U.S. patent number 3,828,752 [Application Number 05/310,102] was granted by the patent office on 1974-08-13 for ignition system for an automotive engine having exhaust recirculation arrangement.
This patent grant is currently assigned to Nisson Motor Company, Limited. Invention is credited to Kazuo Hioki, Michio Onoda.
United States Patent |
3,828,752 |
Hioki , et al. |
August 13, 1974 |
IGNITION SYSTEM FOR AN AUTOMOTIVE ENGINE HAVING EXHAUST
RECIRCULATION ARRANGEMENT
Abstract
An improved ignition system is herein proposed for use
specifically in combination with an automotive engine having an
exhaust recirculation system which is adapted to have the exhaust
gases recirculated from the engine exhaust system to the engine
during predetermined conditions in which toxic nitrogen oxides are
produced in the engine in relatively great quantities. the ignition
system uses an additional high-tension current generator connected
between an ignition power source and an ignition distributor in
parallel with a usual high-tension current generator. An electrical
circuit arrangement including these two high-tension generators is
adapted to fire the air-fuel mixture in the engine with usual
energy when the exhaust recirculation system is inoperative and
with intensified energy in response to a condition in which the
recirculation system is operative.
Inventors: |
Hioki; Kazuo (Yokohama,
JA), Onoda; Michio (Yokohama, JA) |
Assignee: |
Nisson Motor Company, Limited
(Yokohama, JA)
|
Family
ID: |
14154882 |
Appl.
No.: |
05/310,102 |
Filed: |
November 28, 1972 |
Foreign Application Priority Data
|
|
|
|
|
Nov 29, 1971 [JA] |
|
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46-96060 |
|
Current U.S.
Class: |
123/640;
60/285 |
Current CPC
Class: |
F02D
21/08 (20130101); F02D 37/02 (20130101); F02P
9/002 (20130101); F02M 2026/009 (20160201) |
Current International
Class: |
F02D
37/00 (20060101); F02D 37/02 (20060101); F02P
9/00 (20060101); F02M 25/07 (20060101); F02p
003/02 () |
Field of
Search: |
;123/148 ;60/285 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Goodridge; Laurence M.
Assistant Examiner: Flint; Cort
Claims
What is claimed is:
1. A combination with an exhaust gas recirculation system for
recirculating at least a portion of exhaust gases to an engine for
the reduction of the concentration of nitrogen oxides in the
exhaust gases, of an ignition system which comprises first
high-tension current generating means connected between an ignition
power source and an ignition distributor, normally open switch
means to be closed in response to a condition in which a portion of
the exhaust gases is recirculated to the engine through said
recirculation system, and second high-tension current generating
means connected through said switch means to the ignition power
source and connected in parallel with said first high-tension
current generating means to the distributor, whereby the ignition
distributor is energized from the first high-tension generating
means in the absence of a portion of the exhaust gases being
recirculated to the engine through said recirculation system and
from both the first and second high-tension generating means under
said recirculated condition.
2. A combination as claimed in claim 1, in which said first and
second high-tension current generators have substantially the same
capacity.
3. A combination with an exhaust recirculation system for
recirculating at least a portion of exhaust gases to an engine for
the reduction of the concentration of nitrogen oxides in the
exhaust gases, of an ignition system which comprises two-position
selector switch means connected to an ignition power source and
responsive to a condition in which a portion of the exhaust gases
is recirculated to the engine through said recirculation system,
and first and second high-tension current generating means which
are connected in parallel between said switch means and an ignition
distributor, said second high-tension current generating means
being greater in capacity than the first high-tension current
generator, said switch means being biased to provide connection
between said ignition power switch and said distributor and shifted
in response to said recirculated condition to a position providing
connection between the ignition power source and distributor
through said second high-tension current generating means, whereby
ignition distributor is energized with intensified energy during
said condition.
Description
The present invention is concerned with ignition systems of motor
vehicles and, more particularly, the invention relates to an
automotive ignition system to be used in combination with an engine
having air-pollution reducing means which is adapted to reduce the
emission of toxic nitrogen oxides from the motor vehicle
engine.
