U.S. patent number 3,827,348 [Application Number 05/297,823] was granted by the patent office on 1974-08-06 for compactor with single ring-supported bag.
This patent grant is currently assigned to Compactor Company, Inc.. Invention is credited to Ransom J. Hennells.
United States Patent |
3,827,348 |
Hennells |
August 6, 1974 |
COMPACTOR WITH SINGLE RING-SUPPORTED BAG
Abstract
A waste compactor comprising a substantially closed cabinet
having an extendible ram assembly mounted adjacent the upper end
thereof and means for supporting a disposable bag under the ram
assembly. The cabinet is provided with a door on the lower front
side thereof for permitting access to the bag. The bag is supported
on a substantially rectangular ring, which ring in turn is
supported on suitable ledges formed on the inner surfaces of the
cabinet walls. The ledges enable the support ring to be slid
outwardly of the cabinet when the door is open to permit
interchanging of the bags. A chute is swingably mounted on the
cabinet for permitting waste to be deposited into the bag. The
chute is movable into a closed position wherein it substantially
closes the front wall of the cabinet. The chute, when in the closed
position, coacts with the door to prevent opening of same, and also
coacts with a safety device to permit energization of the ram
assembly. The safety device prevents actuation of the ram assembly
when the chute is in its open position.
Inventors: |
Hennells; Ransom J. (Plymouth
Township, Wayne County, MI) |
Assignee: |
Compactor Company, Inc.
(Belleville, MI)
|
Family
ID: |
23147891 |
Appl.
No.: |
05/297,823 |
Filed: |
October 16, 1972 |
Current U.S.
Class: |
100/345; 100/215;
232/43.2; 100/110; 100/229A; 100/255; 248/101 |
Current CPC
Class: |
B30B
9/3032 (20130101); B30B 9/3007 (20130101); B30B
9/30 (20130101) |
Current International
Class: |
B30B
9/30 (20060101); B30B 9/00 (20060101); B30b
001/08 (); B30b 015/30 () |
Field of
Search: |
;100/110,52,53,255,229R,229A,215,DIG.2 ;232/43.1,43.2
;53/384,390,124B ;248/99,101 ;141/313-317,71,73 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Wilhite; Billy J.
Attorney, Agent or Firm: Woodhams, Blanchard and Flynn
Claims
The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. In a waste compactor having a housing and a fluid pressure
operated ram assembly mounted on the upper end of said housing and
vertically extendible downwardly for compacting waste within a
receptacle, comprising the improvement wherein:
said housing includes a plurality of walls defining a substantially
closed housing having a vertically extending compartment in the
interior thereof, said walls defining an access opening
communicating with at least the lower part of said compartment;
said ram assembly being disposed in the upper portion of said
compartment and having a portion thereof fixedly connected to said
housing;
support means associated with the housing adjacent the lower
portion of said compartment for supporting a receptacle spaced
downwardly from and substantially aligned with said ram
assembly;
movable wall means associated with said housing and positioned for
association with said lower portion of said compartment for closing
at least part of said access opening to prevent access to said
lower portion, said wall means being movable between a closed
position wherein it closes part of said access opening and an open
position wherein it is spaced from said access opening to permit a
receptacle to be positioned in or removed from said lower portion
of said compartment;
chute means movably mounted on said housing and positioned for
association with a central portion of said compartment as disposed
between said ram assembly and said receptacle, and means swingably
mounting said chute means on said housing for movement between a
closed position wherein it closes the remainder of said access
opening and an open position wherein it projects outwardly from
said housing for permitting waste to be desposited into said
receptacle, said means swingably mounting the chute means on said
housing enabling said chute means to be totally disconnected and
removed from said housing;
said chute means also including means thereon coacting with said
movable wall means for preventing said movable wall means from
being moved into its open position whenever said chute means is
mounted on said housing, said movable wall means being movable into
its open position to permit a receptacle to be positioned in or
removed from the lower part of said compartment only when said
chute means is totally disconnected from said housing;
control means for permitting extension of said ram means and
compaction of waste within said receptacle only when said chute
means and said movable wall means are in their respective closed
positions.
2. In a waste compactor having a housing and a fluid pressure
operated ram assembly mounted on the upper end of said housing and
vertically extendible downwardly for compacting waste within a
receptacle, comprising the improvement wherein:
said housing includes a plurality of walls defining a substantially
closed housing having a vertically extending compartment in the
interior thereof, said walls defining an access opening
communicating with at least the lower part of said compartment;
said ram assembly being disposed in the upper portion of said
compartment and having a portion thereof fixedly connected to said
housing;
support means associated with the housing adjacent the lower
portion of said compartment for supporting a receptacle spaced
downwardly from and substantially aligned with said ram
assembly;
movable wall means associated with said housing and positioned for
association with said lower portion of said compartment for closing
at least part of said access opening to prevent access to said
lower portion, said wall means being movable between a closed
position wherein it closes part of said access opening and an open
position wherein it is spaced from said access opening to permit a
receptacle to be positioned in or removed from said lower portion
of said compartment;
chute means movably mounted on said housing and positioned for
association with a central portion of said compartment as disposed
between said ram assembly and said receptacle, and means swingably
mounting said chute means on said housing for movement between a
closed position wherein it closes the remainder of said access
opening and an open position wherein it projects outwardly from
said housing for permitting waste to be deposited into said
receptacle;
power means including a motor-pump unit operatively interconnected
to said ram assembly for supplying pressure fluid thereto to cause
extension and retraction of said ram assembly; and
control means for permitting extension of said ram means and
compaction of waste within said receptacle only when said chute
means and said movable wall means are in their respective closed
positions, said control means including electrical switch means
electrically connected to said motor for controlling energization
thereof;
said control means further including interlock means movable
between a first position permitting actuation of said switch means
when said chute means is in said closed position and a second
position positively preventing actuation of said switch means when
said chute means is in said open position.
