U.S. patent number 3,830,294 [Application Number 05/299,782] was granted by the patent office on 1974-08-20 for pulsing gravel pack tool.
This patent grant is currently assigned to Baker Oil Tools, Inc.. Invention is credited to Roy E. Swanson, Jr..
United States Patent |
3,830,294 |
Swanson, Jr. |
August 20, 1974 |
PULSING GRAVEL PACK TOOL
Abstract
Apparatus for use in gravel packing a well includes a pulse
producing tool which causes the gravel to be continuously agitated
as the gravel is being placed in the well.
Inventors: |
Swanson, Jr.; Roy E. (Houston,
TX) |
Assignee: |
Baker Oil Tools, Inc. (Los
Angeles, CA)
|
Family
ID: |
23156286 |
Appl.
No.: |
05/299,782 |
Filed: |
October 24, 1972 |
Current U.S.
Class: |
166/51; 166/278;
137/624.14 |
Current CPC
Class: |
E21B
43/04 (20130101); Y10T 137/86413 (20150401) |
Current International
Class: |
E21B
43/02 (20060101); E21B 43/04 (20060101); E21b
019/18 () |
Field of
Search: |
;166/51,278,276,249,286,177,178 ;417/142,143,240,241
;137/624.14,625.39 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Boler; James R.
Attorney, Agent or Firm: Kriegel; Bernard
Claims
I claim:
1. In apparatus for gravel packing a well in which casing is set, a
liner adapted to be disposed in the well, casing engaging means for
supporting the liner in the well, cross-over means for directing
fluid containing gravel into the well outside the liner and
returning fluid from within the liner, and pulse producing means
responsive to the flow of returning fluid to cause pulsing of said
fluid and agitation of the gravel.
2. In apparatus as defined in claim 1, said pulse producing means
comprising means defining separate flow paths for said returning
fluid and valve means for intermittently and alternately closing
the respective flow paths.
3. In apparatus as defined in claim 1, said pulse producing means
comprising means defining separate flow paths for said returning
fluid and valve means for intermittently and alternately closing
the respective flow paths and allowing flow through both of said
flow paths.
4. In apparatus as defined in claim 1, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body defining a first flow path for said returning fluid,
said inner tubular body being disposed within said outer body and
defining with said outer body another flow path for said returning
fluid, said inner body terminating in a free end within said outer
body, valve means including means providing flow passages leading
from said liner to the respective flow paths, and a valve member
responsive to fluid flow moveable between positions alternately
closing the passages leading to the respective flow paths.
5. In apparatus as defined in claim 1, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body defining a first flow path for said returning fluid,
said inner tubular body being disposed within said outer body and
defining, with said outer body another flow path for said returning
fluid, said inner body terminating in a free end within said outer
body, valve means including means providing flow passages leading
from said liner to the respective flow paths, and a valve member
responsive to fluid flow movable between positions alternately
closing the passages leading to the respective flow paths, said
passages communicating with both of said flow paths during movement
of said valve member between said positions.
6. In apparatus as defined in claim 1, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body disposed within said outer body and defining an
annular flow path with said outer body, said inner body terminating
in a free end within said outer body, valve means including means
providing a return fluid passage leading to said inner tubular body
and a return fluid passage leading to said annular space, and a
valve member movable between positions alternately opening and
closing said return fluid passages, said valve member having a flow
passage therethrough providing a restriction to cause movement of
said valve member to one of said positions responsive to the flow
of return fluid therethrough.
7. In apparatus as defined in claim 1, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body disposed within said outer body and defining an
annular flow path with said outer body, said inner body terminating
in a free end within said outer body, valve means including means
providing a return fluid passage leading to said inner tubular body
and a return fluid passage leading to said annular space, and a
valve member movable between positions alternately opening and
closing said return fluid passages, said valve member having a flow
passage therethrough providing a restriction to cause movement of
said valve member to one of said positions responsive to the flow
of return fluid therethrough, and surfaces on said valve member
responsive to the rarefaction wave in the fluid in said return
fluid passages when closed to shift said valve member to the
alternate position.
