U.S. patent number 3,827,343 [Application Number 05/252,909] was granted by the patent office on 1974-08-06 for grease-collecting heat exchanger installation.
Invention is credited to William J. Darm.
United States Patent |
3,827,343 |
Darm |
August 6, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
GREASE-COLLECTING HEAT EXCHANGER INSTALLATION
Abstract
A heat exchanger with a set of channels through which grease
laden air travels. Relatively cool air passes through the heat
exchanger in a second set of channels. Washing means including
liquid tubes within the first set of channels is provided for
washing collected grease from the surfaces defining the first set
of channels. A cooking facility including a hood for collecting
grease laden air connected to a heat exchanger. Relatively cool air
from an outside source passes through the heat exchanger to promote
the collection of grease in the exchanges from the grease laden air
received from the hood. The air from the outside source is raised
in temperature on passing through the exchanger. Such heated air
may be used as a source of heat for heating a building
enclosure.
Inventors: |
Darm; William J. (Beaverton,
OR) |
Family
ID: |
22958057 |
Appl.
No.: |
05/252,909 |
Filed: |
May 12, 1972 |
Current U.S.
Class: |
126/299D; 55/440;
165/95; 165/901; 237/55; 454/67; 96/228; 165/66; 165/166; 165/909;
454/54 |
Current CPC
Class: |
F24C
15/2057 (20130101); F28G 9/00 (20130101); F28D
9/0037 (20130101); Y10S 165/901 (20130101); Y10S
165/909 (20130101) |
Current International
Class: |
F24C
15/20 (20060101); F28D 9/00 (20060101); F28G
9/00 (20060101); F28f 003/00 () |
Field of
Search: |
;165/5,47,166,95
;98/115 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Sukalo; Charles
Attorney, Agent or Firm: Klarquist, Sparkman, Campbell,
Leigh, Hall & Whinston
Claims
It is claimed and desired to secure by Letters Patent:
1. A heat exchanger system for a kitchen cooking facility including
a cooking area, comprising:
a hood assembly adapted for use in the cooking area to receive air
laden with grease and other products of cooking from such cooking
area,
duct work connecting with the hood assembly for carrying such laden
air to a region outside the cooking facility,
a heat exchanger positioned outside of said hood assembly and
having first passage means defined therein, said first passage
means communicating with said hood assembly through said duct work
whereby said first passage means and duct work define a course for
the laden air leading to said region,
said heat exchanger having second passage means provided within the
heat exchanger and in heat exchanging relation with said first
passage means,
additional duct work adapted to connect a source of relatively cool
air outside of said kitchen to said second passage means whereby a
course for cooling air is defined from said source through the heat
exchanger, and
washing fluid dispensing means provided within the heat exchanger
for washing said first passage means.
2. The combination of claim 1, wherein said heat exchanger
comprises multiple exchanger plates having a first set of heat
exchange surfaces, said first passage means comprises multiple
laterally spaced channels defined by said first set of heat
exchange surfaces, and the heat exchanger is provided with a wash
fluid dispensing system comprising a plurality of conduits
extending longitudinally along said channels with outlets
distributed along the length of said conduits.
3. The combination of claim 1, wherein said cooking facility is
housed within a building enclosure, and said first-mentioned duct
work leads from said building enclosure to a region outside the
enclosure, and said source of relatively cool air comprises
atmospheric air outside said enclosure, and said additional duct
work has an exhaust within said building enclosure.
4. The combination of claim 3, wherein said additional duct work
has another exhaust outside said building enclosure, and which
further comprises adjustable means controlling the amount of air
exhausted through said first-mentioned and said other exhaust.
5. A heat exchanger system for a building enclosure housing a
kitchin area having a food cooking means, comprising:
a hood assembly positioned to receive air passing over said cooking
means and laden with grease and other contaminants produced by the
cooking of food,
a heat exchanger having first and second passage means extending
within said exchanger and in heat-exchanging relation, said heat
exchanger being positioned outside of said hood assembly,
a first duct connecting said hood assembly and one end of said
first passage means in said exchanger,
an outlet means connecting with the other end of said first passage
means, for connecting said first passage means with the atmosphere
outside of said building enclosure,
an inlet means for connecting a source of cool air outside said
enclosure to one end of said second passage means,
a second duct connecting with the other end of said second passage
means including an exhaust outlet adapted to exhaust the air within
said building enclosure,
means for moving air to said first and second ducts, and
washing fluid dispensing means provided within the heat exchanger
for washing said first passage means of said exchanger.