3. A waste compactor according to claim 2, wherein said interlock
means is movably mounted on said housing and manually movable
between said first position wherein said interlock means engages
said chute means and holds same in said closed position while
permitting actuation of said switch means and said second position
wherein it is disengaged from said chute means for enabling same to
be moved into said open position while positively preventing
actuation of said switch means.
4. A waste compactor according to claim 3, wherein said control
means includes an actuator member movably mounted on said housing
and operatively interconnected to said switch means for permitting
manual actuation of same, said actuator member being positioned
externally of said housing so as to be manually accessible, said
actuator member being manually movable between a first location
wherein said motor-pump unit is de-energized and a second location
wherein said motor-pump unit is energized;
said interlock means including an interlock member movably mounted
on said housing adjacent said actuator member, said interlock
member being manually movable between said first and second
positions, said interlock member when in said first position
engaging said chute means for positively holding same in said
closed position while being free of connection with said actuator
member for enabling free movement thereof, said interlock member
when in said second position being free of engagement with said
chute means for enabling same to be moved into its open position
while being engaged with said actuator member for locking same in
said first location; and
said control means further including safety means coacting with
said interlock member for preventing same from releasing said
actuator member when said chute means is in said open position,
said safety means being automatically released from said interlock
member when said chute means is moved to said closed position.
5. A waste compactor according to claim 4, wherein said interlock
member is rotatably mounted on said housing directly above the
upper edge of said access opening, and said actuator member being
mounted directly adjacent said interlock member and linearly
movable between said first and second locations in a direction
substantially transverse to the plane of rotation of said interlock
member.
6. A waste compactor according to claim 2, wherein the means
swingably mounting the chute means on the housing enables the chute
means to be totally disconnected and removed from said housing;
and
said chute means also including means thereon coacting with said
movable wall means for preventing said movable wall means from
being moved into its open position whenever said chute means is
mounted on said housing, said movable wall means being movable into
its open position to permit a receptacle to be positioned in or
removed from the lower part of said compartment only when said
chute means is totally disconnected from said housing.
7. A waste compactor according to claim 6, wherein said movable
wall means comprises a door hingedly connected to said housing
about a substantially vertical hinge axis and is swingably movable
between said open and closed positions;
said chute means being swingably mounted on said housing for
swinging movement about an axis substantially adjacent the upper
edge of said door, and said chute means including downwardly
projecting flange means positioned adjacent said axis and
projecting downwardly so as to overlap the upper edge of said door
for preventing said door from being moved into its open position
whenever said chute means is mounted on said housing.
8. A waste compactor according to claim 2, wherein said interlock
means includes magnetically actuated switch means mounted on said
housing and magnet means fixedly mounted on said chute means and
positioned for actuating said last-mentioned switch means when said
chute means is in said closed position.
9. A waste compactor for permitting the depositing and compacting
of waste within a flexible bag, comprising:
housing means;
support means coacting with said housing means for holding a bag
adapted to have waste deposited and compacted therein;
said support means including a substantially planar endless hoop of
substantially rectangular configuration for permitting the free
edge of said bag to be folded therearound;
means mounting said hoop on said housing means for permitting same
to be disposed in a first position within said housing means
wherein said bag is suspended within the interior of said housing
means for permitting waste to be deposited therein, and a second
position disposed at least partially in front of said housing means
for permitting a bag to be mounted on or removed from said
hoop,
said mounting means including a pair of elongated and substantially
parallel guide rails fixedly mounted on said housing means and
positioned for engaging opposite sides of said hoop, said guide
rails extending substantially horizontally and permitting said hoop
to be slidably displaced therealong for permitting said hoop and
the bag mounted thereon to be slidably displaced forwardly of said
housing means into said second position; and
extendible ram means mounted on said housing adjacent the upper end
thereof for compacting waste within said bag when said bag is
disposed in said first position, said ram means being disposed
above and in substantial alignment with the interior of said bag
when said bag is supported on said hoop and is disposed in said
first position.
10. A waste compactor according to claim 9, wherein said mounting
means includes a further pair of substantially parallel and
horizontally extending support rails positioned closely adjacent
and directly above said guide rails for defining substantially
horizontally elongated guide channels therebetween, said hoop when
disposed in said first position having opposite sides thereof
confined within said guide channels, said hoop being manually
slidably movable within said guide channels so as to be disposed in
said second position wherein same is positioned forwardly of said
housing, said hoop being soley slidable horizontally when displaced
between said first and second positions.
11. A waste compactor according to claim 9, further including chute
means swingably mounted on said housing means at an elevation
between the upper and lower ends thereof for permitting waste to be
deposited into said bag when same is disposed in said first
position, said chute means being swingably movable between a
substantially closed position wherein same is disposed
substantially vertically and coextensive with the front side of
said housing means, and an open position wherein same projects
outwardly and upwardly from the front side of said housing means
for permitting waste to be deposited into said bag; and
horizontally swingable door means pivotally connected to said
housing means adjacent the lower end thereof, said door means being
normally disposed substantially flush with the front side of said
housing means for at least partially closing the lower part of the
front side thereof, said door means being disposed directly below
said chute means and being positioned directly in front of said
support means and the bag supported thereby, said door being
swingable away from said front side of said housing means to permit
said support means to be moved to said second position to enable
the bag to be loaded into and unloaded from said housing means.
12. A waste compactor according to claim 11, wherein said ram means
includes a fluid pressure cylinder, and a motorpump unit
operatively interconnected to said fluid pressure cylinder for
causing extension and retraction of said ram means; and
control means for permitting extension of said ram means and
compacting of waste within said bag only when said chute means and
said door means are in their respective closed positions, said
motor-pump unit being deactivated whenever said chute means is in
its open position.