8. In apparatus as defined in claim 1, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body disposed within said outer body and defining an
annular flow path with said outer body, said inner body terminating
in a free end within said outer body, valve means including a
tubular valve body having a return fluid passage communicating with
said annular space, means connecting said valve body with said
inner tubular body and providing a return fluid passage leading
between said inner tubular body and said valve body, longitudinally
spaced opposed stops mounted within said tubular valve body, a
valve member between said opposed stops, said valve member having
means for moving it between said stops responsive to fluid
pressure, said valve member also having means for alternately
closing said return fluid passages upon engagement with the
respective stops.
9. In apparatus as defined in claim 1, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body disposed within said outer body and defining an
annular flow path with said outer body, said inner body terminating
in a free end within said outer body, valve means including a
tubular valve body having a return fluid passage communicating with
said annular space, means connecting said valve body with said
inner tubular body and providing a return fluid passage leading
between said inner tubular body and said valve body, longitudinally
spaced opposed stops mounted within said tubular valve body, a
valve member between said opposed stops, said valve member having
means for moving it between said stops responsive to fluid
pressure, said valve member also having means for alternately
closing said return fluid passages upon engagement with the
respective stops, one of said stops having a return fluid passage
communicating with said return fluid passage communicating with
said annular space and circumscribed by a seating surface, and said
valve member having a flow passage aligned with said passage
through one of said stops, and said other stop and said valve body
having an annular space therebetween leading to said return fluid
passage in said inner body, said other stop having a seating
surface engageable by said valve member to close said latter
annular space.
10. In apparatus as defined in claim 1, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body disposed within said outer body and defining an
annular flow path with said outer body, said inner body terminating
in a free end within said outer body, valve means including a
tubular valve body having a return fluid passage communicating with
said annular space, means connecting said valve body with said
inner tubular body and providing a return fluid passage leading
between said inner tubular body and said valve body, longitudinally
spaced opposed stops mounted within said tubular valve body, a
valve member between said opposed stops, said valve member having
means for moving it between said stops responsive to fluid
pressure, said valve member also having means for alternately
closing said return fluid passages upon engagement with the
respective stops, one of said stops having a return fluid passage
communicating with said return fluid passage communicating with
said annular space and circumscribed by a seating surface, and said
valve member having a flow passage aligned with said passage
through one of said stops, and said other stop and said valve body
having an annular space therebetween leading to said return fluid
passage in said inner body, said other stop having a seating
surface engageable by said valve member to close said latter
annular space, and said valve member having a restriction in its
flow passage whereby fluid flowing therethrough will shift said
valve member into engagement with said other stop.
11. In pulse producing apparatus for use in the return fluid paths
from a well screen to the cross-over of gravel packing apparatus
for wells: pulse producing means responsive to the flow of
returning fluid to cause pulsing of said fluid and agitation of the
gravel, said pulse producing means comprising an elongated outer
tubular body, an elongated inner tubular body defining a first flow
path for said returning fluid, said inner tubular body being
disposed within said outer body and defining with said outer body
another flow path for said returning fluid, said inner body
terminating in a free end within said outer body, valve means
including means providing flow passages leading from said liner to
the respective flow paths, and a valve member responsive to fluid
flow moveable between positions alternately closing the passages
leading to the respective flow paths.
12. In apparatus as defined in claim 11, said passages
communicating with both of said flow paths during movement of said
valve member between said positions.
13. In pulse producing apparatus for use in the return fluid paths
from a well screen to the cross-over of gravel packing apparatus
for wells: pulse producing means responsive to the flow of
returning fluid to cause pulsing of said fluid and agitation of the
gravel, said pulse producing means comprising an elongated outer
tubular body, an elongated inner tubular body disposed within said
outer body and defining an annular flow path with said outer body,
said inner body terminating in a free end within said outer body,
valve means including means providing a return fluid passage
leading to said inner tubular body and a return fluid passage
leading to said annular space, and a valve member moveable between
positions alternately opening and closing said return fluid
passages, said valve member having a flow passage therethrough
providing a restriction to cause movement of said valve member to
one of said positions responsive to the flow of return fluid
therethrough.
