U.S. patent number 3,829,649 [Application Number 05/331,251] was granted by the patent office on 1974-08-13 for microwave oven.
This patent grant is currently assigned to Tokyo Shibaura Denki Kabushiki Kaisha. Invention is credited to Ryuji Igarashi.
United States Patent |
3,829,649 |
Igarashi |
August 13, 1974 |
MICROWAVE OVEN
Abstract
A microwave oven has a cabinet whose interior is divided by a
baffle plate into an upper chamber and a cooking chamber. The
baffle plate is composed of a dielectric material, such as
polypropylene, capable of transmitting therethrough microwave
energy and a microwave oscillator is mounted in the upper chamber
and radiates microwave energy through the baffle plate into the
cooking chamber to effect cooking of foodstuff placed in the
cooking chamber. A thermal switch is mounted on the outer surface
of a side wall of the cooking chamber and deenergizes the microwave
oscillator when the side wall reaches a predetermined
temperature.
Inventors: |
Igarashi; Ryuji (Fuji,
JA) |
Assignee: |
Tokyo Shibaura Denki Kabushiki
Kaisha (Kawasaki-shi, JA)
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Family
ID: |
27300752 |
Appl.
No.: |
05/331,251 |
Filed: |
February 9, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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163764 |
Jul 19, 1971 |
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Foreign Application Priority Data
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Jul 20, 1970 [JA] |
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45-71747 |
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Current U.S.
Class: |
219/757;
219/710 |
Current CPC
Class: |
H05B
6/6426 (20130101); H05B 6/666 (20130101); H05B
6/642 (20130101); H05B 6/725 (20130101) |
Current International
Class: |
H05B
6/66 (20060101); H05B 6/80 (20060101); H05b
069/06 () |
Field of
Search: |
;219/10.55 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Truhe; J. V.
Assistant Examiner: Jaeger; Hugh D.
Attorney, Agent or Firm: Burns; Robert E. Lobato; Emmanuel
J. Adams; Bruce L.
Parent Case Text
This is a continuation-in-part application of copending application
Ser. No. 163,764, filed July 19, 1971, entitled ELECTRONIC OVEN and
now abandoned.
Claims
What I claim is:
1. In a microwave oven; a cabinet having a top portion, a bottom
portion and side wall portions; a baffle plate composed of
dielectric material having a microwave energy transmittence
characteristic for permitting transmission therethrough of
microwave energy; said baffle plate extending horizontally across
the width of said cabinet dividing the interior of said cabinet
into an upper chamber and a cooking chamber for receiving foodstuff
to be heated during use of the oven whereby products evolved in
said cooking chamber during the cooking of the foodstuff are
blocked by said baffle plate from reaching said upper chamber; a
microwave oscillator including an antenna disposed in said upper
chamber for radiating microwave energy through said baffle plate
into said cooking chamber; electric circuit means for energizing
said microwave oscillator; a thermal switch mounted on an outer
surface of one of said side wall portions of said cooking chamber
beneath a level of said baffle plate and connected in said electric
circuit means for opening the same to effect deenergization of said
microwave oscillator when said one wall portion reaches a
predetermined temperature; means for defining an opening through
said one side wall providing communication of the interior of said
cooking chamber with said thermal switch thereby subjecting said
thermal switch to the temperature in said cooking chamber through
said opening and said thermal switch including a
temperature-responsive switch element mounted on the outside of
said one side wall portion adjacent said opening so as to directly
respond to the temperature of the air in said cooking chamber which
reaches said switch element through said opening.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to high frequency heating
apparatus, and more particularly to an electronic or microwave oven
having improved protective devices.
In an ordinary electronic oven, where the high frequency oscillator
such as a magnetron oscillator, is operated under no load or light
load conditions due to the absence of a foodstuff in the oven, the
high frequency electromagnetic wave energy radiated by the
oscillator becomes excessive and the surplus wave energy is
reflected back to the high frequency oscillator causing it to
overheat. To prevent this, it has been proposed to install a
thermal switch on the inner wall of the oven near the high
frequency oscillator to detect the abnormal temperature rise
thereof for deenergizing the high frequency oscillator or to
install a fusible element on the inner side wall of the oven. By
the former approach, the temperature of the high frequency
oscillator rises to an abnormal value before the thermal switch can
operate with the result that the operating life of the high
frequency oscillator is greatly shortened whereas the latter
approach requires repeated renewal of the operated fusible
element.