13. A waste compactor according to claim 12, wherein said chute
means includes means coacting with said housing means for enabling
said chute means to be totally disconnected and removed from said
housing means, and interlock means coacting between said chute
means and said door means for positively maintaining said door
means in its closed position whenever said chute means is mounted
on said housing means.
14. In a waste compactor having a housing and a fluid pressure
operated ram assembly mounted on the upper end of said housing and
vertically extendible downwardly for compacting waste within a
flexible bag, comprising the improvement wherein:
said housing includes a plurality of walls defining a substantially
closed housing having a vertically extending compartment in the
interior thereof, said walls defining an access opening
communicating with at least the lower part of said compartment;
said ram assembly being disposed in the upper portion of said
compartment and having a portion thereof fixedly connected to said
housing;
support means associated with the housing adjacent the lower
portion of said compartment for supporting a bag spaced downwardly
from and substantially aligned with said ram assembly, said support
means including a substantially endless rectangular ring adapted to
have the upper free edge of said bag folded therearound;
said support means further including ledge means fixedly mounted on
said housing for removably supporting said ring within a
substantially horizontal plane within said compartment, whereby
said ring permits said bag to be suspended with the lower portion
of said compartment, said ring being removable from said housing
for permitting flexible bags to be removed from or mounted
thereon;
movable wall means associated with said housing and positioned for
association with said lower portion of said compartment for closing
at least part of said access opening to prevent access to said
lower portion, said wall means being movable between a closed
position wherein it closes part of said access opening and an open
position wherein it is spaced from said access opening to permit a
bag to be positioned in or removed from said lower portion of said
compartment;
chute means movably mounted on said housing and positioned for
association with a central portion of said compartment as disposed
between said ram assembly and said bag, said chute means being
movable between a closed position wherein it closes the remainder
of said access opening and an open position wherein it projects
outwardly from said housing for permitting waste to be deposited
into said bag;
said ledge means including at least a pair of substantially
parallel elongated guide rails mounted on said housing and
positioned for engaging a pair of opposite parallel sides of said
rectangular ring for supporting said ring in said housing, said
ring being supported in said housing at an elevation directly below
said chute means; and
control means for permitting extension of said ram means and
compaction of waste within said receptacle only when said chute
means and movable wall means are in their respective closed
positions.
15. A waste compactor for permitting the depositing and compacting
of waste within a flexible bag, comprising:
housing means;
support means coacting with said housing means for holding a bag
adapted to have waste deposited and compacted therein;
said support means including a ringlike support member for
permitting the free edge of said bag to be folded therearound;
means mounting said ringlike support member on said housing means
for permitting same to be disposed in a first position within said
housing wherein said bag is suspended within the interior of said
housing for permitting waste to be deposited therein, and a second
position disposed at least partially in front of said housing means
for permitting a bag to be mounted on or removed from said ringlike
support member;
extendible ram means mounted on said housing adjacent the upper end
thereof for compacting waste within said bag when said bag is
disposed in said first position, said ram means being disposed
above and in substantial alignment with the interior of said bag
when said bag is supported on said support member and is disposed
in said first position;
chute means swingably mounted on said housing means at an elevation
between the upper and lower ends thereof for permitting waste to be
deposited into said bag when same is disposed in said first
position, said chute means being swingably movable between a
substantially closed position wherein same is disposed
substantially vertically and coextensive with the front side of
said housing means, and an open position wherein same projects
outwardly and upwardly from the front side of said housing means
for permitting waste to be deposited into said bag; and
horizontally swingable door means pivotally connected to said
housing means adjacent the lower end thereof, said door means being
normally disposed substantially flush with the front side of said
housing means for at least partially closing the lower part of the
front side thereof, said door means being disposed directly below
said chute means and being positioned directly in front of said
support means and the bag supported thereby, said door being
swingable away from said front side of said housing means to permit
said support means to be moved to said second position to enable
the bag to be loaded into and unloaded from said housing means;
said chute means including means coacting with said housing means
for enabling said chute means to be totally disconnected and
removed from said housing means, and interlock means coacting
between said chute means and said door means for positively
maintaining said door means in its closed position whenever said
chute means is mounted on said housing means.
Description
FIELD OF THE INVENTION
This invention relates to a waste disposal device for compacting
paper and related compressible waste products and, in particular,
relates to an improved waste compacting device which is of compact
size and provides maximum operator safety.
BACKGROUND OF THE INVENTION
Wast compacting devices have been gaining wide acceptance for
compacting disposable waste and trash. The known waste compacting
devices have particularly found wide acceptance in large buildings,
such as factories, cafeterias, schools, hospitals and the like.
While most of these known compacting devices have operated
satisfactory for their intended purpose, nevertheless most of these
known devices have been extremely large and mechanically complex,
thereby requiring that the device be normally maintained in a fixed
position. These known devices have thus been unable to adapt to the
various use situations encountered. Particularly, due to their
extreme size and weight, the known devices cannot be readily moved
about and thus lack the portability desired in many use situations.
Further, the size of the known devices have prevented their use in
situations where available space is severely limited.
Another disadvantage of many of the known compacting devices has
been their lack of safety devices for protecting the operator
during the compacting operation. Since compactors of this type are
often utilized in locations such as schools and hospitals wherein
they are operated by relatively unskilled personnel, there exists a
substantial danger of injury to the personnel due to improper
operation of the compacting device. Not only does this lack of
safety devices present a hazardous situation, but it has also
prevented the adoption and utilization of waste compacting devices
in many situations.