A variety of devices have thus far been proposed to provide a
solution to the vehicular air pollution problems of late. One of
such air-pollution reducing devices is the means which is adapted
to recirculate the engine exhaust gases to the upstream side of the
engine intake for the purpose of reducing the nitrogen oxides
contained in the exhaust gases. In the nitrogen oxide reducing
means of this character, the exhaust gases discharged from the
engine are recirculated in a controlled proportion into an engine
air-cleaner or an engine intake manifold or any other part upstream
of the engine intake for lowering the temperature in the engine
combustion chambers to such an extent as to prevent reaction
between nitrogen and oxygen in the air-fuel mixture in the
combustion chambers.
As a result of the exhaust gases thus recirculated to the engine,
it is inevitable that the performance quality of the engine is
degraded considerably due to undue reduction in the air-to-fuel
ratio of the combustible mixture supplied to the engine and to the
unwanted and uneven dilution of the mixture with the recirculated
exhaust gases. Control means have therefore been used in order to
regulate the flow of the recirculated exhaust gases in accordance
with signals which are representative of some predetermined
operating conditions of the engine such as for example the working
area of the carburetor throttle valve and the vacuum level in the
engine intake. By the use of such control means, the engine exhaust
gases are recirculated only when the engine is operating under
these conditions in which the nitrogen oxides are contained in the
exhaust gases in such a proportion as to cause serious pollution of
air.
The use of the control means of this nature has still failed to
provide a satisfactory solution to the impairment to the
performance efficiency of the engine resulting from the
recirculation of the exhaust gases. Where, for instance, the engine
exhaust gases are recirculated to the air-cleaner, the
concentration of oxygen in the air-fuel mixture passed through the
carburetor decreases with the result that an excessively rich
air-fuel mixture is produced in the carburetor. If, on the other
hand, the exhaust gases are recirculated to the engine intake
manifold, then the air-fuel mixture is diluted with the exhaust
gases and tends to be drawn into the engine combustion chambers
before the recirculated exhaust gases are uniformly dispersed in
the air-fuel mixture. Thus, whichsoever method of the prior art may
be adopted, it is practically impossible to have the air-fuel
mixture fired and combusted at a proper efficiency, resulting in a
significant decrease in the power output of the engine and in a
fluctuation in the engine torque characteristics.
The present invention thus contemplates the provision of a useful
solution to these problems which are presently encountered in the
automotive engines using exhaust recirculation arrangements.
It is, therefore, an object of the present invention to provide an
improved automotive ignition system which is capable of firing the
air-fuel mixture appropriately even when the engine exhaust gases
are being recirculated from the exhaust system for the purpose to
reduce the formation of nitrogen oxides during combustion.
It is another object of the present invention to provide an
improved automotive ignition system which is adapted to have the
firing performance in the engine combustion chambers increased
during a condition in which a proportion of the exhaust gases is
being recirculated to the engine.
It is still another object of the present invention to provide an
improved automotive ignition system by which the energy to fire the
air-fuel mixture in the combustion chambers is augmented in
response to an engine operating condition in which a portion of the
engine exhaust gases is recirculated to the engine through any part
of the fuel mixture supply system which is located upstream of the
engine.
It is still another object of the present invention to provide an
improved automotive ignition system which is adapted to fire the
air-fuel mixture with an increased energy when a portion of the
engine exhaust gases is being recirculated to the engine and to
restore a normal operating condition when recirculation of a
portion of the exhaust gases to the engine is terminated or
interrupted.
Yet, it is another object of the present invention to provide an
improved vehicular air-pollution reducing arrangement which is
adapted to reduce the concentration of the toxic nitrogen oxides in
engine exhaust gases without imparing the performance efficiency of
the engine throughout the varying operating conditions.
