U.S. patent number 3,825,114 [Application Number 05/261,371] was granted by the patent office on 1974-07-23 for nest and stack container.
This patent grant is currently assigned to Phillips Petroleum Company. Invention is credited to Willard E. Bull, Lewis T. Johnson.
United States Patent |
3,825,114 |
Johnson , et al. |
July 23, 1974 |
NEST AND STACK CONTAINER
Abstract
A nest and stack container adapted to nest in a like oriented
lower container of like construction, or to stack in said lower
container when turned with respect thereto. The walls of the
container comprise inclined bars which extend between the bottom
and an upper rim of the container. Said inclined bars are arranged
such that the bars of an upper container parallel the bars of a
lower container during nesting. Opposite ends or sides of the
container are provided with guide means which make possible "blind
stacking" of the containers, even at heights greater than the
height of the person stacking the containers.
Inventors: |
Johnson; Lewis T.
(Bartlesville, OK), Bull; Willard E. (Bartlesville, OK) |
Assignee: |
Phillips Petroleum Company
(Bartlesville, OK)
|
Family
ID: |
22993008 |
Appl.
No.: |
05/261,371 |
Filed: |
June 9, 1972 |
Current U.S.
Class: |
206/507;
D34/38 |
Current CPC
Class: |
B65D
21/045 (20130101) |
Current International
Class: |
B65D
21/04 (20060101); B65d 021/04 () |
Field of
Search: |
;220/97D,97R |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lowrance; George E.
Claims
We claim:
1. A generally rectangular nesting and stacking container,
comprising:
a generally horizontally disposed bottom;
first stacking means projecting outwardly from a first side of said
bottom;
second stacking means projecting outwardly from an opposite second
side of said bottom;
a first wall means comprising a first guide and saddle rail,
provided with nesting clearway means therein to accommodate said
first stacking means, disposed generally vertically above and
extending substantially the length of said first side of said
bottom;
said first wall means further comprising a plurality of inclined
bars extending upwardly between said first side of said bottom and
said first rail;
a second wall means comprising a second guide and saddle rail,
provided with nesting clearway means therein to accommodate said
second stacking means, disposed generally vertically above and
extending substantially the length of said second side of said
bottom;
said second wall means further comprising a plurality of inclined
bars extending upwardly between said second side of said bottom and
said second rail;
the location, arrangement, and inclination of said bars of said
first wall and said bars of said second wall with respect to each
other, the spacing and lateral placement of said nesting clearway
means in said first rail with respect to the spacing and lateral
placement of said first stacking means, and the spacing and lateral
placement of said nesting clearway means in said second rail with
respect to the spacing and lateral placement of said second
stacking means, being such that said container will nest with a
like oriented container of like construction; and
said first and second rails being adapted to receive said first and
second stacking means in a sliding engagement and then support said
container in stacked relation with a lower container of like
construction when said container is turned with respect to said
lower container so as to align said first and second walls with the
second and first walls, respectively, of said lower container, with
said first stacking means registering with said second rail and
said second stacking means registering with said first rail.
2. A container according to claim 1 wherein:
a first upper rim is disposed generally vertically above said first
side of said bottom;
said first guide and saddle rail is secured to the inner surface of
said first upper rim;
the upper ends of said inclined bars of said first wall are secured
to the inner surface of said first guide and saddle rail;
a second upper rim is disposed generally vertically above said
second side of said bottom;
said second guide and saddle rail is secured to the inner surface
of said second upper rim; and
the upper ends of said inclined bars of said second wall are
secured to the inner surface of said second guide and saddle
rail.
3. A container according to claim 2 wherein:
a first border flange extends along said first side of said
bottom;
the lower ends of said bars of said first wall are secured to the
outer surface of said first border flange;
a second border flange extends along said second side of said
bottom; and
the lower ends of said bars of said second wall are secured to the
outer surface of said second border flange.
4. A container according to claim 3 wherein said first and second
border flanges each extend generally vertically above and below the
plane of said bottom.
5. A container according to claim 3 wherein:
said first stacking means comprises a plurality of spaced apart
stacking lugs projecting outwardly from said first border flange;
and
said second stacking means comprises a plurality of spaced apart
stacking lugs projecting outwardly from said second border
flange.