Accordingly, it is an object of the present invention to provide an
improved waste compacting device which overcomes the
above-mentioned disadvantages. Particularly, it is an object of the
present invention to provide:
1. An improved waste compacting device which is small, compact and
readily movable to enable its use either as a stationary device,
such as in a small restaurant, or as a portable device, such as in
the hospital wherein the device is moved along the hospital
corridors to enable waste to be deposited and compacted therein as
the waste is collected from the individual hospital rooms.
2. A waste compactor, as aforesaid, which provides for maximum
safety of the operating personnel by permitting compacting of the
waste only when the compactor is in a totally closed condition.
3. A waste compactor, as aforesaid, which includes suitable control
structure for preventing actuation of the ram assembly when the
compactor is in an open position enabling waste or trash to be
deposited therein.
4. A waste compactor, as aforesaid, which includes a small and
lightweight structure for permitting a disposable bag to be easily
and efficiently suspended within the compacting device for
permitting the collection and compacting of waste therein.
5. A waste compactor, as aforesaid, wherein the bag is supported on
a small ringlike member which is positioned within the compactor
cabinet and can be readily slidably removed from the cabinet to
permit a filled bag to be removed and a new empty bag to be
repositioned within the device.
6. A waste compactor, as aforesaid, which permits efficient
compaction of all types of disposable and compressible waste or
trash within a disposable bag, such as a plastic bag, with the
filled bag being easily removed from the machine and replaced with
a new bag without requiring any undue effort or lifting on the part
of the operating personnel, whereby the machine can thus be readily
maintained and manipulated by both men and women.
7. A waste compactor, as aforesaid, which is pleasing in
appearance, which is relatively inexpensive to manufacture and
maintain, which can be readily maintained in a clean and sanitary
condition, which can be readily moved about, which can be moved
through convention doorways, and which utilizes conventional 110
volt electrical energy for operation of same to thus permit the
device to be utilized at any selected location.
Other objects and purposes of the present invention will be
apparent to persons acquainted with devices of this type upon
reading the following specification and inspecting the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the improved compacting machine
constructed according to the present invention, same being
illustrated in the closed position.
FIG. 2 is a fragmentary, perspective view of a portion of the
compacting device and illustrating the loading chute in its open
position.
FIG. 3 is a side, central sectional view of the compacting device,
same being illustrated in its closed position and with the ram in
its upward retracted position.
FIG. 4 is a fragmentary side sectional view similar to FIG. 3 and
illustrating the loading chute in its open position.
FIG. 5 is a fragmentary sectional view taken substantially along
the line V--V of FIG. 3.
FIG. 6 is an enlarged, fragmentary sectional view of the bag
support ring and its coaction with the cabinet.
FIG. 7 is a fragmentary, enlarged perspective view of the lower
portion of the waste compactor and illustrating same with the lower
door open, the loading chute removed, and the bag supporting ring
partially withdrawn from the cabinet.
FIG. 8 is an enlarged, fragmentary front view of the control knobs
positioned to lock the loading chute in its closed position to
enable energization of the ram for compacting purposes.
FIG. 9 is a sectional view taken substantially along the line
IX--IX of FIG. 8.
FIG. 10 is a sectional view taken substantially along the line X--X
of FIG. 8.
FIG. 11 is a view similar to FIG. 8 but illustrating the control
knobs in a released position wherein the loading chute is open and
the extendible ram assembly is de-activated.
FIG. 12 is a sectional view taken substantially along the line
XII--XII of FIG. 11.
FIG. 13 is an enlarged view of the inner end of the manually
actuated control rod and its coaction with the main control
switch.
FIG. 14 is a view similar to FIG. 4 but illustrating an alternate
control structure.
Certain terminology will be used in the following description for
convenience in reference only and will not be limiting. For
example, the words "upwardly," "downwardly," "leftwardly" and
"rightwardly" will refer to directions in the drawings to which
reference is made. The words "inwardly" and "outwardly" will refer
to directions toward and away from, respectively, the geometric
center of the device and designated parts thereof. Said terminology
will include the words above specifically mentioned, derivatives
thereof and words of similar import.
SUMMARY OF THE INVENTION
The objects and purposes of the present invention are met by a
waste compactor comprising a substantially closed cabinet having a
fluid pressure operated extendible ram assembly mounted adjacent
the upper end thereof and having means for supporting a disposable
bag under the ram assembly. The cabinet is provided with a door on
the lower front side thereof for permitting access to the bag. The
bag is supported on a substantially rectangular ring, which ring in
turn is supported on suitable ledges formed on the inner surfaces
of the cabinet walls. The ledges enable the support ring to be slid
outwardly of the cabinet when the door is open to permit
interchanging of the bags. A chute is swingably mounted on the
cabinet for permitting waste to be deposited into the bag. The
chute is movable into a closed position wherein it substantially
closes the front wall of the cabinet. The chute, when in the closed
position, coacts with the door to prevent opening of same, and also
coacts with a safety device to permit energization of the ram
assembly. The safety device prevents actuation of the ram assembly
when the chute is in its open position.
DETAILED DESCRIPTION
FIG. 1 illustrates a waste compactor 10 constructed according to
the present invention, which compactor includes a substantially
boxlike housing 11 containing therein a ram assembly 12 (FIG. 3)
for permitting waste to be compacted within a disposable
receptacle, such as a flexible plastic bag.
The housing 11 includes a pair of opposed and substantially
parallel side walls 13 and 14 fixedly interconnected by a back wall
16, a top wall 17 and a bottom wall 18. An intermediate partition
19 is disposed within the housing and extends thereacross in
substantially parallel relationship with the back wall 16 and
divides the housing into a front trash receiving compartment 21, in
which is positioned the ram assembly 12, and a rear equipment
compartment 22.