Another problem of the an electronic oven involves the potential
fire harzard which is caused by inflammable fumes generated by the
foodstuff being cooked, or by an inadequate setting or fault of a
timer which is used to control the cooking time of the oven. Since
forced ventilation is generally used in the electronic oven, the
flame once ignited will be blown out of the oven and such is very
dangerous. According to one prior art approach, a termal switch was
installed near the outer wall of the oven for deenergizing the air
circulating fan and the high frequency oscillator. However, since
the switch is mounted on the outer wall of the oven, its response
is slow. Furthermore, it is difficult to install the thermal switch
at the most suitable position for detecting the occurrence of the
flame since the position varies depending upon the property and the
configuration of the foodstuff being cooked.
Should the operation of this flame responsive switch be delayed,
the flame will be flown to the outside through the exhaust opening
through the door or another portion of the oven by the circulating
air. Moreover, continued operation of the air circulation fan
supplies fresh air to the burning foodstuff thus maintaining the
flame until the foodstuff completely burns out. As above described,
the thermal switch associated with the high frequency oscillator is
designed to respond to surplus or reflected electromagnetic wave
energy and since the flame can not reach the thermal switch by
being blown by the circulating air, the thermal switch can not
reliably protect against a fire hazard.
SUMMARY OF THE INVENTION
It is an object of this invention to provide an improved high
frequency heating apparatus for an electronic oven wherein a
temperature responsive device is provided at a point which receives
surplus high frequency electromagnetic wave energy whereby the high
frequency oscillator is deenergized in case of light or no load
conditions of the oven thus increasing the operating life of the
high frequency oscillator.
Another object of this invention is to provide a novel high
frequency heating apparatus or oven which can promptly detect a
fire hazard.
According to this invention, a microwave oven includes a cabinet
having a top portion, a bottom portion and side wall portions, a
baffle plate composed of dielectric material dividing the interior
of the cabinet into an upper chamber and a cooking chamber for
receiving therein foodstuff to be heated during use of the oven, a
microwave oscillator including an antenna disposed in the upper
chamber for radiating microwave energy into the cooking chamber
through the baffle plate, electric circuit means for energizing the
microwave oscillator, and a thermal switch mounted on the outer
surface of one of the side wall portions of the cooking chamber and
connected in the electric circuit means for opening the same to
effect deenergization of the microwave oscillator when the one side
wall portion reaches a predetermined temperature.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawing corresponding parts are designated by
the same reference numerals, and
FIG. 1 is a schematic side view of an electronic oven employing a
thermal switch responsive to the condition of the high frequency
electromagnetic wave energy radiated into the cooking chamber;
FIG. 2 shows a wiring diagram of the control circuit used in the
oven shown in FIG. 1; and
FIGS. 3, 4 and 5 show different arrangements of the thermal
switch.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
An electronic or microwave oven embodying the invention is shown in
FIG. 1 comprises a cabinet having a door 2, a heating or cooking
chamber 3 in the cabinet 1, a source of high frequency
electromagnetic wave, typically in the form of a magnetron or
microwave oscillator 4, a fan 5 for cooling the oscillator 4 and
circulating air through the cooking chamber, a stirrer fan 6 for
stirring the air in the cooking chamber 3 and a temperature
responsive device or thermal switch 7 located at a position to
detect excessive temperatures caused by the surplus or reflected
high frequency electromagnetic wave energy. The circulation of air
is shown by arrows.
As is well known in the art, the foodstuff to be cooked is disposed
in the bottom of the cooking chamber 3 and the high frequency
electromagnetic wave energy radiated from a short antenna 4a is
randomly scattered by the stirrer fan 6 toward the foodstuff
located below it. Whenever the foodstuff is of a sufficient
quantity, most of the radiated energy is absorbed by the foodstuff
for heating the same. Whereas when the quantity of the foodstuff is
small or there is no foodstuff in the cooking chamber 3, the energy
will become surplus and the surplus electromagnetic wave energy is
reflected by the foodstuff or by the bottom or side walls of the
cooking chamber back to the antenna 4a thus overheating the high
frequency oscillator 4. According to this invention, however, such
reflected wave also reaches the temperature responsive device or
thermal switch 7 which detects such no load or light load
conditions and effects deenergization of the high frequency
oscillator.