6. A container according to claim 5 wherein:
the top of said first guide and saddle rail and the top of said
second guide and saddle rail are each provided with an elevated
crown; and
each of said stacking lugs is provided with a groove therein which
has a shape corresponding to the shape of said crowns on the tops
of said guide and saddle rails.
7. A container according to claim 5 wherein:
said first stacking means comprises a first stacking lug located
adjacent but spaced apart from one end of said first border flange
and a second stacking lug located adjacent the other end of said
first border flange;
said second stacking means comprises first and second stacking lugs
projecting from said second border flange in like locations
corresponding to the locations of said stacking lugs projecting
from said first border flange; and
corresponding bars of said inclined bars in said first and second
walls are inclined in the same directions.
8. A container according to claim 3 wherein there is also provided
a third wall positioned between and generally perpendicular to said
first and second walls, said third wall comprising:
a third border flange extending along a third side of said bottom
with the ends thereof connected to adjacent ends of said first and
second border flanges;
a third upper rim disposed generally vertically above said third
side of said bottom, and connected at its ends to adjacent ends of
said first and second upper rims; and
a plurality of inclined bars extending upwardly between said third
border flange and said third upper rim.
9. A container according to claim 8 wherein said inclined bars in
said third wall comprise two pairs of bars, with each pair of bars
providing an inverted truncated V form.
10. A container according to claim 8 wherein there is also provided
a fourth wall which is disposed opposite said third wall and
between and generally perpendicular to said first and second walls,
said fourth wall comprising:
a fourth border flange extending along a fourth side of said bottom
with the ends thereof connected to adjacent ends of said first and
second border flanges;
a fourth upper rim disposed generally vertically above said fourth
side of said bottom, and connected at its ends to adjacent ends of
said first and second upper rims; and
a plurality of inclined bars extending upwardly between said fourth
border flange and said fourth upper rim.
11. A container according to claim 10 wherein said inclined bars in
said fourth wall and inclined oppositely from said inclined bars in
said third wall.
12. A container according to claim 10 wherein:
third stacking means project outwardly from said third border
flange;
fourth stacking means project outwardly from said fourth border
flange;
a third saddle rail provided with nesting clearway means therein to
accommodate said third stacking means is secured to the inner
surface of said third upper rim, and the upper ends of the inclined
bars of said third wall are secured to the inner surface of said
third rail; and
a fourth saddle rail provided with nesting clearway means therein
to accommodate said fourth stacking means is secured to the inner
surface of said fourth upper rim, and the upper ends of the
inclined bars of said fourth wall are secured to the inner surface
of said fourth rail.
13. A container according to claim 12 wherein each of said first,
second, third, and fourth stacking means comprises a plurality of
spaced apart stacking lugs which project outwardly from said first,
second, third, and fourth border flanges, respectively.
14. A container according to claim 13 wherein:
said first stacking means comprises a first stacking lug located
adjacent but spaced apart from one end of said first border flange,
and a second stacking lug located at the other end of said first
border flange;
said second stacking means comprises first and second stacking lugs
projecting from said second border flange in like locations
corresponding to the locations of said stacking lugs projecting
from said first border flange;
said third stacking means comprises a first stacking lug located at
one end of said third border flange and secured to said second
stacking lug of said first stacking means located at said other end
of said first border flange, a second stacking lug located at the
other end of said third border flange and secured to said second
stacking lug of said second stacking means located at said other
end of said second border flange, and a third stacking lug
projecting outwardly from said third border flange at a location
intermediate the ends thereof; and
said fourth stacking means comprises a first stacking lug located
adjacent but spaced apart from one end of said fourth border
flange, and a second stacking lug located adjacent but spaced apart
from the other end of said fourth border flange.
15. A container according to claim 14 wherein:
said first border flange extends below the plane of said bottom to
provide a first foot at one end of said container;
said second border flange extends below the plane of said bottom to
provide a second foot at the opposite end of said container;
said third and fourth upper rims are each provided with a first
guide recess located in the upper edge thereof vertically above
said foot on said first border flange, and are each provided with a
second guide recess located in the upper edge thereof vertically
above said foot on said second border flange, with said first guide
recesses being adapted to receive said first foot and said second
guide recesses being adapted to receive said second foot while a
like container is being moved into stacked relationship above said
container.
