the aperture 16 to permit external actuation of
the switch mechanism. The switch operating plunger and switch base
11 and cover 12 are preferably molded from an insulating
material.
The housing cover 12 is provided with a pair of brackets 18 molded
integral to and extending in spaced relation outwardly from one end
of the housing cover. These brackets are positioned on opposite
sides of the cover and define a channel therebetween. Each bracket
includes an L-shaped aperture 20, and located intermediate the
aligned apertures 20 of the two brackets, and extending rearwardly
to the end of the brackets is a retaining ledge 22 projecting
inwardly within the channel. Importantly, from the edge of the
retaining ledge 22 and extending downwardly and forwardly
therefrom, and molded integral to the bracket and the retaining
ledge is a ramp 24, the surface of which facilitates wedging the
actuating lever into operating position.
Now referring to FIG. 3, the actuating lever 26 for the switch
assembly is a flat resilient member, preferably composed of a
metal. The actuating lever 26 includes a body portion which engages
the switch plunger 17 at a point along the center of the actuating
lever, and a forked extension at one end consisting of a pair of
tines 28 each having a pivot arm 30 extending outwardly
intermediate the ends of each tine 28. The tines 28 of the forked
extension are of sufficient length that they permit deformation
upon insertion into the switch assembly and then return to their
original undeformed state when the actuating lever 26 is in
operating position.
As pointed out previously, the brackets 18 are molded integral to
the cover of the switch housing. The L-shaped apertures are of
sufficient size that the pivot arms 30 extending outwardly from the
tines 28 of the actuating lever 26 can be vertically inserted and
freely rotated about a 90.degree. axis.
To complete the assembly of the switch assembly, the actuating
lever 26 is vertically fully inserted into the bracket opening by
aligning the pivot arms 30 of the forked extension within the
L-shaped apertures. When the actuating lever is rotated about its
longitudinal axis, the ends of the forked extensions engage the
ramp surface, as is shown in FIG. 5. When the actuating lever 26 is
in the position as shown in FIG. 5, the tines are in a deformed
state. As the operating lever reaches the horizontal and operating
position (FIG. 6), the tines of the forked extension clear the
retaining ledge 22 and return to their original undeformed
condition thereby locking the actuating lever in operating
position. Attendant with this return to the undeformed condition,
the pivot arms 30 are fully inserted into the L-shaped apertures 20
to further anchor the actuating lever in operating position.
When the switch is fully assembled, the switch operating plunger 17
urges the actuating lever 26 upwardly to a horizontal and
unactuated position. In order to restrict the movement of actuating
lever in an upwardly direction, the tines of the forked extension
of the lever are adapted to rest on the retaining ledge and the
pivot arms engage the upper edge of the L-shaped apertures. Thus,
when the actuating lever is depressed, the switch operating plunger
is actuated inwardly and the switch mechanism is completed. When
the pressure is removed from the actuating lever, the resilient
nature of the actuating lever, together with the outwardly biased
operating plunger, returns the actuating lever to its unactuated
and horizontal position.
As can be clearly understood from the above discussion, the unique
design of the switch housing and actuating lever of the instant
invention eliminates any need for the operation of manually
expanding the forked extension to hold the actuating lever in the
switch assembly. Thus, this easy one step method of merely
inserting the actuating lever into a switch assembly eliminates the
uneconomical aspects of several prior switch assembly models.
* * * * *