U.S. patent number 3,824,822 [Application Number 05/283,857] was granted by the patent office on 1974-07-23 for programing system for press brakes or the like.
This patent grant is currently assigned to Canron, Inc.. Invention is credited to Rolland A. Richardson.
United States Patent |
3,824,822 |
Richardson |
July 23, 1974 |
PROGRAMING SYSTEM FOR PRESS BRAKES OR THE LIKE
Abstract
A programing system for press brakes or the like wherein a
plurality of backgauge positioning means are pre-set in
nonfunctioning condition and then activated to functioning
condition in accordance with a predetermined sequence program. A
plurality of adjustable depthgauges are provided and these are also
selected in accordance with a predetermined sequence program.
Changes from one setting to another are made responsive to
actuation of a depth limit switch on the machine.
Inventors: |
Richardson; Rolland A.
(Alameda, CA) |
Assignee: |
Canron, Inc. (Oakland,
CA)
|
Family
ID: |
23087864 |
Appl.
No.: |
05/283,857 |
Filed: |
August 25, 1972 |
Current U.S.
Class: |
72/15.3;
72/31.01; 72/461 |
Current CPC
Class: |
B21D
5/00 (20130101); G05B 19/102 (20130101) |
Current International
Class: |
B21D
5/00 (20060101); G05B 19/04 (20060101); G05B
19/10 (20060101); B21c 051/00 () |
Field of
Search: |
;72/7,22,36,461,DIG.21
;83/71,207 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lanham; Charles W.
Assistant Examiner: Keenan; M. J.
Claims
I claim:
1. A programming system for a press brake or the like having a ram
for performing operation on work, said programming system including
a backgauge, a backgauge adjusting assembly comprising means for
controlling movement of said backgauge through a range of
adjustability, a plurality of mechanical backgauge position
determining means, each capable of being rendered functional or
non-functional, means for pre-locating, from a remote station, the
individual mechanical backguage position determining means in a
non-functional condition, and means, between work strokes of said
machine, for establishing said various mechanical backgauge
position determining means to a functioning condition in accordance
with a predetermined sequence program.
2. A programming system in accordance with claim 1, characterized
by a second backgauge adjusting assembly with each said assembly
coupled to a backgauge adjacent an end thereof, and means for
simultaneously advancing the backgauge movement controlling means
of each of said backgauge adjusting assemblies until said movement
controlling means engages a mechanical backgauge position
determining means in its functioning position.
3. A programing system in accordance with claim 1, characterized by
said means for controlling movement of a backgauge, including a
frame, a cylinder supported by said frame, a piston in said
cylinder having a piston rod extending through an end of said
cylinder, means connecting said rod to a backgauge, and means for
selectively supplying power to either end of said cylinder.
4. A programing system in accordance with claim 3, characterized by
each of said backgauge positioning means including a screw drive
supported for rotation in said frame, a latch threadedly carried on
said screw drive, means for shifting said latch between a
nonfunctioning position and a functioning position, and means, on a
movable component of said backgauge movement controlling means, for
engaging said latch in its functioning position, to halt forward
movement of said movement controlling means.
5. A programing system in accordance with claim 2, characterized by
means interconnecting both said means for controlling movement of
said backgauge, for maintaining synchronism between the two
backgauge movement controlling means.
6. A programing system in accordance with claim 2, characterized by
said backgauge movement controlling means maintaining pressure
against said backgauge positioning means, following engagement
thereof with said backgauge positioning means.
7. A programing system in accordance with claim 1, characterized by
said means for establishing said various backgauge positioning
means to a functioning condition in accordance with a predetermined
sequence program, including a plurality of backgauge selector
switches, each having a plurality of contacts with each contact
controlling the functioning condition of one of a plurality of
backgauge positioning means, and a rotatable contact for
preselecting one of said plurality of contacts to condition a
desired one of said backgauge positioning means when said switch is
connected in circuit, and stepping switch means for sequentially
connecting said backgauge selector switches in circuit.
8. A programming system in accordance with claim 6, characterized
by a plurality of program selector sequence switches, each having a
plurality of sets of contacts and a rotary contact, with each
succeeding set of contacts having a progressively larger number of
contacts wired for connection in circuit, and means connecting said
wired contacts in common to one side of a power source, with each
of said rotary selector contacts connected to a different contact
of said stepping switch, and means for maintaining one of said
backgauge selector switches in circuit so long as an associated
program selector sequence switch is functioning.
9. A programming system in accordance with claim 1, characterized
by said means for establishing said various backgauge position
determining means to a functioning condition being responsive to
operation of a depthgauge switch on said machine.
10. A programing system in accordance with claim 1, characterized
by a plurality of depthgauges, means for adjusting said
depthgauges, and means for utilizing said depthgauges in accordance
with a predetermined sequence program.