These and other objects of the present invention are advantageously
accomplished by an automotive ignition system having first and
second high-tension current generating means which are connected in
parallel between a source of power and an ignition distributor, and
switch means which is responsive to a condition in which a portion
of the engine exhaust gases is recirculated. The first high-tension
current generating means is adapted to supply the ignition
distributor for firing the air-fuel mixture charges with a usual
energy in the absence of the exhaust gases recirculated to the
engine, while the second high-tension generating means is adapted
to supply the distributor for firing the air-fuel mixture charges
with an intensified energy when a portion of the exhaust gases is
being recirculated from the engine exhaust system to the engine.
The switch means may be of the normally-open type which is
connected serially between the power source and the second
high-tension current generating means so that the first
high-tension current generating means is kept actuated irrespective
of the operating position of the switch means. The normally-open
switch means is adapted to be closed in response to a condition in
which a portion of the engine exhaust gases is recirculated,
whereby high-tension currents are supplied to the ignition
distributor from both the first and the second high-tension current
generating means. Or otherwise, the switch means may be of the
two-position selector type having an input contact connected to the
power source and two output contacts connected respectively to the
first and second high-tension generating means. In this instance,
it is important that the second high-tension current generating
means have a greater capacity than the first means so as to be
capable of firing the air-fuel mixture charges with an energy which
is higher than the energy that is supplied to the spark plugs from
the first high-tension current generator. The two-position selector
switch means is biased to a position to provide electrical
connection between the power source and the first high-tension
current generating means and to keep the second high-tension
current generating means disconnected from the power source. Thus,
the connection between the second high-tension current generating
means and the power source is established and concurrently the
connection between the first high-tension current generating means
and the power source interrupted with the two-position selector
switch means actuated in response to the exhaust recirculated
condition.
Features and advantages of the ignition system according to the
present invention will become more apparent from the following
description taken in conjunction with the accompanying drawing, in
which:
FIG. 1 is a schematic circuit diagram illustrating partly in a
block form a preferred circuit arrangement of the ignition system
according to the present invention; and
FIG. 2 is also a schematic circuit arrangement showing another
preferred circuit arrangement of the ignition system herein
proposed.
Reference is now made to the drawing, first to FIG. 1. As
previously discussed, the ignition system according to the present
invention is used in combination with an engine of the particular
character in which a portion of the exhaust gases is recirculated
to the engine in a controlled fashion. The exhaust recirculation
system per se is well known in the art and is herein generally
indicated by reference numeral 10 in a block form. Suffice,
however, it to say that this exhaust recirculation system 10 is
generally made up of a valve interposed between the exhaust system
and intake manifold of the engine and a suitable actuator to open
and close the valve in a controlled fashion. The exhaust
recirculation system 10 is herein assumed to be controlled by a
signal A which is delivered from control means 12. This control
means 12 is adapted to be responsive to suitable input signals X
and Y representing predetermined engine operating conditions in
which toxic nitrogen oxides are produced in an excessive
concentration in the combustion chambers of the engine. These
operating conditions are usually monitored through detection of the
working area of the throttle valve of the carburetor and/or the
vacuum level in the intake manifold of the engine. The
constructions and operations of the exhaust recirculation system 10
and the control means 12 for such system are rather immaterial for
understanding the essential nature of the ignition system according
to the present invention and, as such, no detailed description
thereof will be herein incorporated.
The ignition system includes, as customary, an ignition switch 14
which is connected at one contact to a power source 16 and at the
other to a high-tension current generator 18 through a line 20.
This high-tension current generator 18 is shown as including
primary and secondary windings 18a and 18b, respectively, and
supplies high-tension surges determined by contact points 24 to an
ignition distributor 20a. The ignition distributor 20a is connected
to spark plugs which are commonly designated by reference numeral
22. The primary circuit of the ignition distributor is closed and
opened by contact points 24, which may be substituted by an
arrangement including a magnetic pick-up and a transistorized
control unit where desired. The construction and operation of the
ignition system of the above described general nature are well
known in the art, so that no detailed description will be herein
incorporated. It is, however, to be noted that the high-tension
current generator 18 is of the usual capacity which is adapted to
actuate the spark plugs 22 to fire the air-fuel mixture charges in
the engine cylinders (not shown) with usual energy, viz. the the
energy which is appropriate to fire a combustible mixture of a
normal air-to-fuel ratio.