14. In pulse producing apparatus for use in the return fluid paths
from a well screen to the cross-over of gravel packing apparatus
for wells: pulse producing means responsive to the flow of
returning fluid to cause pulsing of said fluid and agitation of the
gravel, said pulse producing means comprising an elongated outer
tubular body, an elongated inner tubular body disposed within said
outer body and defining an annular flow path with said outer body,
said inner body terminating in a free end within said outer body,
valve means including means providing a return fluid passage
leading to said inner tubular body and a return fluid passage
leading to said annular space, and a valve member moveable between
positions alternately opening and closing said return fluid
passages, said valve member having a flow passage therethrough
providing a restriction to cause movement of said valve member to
one of said positions responsive to the flow of return fluid
therethrough, and surfaces on said valve member responsive to the
rarefaction wave in the fluid in said return fluid passages when
closed to shift said valve member to the alternate position.
15. In apparatus as defined in claim 11, said pulse producing means
comprising an elongated outer tubular body, an elongated inner
tubular body disposed within said outer body and defining an
annular flow path with said outer body, said inner body terminating
in a free end within said outer body, valve means including a
tubular valve body having a return fluid passage communicating with
said annular space, means connecting said valve body with said
inner tubular body and providing a return fluid passage leading
between said inner tubular body and said valve body, longitudinally
spaced opposed stops mounted within said tubular valve body, a
valve member between said opposed stops, said valve member having
means for moving it between said stops responsive to fluid
pressure, said valve member also having means for alternately
closing said return fluid passages upon engagement with the
respective stops.
16. In pulse producing apparatus for use in the return fluid paths
from a well screen to the cross-over of gravel packing apparatus
for wells: pulse producing means responsive to the flow of
returning fluid to cause pulsing of said fluid and agitation of the
gravel, said pulse producing means comprising an elongated outer
tubular body, an elongated inner tubular body disposed within said
outer body and defining an annular flow path with said outer body,
said inner body terminating in a free end within said outer body,
valve means including a tubular valve body having a return fluid
passage communicating with said annular space, means connecting
said valve body with said inner tubular body and providing a return
fluid passage leading between longitudinally spaced opposed stops
mounted within said tubular valve body, a valve member between said
opposed stops, said valve member having means for moving it between
said stops responsive to fluid pressure, said valve member also
having means for alternately closing said return fluid passages
upon engagement with the respective stops, one of said stops having
a return fluid passage communicating with said return fluid passage
communicating with said annular space and circumscribed by a
seating surface, and said valve member having a flow passage
aligned with said passage through one of said stops, and said other
stop and said valve body having an annular space therebetween
leading to said return fluid passage in said inner body, said other
stop having a seating surface engageable by said valve member to
close said latter annular space.
17. In pulse producing apparatus for use in the return fluid paths
from a well screen to the cross-over of gravel packing apparatus
for wells: pulse producing means responsive to the flow of
returning fluid to cause pulsing of said fluid and agitation of the
gravel, said pulse producing means comprising an elongated outer
tubular body, an elongated inner tubular body disposed within said
outer body and defining an annular flow path with said outer body,
said inner body terminating in a free end within said outer body,
valve means including a tubular valve body having a return fluid
passage communicating with said annular space, means connecting
said valve body with said inner tubular body and providing a return
fluid passage leading between said inner tubular body and said
valve body, longitudinally spaced opposed stops mounted within said
tubular valve body, a valve member between said opposed stops, said
valve member having means for moving it between said stops
responsive to fluid pressure, said valve member also having means
for alternately closing said return fluid passages upon engagement
with the respective stops, one of said stops having a return fluid
passage communicating with said return fluid passage communicating
with said annular space and circumscribed by a seating surface, and
said valve member having a flow passage aligned with said passage
through one of said stops, and said other stop and said valve body
having an annular space therebetween leading to said return fluid
passage in said inner body, said other stop having a seating
surface engageable by said valve member to close said latter
annular space, and said valve member having a restriction in its
flow passage whereby fluid flowing therethrough will shift said
valve member into engagement with said other stop.