11. An assembly for pre-setting the adjustments of a backgauge in a
gauge programing system, comprising a frame, a piston drive
assembly including a cylinder supported by said frame and a piston
within said cylinder having a rod extending through an end of said
cylinder for reciprocal movement within the full stroke of said
piston, means connected to said piston rod for supporting one end
of a backgauge, adjustable stop means in the path of a portion of
said backgauge supporting means for arbitrarily limiting the travel
of said backgauge supporting means in one direction, said
adjustable stop means including a drive supported by said frame
substantially parallel to said piston rod, a slide assembly in
drive engagement with said drive including a drive nut, a latch
carried by said drive nut, means enabling switching of said latch
between a latching position in line of travel of a portion of said
backgauge supporting means and a position out-of-line of travel of
said backgauge supporting means, means for actuating said drive to
adjust the position of said latch, and means for indicating such
adjustment as it is being made.
12. An assembly in accordance with claim 11, characterized by said
latch including a substantially rectangular plate and means
hingedly securing said plate to said nut on a hinge axis enabling
said latch to swing into and out of latching position, and said
means enabling switching said latch into and out of latching
position including means normally urging said latch toward its out
of latching position, a platform connected to said nut, and
electrically energizable solenoid means carried by said platform
for moving said latch to latching position.
13. An assembly in accordance with claim 12, characterized by a
plurality of said drives supported in said frame with associated
slide assemblies.
Description
My invention relates primarily to press brakes and more
particularly to a programming system for backgauge and stroke
control.
In the bending of sheet metal to form a structure involving a
plurality of bends and particularly when some of such bends involve
angles of different sizes, considerable time is involved in the
setting up of the machine for each of such bends and for each of
such strokes. Further, all items of a particular batch must be run
through the machine for each separate step, thus necessitating
piling or stacking the items after each operation.
Among the objects of my invention are;
1. To provide a novel and improved program system for all of the
brake operations to be performed in the fabrication of a particular
device, so that all bending operations may be performed in sequence
on each device before fabrication of the next item is
undertaken;
2. To provide a novel and improved program system for a press brake
or the like which is adapted to take care of both backgauge and
stroke control adjustments;
3. To provide a novel and improved program system for press brakes
or the like which can be adapted for either backgauge or frontgauge
control;
4. To provide a novel and improved program system for press brakes
or the like wherein a backgauge adjustment or stroke control may be
repeated sequentially when required in the production of a
particular item;
5. To provide a novel and improved program system for press brakes
or the like, which is rugged and positive in its action.
Additional objects of my invention will be brought out in the
following description of a preferred embodiment of the same, taken
in conjunction with the accompanying drawing wherein;
FIG. 1 is a three dimensional view of a machine incorporating the
present invention;
FIG. 2 is a fragmentary plan view of the machine of FIG. 1
depicting the backgauge adjusting apparatus;
FIG. 3 is a view depicting chain drives in the apparatus of FIG.
2;
FIG. 4 is a plan view of a backgauge adjustment assembly involved
in the apparatus of FIG. 2;
FIG. 5 is a side view of the assembly of FIG. 4, partly
fragmentated and sectioned;
FIG. 6 is a view in section taken in the plane 6--6 of FIG. 5;
FIG. 7 is a side view in elevation of a slide assembly in the
apparatus of FIG. 4;
FIG. 8 is a side view in elevation of an adjusting wheel and
indicator assembly involved in the apparatus of FIG. 2;
FIG. 9 is a view in section taken in the plane 9--9 of FIG. 8;
FIG. 10 depicts an air drive system for the backgauge drive
pistons;
FIG. 11 is a fragmentary view of FIG. 1 depicting depthgauge
switches involved in the present invention;
FIG. 12 is a chart depicting switch operating contacts of a
stepping switch involved in operating of the present system;
and
FIG. 13 is an electrical circuit diagram associated with the
operation of the apparatus of FIGS. 1 through 7.
Referring to the drawings for details of my invention, the same has
been illustrated as embodied in a machine 1 of the press brake
type, only the pertinent components which have been illustrated.
Such components, include a pair of slide housings 3 connected by a
vertical bed plate 7 with a platen 9 mounted on the upper edge
thereof and provided with an upper slot 11 and front and back side
slots 13, 15 respectively, preferably of dovetail contour. Above
this platen and in line therewith is a reciprocably mounted ram
19.
The bed plate platen is adapted to mount a lower die component
while the ram is adapted to carry a complementary die component for
cooperation with the lower component to perform a particular
operation on a piece of work, in the present instance, a bending
operation.
The present invention involves in part, a pair of backgauge
adjustment assemblies 21 each mounted at an end of the machine on
the backside of the vertical bed plate, adjacent the upper edge
thereof.
