U.S. patent number 3,829,623 [Application Number 05/251,388] was granted by the patent office on 1974-08-13 for planar voice coil loudspeaker.
This patent grant is currently assigned to The Rank Organisation, Limited. Invention is credited to David Ian Urquhart-Pullen, John Robert Willis.
United States Patent |
3,829,623 |
Willis , et al. |
August 13, 1974 |
PLANAR VOICE COIL LOUDSPEAKER
Abstract
An audio-transducer incorporates a diaphragm carrying a current
conductor and a plurality of permanent magnets constituting a
magnet unit disposed in spaced relationship to the conductor. The
magnets are formed of a material consisting of magnetizable
particles embedded in a matrix of non-magnetic material. The
diaphragm may be curved and/or corrugated.
Inventors: |
Willis; John Robert (Shipley,
EN), Urquhart-Pullen; David Ian (Keighley,
EN) |
Assignee: |
The Rank Organisation, Limited
(London, EN)
|
Family
ID: |
26249975 |
Appl.
No.: |
05/251,388 |
Filed: |
May 8, 1972 |
Foreign Application Priority Data
|
|
|
|
|
May 7, 1971 [GB] |
|
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13746/71 |
Jul 30, 1971 [GB] |
|
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36060/71 |
|
Current U.S.
Class: |
381/186; 381/370;
381/309; 381/19 |
Current CPC
Class: |
H04R
9/02 (20130101); H04R 9/047 (20130101) |
Current International
Class: |
H04R
9/02 (20060101); H04R 9/00 (20060101); H04R
9/04 (20060101); H04r 009/00 () |
Field of
Search: |
;179/115.5PV,115.5R,115.5DV,181R,181F,138VL ;335/231 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Claffy; Kathleen H.
Assistant Examiner: Kundert; Thomas L.
Attorney, Agent or Firm: Brisebois & Kruger
Claims
We claim:
1. An audio transducer comprising:
a first diaphragm,
an electrical conductor on at least one face of said first
diaphragm, said electrical conductor including spaced parallel
conductor portions,
a fixed magnet arrangement disposed substantially parallel to said
diaphragm spaced from said at least one face thereof, the magnet
arrangement comprising a plurality of substantially parallel
permanent magnets so disposed with respect to said diaphragm that a
part of the magnetic field created thereby lies in the plane of
said diaphragm and orthogonal to said parallel portions of said
conductor,
a second diaphragm of smaller area than said first diaphragm
located between said first diaphragm and said fixed magnet
arrangement, and
an electrical conductor on said second diaphragm, said electrical
conductor having at least one conductor portion substantially
parallel to said parallel portions of said first conductor.
2. The audio transducer of claim 1 further comprising means holding
said second diaphragm under a tension greater than the tension in
said first diaphragm, and means feeding the same electrical signals
to both diaphragms, whereby said second diaphragm acts as a treble
diaphragm by virtue of the tension applied thereto.
3. The audio transducer of claim 2 wherein said tension is applied
to said second diaphragm in a direction substantially parallel to
said parallel conductor portions of said first diaphragm.
4. The audio transducer of claim 1 wherein there is a further fixed
magnet arrangement disposed in spaced parallel relationship with
said first diaphragm on the side thereof remote from said second
diaphragm.
5. The audio transducer of claim 4 wherein there is further
provided a second conductor on the face of said first diaphragm
opposite said at least one face thereof, said second conductor also
including a plurality of spaced parallel conductor portions
extending substantially parallel to said parallel conductor
portions of said conductor on said at least one face of said
diaphragm.
6. The audio transducer of claim 1 wherein said magnets are made of
a material comprising magnetised particles embedded in a matrix of
non-magnetic material.
7. An audio transducer comprising:
a diaphragm corrugated along a first direction,
means supporting said diaphragm along the edges thereof parallel to
said corrugations,
an electrical conductor on at least one face of said diaphragm,
said electrical conductor having parallel conductor portions
extending orthogonally of said corrugations,
a fixed magnet arrangement disposed in spaced relationship
substantially parallel to the general plane of said diaphragm on at
least one side thereof, said magnet arrangement comprising a
plurality of substantially parallel permanent magnets so disposed
with respect to said diaphragm that a part of the magnetic field
created thereby lies in the plane of said diaphragm and orthogonal
to said parallel portions of said conductor, said magnets being
formed of a material comprising magnetised particles embedded in a
matrix of non-magnetic material, and,
a second diaphragm located in a position between but spaced from
said corrugated diaphragm and said fixed permanent magnet
arrangement.
