U.S. patent number 3,832,115 [Application Number 05/256,108] was granted by the patent office on 1974-08-27 for apparatus for compressing chipboards.
This patent grant is currently assigned to Wilhelm Mende & Co.. Invention is credited to Hubert Ettel.
United States Patent |
3,832,115 |
Ettel |
August 27, 1974 |
APPARATUS FOR COMPRESSING CHIPBOARDS
Abstract
Improved apparatus for the production of chipboard wherein the
gap width between two heated pressing members at the commencement
of the pressing operation is smaller than the thickness of the
chipboard to be manufactured.
Inventors: |
Ettel; Hubert (Teichhute,
DT) |
Assignee: |
Wilhelm Mende & Co.
(N/A)
|
Family
ID: |
5809384 |
Appl.
No.: |
05/256,108 |
Filed: |
May 23, 1972 |
Foreign Application Priority Data
|
|
|
|
|
May 29, 1971 [DT] |
|
|
2126935 |
|
Current U.S.
Class: |
425/373; 425/224;
264/109 |
Current CPC
Class: |
B27N
3/26 (20130101) |
Current International
Class: |
B27N
3/08 (20060101); B27N 3/26 (20060101); B29j
005/08 (); B30b 005/04 () |
Field of
Search: |
;264/109,112,122
;425/224,335,373 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Overholser; J. Spencer
Assistant Examiner: Roethel; John E.
Attorney, Agent or Firm: Molinare, Allegretti, Newitt &
Witcoff
Claims
I claim as my invention:
1. In an apparatus for producing chipboard from a layer of wood
chips and binders, said chipboard having a predetermined thickness,
said apparatus including a first and second heated pressure member
and a steel band, said steel band carrying said layer between said
first and second heated pressure members, the improvement
comprising means for producing high chip density outer regions and
a low chip density intermediate region in said chipboard, said
producing means including means for positioning said first heated
pressure member relative to said second heated pressure member to
initially compress said layer to a thickness less than said
predetermined thickness.
2. An improvement as claimed in claim 1 wherein said first heated
pressure member is a first pressure cylinder and said second heated
pressure member is a second pressure cylinder, said first and
second pressure cylinders defining a gap therebetween, said gap
being less than said predetermined thickness.
3. An improvement as claimed in claim 2 wherein said steel band
wraps around a portion of said first pressure cylinder to define a
second gap between said steel band and said portion of said second
pressure cylinder and downstream from said gap between said first
and second pressure cylinders, said second gap being substantially
equal to said predetermined thickness.
Description
BACKGROUND OF THE INVENTION
The invention relates to an apparatus for producing chipboard, in
which a layer or bed of wood chips, to which binders are added, is
scattered onto a steel band and the chips moved into a gap between
two heated pressing components which compress the wood chip layer
to produce the chipboard.
In the prior known apparatus for compressing chipboards, wood chips
with added binders are scattered on a steel band, which is moved
into a gap between two heated pressure plates. The pressure plates
are then moved towards one another and compress the wood chips
until a mutual spacing is produced. This spacing is determined by
spacer elements between the pressure plates. Since the layer of
wood chips settles during the pressing operation, its resistance to
the pressing dies is reduced, and as a result, the compressing
pressure can be reduced as the pressing time increases. With these
known apparatus for compressing wood chipboards, at no instant is
there affected a compression of the layer of wood chips to a
dimension which is smaller than the thickness of the chipboard
which is to be manufactured. Since the spacer element always
guarantee a constant spacing, the layer or bed of the wood chips is
held during the pressing operation at a constant thickness, until
the curing of the binder has occurred. In this way, there is no
springing back, or at most, only a very slight springing back,
depending on the elastic properties of the manufactured and cured
chipboard.
In order to produce smooth surfaces which, as far as possible, are
free from pores, it is known to first spread or scatter a layer of
fine wood chips, which are to form the lower external surface. A
usually thicker layer, which is to form the middle layer of the
chipboard to be manufactured is then added to be followed by a top
layer of fine chips which forms a smooth upper surface layer. The
use of very fine chips did, however, present difficulties in
connection with the mixing of the fine chips with binders, which
requires a device for scattering that is substantially more
complicated. Furthermore, fine wood chips do not contribute to or
increase in strength in the board, particularly with respect to
bending strength.
SUMMARY OF THE INVENTION
An object of this invention is to provide a simple arrangement for
compressing chipboards, whereby it is possible to produce a
smoother surface than with the previously known chipboards and, as
far as possible, to have a greater strength.
This object which forms the basis of this invention, is achieved by
maintaining the width of the gap between the two pressing
components at the commencement of the pressing operation at a
distance smaller than the thickness of the chipboard to be
manufactured.
It was found that by an initial, brief, increased compression of
the chip layer to a dimension smaller than the intended final
thickness of the chipboard to be manufactured, an extremely strong
compression of the chips is produced. This leads to a very rapid
penetration of the heat from the pressing dies or pressing
cylinders into the outer zones of the compressed layer or bed of
chips, particularly when using a continuously operating
arrangement. As a consequence, the outside layer is cured
particularly quickly and is given the strength required of it.