16. A container according to claim 8 wherein there is also provided
a partial fourth wall, disposed opposite said third wall, and
comprising:
a fourth border flange extending along a fourth side of said bottom
with the ends thereof connected to adjacent ends of said first and
second border flanges;
a segment of an upper rim connected at one end thereof to the end
of said first upper rim which is not connected to said third upper
rim;
an inclined bar extending between said fourth border flange and
said upper rim segment;
another segment of an upper rim connected at one end thereof to the
end of said second upper rim which is not connected to said third
upper rim; and
another inclined bar extending between said fourth border flange
and said another upper rim segment.
17. A container according to claim 16 wherein:
each of said upper rim segments has a segment of a saddle rail
secured to the inner surface thereof;
the upper ends of said inclined bars are secured to the inner
surfaces of said saddle rail segments; and
a pair of spaced apart stacking lugs project outwardly from said
fourth border flange.
18. A generally rectangular nesting and stacking container,
comprising:
a generally horizontally disposed bottom;
a first border flange extending along a first side of said
bottom;
a second border flange extending along an opposite second side of
said bottom;
a first stacking means comprising a first stacking lug projecting
outwardly from and located adjacent, but spaced apart from, one end
of said first border flange and a second stacking lug projecting
outwardly from and located adjacent the other end of said first
border flange;
a second stacking means comprising first and second stacking lugs
projecting outwardly from said second border flange in like
locations corresponding to the locations of said stacking lugs
projecting from said first border flange;
a first upper rim disposed generally vertically above said first
side of said bottom;
a first guide and saddle rail, provided with nesting clearway means
therein to accommodate said first stacking means, secured to the
inner surface of said first upper rim, and together with said rim
forming a portion of a first wall of said container;
a second upper rim disposed generally vertically above said second
side of said bottom;
a second guide and saddle rail, provided with nesting clearway
means therein to accommodate said second stacking means, secured to
the inner surface of said second upper rim, and together with said
rim forming a portion of a second wall of said container;
said first wall further comprising two pairs of inclined bars, with
one pair providing a truncated V form and the other pair providing
an inverted truncated V form, extending between said first rail and
said first border flange with the upper ends of said bars secured
to the inner surface of said first rail and the lower ends of said
bars secured to the outer surface of said first border flange;
said second wall further comprising two pairs of inclined bars,
with one pair providing a truncated V form and the other pair
providing an inverted truncated V form, extending between said
second rail and said second border flange with the upper ends of
said bars secured to the inner surface of said second rail and the
lower ends of said bars secured to the outer surface of said second
border flange;
corresponding bars of said inclined bars in said first walls second
wall being inclined in the same directions;
the top of said first guide and saddle rail and the top of said
second guide and saddle rail each being provided with an elevated
crown;
each of said stacking lugs being provided with a groove in the
bottom thereof and having a shape corresponding to the shape of
said crowns on the tops of said guide and saddle rails;
said first stacking lug on each of said first and second border
flanges projecting therefrom at a location between the bars of said
truncated V form;
said second stacking lug on each of said first and second border
flanges projecting therefrom at a location between said other end
thereof and the end of one bar of said inverted truncated V
form;
the location, arrangement, and inclination of said bars of said
first wall and said bars of said second wall with respect to each
other, the spacing and lateral placement of said nesting clearway
means in said first rail with respect to the spacing and lateral
placement of said first stacking means, and the spacing and lateral
placement of said nesting clearway means in said second rail with
respect to the spacing and lateral placement of said second
stacking means, being such that said container will nest with a
like oriented container of like construction; and
said first and second stacking means, and said first and second
rails, being adapted to support said container in stacked relation
upon a lower container of like construction when said container is
turned with respect to said lower container so as to align said
first and second walls with the second and first walls,
respectively, of said lower container, with said first stacking
means registering with said second rail and said second stacking
means registering with said first rail.
Description
This invention relates to a nest and stack container.