The front side of the housing 11 is closed by means of upper and
lower doors 23 and 24, respectively, each of which is pivotally
connected along one vertical edge thereof (along the leftward edge
in FIG. 1) to the adjacent side wall 13 to enable the doors to be
individually swingably moved into an open position substantially as
illustrated by the door 24 in FIG. 7. As illustrated in FIGS. 1-4,
the doors 23 and 24 are vertically spaced from one another, and a
movable loading chute 26 is disposed between the doors for enabling
waste to be loaded into the device. The chute 26, when in the
closed position illustrated in FIGS. 1 and 3, results in the front
side of the housing 11 being totally closed and lies substantially
flush with the upper and lower doors 23 and 24, respectively.
However, the chute 26 is swingably movable into an open position,
as illustrated in FIGS. 2 and 4, to enable trash to be deposited
into the device.
To permit waste to be deposited and compacted within the compactor
10, same is provided with a disposable receptacle therein, such as
a flexible plastic bag 27 (FIG. 3). The bag 27 is suspended within
the lower portion of the front compartment 21 by means of a support
ring 28 which, as illustrated in FIG. 7, comprises a substantially
endless hooplike member having a substantially rectangular
configuration. The ring 28, in the preferred embodiment, is
constructed from an elongated tubular steel rod of circular cross
section, which rod is bent into a substantially square
configuration with the free ends of the rod being positioned
closely adjacent one another and preferably welded together so that
the resulting ring 28 thus substantially comprises an endless
member. While this mode of construction is preferred for purposes
of manufacturing efficiency and economy, nevertheless it will be
recognized that numerous other manufacturing techniques can be
utilized for manufacturing the support ring 28.
The ring 28 is slidably supported on the housing 11 by a pair of
substantially parallel and horizontally elongated lower guide rails
29 and 31, which guide rails are fixedly secured to the inner
surfaces of the side walls 13 and 14, respectively. A further pair
of horizontally elongated upper guide rails 32 and 33 are
respectively fixedly secured to the side walls 13 and 14 and are
disposed directly adjacent but spaced slightly upwardly from their
corresponding lower guide rails 29 and 31, respectively. The pair
of guide rails 29 and 32 as secured to the side wall 13 and the
opposite pair of guide rails 31 and 33 as secured to the side wall
14 define a pair of substantially elongated channels which enable
the ring 28 to be supported on the housing 11 within the
compartment 21 in a substantially horizontal plane. The ring 28 is
horizontally slidably outwardly so as to enable the ring to be
withdrawn from the cabinet. FIG. 7 illustrates the ring 28
partially withdrawn from the cabinet when the lower door 24 is in
an open position.
While the ring 28 has one pair of parallel sides supported on the
lower rails 29 and 31, the opposite pair of parallel sides of the
ring 28 are similarly supported. For this purpose, a rear support
rail 34 is fixedly secured to the back wall 16 and extends between
the lower guide rails 29 and 31. A front support rail 36 similar to
the rear rail 34 is also fixedly secured to the inner surface of
the front door 24, which front support rail 36 also extends between
the adjacent ends of the lower guide rails 29 and 31 when the door
24 is in a closed position. The rails 29, 31, 34 and 36 thus define
a substantially rectangular or square support surface for engaging
the four sides of the ring 28 when same is positioned within the
cabinet.
The support ring 28 is initially positioned in external surrounding
relationship to the upper free edge of the bag 27, whereupon the
upper free edge of the bag 27 is then folded outwardly around the
ring 28 so as to assume a position substantially as illustrated in
FIGS. 5 and 6.
To insure that all trash is deposited into the bag 27 when
suspended from the ring 28, the upper guide rails 32 and 33 are
each provided with a substantially triangular cross section, so
that the upper surfaces thereof slope inwardly and downwardly to
thus act as deflectors for causing the trash to fall inwardly into
the interior of the bag 27. A further similar deflector rail 37 is
fixedly secured to the rear wall 16 directly above the rear support
rail 34, which rear deflector rail 37 extends between the rearward
ends of the upper guide rails 32 and 33. A deflector flange 38 is
also positioned adjacent the front side of the cabinet, which
flange extends between and is fixedly secured to the opposite side
walls 13 and 14, as illustrated in FIG. 6, and is positioned at an
elevation directly above the front side of the support ring 28.
To permit the lower door 24 to be locked in a closed position, same
is provided with a rotatable locking knob 39 thereon, which knob
actuates a conventional latching mechanism designed for locking
engagement with the adjacent side wall 14 for permitting the door
24 to be fixedly locked to the cabinet in its closed position.
The ram assembly 12, as illustrated in FIG. 3, is disposed adjacent
the upper end of the compartment 21 and is substantially coaxially
aligned with the ring 28, whereby energization and extension of the
ram assembly causes the ram to extend downwardly into the interior
of the bag 27 for compacting the waste therein. The ram assembly 12
includes a fluid pressure cylinder 41 which is preferably a
telescopic, double-acting, hydraulic cylinder having the upper end
thereof fixedly secured to the top wall 17 and having a compacting
shoe 42 on the lower end thereof. The construction of the fluid
pressure cylinder 41 is explained in greater detail in my copending
application, Ser. NO. 874 940, filed Nov. 7, 1969, now U.S. Pat.
No. 3,734,006 which issued May 22, 1973, and thus further
description of same is not believed necessary.
Pressure fluid is supplied to and from the cylinder 41 by conduits
43 and 44, which conduits in turn are connected to a conventional
double solenoid operated four-way valve 46. The four-way valve 46
is connected to a power unit which, as illustrated in FIG. 3,
includes a conventional rotary pump 47 disposed within an oil
reservoir 48 and driven by a conventional electric motor 49. The
valve 46 has a conventional pressure switch (not shown) associated
therewith for causing the valve to be automatically shifted upon
attainment of a predetermined pressure to thus cause automatic
reversal in the direction of travel of the compacting ram.