In accordance with the present invention wherein the ignition
system is used in combination with the air-pollution reducing
arrangement of the above described character, a second high-tension
current generator 26 is provided so as to actuate the spark plugs
22 when a portion of the exhaust gases is being recirculated
directly or indirectly to the intake manifold of the engine. This
second high-tension current generator 26 has a primary winding 26a
connected through switch means 28 of te normally-open type to the
ignition system via the line 20 and a secondary winding 26b
connected in parallel with the secondary winding 18b of the first
high-tension current generator 18 to the ignition distributor. The
normally-open switch means 28 may be constructed and arranged in
any desired manner insofar as it is so biased as to assume the open
position and arranged to close in response to a signal A which is
delivered from the control means 12 to the exhaust recirculation
system 10. This switch means 28 is herein shown as having normally
open contacts 28a intervening between the ignition switch 14 and
the second high-tension current generator 26 and an exciting coil
28b which is connected to an output of the control means 12 through
a line 30.
When, thus, the signal A from the control means 12 is absent, the
first high-tension current generator 18 is energized from the power
source 16 with the ignition switch 14 closed so that the individual
spark plugs 22 receive usual high-tension surges from the current
generator 18 to fire the air-fuel mixture charges in the engine
combustion chambers (not shown) with usual energy.
Under those conditions in which toxic nitrogen oxides are produced
in the engine in an excessive concentration, then the control means
12 responds to such condition through detection of the signals X
and Y and delivers the signal A at its output. This signal A is
supplied to the exhaust recirculation system 10 whereby a portion
of the exhaust gases in the engine exhaust system (not shown) is
recirculated in a controlled proportion directly or indirectly to
the engine intake manifold (not shown) to aid in reducing the
amount of nitrogen oxides produced in the engine. At the same time,
the signal A from the control means 12 is also supplied to the
exciting coil 28b of the normally-open switch means 28 so as to
cause the contacts 28a to be closed. The second high-tension
current generator 26 is consequently energized from the power
source 16 through the ignition switch 14 and supplies through the
distributor 20a high-tension surges to the spark plugs 22 in
cooperation with the first high-tension current generator 18 which
is constantly kept energized. The spark plugs 22 are in this manner
enabled to fire the air-fuel mixture charges with increased energy.
When the recirculation of a portion of the exhaust gases to the
engine terminates, then the actuating signal A impressed upon the
switch means 28 disappears so that the exciting coil 28b thereof is
de-energized and accordingly the contacts 28a restore the initial
open position, disconnecting the second high-tension current
generator 26 from the power source 16. The air-fuel mixture charges
in the engine combustion chambers are now ignited with the usual
energy and, thus, the period of term in which the toxic compounds
are produced due to high combustion temperatures can be prevented
advantageously and, at the same time, undue wear of the spark plugs
22 due to oxidization by increased high-tension currents can be
avoided.
The capacity of the second high-tension current generator 26 of the
above described embodiment of the present invention may be selected
in any desired manner. Where preferred, the second high-tension
current generator 26 may be of the same capacity as that of the
first high-tension current generator 18 so as to significantly
reduce the production cost of the whole arrangement.
Another preferred embodiment of the air-pollution reducing
arrangement according to the present invention is shown in FIG. 2.