Description
BACKGROUND OF THE INVENTION
Gravel packing of wells involves placing a quantity of gravel or
sand within a well casing or within a well bore externally of a
well screen or liner to prevent the migration of sand particles
from the productive formation into the well with the production
fluid.
In general, either a perforated or slotted screen or liner is hung
from the well casing and extends downwardly into an open or uncased
hole or the perforated or slotted screen or liner may be supported
beneath a packer which is set in well casing which has been
perforated at the production zone. The gravel or sand is pumped
down a pipe string in a carrier fluid and passes into the annular
space outside of the screen or liner, where the gravel or sand is
presumably compacted or packed to filter the well fluid as the well
fluid passes into the screen or liner. During placement of the
gravel or sand the carrier fluid is circulated through a cross-over
tool so as to return to the top of the well by flowing from the
annulus being packed, into the screen or liner and then into the
annulus between the well casing and the running string of pipe.
Problems are encountered if the gravel or sand does not fill the
annular space outside of the screen or liner and perforations or
slots remain uncovered or in direct communication with the
formation, that is, when the gravel pack is not sufficiently
compacted or bridges so that voids remain in the gravel pack.
SUMMARY OF THE INVENTION
The present invention provides novel gravel packing apparatus for
use in placing gravel or sand in an annulus outside of a well
screen or liner, whereby the gravel is more effectively compacted
and fills the annulus.
In accordance with the present invention means are incorporated in
the gravel pack apparatus in the path of returning fluid, after the
gravel has been placed in the annulus, which causes rapid fluid
pulses to agitate the gravel and cause the gravel to settle and
become more completely packed in the annulus, than has been
heretofore generally possible.
To accomplish the foregoing, shock tube means are provided and
define separate flow paths from a fluid inlet to the cross-over in
the apparatus, and a valve is rapidly shuttled between positions at
which the flow paths are alternately momentarily closed. The valve
action results in rapid changes in the velocity of fluid flow, with
resultant agitation of the entrained gravel or sand. In addition
the energy involved may cause pressure pulses going upstream to
assist in agitating the gravel.
This invention possesses many other advantages, and has other
purposes which may be made more clearly apparent from a
consideration of forms in which it may be embodied. These forms are
shown in the drawings accompanying and forming part of the present
specification. They will now be described in detail, for the
purpose of illustrating the general principles of the invention;
but it is to be understood that such detailed descriptions are not
to be taken in a limiting sense, since the scope of the invention
is best defined by the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a view in longitudinal section, showing one form of
gravel pack apparatus disposed in a well in condition for placement
of the gravel in the annulus between a well screen or liner and a
perforated section of well casing at a productive earth zone;
FIG. 2 is a view in longitudinal section, showing another form of
gravel pack apparatus disposed in a well in condition for placement
of the gravel in the annulus between a well screen or liner and an
open well bore;
FIG. 3a and 3b, together constitute a longitudinal section, with
parts shown partially in elevation, showing the pulse producing
tool useful with the apparatus of FIG. 1 or FIG. 2, and showing the
valve in one position;
FIG. 4 is a fragmentary longitudinal section, showing the pulse
producing tool with the valve in its alternate position;
FIG. 5 is a transverse section, as taken on the line 5--5 of FIG.
4;
FIG. 6 is a transverse section, as taken on the line 6--6 of FIG.
4; and
FIG. 7 is a transverse section, as taken on the line 7--7 of FIG.
4.