Considering now the loading chute 26, same includes a front wall
structure which comprises a pair of superimposed front plates 51
and 52 which are fixedly connected together The frontmost plate 51
has a flange 53 fixedly secured along the lower front edge thereof,
which flange 53 projects outwardly and downwardly. Further, the
rearmost plate 52, as illustrated in FIGS. 3 and 4, projects
downwardly beyond the lower edge of the plate 51, whereupon the
front flange 53 and the lower edge of the rearmost plate 52 thus
define a space therebetween into which extends the upper edge of
the lower door 24 and the upper edge of the deflector flange 38.
This structure effectively acts as a hinge to enable the chute 26
to be swingably moved between the closed and opened positions
illustrated in FIGS. 3 and 4, respectively.
The chute 26 also has a further flange 54 secured to the front side
of the plate 51 adjacent the uppermost edge thereof. Flange 54
diverges outwardly and downwardly and effectively functions as a
handle to enable manual gripping of the chute 26 for permitting
swinging same between its open and closed positions. As illustrated
in FIG. 3, the upper edge of the flange 54 and the uppermost edge
of the front plate 51 are designed to overlap the lowermost edge of
the upper door 23 when the chute is in the closed position. The
purpose of this overlap will be explained hereinafter.
To assist in guiding the deposited trash into the bag 27, the chute
26 includes a pair of substantially parallel and identical side
plates 56 positioned internally of an directly adjacent the
opposite side walls 13 and 14. The side plates 56 each include a
tapered upper edge 57 which enables the chute 26 to be freely
pivotally swung between its open and closed positions. The tapered
edge 57 also enables the chute 26, after same has been swung a
small distance away from its closed position, to be vertically
lifted upwardly to clear the upper edge of the door 24 and the
deflector flange 38, whereby the chute 26 can then be totally
disconnected and removed from the housing 11. Each side wall 26
also has a shoulder 58 formed on the rearward edge thereof, which
shoulder functions as a stop member and engages the lower inner
edge of the upper door 23 for maintaining the chute in its open
position. In the open position, the front plates 51 and 52 project
outwardly and upwardly relative to the housing to thus enable trash
to be deposited thereon, whereupon the trash then slides inwardly
into the housing so as to be deposited into the bag 27.
The compactor 10 of the present invention also includes a suitable
control system 61 associated therewith, which system includes means
for permitting actuation of the power unit for causing activation
of the ram assembly and also includes safety means for positively
preventing activation of the ram assembly except when the chute is
in its closed position. The control system 61 includes an interlock
knob 62 rotatably supported on the upper door 24 adjacent the lower
corner thereof. Interlock knob 62 is fixedly secured to the forward
end of a shaft 63 which is rotatably supported by a sleeve bearing
or hub 64, the latter being fixedly secured to the door 23. The
knob 62 has an undercut annular recess 66 having a width sufficient
to accommodate therein the uppermost edges of the plate 51 and
flange 54 when they are positioned to overlap the lowermost edge of
the upper door 23 as illustrated in FIG. 10. The interlock knob 62,
which has a profile approximating a circular disk, is also provided
with a large flat 67 thereon which, when in its lowermost
horizontal position as illustrated in FIG. 11, is disposed at an
elevation slightly above the uppermost edges of the flange 54 and
plate 51 to enable the chute 26 to be pivotally swung outwardly
into its open position.
The control system 61 also includes an actuator knob 71 mounted on
the door 23 directly adjacent the interlock knob 62. The actuator
knob 71, which includes an enlarged annular flange 72 positioned
directly adjacent the front side of the upper door 23, is fixedly
connected to the front end of an elongated control rod 73, which
rod 73 has its front end extending through and slidably supported
within an opening 74 formed in the door 23. The control rod 73
extends horizontally across the depth of the front compartment 21,
and the rearward end of the control rod 73 slidably extends through
a further opening 76 as formed in the intermediate partition 19.
The rearward end of control rod 73 has therein a recess 77 into
which extends an actuator lever 78 of a conventional On-Off
electrical switch 79. The switch 79 is a conventional
three-position switch which is electrically interconnected to the
motor 49 for controlling energization thereof.
When the actuator knob 71 and control rod 73 are in their innermost
position (as illustrated by solid lines in FIGS. 9 and 13), the
switch 79 is in its off position whereupon the motor 49 is
de-energized. The control knob 71 and rod 73 are slidably moved
outwardly into their outermost position as illustrated by dotted
lines in FIGS. 9 and 13 so as to start the machine and cause
energization of the motor, in which position an appropriate relay
is energized. After the initial starting of the comparator, then
the control knob 71 and rod 73 are pushed inwardly into the
intermediate position illustrated by dotted lines in FIGS. 9 and 13
to thus maintain the motor 49 energized. It should also be noted
that the flange 72, when the knob 71 is in its innermost position,
extends into the undercut recess 66 formed on the interlock knob 62
for preventing the knob 71 from being pulled axially outwardly,
thereby preventing the motor from being energized when the
interlock knob 62 is positioned as illustrated in FIG. 11. However,
when the interlock knob 62 is positioned as illustrated in FIG. 8,
then the interlock knob 62 does not overlap the flange 72 whereupon
the knob 71 and control rod 73 can be freely moved into the start
and operate positions as illustrated by dotted lines in FIG. 9.
To insure that the control system 61 prevents energization of the
ram assembly when the chute is in its open position, there is
additionally provided a locking pin 81 which is disposed within a
casing 82 fixedly secured to the inner side of the upper door 23.