In the embodiment herein shown, the ignition system is constructed
essentially similarly to that shown in FIG. 1 and, thus, like
reference numerals designate corresponding parts in the two
figures. Referring to FIG. 2, the first and second high-tension
current generators 18 and 26 are connected in parallel to the
ignition distributor 20a and to the ignition switch 14 through
switch means 32 of the two-position selector type. The switch means
32 thus has two sets of contacts 32a and 32b which intervene
between the ignition switch 14 and the primary and secondary
windings 18a and 26a of the first and second high-tension current
generators 18 and 26, respectively. The switch means 32 further has
an exciting coil 32c which is connected to the output of the
control means 12 (FIG. 1) through the line 30 so as to receive the
signal A when the control means 12 (not shown in FIG. 2) is in an
actuated condition. The switch means 32 is so arranged that one set
of the contacts 32a intervening between the ignition switch 14 and
the first high-tension current generator 18 is biased to a closed
condition when the coil 32c remains deenergized. The spark plugs 22
thus receive the high-tension surges from the first high-tension
current generator 18 under usual conditions in which the output
signal A from the control means 12 is absent. Under this condition,
the other set of two contacts 32b is open so that the associated
second high-tension current generator 26 is kept disconnected from
the power source 14.
In a condition in which the signal A issues from the control means
12 and accordingly the exhaust recirculation system 10 is actuated,
the exciting coil 32c is energized so that the contacts 32b close
and concurrently the other contacts 32a open, thereby establishing
a circuit connection between the power source 16 and spark plugs 22
via the generator 26 and cutting off the circuit connection between
the generator 18 and the spark plugs. The spark plugs 22 are now
producing sparks of high tension from the second high-tension
current generator 26. It is, in this instance, important that the
second high-tension current generator 26 has a greater capacity
than the first high-tension current generator 18 whereby the spark
plugs 22 can produce sparks of higher energy when the high-tension
current source is shifted from the first to second high-tension
current generator. When the supply of the signal A from the control
means 12 terminates, then the coil 32c of the switch means 32 is
de-energized so that the contacts 32b open and the contacts 32a
close. The second high-tension current generator 26 is now
dis-connected from the power source 16 and, in turn, the first
high-tension current generator 18 is energized so as to cause the
spark plugs 22 to fire the combustible mixture with usual
energy.
The second preferred embodiment of the arrangement according to the
present invention thus has its first and second high-tension
current generators 18 and 26, respectively, actuated selectively
depending upon the absence or presence of the output signal A from
the control means 12, different from the embodiment described with
reference to FIG. 1. This will provide advantages in that the two
high-tension current generators 18 and 26 are free from electrical
interferences from each other and in that the intensity of the
energy to fire the air-fuel mixture in the engine can be prescribed
pertinently through proper selection of the second high-tension
current generator 26 independently of the first high-current
generator 18.
Although the switch means 28 and 32 in the first and second
embodiments, respectively, have thus far been described as using
relay type switches, such is merely by way of example and, if
desired, switching means of any construction may be utilized
insofar as it finds a proper application in each of the
embodiments.
Firing the air-fuel mixture with intensified energy during the
condition in which a portion of the engine exhaust gases is
recirculated would result in an increased tendency of the reaction
being brought about between nitrogen and oxygen and, as a
consequence, an increased amount of nitrogen oxides would be
produced in the engine when the spark plugs are energized from both
of the first and second high-tension current generators as in the
case of the first embodiment of the present invention or from the
second high-tension current generator as in the case of the second
embodiment of the present invention. Experiments conducted by us
have, however, revealed that this is actually not the case. The
fact is that, when the air-fuel mixture charge is fired with
intensified energy, then the flow of the air-fuel mixture through
the carburetor can be throttled or reduced for the required engine
power output so that the resultant mixture contains nitrogen and
oxygen in significantly reduced quantities with a resultant
decrease in the quantity of toxic nitrogen oxides in the exhaust
gases.
Where, thus, the air-pollution preventive system combined with the
ignition system of the above described nature is placed in use, not
only the amount of nitrogen oxides in the exhaust gases can be
reduced without detriment to the performance efficiency of the
engine but, since the combustion efficiency of the air-fuel mixture
can be enhanced when the mixture is fired with intensified energy,
production of the other toxic compounds such as carbon monoxide and
hydrocarbons can be considerably reduced so as to further
contribute to solving the vehicular air-pollution problems.
* * * * *