DESCRIPTION OF THE PREFERRED EMBODIMENT
As seen in the drawings, the present invention is adapted to be
incorporated in more or less conventional or known types of gravel
packing equipment. In FIG. 1, gravel packing apparatus is shown
which is more particulary illustrated and described in the pending
application for Letters Patent of the U.S. Ser. No. 227,558, filed
Feb. 17, 1972, in the name of Rudy B. Callihan et. al. In FIG. 1,
the gravel packing apparatus A is connected to a running in string
of pipe B and run into a well casing C which has been set in a well
bore D and suitably perforated at E to establish communication
between the well casing C and a productive earth formation or zone
F outside the casing. The invention may also be incorporated in
gravel packing apparatus, as generally denoted at A in FIG. 2,
which is suspended within the well casing C by liner hanger means
generally denoted at G. In this embodiment, the casing C is set
within the well bore D, and beneath the lower extremity of the well
casing C the well bore D has been under reamed or enlarged at D' to
provide a reservoir into which well fluids may flow from the
productive formation.
The apparatus of FIG. 1, in general, comprises a setting tool and
cross-over assembly generally denoted at 1, adapted to be connected
at the lower end of the pipe string B and to initially support a
well packer 2 therebelow, with a well screen or liner L extending
downwardly from the packer 2.
The setting tool and cross-over assembly 1 comprises an outer
tubular body 10 and an inner elongated mandrel 11 which are
initially interconnected by suitable frangible means 12. The outer
body 10 and the mandrel 11 provide piston and cylinder means
generally denoted at 13 to which pressure fluid is applicable
through ports 14 to shear the frangible means 12 and then effect
setting of the packer 2 when the mandrel 11 and the outer body 10
are initially connected to the relatively shiftable packer
components which set the packer 2 as more particularly described in
the aforementioned application.
The setting tool and cross-over means 1 includes an outer, tubular
cross-over member or conduit 15 adapted to extend downwardly
through the packer 2 and into the liner or screen L. An inner,
tubular cross-over member 16 extends downwardly within the outer
cross-over member 15. The assembly provides an elongated fluid
passage 17 extending through the inner cross-over member 16 in
which is a ball seating member 18 adapted to initially provide a
seat for a ball 19, whereby fluid pressure is diverted to the
piston and cylinder means 13 to set the packer 2, the ball
thereafter being resiliently deformed and forced through the seat
member 18 and falling to the position shown, to allow the
circulation of fluid through the passage 17.
The outer cross-over member 15 and the inner cross-over member 16
define therebetween a space or flow path 20 which communicates at
its lower end with the well screen or liner L. At the lower end of
the inner cross-over member 16, is a cross-over passage 21 which
establishes communication between the interior of the inner
cross-over member 16 and the annular space between the liner L and
the outer cross-over member 15. Extending downwardly in the liner L
from the outer cross-over member 15 is an assembly including a wash
pipe 22 providing a flow passage 23 for the return flow of fluid
during circulating and gravel packing operations, as fluid enters
the well screen or liner L from the well. The pulse producing means
P of the present invention, as will be later described, is
incorporated in the wash pipe 22.
The packer 2, as more particularly described in the aforementioned
pending application, comprises suitable normally retracted but
expansible well casing engaging anchor means 24, whereby the liner
L is adapted to be supported within the well casing, while the
cross-over assembly, including the members 15 and 16 is
longitudinally moveable relative to the packer 2. The packer 2 also
includes a normally retracted but expansible elastomeric sealing or
packing member 25 which provides a seal between the packer body 26
and the well casing C, thereby preventing communication between the
well bore surrounding the liner L and the well bore above the
packer 2.
More particularly the well liner or screen L includes an elongated
tubular upper body section 27 having longitudinally and
circumferentially spaced ports 28 communicating between the upper
body 27 and the annulus defined between the body section 27 and the
casing C. Below the upper body section 27 is a tubular sealing
receptacle 29 having an inner sealing surface 30, and below the
sealing receptacle 29 the liner includes a downwardly extending
tubular body 31. Spaced vertically in the body 31 is a well screen
section 32 of a desired permeability to allow the transfer of
flushing fluids and well fluids between the liner L and the well,
but to block out sand and gravel, and a tell-tale screen section 33
spaced above the screen section 32, which causes a change in
resistance to flow which is detectible at the top of the well, when
the gravel packing operation is completed.