The locking pin 81 has the forward end thereof slidably disposed
within an opening 83 as formed in the upper door 23, and a spring
84 coacts between the pin 81 and casing 82 for resiliently urging
the pin 81 to project forwardly through the opening 83. The pin 81
is positioned so as to be engaged and depressed by the upper edge
of the front plate 51 when the chute is in its closed position, as
illustrated in FIG. 10. With the lock pin 81 in its depressed
position, the interlock knob 62 is thus freely rotatable so that
same can be rotated to cause the knob to overlap the upper edges of
the flange 54 and plate 51, due to their extending into the
undercut recesses 66, thereby preventing the chute from being
opened. This position, which is clearly illustrated in FIGS. 8, 9
and 10, also results in the flat 67 being disposed directly
opposite the actuator knob 71 so that the knob 71 is thus freely
manually movable to permit energization of the motor and actuation
of the ram assembly if desired.
However, when the interlock knob 62 is rotated into the position
illustrated in FIGS. 11 and 12 for causing the flange 72 to extend
into the undercut recess 66, thereby preventing actuation of the
motor, then the flat 67 is positioned above the uppermost edge of
the flange 54 and front plate 51 as illustrated in FIG. 11. This
thus enables the chute 26 to be moved into the open position
illustrated in FIG. 2, whereupon the spring 84 then resiliently
urges the pin 81 outwardly so that same projects beneath the flat
67. The pin 81 thus prevents the knob 62 from being rotated back
into the release position illustrated in FIG. 8. The locking pin 81
thus causes the knob 62 to be always positioned so that the flange
72 of the actuator knob extends into the undercut recess 66. The
knob 61 thus cannot be manually actuated so long as the locking pin
81 projects below the flat 67, whereby the motor 49 can thus not be
energized, and likewise the ram can thus not be extended so long as
the chute 26 is in its open position. This thus provides maximum
safety for the persons utilizing the device.
The compactor 10 is additionally provided with a drain hole or
opening 86 formed within the bottom wall 18, which opening in turn
communicates with a removable drip pan 87 which is disposed between
the bottom wall 18 and the supporting surface (such as a floor) on
which the compactor 10 is disposed. Any liquid which leaks from the
plastic bag 27 will accordingly pass through the opening 86 and be
collected within the drip pan 87.
OPERATION
The operation of the compactor constructed according to the present
invention will be briefly described to insure its complete
understanding thereof.
Assuming that the comparator 10 is in the position illustrated in
FIG. 4, wherein the chute 26 is in its open position and the
control system 61 is in the position illustrated in FIGS. 11 and
12, then waste can be deposited on the chute 26, which waste will
slide inwardly and fall into the bag 27. The center of gravity of
the chute 26 is positioned outwardly from the front wall of the
housing, and thus causes the chute to remain in its open position
whereupon the stop shoulders 58 abut the lower front edge of the
upper door 23. The chute 26 will thus remain in its open position
until manually closed.
After a sufficient amount of waste has been deposited into the bag
27 so as to loosely fill same, then the chute 26 is manually swung
inwardly into its closed position as illustrated in FIG. 3,
whereupon the upper edge of the chute overlaps the lower edge of
the upper door 23. The upper edge of the chute 26 thus engages the
locking pin 81 and causes same to be depressed into the position
illustrated in FIG. 10. Depression of the locking pin 81 releases
the knob 62, whereupon the operator then rotates the interlock knob
62 from the position illustrated in FIG. 11 into the position
illustrated in FIG. 8 so that the knob 62 overlaps the upper edge
of the chute to retain the chute in its closed position.
The operator then pulls the actuator knob 71 axially outwardly into
the outermost dotted line position illustrated in FIG. 9, which
causes energization of a relay to thus actuate the motor 49. This
causes rotation of the pump 47 so that pressure fluid is then
supplied through the valve 46 to the pressure cylinder 41 to cause
extension of the ram assembly 12. As the ram assembly extends
downwardly the actuator knob 71 can be returned to its intermediate
position illustrated by dotted lines in FIG. 9. The pressure fluid
supplied to the cylinder 41 causes the shoe 42 to be removed
downwardly as illustrated by dotted lines in FIG. 3 to cause the
waste to be compacted within the plastic bag, the compacting force
being transmitted from the bag onto the bottom wall 18 of the
housing. When a predetermined pressure is developed within the
cylinder 41, irrespective of the extension of the ram, then the
valve 46 is automatically shifted by a pressure switch (now shown)
to cause pressure fluid to be supplied to the lower end of the ram
assembly so that the ram assembly is then retracted upwardly into
its original position as illustrated by solid lines in FIG. 3. The
ram will continue to automatically cycle until the actuating knob
71 is again pushed inwardly into its original position (as shown by
solid lines in FIG. 9) whereupon the ram will be automatically
returned to its uppermost retracted position, and the motor 49 will
be de-energized.
After the ram assembly has been de-energized, the operator can then
again manually rotate the interlock knob 62 into the position
illustrated in FIG. 11 to cause the flange 72 to extend into the
undercut recess 66, thereby preventing further actuation of the
knob 71 and energization of the motor. With the interlock knob 62
rotated into the position of FIG. 11, this releases the upper edge
of the chute 26 so that same can again be manually swung downwardly
into the open position, which movement also enables the locking pin
81 to again be resiliently urged outwardly so as to extend adjacent
the flat 67. The locking pin 81 thus prevents the interlock knob 62
from being rotated into a position wherein it would release the
actuator knob 71. The compactor 10 is thus in position to permit
further waste to be deposited into the bag 27.
After the bag is substantially filled with waste, and assuming that
the chute 26 is in the open position illustrated in FIG. 4, the
operator will then swing the chute 26 toward its closed position.
However, the chute will not be fully closed, but rather will be
swung into a position between its fully open and fully closed
positions, whereupon the operator will then manually grasp the
chute and lift same vertically (as permitted by the tapered edges
57) a sufficient extent to enable the rearmost front plate 52 to be
disposed above the upper edge of the deflector flange 38 and lower
door 24. When this position is reached, then the complete chute 26
can be manually withdrawn and disconnected from the compactor 10.