Nest and stack containers, e.g., containers so constructed that an
upper container will nest within a like oriented lower container,
or an upper container will stack on a lower container when said
upper container is turned with respect to said lower container, are
well known in the art. Such prior art containers of which we are
aware are usually provided with stacking means so constructed,
and/or so located, as to require rather precise registering or
engagement between the stacking feet on the upper container and the
corresponding stacking saddles on the lower container.
Said precise registering or engagement has, at least in many
instances, created problems in stacking and has lessened the
utility of such containers. For example, said required precise
registering of the stacking means slows the stacking operation.
Another difficulty which is encountered with the prior art
containers is that said required precise registering of the
stacking means makes it necessary for the operator stacking the
containers to visually observe the stacking means during the
stacking operation. This limits the height to which an operator can
ordinarily stack the containers without making special provisions.
For example, when the height of a stack of stacked containers
approaches or is greater than eye level, the operator must start a
new stack or else employ a ladder.
The present invention solves the above problems by providing a
container having stacking lugs adjacent the bottom of the container
and stacking saddles adjacent the top of the container which do not
require the precise registering therebetween which is required of
the prior art containers. The stacking lugs adjacent the bottom of
an upper container of the invention can engage the stacking saddles
adjacent the top of a lower container of the invention over a
relatively broad area. Furthermore, in preferred embodiments, the
containers of the invention are provided with guide means on said
stacking lugs and said stacking saddles, and other guide means,
which cooperate to facilitate "blind stacking". An operator
stacking the containers of the invention can stack same as high as
he can reach without having to visually observe and precisely
register the stacking means on the containers.
Thus, according to the invention, there is provided a generally
rectangular nesting and stacking container, comprising: a generally
horizontally disposed bottom; first stacking means projecting
outwardly from a first side of said bottom; second stacking means
projecting outwardly from an opposite second side of said bottom; a
first guide and saddle rail, provided with nesting clearway means
therein to accommodate said first stacking means, disposed
generally vertically above said first side of said bottom, and
forming a portion of a first wall of said container; said first
wall further comprising a plurality of inclined bars extending
upwardly between said first side of said bottom and said first
rail; a second guide and saddle rail, provided with nesting
clearway means therein to accommodate said second stacking means,
disposed generally vertically above said second side of said
bottom, and forming a portion of a second wall of said container;
said second wall further comprising a plurality of inclined bars
extending uwpardly between said second side of said bottom and said
second rail; the location, arrangement, and inclination of said
bars of said first wall and said bars of said second wall with
respect to each other, the spacing and lateral placement of said
nesting clearway means in said first rail with respect to the
spacing and lateral placement of said first stacking means, and the
spacing and lateral placement of said nesting clearway means in
said second rail with respect to the spacing and lateral placement
of said second stacking means, being such that said container will
nest with a like oriented container of like construction; and said
first and second stacking means, and said first and second rails,
being adapted to support said container in stacked relation upon a
lower container of like construction when said container is turned
with respect to said lower container so as to align said first and
second walls with the second and first walls, respectively, of said
lower container, with said first stacking means registering with
said second rail and said second stacking means registering with
said first rail.
FIG. 1 is a top plan view of one presently preferred container of
the invention.
FIG. 2 is a perspective view of the container of FIG. 1.
FIG. 3 is an end elevation view of the right-hand end of the
container illustrated in FIGS. 1 and 2. It will be understood that
the left-hand end of said container is a mirror iamge of the
right-hand end.
FIG. 4 is a side elevation view of one side of the container of
FIGS. 1 and 2.
FIG. 5 is a side elevation view of the other side of the container
of FIGS. 1 and 2.
FIG. 6 is a cross section view taken along the line 6--6 of FIG.
1.
FIGS. 7 and 8 are cross section views taken along the lines 7--7
and 8--8, respectively, of FIG. 4.
FIG. 9 is a cross section view taken along the line 9--9 of FIG.
3.
FIG. 10 is a cross section view taken along the line 10--10 of FIG.
2.
FIG. 11 is a cross section view taken along the line 11--11 of FIG.
5.
FIG. 12 is a cross section view taken along the line 12--12 of FIG.