8. The audio transducer of claim 7 wherein there is provided a
further conductor having parallel conductor portions on the face of
said corrugated diaphragm opposite said at least one face thereof,
and
a second fixed permanent magnet arrangement in spaced relation
substantially parallel to the general plane of said diaphragm and
on the side thereof remote from said at least one face.
9. The audio transducer of claim 8 wherein said parallel conductor
portions of said further conductor are substantially parallel to
said parallel conductor portions of said conductor on said at least
one face of said diaphragm.
10. An audio transducer comprising:
a corrugated diaphragm,
a conductor on at least one face of said corrugated diaphragm, said
conductor having a plurality of spaced parallel series-connected
conductor strips,
a fixed permanent magnet structure spaced from said at least one
face of said corrugated diaphragm, the magnetic field from said
permanent magnet structure having a part extending orthogonally of
said parallel conductor strips and lying substantially in the
general plane of said corrugated diaphragm,
a backing plate supporting said fixed permanent magnet structure,
said backing plate being perforated at least in the region between
adjacent magnets of said structure,
a second diaphragm between said fixed magnet structure and said
corrugated diaphragm, and spaced therefrom,
means holding said second diaphragm in tension applied
perpendicularly with respect to said corrugations of said
corrugated diaphragm, and
a conductor on at least one face of said second diaphragm, said
conductor including at least one conductor strip portion extending
parallel to the general direction of said parallel conductor strip
portion of said conductor on said corrugated diaphragm.
Description
This invention relates to electromagnetic audio transducer such as
loudspeakers, earphones and microphones.
Loudspeakers as originally constructed contained small rigid
diaphragms and horns to amplify the sounds produced by the
diaphragms when they vibrated under the influence of the applied
electrical signals. The introduction of the large conical diaphragm
provided an important advance in fidelity of reproduction but still
left much to be desired. A difficulty with the conical diaphragm is
that because of the differences in the diameters of the periphery
and the centre part connected to the armature of the driving unit
the diaphragm does not vibrate throughout at the same speed, but
has different regions all resorting with a complex pattern of
oscillations. Many of these oscillations are of incorrect amplitude
and contain parasitic frequencies. A cone also has considerable
inertia and momentum so that it has a poor transient response.
The aim is thus to provide a diaphragm every point on which can be
directly controlled.
The first transducer constructed with this object in mind was the
Platthaller loudspeaker, which incorporated a flexible metallic
diaphragm gripped at two opposite edges and held under tension and
carrying on one face a strip of copper turned back on itself at
regular intervals to provide a set of series-connected spaced
parallel conductors, and a set of magnet pole pieces arranged
adjacent the side of the diaphragm carrying the copper strip,
thereby being a pole piece arranged between each pair of adjacent
conductors and adjacent pole pieces being of opposite polarity. In
one construction the pole pieces carried field coils wound around
them and in another construction field coils encircled the
diaphragm, one between every two adjacent pole pieces, the field
coils having a common axis parallel to the plane of the diaphragm.
Subsequently in an attempt to reduce the size and weight of the
device permanent magnets were substituted for the pole pieces and
field coils. Other changed made were to substitute a flexible
non-metallic plate for the flexible metallic diaphragm and to fit a
set of conductors on both faces of the diaphragm.
A later development still employs a light but rigid diaphragm which
in one construction is formed from a thick slab of expanded
polystyrene with a number of parallel grooves milled into one face
to form parallel walls on the tops of which metallic strips
connected in series and forming the conductor are fastened.