FIG. 2 shows a wiring diagram of an electric control circuit of the
electronic oven shown in FIG. 1. The circuit comprises a commercial
power source PS, a magnetron or microwave oscillator Mag, a high
voltage transformer TH for energizing the magnetron oscillator
through a rectifier circuit including a diode rectifier SR shunted
by a resistor R and a capacitor C.sub.4. The cathode heater of the
magnetron oscillator is energized from source PS through a source
switch SW, a temperature responsive switch ThS.sub.2 (corresponding
to the thermal switch 7 shown in FIG. 1) and a low voltage
transformer TL. A magnetic contactor MC with its normally open
contacts MC-a.sub.1 and MC-a.sub.2 connected between the primary
winding of the high voltage transformer TH and the power source PS
is controlled by a cooking switch SW.sub.1 which is closed at the
time of cooking.
A timer T is provided to preset the energizing period of the
magnetic contactor MC or the cooking time of the oven, and a time
delay relay DRy is provided to delay the operation of the
electronic oven by a time required to heat up the cathode heater of
the magnetron tube. In series with the cooking switch SW.sub.1 are
connected a door switch DS.sub.1 and a thermal switch ThS.sub.1
responsive to the temperature of the magnetron oscillator. A motor
FM for driving a cooling fan for the magnetron oscillator is
connected in parallel with the primary winding of the low voltage
transformer T.sub.L. A motor SFM for driving the stirrer fan 6 and
a timer driving motor TM are connected in parallel with the
magnetic contactor MC. Further, a buzzer BZ is connected across the
magnetic contactor MC through a noramlly open contact I-a of the
timer. A second door switch DS.sub.2 and fuses F are included in
the primary circuit of the high voltage transformer TH.
In operation, the source switch SW is first closed to preheat the
cathode heater of the magnetron tube through the normally closed
temperature responsive switch ThS.sub.2 and the low voltage
transformer T.sub.L. After the elapse of the preset time of the
time delay relay Dry, the cooking switch SW.sub.1 is closed to
energize the magnetic contactor MC through the door switch DS.sub.1
and the thermal switch ThS.sub.1. When energized, the magnetic
contactor MC closes its contacts MC-a.sub.1 and MC-a.sub.2 to
energize the magnetron oscillator Mag through the high voltage
transformer TH. Concurrently therewith, a contact MC-a.sub.2 of the
contactor MC is closed to establish a self-holding circuit for the
magnetic contactor MC. When the cooking time preset by the timer T
has elapsed, the timer opens its contact T-b to deenergize the
magnetic contactor MC and hence the magnetron oscillator. At the
same time, the timer contact I-a is closed to energize the buzzer
BZ informing the termination of the cooking time.
The foregoing description relates to the normal operation of the
electronic oven. However, when there is no foodstuff or but a small
quantity of foodstuff in the cooking or heating chamber, the
electromagnetic energy becomes excessive or surplus and such
surplus energy is reflected back to the thermal switch ThS.sub.2 to
cause it to interrupt the electric power supplied to the electronic
oven when the sensed temperature reaches a predetermined value.
This switch also responds to abnormal temperature rises in the
cooking chamber caused by the fault of the timer. In this manner,
it is possible to prevent overheating of the high frequency
oscillator and burning of the foodstuff can be precluded.
In the embodiments shown in FIGS. 3, 4 and 5, the interior of the
cabinet 1 is divided into an upper chamber 3a and a cooking chamber
3 by means of a baffle plate 25 made of heat-resistant dielectric
material, for example, polypropylene, which has a microwave energy
transmittance characteristic so that the dielectric material
transmits therethrough the microwave energy radiated by antenna 4a.
The antenna 4a and a stirrer fan, not shown, are located in the
upper chamber 3a and protected from any fumes, moisture or flame
generated by the foodstuff 14 contained in the cooking chamber. The
foodstuff is supported on a shelf 26 made of heat-resistant
glass.
According to this invention, a thermal switch Ths is mounted on the
outside of one side wall of the cooking chamber 3 at a level lower
than the baffle plate 25. As shown in FIG. 3 the thermal switch
includes a bulb type termperature responsive element and an opening
is formed through one side wall of the cooking chamber through
which the bulb extends so that same partially protrudes into the
cooking chamber through the opening.
If the thermal switch Ths is not provided with a temperature
responsive element in the form of a bulb, an opening may or may not
be provided in the side wall. As shown in FIG. 4, an opening 8 is
provided through the side wall of the cooking chamber 3 to directly
expose the thermal switdch Ths to the environment within the
cooking chamber. In the embodiment shown in FIG. 5, no such opening
is provided and the thermal switch Ths is mounted on the outer
surface of the side wall of the cooking chamber 3 and responds to
the temperature of the side wall which is usually made of thin
sheet metal.
* * * * *