Suitably longitudinally spaced along the outer cross-over member 15
is a number of annular seals 35 adapted for side sealing engagement
within the cylindrical sealing surface 30 of the receptacle 29 and
within a corresponding cylindrical sealing surface 30a within the
body of the packer 2, these seals 35 being selectively positionable
by relative longitudinal movement between the setting tool and
cross-over assembly 1 and the packer 2 and liner L, after the
packer and liner have been anchored in the well bore, as seen in
the drawings, and as previously described.
In one stage of operation, i.e., during the placement of gravel, as
will be later described, the setting tool and cross-over assembly 1
is moved to the position shown in FIG. 1, so that an upper port
30b, in the outer cross-over member 15, communicates with the
casing C, while the lowermost sealing means 35 precludes
communication between the space external of the outer cross-over
member 15 and the liner L below the sealing receptacle 29. In such
position, the wash pipe 22 extends downwardly into the liner L
below the sealing receptacle 29, so that fluid may flow into the
liner L, into the passage 23, and thence upwardly between the inner
and outer cross-over members 15 and 16, as shown by the arrows,
outwardly through the ports 30b, and thence in the casing further
upwardly. Upward movement of the setting tool and cross-over
assembly is limited to the position as shown in FIG. 1 by suitable
releasable stop means 36 comprising collet fingers 37 which are
deformable to allow ultimate further upward movement of the setting
tool and cross-over assembly 1, following completion of the gravel
packing operation.
During the gravel packing operation fluid is circulated downwardly
through the running in string of pipe B, as shown by the arrows,
and passes from the cross-over ports 21 to the space between the
outer cross-over member 15 and the upper liner body section 27.
Such fluid can then pass through the liner body section 27 into the
casing through the ports 28, and then will flow downwardly through
the well casing and into the lower liner body section 31 through
the screen sections 32 and 33, thence through the tail pipe 22, as
previously described, and upwardly through the apparatus, as shown
by the arrows and previously described, into the casing for return
to the top of the well. During such circulation, the gravel or sand
is entrained in the circulated fluid and follows the same path,
thereby being placed in and preferably filling the annular space
between the casing C and the liner L with gravel or sand, which
prevents the intrusion of particles from the productive formation F
into the well bore through the casing perforations E during the
production of the well.
Typically, during such gravel placement operations, the gravel may
not be fully compacted and may contain voids due to bridging
between the casing and the liner L, so that the gravel pack may not
be fully effective to preclude entry of materials from the
formation into the casing. The pulse producing means P, as will be
later described assists in assuring proper settling and compaction
of the gravel or sand.
Referring to FIG. 2, a different type of gravel packing apparatus
is illustrated, with which the invention is useful, wherein the
well is produced into the enlarged open hole or well bore D'. In
this embodiment the running in string of pipe B is not employed in
the setting of the liner L, but instead the liner L, as previously
indicated, is suspended by a liner hanger G including normally
retracted but expansible anchor members or slips 40 which are
expanded into anchoring engagement with the well casing C by
setting tool means, not shown, but well known. The liner L depends
from the body 41 of the hanger assembly G, and the body 41
incorporates, as is well known, a suitable port collar assembly 42
which provides radial ports 43 which are normally closed by a
collar or valve sleeve 44 having ports 45. The liner is hung in the
casing C by the hanger G with the ports 43 and 45 out of
communication, and the body 41 provides a central bore 46 adapted
to receive a combined cross-over and port collar shifting tool
generally denoted at 47.
The cross-over and port collar shifting tool 47 is connected to the
lower end of the running in pipe string B and includes an elongated
body 48, in which is disposed a cross-over flow tube 49. The tube
49 communicates at its upper end with a lateral port 50 in the body
48, and at its lower end the cross-over tube 49 extends downwardly
through a barrier 51 into the wash pipe 52, which is in turn
connected to the pulse producing means P, hereinafter to be
described. The body 48 has laterally opening ports 53 disposed
between a pair of opposed packing means 54, 54, these packing
means, in the illustrated embodiment, being generally shown as
opposing resilient or elastomeric cups adapted to contain fluid
under pressure therebetween.