Description
BACKGROUND OF THE INVENTION
This invention relates generally to apparatus for removing grease
from grease laden air, utilizing a heat exchanger for the
collection by solidification of the grease.
In an embodiment of the invention, a cooking facility is
contemplated, provided with a hood for collecting grease and
contaminant laden air given off during the cooking process. Such is
channeled through a set of exchanger channels in a heat exchanger,
where grease in the air becomes deposited and solidifies on
exchanger plates defining such channels. Cooler air is directed
through another set of channels in the exchanger, and this outside
air receives heat from the grease laden air, which may be utilized
for the heating of the building which houses the cooking
facility.
One object of the present invention is the provision of a heat
exchanger utilized in the removal of grease and other contaminants
from a moving mass of air. A further object is to provide within
such exchanger a washing fluid dispenser means for washing the
exchanger to cleanse it of the grease and other contaminants that
collect on exchanger surfaces in the exchanger.
Other objects and advantages of the invention include improvements
in a cooking facility including in combination with a hood an
exchanger effective to remove efficiently and thoroughly grease and
like components found in grease laden air, improvements in a
cooking facility wherein the heat possessed by grease laden air
which is normally discharged to the atmosphere is conserved by
transferring such heat to make up air, and improvements in a heat
exchanger characterized by means in the exchanger periodically for
washing exchanger surfaces therein.
These and other objects and advantages are attained by the
invention which will become more fully apparent as the following
description is read in conjunction with the accompanying drawings,
wherein:
FIG. 1 illustrates, in diagrammatic and somewhat simplified form, a
heat exchanger installation for a building enclosure, where the
heat exchanger forms part of a cooking facility, according to one
embodiment of the invention; and
FIG. 2 is a perspective view illustrating in simplified form the
interior of a heat exchanger and means for washing channels
therein.
DESCRIPTION OF PREFERRED EMBODIMENT
Referring now to the drawings, and first of all more particularly
to FIG. 1, illustrated at 10 are portions of a cooking facility,
such as might be provided in a restaurant or other dispenser of a
large volume of prepared food. The cooking facility includes
cooking means 12 for cooking the food prepared, which might take
the form of burners, a hot plate, a fryer etc. Cooking means 12 is
located in the kitchen of the restaurant, which kitchen is housed
within a building enclosure, diagramtically indicated in FIG. 1 by
the dot-dash line 14, representing portions of the roof line of the
building enclosure.
Disposed over cooking means 12 in position to receive air laden
with grease and other contaminants normally produced as a result of
the cooking process is hood means or assembly 16.
As contemplated by this invention, the grease laden air which
passes up into hood means 16 thence is channeled through a heat
exchanger shown at 18. The heat exchanger performs a number of
functions, including the extraction of grease from the laden air
prior to such air being exhausted to the atmosphere outside the
building enclosure, and the transfer of the heat from the grease
laden air to air flowing into the building enclosure from the
outside, which inflowing air may be make-up air replacing that
removed through the hood.
Further explaining, heat exchanger 18 comprises a substantially
rectangular elongated housing 20. Within the housing are a series
of heat exchanger plates, disposed substantially parallel to each
other and extending along the length of the housing. The plates are
laterally spaced from each other, and define multiple channels
extending along the length of the housing. Alternate ones of these
channels are utilized for the transfer of grease laden air through
the exchanger. The channels interspersed with these alternate ones
are utilized in the passage of inflowing relatively cool air, which
may be used as make-up air.
With reference to FIG. 2, here there is illustrated in simplified
form an assembly of exchanger plates such as might be provided
within the exchanger housing discussed. The assembly in simplified
form includes five exchanger plates, illustrated at 22, 24, 26, 28
and 30. Each of the plates has a length substantially corresponding
to the length of the exchanger housing in which the assembly is
incorporated. The plates are shown provided with corugations
extending transversely of their length, whereby air passing through
the heat exchanger is given a degree of turbulence and changes its
direction of flow.
Each of the plates at each of its ends is split with a cut
extending longitudinally of the plate. The cut parallels the
longitudinal edges of the plate, and normally is made about midway
between the longitudinal edges, thus to divide the end of each
plate into a pair of tongue segments, exemplified by segments 22a,
22b in plate 22, of substantially equal width and length.