The operator will then unlock and manually rotate the door knob 39,
whereupon the lower door 24 can then be swung into its open
position as illustrated in FIG. 7. The support ring 28 and the
filled bag 27 as supported thereon can then be slidably removed
from the machine, with the ring being slidably moved upwardly so as
to remove same from the filled bag. The filled bag is then removed
from the immediate vicinity of the machine for disposal at a
different location, and a new empty bag 27 then has the free edges
thereof inserted through the ring 28, with the upper edge of the
bag then folded outwardly and downwardly around the ring. The ring
28 with the free upper edge of the bag folded therearound is then
again slidably inserted between the opposed pairs of upper and
lower guide rails 29, 31, 32 and 33 until the ring is fully
disposed within the compartment, whereupon the rear side of the
ring is positioned between the rear support rails 34 and 37. The
door 24 is again swung closed, causing the front support rail 36 to
be disposed directly under the front side of the support ring 28.
The knob 39 is again closed to thus lock the lower door 24 in its
closed position.
The operator will then again insert the side plates 56 of the chute
26 into the opening between the housing side walls 13 and 14, and
will position the chute such that the upper edges of the deflector
flange 38 and lower door 24 extend into the space between the lower
flange 53 and the lower edge of the rearmost front plate 52. The
chute 26 is thus again positioned in its open position as
illustrated in FIG. 4, thereby enabling trash to be deposited into
the new empty bag as suspended from the ring 28.
When the chute 26 is mounted on the waste compactor 10, it will be
noted that the lower door 24 cannot be accidentally opened, even if
the locking knob 39 is released, due to the manner in which the
lower flange 53 and the lowermost edge of the plate 52 overlap the
upper edges of the door 24 and the deflector flange 28. Since the
deflector flange 38 is fixedly secured to and extends between the
side walls 13 and 14, this thus provides a positive support for the
chute 26 due to the overlap with the lowermost edge of the front
plate 52. Further, since the lower flange 53 overlaps the upper
edge of the door 24 when same is closed, this results in the door
24 being positively retained by the flange 53 on the chute 26,
which chute 26 in turn is positively retained by the overlap
between the diverter flange 38 and the lower edge of the plate 52.
The door 24 can thus not be opened without first removing the chute
26. In this manner, it is not possible for an operator to gain
access to the bag compartment without first removing the chute,
which in turn requires that the knob 62 and 71 be properly
positioned so that the power unit and ram assembly are deactivated.
This system thus insures the complete safety of the operator since
the compacting operation (that is, energization of the ram) can be
performed only when the complete housing is closed.
It should also be noted that the support ring 28, due to the manner
in which it coacts with the free edge of the bag 27, also provides
for a firm gripping of the edge of the bag to prevent the bag from
slipping off the ring due to the forces imposed thereon when the
ram is extended to compact waste within the bag. Particularly, as
illustrated in FIG. 6, the free edge of the bag 27 wraps outwardly
and around the ring 28, so that the free edge of the bag is thus
disposed between the ring 28 and the upper surface of the
supporting rails, such as the upper surface of the guide rail 29.
Accordingly, when extension of the ram causes a downwardly directed
force to be imposed on the bag, this force is transmitted from the
bag onto the ring 28, causing the ring 28 to be pulled downwardly
into firm gripping engagement with the supporting rails, such as
the guide rail 29. However, since the free edge of the bag is
interposed between the ring 28 and the supporting guide rail 29,
this results in the free edge being tightly clamped between the
ring 28 and the associated guide rails, thereby preventing the bag
from being pulled off of the ring by the compacting forces.
MODIFICATION
FIG. 14 illustrates therein a modified control system which is
similar to the control system 61 described above in that it
includes means for permitting actuation of the power unit for
causing activation of the ram assembly and also includes safety
means for positively preventing activation of the ram assembly
except when the chute is in its closed position. The control system
again includes an actuator knob 71' which is slidably mounted
substantially centrally of the door 23 and is connected to an
elongated control rod 73' which in turn actuates a conventional
three position on-off electrical switch 79'. The switch 79' is
electrically interconnected to the motor for controlling
energization of the motor-pump unit, which in turn controls the
activation of the ram assembly. The actuator knob 71' and its
association with the switch 79' is identical to the actuator 71 and
switch 79 as illustrated in FIG. 4 except that the structure
illustrated in FIG. 14 is mounted substantially centrally of the
door 23 and the switch is mounted directly adjacent the inside
surface of the door.
To prevent actuation of the ram assembly when the chute 26 is open,
the embodiment illustrated in FIG. 14 utilizes a conventional
magnetically actuated switch 91 which is mounted directly adjacent
the inside surface of the door 23, and is also mounted directly
adjacent the lower edge of the door 23 substantially as illustrated
in FIG. 14. To permit actuation of the magnetic switch 91, a
conventional permanent magnet 92 is secured to the upper edge of
the chute 26, such as by being positioned between the plate 51 and
the flange 54.
In this embodiment the invention, the switch 91 is connected in
series with the relay which is used for energizing the motor. Thus,
so long as the switch 91 remains in an open position, such as
whenever the chute is open, then the motor cannot be activated
irrespective of the position of the control switch 79'. However,
when the chute is closed, magnet 92 causes closure of switch 91 so
that the motor can be energized by actuation of the control switch
79'. The remaining structure and operation of the embodiment of
FIG. 14 is otherwise the same as previously described.
Although a particular preferred embodiment of the invention has
been disclosed in detail for illustrative purposes, it will be
recognized that variations or modifications of the disclosed
apparatus, including the rearrangement of parts, lie within the
scope of the present invention.
* * * * *