The loudspeakers just described give very good results and being of
flat form are extremely convenient for fitting almost anywhere, not
necessarily only in cabinets specially built for them. They do,
however, suffer from the disadvantage that their response at the
lower audio frequencies is not as good as their response at the
higher frequencies. In an endeavour to avoid this disadvantage an
audio transducer was devised including a diaphragm carrying on one
face at least an electrical current conductor consisting of a
number of spaced parallel conductor portions and a fixed magnet
unit disposed in spaced relationship to the conductor, the magnet
unit consisting of a row of permanent magnets arranged with their
poles in a selected pattern of polarity and with a magnet pole
opposite and extending along each gap between adjacent parallel
conductor portions and a backing plate of magnetic material to
which the magnets are attached, the portions of the backing plate
between at least selected pairs of adjacent magnets of the row
being perforated.
In an alternative transducer a similar basic principle is employed,
but the magnet structure is formed in a relatively thick unitary
body of anisotropic sintered oxide permanent magnetic material.
With conventional magnetic materials, such as have been employed
hitherto it is not possible to employ a shallow magnet structure as
this would be self de-magnetising. These material are also costly
to machine and in strip form are extremely fragile. Furthermore,
the perforations intended to provide air transmission through the
back portion of the unitary magnet structure have most often been
found to give rise to undesirable resonances at high
frequencies.
The technical advance to be aimed at is therefore to provide an
audio-transducer which can be thinner then has been heretofore
possible and which gives a good frequency response without
undesirable resonances even at high frequencies. It is an object of
the present invention to provide such an audiotransducer.
An electromagnetic audio transducer according to the invention
incorporates a diaphragm bearing on at least one face an electrical
current conductor and a fixed magnet unit disposed in spaced
relationship to the conductor, the magnet unit consisting of a
plurality of permanent magnets arranged so as to produce a magnetic
field in the plane of the diaphragm and orthogonal to the
conductor, the magnets being formed of plasto-magnetic material,
i.e., a material consisting of magnetizable particles embedded in a
matrix of non-magnetic material.
The magnets may be attached to a backing plate of magnetic
material, the positions of the backing plate between at least
selected magnets being perforated.
The diaphragm may be curved to increase the radiation angle, the
magnet unit or units being correspondingly curved.
Each conductor may be formed of a single strip turned back on
itself at regular intervals to provide a set of series-connected
conductor portions. In this construction adjacent poles of the
associated row of magnets may be of opposite polarity.
Alternatively, the conductor portions may be connected in parallel
or in series-parallel.
The diaphragm may be corrugated, the lines of the corrugations
being preferably at right angles to the lines of the parallel
conductor portions .
A practical embodiment of the invention is illustrated in the
accompanying drawings in which FIG. 1 is a perspective view of an
audio transducer showing a portion of one of the magnet units cut
away to illustrate the construction, FIG. 2 is a section through a
transducer which incorporates a diaphragm provided with one
conductor only and magnet units adjacent opposite faces of the
diaphragm, FIG. 3 is a section through a transducer incorporating a
corrugated diaphragm, the plane of the section of FIG. 3 being at
right angles to the plane of the section of FIG. 2, FIG. 4 shows a
transducer incorporating a second diaphragm, FIG. 5 shows an
arrangement for four channel reproduction and FIG. 6 illustrates
diagrammatically the strip magnet construction.
In the drawings 1 denotes a diaphragm carrying a conductor 2 in the
form of a flat strip consisting of a set of series-connected spaced
parallel conductor portions 2A-2H, fixed thereto.
A magnet unit 3 consists of a row of magnets 4, a magnet being
opposite and extending along each gap between adjacent parallel
conductor portions 2A-2H. The magnets 4 are attached to a backing
plate 5 of magnetic material such as soft iron sheet. The portions
of the backing plate 5 between adjacent magnets 4 are formed with
perforations 6. It will be observed from FIG. 2 that in the
construction illustrated the adjacent magnets in each row are of
opposite polarity. With reference to FIG. 3 the diaphragm 4 is
corrugated, the lines of the corrugations being at right angles to
the parallel conductor portions.
In practice, an alternating current such as that generated by an
audio power amplifier is applied to the conductor 2. The pattern of
polarity of the magnets 4 is so arranged that the leakage flux
between adjacent pairs of poles is in conformity with the direction
of the current flow in the associated conductor portions 2A-2H and
orthogonal thereto so that the net effect is for the whole
diaphragm 1 to be uniformly attracted and repelled by the magnet
unit or units 4. Where the transducer incorporates magnet units
adjacent opposite faces of the diaphragm one unit is arranged to
attract the conductor 2 and thus the diaphragm 1 at the same time
as the other unit repels it.