Accordingly, fluid flowing downwardly through the running in string
pipe B may pass into the annular space defined between the
cross-over tool body 48 and the body 41 of the liner hanger but is
confined between the packing cups 54 and by the port collar or
valve sleeve 44. The cross-over body 48 carries normally outwardly
expanded but inwardly deflectable port collar valve engaging
members 56 adapted to automatically engage with an inturned flange
57 on the port collar valve 44 when the body 48 is lowered
downwardly on the pipe string B and stabbed into the hanger body
41. When the port collar engaging members 56 are engaged with the
port collar 44, the pipe string B is elevated to establish
communication, as shown in FIG. 2 between the body ports 53, the
port collar ports 45 and the hanger body ports 43. Thus, fluid
flowing downwardly through the pipe string B finds access to the
well bore, as shown by the arrows, from whence the fluid can flow
through the perforated or slotted liner L, and upwardly through the
cross-over tube 49, into the casing above the liner hanger G.
During such flow of fluid the gravel or sand is placed within the
enlarged well bore D' to contain the side walls thereof against
sloughing off or otherwise preventing sand from flowing into the
well bore with the well production fluid, as is well known.
According to the present invention, the gravel pack apparatus
includes means for effecting rapid changes in the fluid flow which
tend to agitate the gravel or sand particles so that they become
more fully compacted and are less likely to bridge. The changes in
fluid flow involved are essentially variations in fluid velocity
and depending upon the energy of the pressure pulses due to the
geometry of the apparatus, as hereinafter to be described, the
changes may also include intermittent reverse pressure pulses
traveling from the interior of the liner L through the openigns
therein, that is, in a direction opposite to the overall flow
direction, essentially, thereby, causing minute and rapid changes
in fluid direction.
Referring to FIGS. 3a and 3b, the pulse producing means P of the
invention will now be described.
In the illustrative embodiment the pulse producing means P
comprises an outer tubular body 60 adapted to be connected as shown
in FIG. 1 and FIG. 2 to either the wash pipe 22 of the gravel pack
apparatus of FIG. 1 or the wash pipe 52 of the gravel pack
apparatus of FIG. 2, by some suitable connection such as a threaded
joint requiring no illustration. At its lower end the outer tubular
body 60 is threadedly connected as at 61 to a coupling member 62.
This coupling member has a lower threaded skirt 63 which supports a
slotted or perforated bottom cup 64 through which fluid is adapted
to flow after entering the well liner L of either FIGS. 1 or 2. The
coupling member 62 also includes an internally threaded upwardly
extending neck 65 to which is threadedly connected a tubular valve
body member 66 which extends upwardly in inwardly and
circumferentially spaced relation to the outer body 60. At its
upper end, the valve body 66 is connected at 67 to an upper
coupling member 68 which is threadedly connected at 69, to an inner
tubular body 70 which extends upwardly in spaced relation within
the outer body 60 and is held in spaced relation at its upper end
by a suitable spacer members 71. The inner body 70 terminates in an
upper free end 72 withn the outer body 60. The upper coupling
member 68 has a downwardly extended stem or body section 73
extending downwardly within the valve body 66 and terminating in an
abutment member 74 at its lower end.
Two different return fluid flow paths are provided in the pulse
producing means as thus far described. First, a flow path extends
upwardly through the coupling member 62 and through a lower valve
seating tube 75 suitable disposed in a socket 76 in the coupling 62
and having an upper valve seat or stop 77. Adjacent to the upper
end of the valve seating member 75, the valve body 66 has lateral
ports 78 communicating between the interior of the valve body 66
and the annular space 79 between the valve body 66 on the outer
tubular body 60, such annular space extending upwardly to the upper
end 72 of the inner tubular body 70. A second annular flow path 80
exists through the pulse producing means which extends upwardly
between the downward extension 73 on the coupling 68 and thence
through radial ports 81, thence upwardly through coupling 68 and
through the tubular body 70.