3.
FIG. 13 is a perspective view of another container of the
invention.
FIG. 14 is a side elevation view of another container of the
invention, similar to the container of FIG. 13.
FIG. 15 is an end elevation view showing two of the containers of
FIG. 2 in nested relationship.
FIG. 16 is an end elevation view showing two of the containers of
FIG. 2 in stacked relationship.
Referring now to the drawings, wherein like reference numerals are
emloyed to denote like elements, the invention will be more fully
explained. In FIGS. 1 and 2, the container there illustrated
comprises, in one embodiment, a generally rectangular and
horizontally disposed bottom. Said bottom can preferably comprise a
gridwork denoted generally by the reference numeral 10, or can
comprise any other suitable bottom means such as a planar sheet, a
perforated planar sheet, etc. Preferably, a first border flange 12
extends along a first side of said bottom. A first stacking means
preferably projects outwardly from said first border flange 12.
Said first stacking means can comprise a plurality of spaced apart
stacking lugs which project outwardly from said first border
flange. As here illustrated, said first stacking means comprises a
first stacking lug 14 located adjacent but spaced apart from one
end of said first border flange 12, and a second stacking lug 16
located at or adjacent the other end of said first border flange
12. Preferably, a second border flange 18 extends along a second
side of said bottom, and a second stacking means preferably
projects outwardly from said second border flange. As here
illustrated, said second stacking means comprises first and second
stacking lugs 14' and 16' projecting from said second border flange
in like locations corresponding to the locations of said stacking
lugs 14 and 16 which project from said first border flange 12. A
first guide and saddle rail 20, provided with nesting clearway
means A and B therein to accommodate said first stacking means, is
disposed generally vertically above and preferably extends
substantially the length of said first side of said bottom and
forms a portion of a first wall of said container. Said first wall
further comprises a plurality of inclined bars 22, 24, 26, and 28
which extend upwardly between said first side of said bottom and
said first rail 20. When a border flange 12 is provided on said
first side of said bottom, the lower ends of said inclined bars are
secured to the outer surface of said first border flange. A second
guide and saddle rail 30, provided with nesting clearway means
(like said clearway means A and B) therein to accommodate said
second stacking means, is disposed generally vertically above and
preferably extends substantially the length of said second side of
said bottom and forms a portion of a second wall of the container.
Said second wall further comprises a plurality of inclined bars
22', 24', 26', and 28', preferably located, arranged, and inclined
in the same manner and direction as said inclined bars in said
first wall of the container, which extend upwardly between the
second side of said bottom and said second rail 30. When a second
border flange 18 is provided along the second side of said bottom,
said inclined bars 22', 24', 26', and 28' are secured to the outer
surface of said second border flange.
Preferably, a first upper rim 32 is disposed generally vertically
above and has a length which is at least substantially the same as
the length of said first side of said bottom. When said first upper
rim is provided, said first guide and saddle rail 20 is secured to
the inner surface of said first upper rim, and the upper ends of
said inclined bars 22, 24, 26, and 28 are secured to the inner
surface of said first rail 20. Likewise, a second upper rim 34 is
preferably disposed generally vertically above and has a length
which is at least substantially the same as the length of said
second side of said bottom. When said second upper rim is provided,
said second guide and saddle rail 30 is secured to the inner
surface of said second upper rim 34, and the upper ends of said
inclined bars 22', 24', 26', and 28' are secured to the inner
surface of said second rail 30.
It will be noted that the location, arrangement, and inclination of
the inclined bars of said first wall and the inclined bars of said
second wall with respect to each other, the spacing and lateral
placement of said nesting clearway means in said first rail with
respect to the spacing and lateral placement of said first stacking
means, and the spacing and lateral placement of said nesting
clearway means in said second rail with respect to the spacing and
lateral placement of said second stacking means are such that said
container will nest with a like oriented container of like
construction. Similarly, said first and second stacking means, and
said first and second rails, are adapted to support said container
in stacked relationship upon a lower container of like construction
when said container is turned with respect to said lower container
so as to align said first and second walls with the second and
first walls, respectively, of the lower container, with said first
stacking means registering with said second rail and said second
stacking means registering with said first rail.