Each such backgauge adjustment assembly comprises a frame including
a bottom 23, side walls 25, 27. A front end wall 29 and a rear end
wall 31, the end walls extending above the side walls and being
connected and braced by a pair of connecting rods 33.
A cylinder 37 is fixedly mounted at one end to the rear end wall
between the bracing rods, and carries a piston 39 having a piston
rod 41 extending through the opposite end of the cylinder toward
the front end wall. On the free end of the piston rod is mounted a
carrier assembly 45 for supporting one end of a backgauge 46.
The carrier assembly involves a substantially rectangular metal
block 47 having a vertical bolt opening in the upper end to receive
an adjusting screw 48 having an expsoed end portion 51 of smaller
diameter extending upwardly and forming a shoulder on which is
positioned a steel washer 53.
Installed about the exposed end portion of the adjusting screw and
resting on the washer, is a bracket plate 55, on the end of which
is supported one end of a backgauge, which may be of channel
section, bolted to the bracket plate by a bolt 57 extending
upwardly through the plate and channel, with a compression spring
58 about the bolt and maintained under slight compression by a
washer 59 and nut 61.
An adjusting wheel 63 fixed to the exposed end of the adjusting
screw, preferably with a washer intermediate the bracket plate and
adjusting wheel, will enable elevational adjustments of the
associated bracket plate and the proximate end of the backgauge
supported by this bracket plate. Such adjustments become necessary
to level the backgauge with respect to a particular die being used,
such dies varying as to height.
Being that it would be difficult to manually adjust both ends of
the backgauge simultaneously, the compression spring associated
with each backgauge mounting bolt, permits of adequate independence
in the adjustment of each end of the backgauge, to enable
independent end adjustments toward realizing level adjustment of
the backgauge.
To stabilize the bracket plate, a recess 65 in the upper side of
the block receives a guide shaft 67 which in turn is bolted to the
bracket plate. With such guide installed, swing movements of the
bracket plate, while vertical adjustments are being effected,
cannot occur.
As thus far described, the piston is capable of full stroke
movement to carry the backgauge through its full range of
adjustment without programming.
To program the backgauge, it must be restricted as to position, to
certain predetermined adjustments, and then sequenced as to the use
of such adjustments in accordance with the bending operations to be
performed.
To first accomplish the prescribed adjustments to be used in the
performance of a particular job, each gauge adjustment assembly
includes a plurality of screw drives 71, 73, 75, 77 . . . etc., one
end of each being rotatably mounted in a bearing in a partition
wall 81 carried by and between the side walls of the frame, just
below and just to the front of the cylinder. The opposite end of
each screw drive passes through a bearing in the front end wall of
the frame, and on the exposed end of each screw drive is fixed a
chain sprocket 83, with each sprocket offset with respect to the
plane of the other sprockets, the spacing of the various sprockets
with respect to the front end wall of the frame, being the same for
the corresponding sprockets of the other gauge adjustment
assembly.
Driven by each screw drive, is a slide assembly including a drive
nut 87 on the screw, a latch 89 carried by the drive nut, and means
enabling switching of the latch between a latching position in line
of travel of a portion of the backgauge supporting means and a
position out of line of travel of said backgauge supporting
means.
Said latch includes a substantially rectangular plate 91 and means
hingedly securing said plate to the nut on a hinge axis 93 enabling
said latch to swing into latching position from its normal out of
latching position.
The means for normally holding of the latch in its out of latching
position includes means in the form of a spring 95 disposed in a
channel 97 in the nut and anchored at one end to a wall of the
channel and at its other end to a lever arm 99 extending from the
latch and urging the latch toward its out of latching position.
To provide for swinging the latch to its latching position, a
platform 101 is connected to the nut and extends rearwardly beneath
the partition wall 81 and to a point beyond. On the portion of this
platform beyond the partition, is a bracket 103 for supporting a
solenoid 105 having a core 107 protruding in the direction of the
latch. Connecting this core to the latch operating lever arm via a
small spring 109, is a length of wire 111 whereby, upon
energization of the solenoid, the movement of the core into the
solenoid winding is sufficient to rotate the latch to its latching
position against the urging of the spring 95 toward its out of
latching position.
Behind the solenoid mounting bracket on the sliding platform, of
each screw drive of one of the adjustment assemblies is installed a
normally open roller switch 113 while the corresponding roller
switch 114 of the other adjustment assembly will be of the normally
closed type, each of the switches having a vertically extended
actuating stem terminating in a roller 115 lying in the path of
movement of a stop slide 117 affixed to the underside of the
backgauge supporting block. With both the backgauge supporting
block and drive nut in its forwardmost position, the slide
terminates at the roller switch with the proximate end of the slide
tapered to preclude engagement with such switch. Accordingly, as
the backgauge supporting block is retracted rearwardly, the slide
will engage the stem of the roller switch and depress the same to
alter the condition of the circuit in which the switch may be
located. In actual use, however, the drive nut and associated
components will be adjusted to various positions and the point in
the return stroke of the backgauge supporting block at which the
roller switch would be so actuated, will depend upon the prevailing
adjustment of the slide assembly on the screw drive.