A valve member 82, shown in FIG. 3b in one position and in FIG. 4
in its alterate position, is adapted to move between the abutment
or stop 74 and the valve seat or stop 77 so as to alternately open
one of the aforementioned flow paths and close the other of said
flow paths at a rapid frequency. The valve member 82 in the
illustrative form comprises a cylindrical body 83 slideably
disposed within the bore 84 in the valve body 66. The body member
82 has a central flow passage 85 therethrough, having a reduced or
restricted central portion 86. At its opposite ends the valve
member 83 has a first annular transverse surface 87 adapted to abut
with the valve seat 75, at which time communication between the
valve seat 75 and the valve body ports 78 is shut-off, and a second
annular transverse upper surface 88 adapted to abut with the stop
member 74 thereabove, at which time flow through the annulus 80
between the downward extension 73 and the valve body 66 is
precluded as seen in FIG. 4, but at which time fluid may flow
upwardly through the valve seating member 75 and then outwardly
through the ports 78 for upward flow through the annular space 79.
Accordingly, it is apparent that reciprocation of the valve member
82 between the two positions shown in FIG. 3b and FIG. 4 will
result in the flow of fluid either upwardly within the inner
tubular body 70, as shown in FIGS. 3a and 3b, or upwardly through
the annular space 79 between the outer tubular body 60 and the
inner tubular body 70 as seen in FIG. 4. However, during the
transitional stage of valve movement a quantity of fluid may flow
through both of the just mentioned paths.
In the operation of the pulse producing means P, during the
placement of gravel by either the gravel packing apparatus of FIG.
1 or the gravel packing apparatus of FIG. 2, the returning fluid,
after the sand or gravel has been placed within the well bore,
enters the liner L and then passes through the slotted lower cup 64
of the pulse producing means P and flows upwardly through the pulse
producing means.
Assuming that flow commences and the valve member 82 is on its
lower seat or stop 77, and therefore the lateral ports 78 are
closed off, then return fluid will pass upwardly through the valve
member 82 and into the annular space 80 within the valve body 66,
then through the ports 81 and into the inner tubular member 70. As
the velocity of fluid flow increases, a pressure drop is developed
across the valve member 82 due to the restricted mid-section 86, so
that differential fluid pressure will move the valve member 82
towards the upper stop 74, movement of the valve member 82 being
accelerated rapidly as it approaches the upper stop 74, until it
ultimately impacts against the stop 74 preventing further fluid
flow upwardly through the inner tubular body 70. This causes a
rarefaction wave to travel up the inner tubular body 70, the wave
reflecting back from the upper end of the tube 70 as a high
pressure pulse, which travels downwardly in the inner tubular body
70. When this reflected high pressure pulse reaches the valve
member 82, the latter is caused to instantaneously shift to the
lower seat or stop 77, thereby shutting off flow through the ports
78 into the annular space 79 between the inner tubular body 70 and
the outer tubular body 60. Thereupon a rarefaction wave is caused
to move up the outer tubular body 60, the wave reflecting back
downwardly in the outer tubular body 60 as a high pressure pulse
which will shift the valve member 82 again to the upper seat,
thereby shutting off flow through the inner tubular body 70 again.
This cycling will be repeated during the flow of returning fluid
through the pulse producing means, and depending upon the
configuration of the pulse producing means, the valve member 82 may
be caused to cycle at a very rapid frequency, say, ranging between
1,500 to 3,000 cycles per minute. The shuttling of the valve member
82 results in a variation in the flow of gravel carrying fluid
amounting to pressure pulses which are believed to cause minute
changes in fluid velocity, and where, due to the geometry of the
pulse producing means, the pulse energy is sufficiently large, the
pulses may produce minute reversals in the direction of the flow of
returning fluid, as the gravel is being placed. The result is that
the gravel is more uniformly packed, bridging of the gravel is
inhibited and a given weight or quantity of gravel will be caused
to occupy less space when the pulse producing means is functioning
than would occur in the case of a normal gravel packing operation.
Accordingly, the gravel can more effectively prevent the entry of
materials from the sub-surface earth formation into the well screen
or liner L.
* * * * *