As here illustrated, said inclined bars in each of said first and
second walls comprise two pairs of bars, with one pair providing a
truncated V form and the other pair providing an inverted truncated
V form. Preferably, said first stacking lug on each of said first
and second border flanges projects therefrom at a location between
the bars of said truncated V form, e.g., bars 22' and 24' of said
second wall. Preferably, said second stacking lug on each of said
first and second border flanges projects therefrom at a location
between the other end of said border flanges and the end of one
bar, e.g., bar 28', of said inverted truncated V form.
It is also preferred that the top of said first guide and saddle
rail 20 and said second guide and saddle rail 30 are each provided
with an elevated crown 36. See FIG. 6. It is also preferred that
each of said stacking lugs 14, 14', 16, and 16' is provided with a
groove 38 (see FIG. 6) in the bottom thereof which has a shape
corresponding to the shape of said crowns 36 on the tops of said
guide and saddle rails.
The above-described container comprising said bottom, said first
wall, and said second wall comprises one embodiment of a nest and
stack container in accordance with the invention.
In another embodiment of the invention, the container further
comprises a third wall positioned between and generally
prependicular to said first and second walls. Said third wall
preferably comprises a third border flange 40 extending along a
third side of the bottom of the container with the ends thereof
connected to adjacent ends of said first border flange 12 and said
second border flange 18. A third upper rim 42 is disposed generally
vertically above and has a length slightly greater than the length
of said third side of the bottom of the container. Said upper rim
42 is connected at its ends to adjacent ends of said first upper
rim 32 and said second upper rim 34. A plurality of inclined bars
44, 46, 48, and 50 extend upwardly between said third side of the
bottom and said third upper rim 42. When said third border flange
40 is provided, the lower ends of said inclined bars are secured to
the outer surface thereof. As here illustrated, the inclined bars
in said third wall comprise two pairs of bars with the pair 44 and
46 forming one inverted truncated V form. The pair 48 and 50 form
another inverted truncated V form. A third stacking means can
project outwardly from said third border flange 40. As here
illustrated, said third stacking means can comprise a first
stacking lug 52 located at one end of said third border flange 40.
Preferably, said stacking lug 52 is secured to stacking lug 16
which projects outwardly from first border flange 12. It is
convenient for said stacking lugs 16 and 52 to be integrally
formed, as illustrated. A second stacking lug 54 can be located at
the other end of said third border flange 40, and preferably
secured to stacking lug 16' which projects outwardly from second
border flange 18. It is convenient for said stacking lugs 16' and
54 to be molded integrally, as illustrated. A third stacking lug 56
can project outwardly from said third border flange 40 at a
location intermediate the ends thereof, preferably at about the
midpoint of said third border flange 40. A third saddle rail 58,
provided with nesting clearways C, D, and E therein to accommodate
said third stacking means, can be secured to the inner surface of
said third upper rim 42. When said third saddle rail 58 is
provided, the upper ends of the inclined bars 44, 46, 48, and 50
are secured to the inner surface of said third rail.
Said last-described embodiment of the invention provides a
three-walled container wherein one side of the container is open.
Said open side is convenient for reaching into a loaded container
in a stack of containers to remove articles therefrom without
having to remove the loaded container from the stack of containers.
A more preferred embodiment of said three-walled container is
described hereinafter.
In the present most preferred embodiment of the invention, there is
provided a fourth wall which is disposed opposite said third wall
and which is positioned between and generally perpendicular to said
first and second walls. Said fourth wall preferably comprises a
fourth border flange 58 which extends along a fourth side of the
bottom of the container with the ends thereof being connected to
adjacent ends of said first and second border flanges 12 and 18. A
fourth upper rim 60 is disposed generally vertically above and has
a length slightly greater than the length of said fourth side of
said bottom. The ends of said fourth upper rim 60 are connected to
adjacent ends of said first and second upper rims 32 and 34. A
plurality of inclined bars 62, 64, 66, and 68 extend upwardly
between said fourth border flange 58 and said fourth upper rim 60.
When said fourth border flange 58 is provided, the lower ends of
said inclined bars are secured to the outer surface thereof.