Moreover, by the high degree of compression, a substantially
greater freedom from pores is produced. This leads to a better
surface quality.
Since the increased compression to a smaller or undersized
dimension takes place for only a short period of time with the
apparatus of this invention, the inner portion of the chipboard
will spring outwardly again, since curing in this portion has still
not occurred. The extent the inner portion springs out is
determined by the continuing downstream compressive pressure or the
width of the following pressure gap, when using a continuously
operating arrangement, and by the thickness of the heaped layer of
chips and the material properties of the chips. The outward
springing produces a smaller chip density in the central region of
the board, where, as is known, the chips only contribute to a small
degree to the strength of the chipboard. By means of the simple
construction of this invention, especially a continuously operating
arrangement for the manufacture of chipboards, it is possible to
produce a board having high surface quality, high strength, and a
low consumption of material which results in a lower weight.
With an apparatus for continuously manufacturing chipboards, the
teaching of this invention can be achieved in a quite simple manner
by adjusting the gap between two pressure cylinders to a distance
smaller than the thickness of the chipboard which is to be
manufactured. Following the pressing gap, the pressure cylinder is
wrapped or embraced by a steel band under tension, at a spaced
apart distance corresponding to the thickness of the chipboard to
be manufactured.
The pressure cylinders can be mounted for movement relative to one
another and can be pressed against one another in such a way that
the required narrowing or undersize of the pressure gap is produced
at the start of the pressing operation. By pretensioning the
pressure cylinders relative to one another at a certain force, heat
expansions of the heated pressure cylinders scarcely have any
effect.
The pressing cylinders can also be fixedly mounted, however, it is
expedient for at least one pressing cylinder to be made movable
relative to the other cylinder and to be controlled by a control
mechanism which explores the thickness of the chipboard to be
manufactured. For example, if the thickness of the manufactured
chipboard is too large, the control mechanism moves the movably
mounted pressure cylinder towards the other cylinder and, in this
way, reduces the width of the pressing gap to the necessary degree.
Heat expansion of the pressure cylinders and also changes in the
nature of materials can be compensated for in this way.
DETAILED DESCRIPTION OF THE INVENTION AND DRAWING
The invention is hereinafter to be more fully explained by
reference to a constructional example shown in the drawing. Chips
2, to which a binder is added, are scattered by means of a
scattering or broadcasting machine 1, on a band 3, which runs
continuously in the direction of arrow 4 over a table 5. In this
way, a constant layer or bed 6 of chips is formed.
This bed of chips travels on the band 3, which is preferably made
of steel, into a gap 7 formed between a large heated pressure
cylinder 8 and a small heated pressure cylinder 9. The band 3 wraps
around the major part of the pressure cylinder 8 following the gap
7 and then runs around a guide roller 10. In the wrapping region of
the pressure cylinder 8, a gap 11 is formed between the cylinder
and the band 3. This gap is filled by the compressed wood chips or,
strictly speaking, the already partially cured chipboard.
The width of the gap 7 between the pressure cylinders 8 and 9 is
smaller than the thickness of the chipboard which is to be
manufactured. For example, the width of gap 7 is 3.8 mm when the
thickness of the chipboard to be manufactured is 4.2 mm. In turn,
the width of the gap 11 is approximately the same as the thickness
of the chipboard to be manufactured, i.e., about 4.2 mm.
By the excessive compression in the narrowed gap 7, a particularly
intimate thermal contact is produced between the surface of band 3
which rests on the heated pressure cylinder 9, the adjacent region
of the layer 6, the surface of the heated pressure cylinder 8 and
the opposite surface region of layer 6. This produces a rapid
curing of the binder in the chips. Preferably the curing in the
region of the gap 7 occurs in at least the surface regions. This
curing takes place with a high degree of compression in the gap 7,
so that a high density is guaranteed in the surface region of the
chipboard to be manufactured.
After leaving the gap 7, the partially cured chipboard springs out
again in the middle region of the board. This is because no curing
or only a slight curing has occurred, and as a result, the middle
region of the chipboard is no longer as strongly compressed. As a
result, in regards to strength, the chipboard has a lower density
in the less significant central region. Hence, wood is saved and a
lower weight is produced. The curing of the central region of the
chipboard then occurs in the gap 11 between the band 3 and the
pressing cylinder 8. To produce a uniform temperature transversely
of the chipboard in the region of the gap 11, it may be expedient
to additionally heat the band 3 in the wrapping region of the
pressing cylinder 8.
In the example as shown, the pressing cylinder 9 is provided with
bearings 12, which are displaceably mounted on a guide 13
substantially in the direction towards the pressing cylinder 8. In
this way, the gap 7 between the pressure cylinders 8 and 9 is
readily adjustable. The adjustment of gap 7 can be made by
appropriate establishment of a certain pressure on the bearing 12
in the direction of the pressure cylinder 8. The width of the gap 7
also depends on the thickness of the layer 6. Layer 6, however, can
very easily be kept constant, so that a constant width in the gap 7
is produced.
It is also possible to move the bearings 12 by a control mechanism,
is not shown. This movement depends on the width of the gap 11 and
thus on the thickness of the chipboard to be manufactured.
* * * * *