Th tongue segments of each exchanger plate are shown bent in
reverse directions. Thus, tongue segment 22a is bent to curve
outwardly, where it may meet with the housing of the exchanger
which surrounds the assembly, and tongue segment 22b below segment
22a is bent to curve inwardly. Considering exchanger plate 24, its
upper tongue segment 24a is bent inwardly, whereas its lower tongue
segment 24b is bent outwardly to meet with tongue segment 22b.
Where adjacent ends of tongue segments meet, they may be fixed
together, using an overlying angle piece such as angle pieces 24
secured in place as by crimping.
It will be noted that whereas upper tongue segment 22a of plate 22
is bent outwardly and the lower one 22b is bent inwardly, at the
opposite end of the exchanger plate assembly upper tongue segment
22c is bent inwardly whereas the lower one 22d is bent outwardly.
This same relationship holds true for the tongue segments at each
set of ends of an exchanger plate.
A divider member shown at 32 including a horizontal wall expanse 34
and a vertical marginal flange 36 may be inserted into cuts forming
the tongue segments, at each set of ends of the exchanger plates in
the assembly. The divider member when positioned as shown in FIG.
2, serves to separate end portions of channels defined on opposite
sides of the various plates. Thus, and considering channel 42, the
divider separates this channel, where such is defined between
tongue segments 28a and 26a, from portions of channels 40 and 44
below the divider, defined between tongue segments 30b, 28b and
26b, 24b, respectively.
As shown in FIG. 2, channels 38, 42, and 46, at the end of the
plate assembly pictured at the bottom of the figure, open to the
end of the assembly above the divider. At the opposite end of the
assembly, these channels open up to the end of the assembly below
the divider. The reverse is true for channels 40, 44 and 48, which
at the assembly pictured at the bottom of the figure open to the
end of the assembly below the divider, and at the opposite end of
the assembly open to the end of the assembly above the divider.
With the construction described, and assuming the presence of an
encompassing housing 20, it should be obvious that one set of
channels may be utilized for the passage of one body of gas through
the exchanger, and an alternating set of channels may be utilized
for the passage of another volume of gas through the exchanger,
with such bodies of gas passing through multiple flow paths
interspersed with each other.
Referring again to FIG. 1, hood means 16 includes a frusto
conically shaped flange 16a at the top thereof forming an opening
at the top of the hood. Secured to the hood and communicating with
this opening is a conduit or duct 50. The opposite end of the duct
joins with the lower part of exchanger housing 20 at the right end
of the exchanger in FIG. 1. This places the interior of duct 50 in
communication with the set of channels within the heat exchanger
which open up to the bottom of the housing below divider member 32
at the right end of the exchanger.
It will be remembered from the description of the exchanger plate
assembly set forth above, that the channels that open up to the
bottom of the assembly at one end of the assembly open up to the
top of the assembly at the opposite end of the assembly. Thus, the
channels within the heat exchanger which communicate with duct 50,
at the opposite end of the exchanger communicate with a duct 52
connecting with the upper end of the exchanger. Duct 52 is provided
with a suitable motor-driven fan in a blower assembly 54, and an
exhaust or outlet 56 located above the roof of building enclosure
14. Running of the blower assembly is operable to produce a flow of
air through the exchanger in the direction of exhaust 56 indicated
by the arrow 20A in FIG. 1.
Air which is withdrawn from the kitchen area customarily is at a
relatively high temperature, having been warmed by the
instrumentalities provided in the kitchen for the cooking of food.
As contemplated by this invention, the heat of this expelled air is
utilized to raise the temperature of a counterflowing mass of air,
this air being usable, for instance, as make-up air for the
building enclosure wbere the kitchen is located.
Referring to FIG. 1, a conventional filter assembly is designated
at 60. The assembly includes the usual filtering material which
functions to filter air moving into the assembly from the left of
the filter assembly as pictured in FIG. 1. The outlet from the
filter assembly communicates with the lower part of the heat
exchanger at the left end of the exchanger in FIG. 1. Air drawn
through the filter, therefore, passes into the heat exchanger into
the set of channels which open to the bottom of the exchanger at
the left end in FIG. 1.
These same channels, which are interspersed with the channels
carrying the grease laden air, open up to the top of the exchanger
at the right end of the exchanger in FIG. 1. Shown at 62 is a
blower assembly including a fan having an inlet opening connecting
with these channels at the top right hand end of the exchanger.
Connecting with the exhaust from the blower assembly is a duct 64
joining with a valve assembly 66 leading to a pair of ducts 68, 70.