Preferably, the inclined bars in said fourth wall are inclined
oppositely from the inclined bars in said third wall, as
illustrated. A fourth stacking means can project outwardly from
said fourth border flange 58. As here illustrated, said fourth
stacking means can comprise a first stacking lug 70 located
adjacent but spaced apart from one end of said fourth border
flange, and a second stacking lug 72 located adjacent but spaced
apart from the other end of said fourth border flange 58. A fourth
saddle rail 74 provided with nesting clearway means therein to
accommodate said fourth stacking means can be secured to the inner
surface of said fourth upper rim 60. When said fourth saddle rail
is provided, the upper ends of inclined bars 62, 64, 66, and 68 are
secured to the inner surface of said support rail 74.
Preferably, said first border flange 12 extends below the plane of
the bottom of the container to provide a first foot 76 at one end
of the container. Similarly, said second border flange 18
preferably extends below the plane of the bottom of the container
to provide a second foot 78 at the other end of the container. Said
third and fourth upper rims 42 and 60 are each provided with a
first guide recess 80 and 80', respectively, located in the upper
edge thereof vertically above said foot 76 on first border flange
12. Each of said upper rims 42 and 60 is also provided with a
second guide recess 82 and 82', respectively, located in the upper
edges thereof vertically above said foot 78 on the bottom of second
border flange 18. Said first guide recesses 80 and 80' are adapted
to receive said first foot 76, and said second guide recesses 82
and 82' are adapted to receive said second foot 78 while a like
container is being moved into stacked relationship above another
like container, as described further hereinafter.
The above-described embodiment of the invention wherein the
container is provided with three walls has valuable utility in many
instances. In a presently more preferred embodiment of said
three-walled container, there is provided a partial fourth wall
which is disposed opposite the third wall of the container. Said
partial fourth wall can comprise a lower border flange 58 like in
the above-described four-walled container. A segment of an upper
rim 84 can be connected at one end thereof to the end of said first
upper rim 32 which is not connected to said third upper rim 42. An
inclined bar 86 extends between said fourth border flange 58 and
said upper rim segment 84. Another segment of an upper rim 88 can
be connected at one end thereof to the end of said second upper rim
34 which is not connected to said third upper rim 42. Another
inclined bar 90 extends between said fourth border flange 58 and
said upper rim segment 88. Preferably, each of said upper rim
segments 84 and 88 has a segment of a saddle rail secured to the
inner surface thereof. When said saddle rail segments are provided,
the upper ends of said inclined bars 86 and 90 are secured to the
inner surfaces of said saddle rail segments. Preferably, a pair of
spaced apart stacking lugs 92 and 94 project outwardly from fourth
border flange 58.
In all the containers of the invention, it is preferred that the
bottom border flanges 12, 18, 40, and 58 extend above the plane of
the container bottom a small finite distance. The stacking lugs 14,
16, 14', and 16', and the guide and support rails 20 and 30,
provided on the opposite first and second walls, respectively,
comprise the primary stacking means and are provided in all the
containers of the invention. The stacking lugs which can project
from third and fourth border flanges 40 and 58, and the third
support rail 58 and fourth support rail 74, comprise supplementary
stacking supports in the three- and four-walled containers. Said
supplementary stacking supports can be omitted, if desired, in
"light duty" containers. Said supplementary stacking supports are
preferred in "heavy duty" containers, particularly when loaded
containers are to be stacked to considerable heights.
The nesting of the containers of the invention is illustrated in
FIG. 15. As there shown, in nesting the corresponding wall of a
like oriented upper container fits directly downward into the
corresponding wall of a lower container. For example, the truncated
V form of inclined bars 22 and 24 of an upper container fit into
the like truncated V form of the inclined bars 22 and 24 of the
lower container with the bars of said V forms paralleling each
other. A similar fit is obtained with the inverted truncated V
forms of inclined bars 26 and 28. The stacking lugs 14 and 16 are
accommodated by and passed through nesting clearways B and A,
respectively. See FIG. 2. During nesting, the feet 76 and 78 on the
bottom of border flanges 12 and 18 of an upper container abut and
rest on top of border flanges 12 and 18 of a lower container.