The perforated backing plates 5 allow free passage of air and a
greatly improved response at low frequencies. By suitable shaping
and sizing of the perforations, for example, by their omission in
certain regions, it is possible to provide a damping effect and
thus locally modify the acoustic impedance, thereby controlling
unwanted resonances.
The diaphragm is freely supported by gripping the opposite edges 7
but not the edges 8. Low frequency response is improved by
corrugating the diaphragm in a direction parallel to the clamps,
that is, orthogonal to the direction of the principal conductors
and the plasto-magnetic strip magnets. The corrugations in a
preferred embodiment are triangular in section and have an included
angle of 2/3 .pi. radians. A section through the corrugated
diaphragm is shown in FIG. 3.
It is well known that the higher frequencies from a physically
large sound source tend to become `beamed`, so that small diameter
`tweeters` are used to increase the spread. With the present form
of construction it is possible to fit a second diaphragm in front
of the main diaphragm, near to the front set of magnets for the
treble range. As the amplitude of the movement of a diaphragm at
high frequencies is much less than it is at low frequencies, this
treble diaphragm can be quite close to the magnets and therefore be
in a higher magnetic flux, giving it higher efficiency, (to
compensate for its smaller size). Preferably it will also be
tensioned, as the need for `floppiness` to improve the bass output
will not be necessary for this treble diaphragm. The tension may be
used as a mechanical crossover filter so that the two diaphragms
can be connected directly to an amplifier without any intermediate
electrical cross-over unit. A suitable arrangement is shown in FIG.
4 wherein a full range diaphragm 41 is disposed adjacent a treble
diaphragm 42 and magnets 43. Tension is applied to the treble
diaphragm in a direction indicate by arrow A.
The polar response of the transducer may be modified by curving or
bending the magnet structure.
The ability to control the polar response gives rise to a further
feature of the invention. With conventional earphones in order to
maintain bass response it is necessary to couple the transducer to
the ear by means of an acoustic seal between the casing and the
head. With transducers constructed in accordance with the present
invention it is found that satisfactory bass response is maintained
with an air gap between the head and the transducer. Not only does
this permit the subject to hear external sounds such as door bells,
but is also allows the construction of earphones suitable for
quadrasonic reproduction. In this system four channels are used in
place of two in a conventional stereophonic system. A typical
arrangement is shown in FIG. 5 in which earphones 51L and 51R are
placed on each side of a subject 52. Each earphone consists of a
front portion F and a back portion B each of which contains a
directional transducer which beams sound towards the adjacent ear
53L, 53R from which it is separated by an air gap 54.
The strip-like construction of the magnets and voice coil
conductors permits a number of additional design freedoms. For
example, by asymmetric placing of conductors and the corresponding
magnets the driving force on the diaphragm may be made
inhomogenous. This may be employed to cancel the effect of harmonic
distortion by the creation of anti-nodal positions in a manner
analogous to bowing a stringed instrument so as to eliminate
discordant harmonics. A complementary effect may be achieved by
placing shorted loops of conductors at suitable positions on the
diaphragm to provide eddy current damping.
It is possible to manufacture the voice coil as a number of
elementary coils and connect them in various series-parallel
combinations to alter the impedance.
An important feature of the design is the use of plastomagnetic
magnets as already defined, the construction of which is
illustrated in FIG. 6. The material is produced by impregnating
granules of magnetizable material in a nonmagnetic matrix. A
suitable matrix is neoprene rubber. A thick sheet structure is
assembled by bonding together a number of thin elementary sheets.
The material is made anisotropic by mechanical working which aligns
the magnetic material 63 during the mechanical working operation.
The cured sheet may be readily cut, for example with a knife, into
strips 64, and, although its permittivity is not so great as bulk
materials such as ferrites, it is adequate for the production of
satisfactory transducers. Furthermore it is extremely rugged,
whereas ferrite is brittle, and thin sheets can be magnetized
across their thickness whereas conventional materials are
self-demagnetizing.
* * * * *