Duct 70, for instance, may lead to the exterior of the building,
whereas duct 68 may lead to the building's interior to provide a
source of make-up air in the building. Valve assembly 66 is
provided to control the proportion of air flowing through duct 64
which enters duct 70. This control is important, for instance, in
enabling a greater flow of air through this return duct 68 under
wintertime conditions, when maximum heating is desired, with a
lesser flow under more moderate conditions, when the need for
heated air is diminished. With running of blower assembly 62, the
flow of filtered atmospheric air through the exchanger is in the
direction indicated by arrow 20B in FIG. 1.
Referring again to FIG. 1, extending along each of the channels
carrying the grease laden air in the exchanger, is an elongated
circuit or tube 72. A manifold 78 connects together one set of ends
of these tubes. The opposite ends of these tubes are closed
off.
The tubes and manifold have been shown in FIG. 2, to illustrate
with greater clarity how the tubes may be incorporated in the heat
exchanger with such extending along the various channels defined
between the exchanger plates. It will be noted that distributed
along the top of each tube is a series of outlets 80.
As illustrated schematically in FIG. 1, the manifold is connected
by pipe 79 to a source of hot water or other wash fluid 82, such as
steam. Valve 86 controls the admission of such hot water to the
manifold and tubes. A detergent supply, for introducing detergent
to the water flowing to the tubes, is shown at 84. Valves 85, 87,
and venturi device 88 are provided for controlling the amount of
detergent withdrawn from supply 84 and introduced to the wash water
flowing in conduit 79.
The tubes and manifold, and related structure, constitute a wash
fluid dispensing system or means provided to enable periodic
cleaning of the exchanger, more particularly those surfaces
defining the channels which carry grease laden air from the hood
assembly. The outlets in the tubes, which are distributed along the
tops of the tubes, eject hot water into these channels, with such
impinging upon the upper wall of the housing and cascading down the
heat exchanger surfaces defining the sides of the channels.
Cleaning of the heat exchanger reduces fire hazard, and promotes
the efficiency of the heat exchanger.
As can be seen in FIG. 1, the heat exchanger is mounted in the
installation with the base of the exchanger housing (which forms
the floor defining the bottom of the channels described) sloping
from left to right in the figure. This floor functions as a drain
surface for those channels which are subjected to washing
periodically. A drain is shown at 90 which receives water
collecting at the bottom of the heat exchanger housing and flowing
along this drain surface. The housing may have adjacent its
opposite ends, and extending up from the floor of the housing,
flanges such as depicted at 92, inhibiting the flow of water out
from the ends of the housing.
Duct 50 leading from the hood assembly and connecting with the heat
exchanger may also be provided with a wash system. Thus,
illustrated in FIG. 1 is a rotatable sprinkling-type dispenser 96
operable to direct wash water about the interior of the duct.
Conduit 97 supplying wash water to dispenser 96 may be connected in
a suitable manner to pipe or conduit 79 supplying wash water to the
tubes in the exchanger. In draining from the duct, the water flows
down inner surfaces of the duct to collect on the outer side of
frusto conical flange 16a. At the base of the space defined between
this flange and duct 50 is a drain 98 connected by conduit 99 to
drain tube 90, providing for the flow of wash water outside the
system.
During operation of the kitchen facility described, the grease and
contaminant laden air coming from the grill, burner, fire or other
cooking means, travels upwardly into the hood assembly and through
a set of channels in the heat exchanger, as the result of the
suction produced by operation of fan assembly 54, with such air
ultimately being ejected into the atmosphere outside the enclosure.
On traveling through the heat exchanger, the grease and
contaminants contained in the air collect on the surfaces of the
exchanger plates defining the channels through which the grease
laden air travels. The exchanger plates, by reason of their
relatively cool state, promote condensation and solidification of
the grease and thus separation of the grease from the moving mass
of air.
The heat from the air which is withdrawn through the hood is
transferred to the inflowing air passing through the exchanger. As
a result, the make-up air is warmed without the use of energy from
another energy source. The incoming air is filtered, and obtained
from the atmosphere at a point remote from exhaust 56. Thus, it is
odor free and clean.
Periodic cleaning of the heat exchanger and duct 50 is easily
performed utilizing the water dispensing system described. With
cleaning, the efficiency of the heat exchanger is returned to its
maximum, and collections of grease, etc. which constitute a fire
hazard are removed.
It should be obvious that the apparatus disclosed has a number of
advantages. It is appreciated that various changes and variations
may be made in the construction. It is desired to cover all such
changes and variations as are embraced within the invention as set
forth herein.
* * * * *