The stacking of the containers of the invention is illustrated in
FIG. 16. The stacking operation is initiated by turning an upper
container 180.degree. with respect to a like lower container. If
the lower container is at a low level, e.g., on the floor or on a
low table, the upper container can be placed directly onto the
lower container. In stacked position, the grooves 38 in the primary
stacking lugs 14 and 16, and 14' and 16', register with crowns 36
on guide and support rails 20 and 30 of the first and second walls,
respectively. The upper container is thus supported over the entire
length of said rails 20 and 30. When supplemental stacking supports
are provided on the side walls of heavy duty containers, e.g., the
third and fourth walls, the stacking lugs projecting from said
third and fourth walls rest on support rails 74 and 58,
respectively. In all instances, the bottom periphery of the upper
container is positioned well below the periphery of the top edge of
the upper rims 32, 42, 34, and 60 of the lower container, thus
locking the upper container with respect to lateral movement in any
direction.
As mentioned above, an outstanding feature of the containers of the
invention is the blind stacking which the construction of the
containers of the invention makes possible. This feature of the
invention is of great value when the containers are being stacked
at any height at which it is inconvenient to lift the upper
container to a position directly above the lower container. In such
instances, the stacking operation can be initiated by placing the
feet 76 and 78 on the bottom of border flanges 12 and 18 of the
upper container in register with one of guide recesses 80 and 80',
and one of guide recesses 82 and 82', of one of the upper rims 42
and 60 of the lower container. The upper container is then moved
across the lower container, preferably at a slight tilt so as to
bring grooves 38 in the stacking lugs 14 and 14', or 16 and 16', in
register with crowns 36 of the guide and support rails 20 and 30,
until the bottom periphery of the upper container is within the top
periphery of the lower container. Said grooves 38 and crowns 36
thus cooperate with said guide recesses 80 and 82 (or 80' and 82')
and feet 76 and 78, in guiding the upper container into proper
stacked position. The above-described blind stacking can be readily
carried out without visual observation of the guide means by an
operator because feet 76 and 78 will readily drop into guide
recesses 80 and 82 (or 80' and 82') when an upper container is
placed on an upper rim 42 or 60 of a lower container. If necessary,
said guide recesses can be readily located with said feet by a
slight back and forth lateral movement of the upper container.
The containers of the invention can be fabricated in any suitable
manner known to the art. Injection molding, for example, is one
presently preferred method for fabricating said containers. Said
containers can be fabricated from any suitable material. High
density polyethylenes are especially desirable materials from which
to fabricate said containers. The high density polyethylenes and
other polyolefins prepared by the methods disclosed and claimed by
J. P. Hogan et al in U.S. Pat. No. 2,825,721, issued Mar. 4, 1958,
are one group of presently preferred materials. Said containers can
also be fabricated from butadiene-styrene copolymers, and other
plastic materials. If desired, a reinforcing fibrous material, such
as asbestos or glass fibers, can be incorporated in the plastic
material. While the various plastics are presently preferred for
the manufacture of the containers, it is within the scope of the
invention to fabricate said containers from other materials, e.g.,
lightweight metals such as aluminum, reinforced pulp materials,
etc.
As an example, one model of a container fabricated in accordance
with the invention had an overall length of 237/8 inches, an
overall width of 203/4 inches, and an overall height of 51/2
inches. Stacking lug 14 had a length of approximately 13/4 inches.
Stacking lug 16 had a length of approximately 21/2 inches. The
inclined bars in the wall of the container were approximately 4
inches in length. The upper surface of the T bars in the gridwork
bottom was approximately one-fourth inch wide. The dimensions of
the other elements of the container were generall proportional in
size.
Herein and in the claims, the word "rectangular" has been employed
generically to include four-sided structures which are generally
square and four-sided structures wherein one pair of sides is
longer than the other pair of sides.
While certain embodiments of the invention have been described for
illustrative purposes, the invention is not limited thereto.
Various other modifications or embodiments of the invention will be
apparent to those skilled in the art in view of this disclosure.
Such modifications or embodiments are within the spirit and scope
of the disclosure.
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