Adjacent the forward end of the stop slide is a stop plate 121
adapted to abut against the latch during forward movement of the
backgauge supporting block, the point of abutment in the forward
stroke of the backgauge being a function of the prevailing position
of the drive nut and associated latch. To permit the stop slide to
initiate forward movement beyond the latch, should the latch be in
its up or functioning position at the time, the forward end of the
stop slide is tapered.
Each backgauge supporting assembly is supported in its position
behind the bed of the machine, by affixing to the front wall of the
bed, a dovetailed key 123 which is slidably installed in the
proximate side slot 15 formed in the platen of the bed.
When so installed, rotation of the screws to effect adjustments of
the respective nuts thereon, is provided for at the front side of
the bed of the machine within convenient and easy access of an
operator.
This may take the form of an adjusting hand wheel 127 for each
corresponding pair of adjusting screws, such adjusting wheel being
mounted on the end of a shaft 129 supported on bearings 131, 133
within a housing 135 mounted on the front face of the machine bed,
the shaft passing through the wall of the machine.
On the end of the shaft behind the bed of the machine, is keyed a
sprocket 137 in the plane of the sprockets of the corresponding
screws which it is to control. A chain 138 wrapped around the
corresponding sprockets of the two adjusting assemblies, and in
driving engagement with the adjusting wheel sprocket, will enable
simultaneous adjustments of the corresponding screw drives of both
adjusting assemblies. To maintain the drive chain in positive
engagement with the adjusting wheel sprocket, a chain roller 139 is
mounted on the rear of the bed in the plane of the aforementioned
sprockets and in a position to hold the chain in positive
engagement with the adjusting wheel sprocket.
Inasmuch as there are four pairs of corresponding screw
adjustments, there will be four adjusting wheels mounted on the
front side of the bed.
To enable an operator to make proper adjustments he must have some
means for indicating the adjustments as they are being made. For
this purpose, with each adjusting wheel, there is associated a
digital readout 141 which indicates to the operator, screw
adjustments as they are being made.
Such digital readout is driven from the adjusting wheel shaft by
providing on such shaft within the shaft supporting housing, a
helical gear 143 and meshing it with a helical pinion 145 mounted
on a shaft 147 controlling the digital movements within the
indicator. By matching the ratio of the helical gear and pinion to
the thread of the adjusting assemblies, very accurate adjustments
may be made.
Once an adjustment is completed, it becomes desirable to assure
that such adjustment will be maintained as long as desired, and to
assure this, locking means is provided for restraining the
adjusting wheel and its shaft from accidental shifting.
Toward this end, a locking block 149 on the shaft within the shaft
supporting housing, is affixed to the end of a screw 151 threadedly
passing through the wall of the housing and carrying on its exposed
end, a knob 153, which upon rotation will cause the locking nut to
move into pressure engagement with the shaft to lock the same
against turning.
With the apparatus as thus described, the drive nuts on each pair
of corresponding screws, will be adjusted simultaneously and can be
moved to any position within the permissible range provided on the
adjusting screws. With four pairs of adjusting screws, four
different settings can be established at any time and such settings
can then be employed in performing a sequence of bends in a sheet
of metal, the angles of such bends being determined by stroke
adjustments of the machine.
Adjustable movement of the backgauge requires simultaneous
actuation of the pistons in their respective cylinders. The pistons
are preferably air actuated from a source of air under compression,
the cylinders being preferably supplied in parallel from such
source, one line 159 from such source branching and supplying the
corresponding ends of the cylinders. while another line 161 from
such source branches to supply the opposite ends of the cylinders.
A switching valve assembly 163 installed in one line 159, is
actuated in one direction to an exhaust position by a spring 164
and in the opposite direction by a solenoid 165 to an air feed
position. A similar switching valve assembly 167 is located in the
other line 161. One is thus enabled to reverse flow of air to the
cylinders, whereby to selectively perform an advance stroke and a
return stroke.
To assure synchronism between the movement of both pistons, a cross
shaft 171 is mounted in bearings on the facing side walls of the
backgauge adjusting assemblies, and at each end carries a sprocket
173. Each sprocket is chain coupled to an idler sprocket 175
mounted on the same side wall, while the chain itself is
mechanically tied in with the proximate stop slide by a connection
177 having a chain anchoring screw 179 installed therein. Thus,
should one piston tend to advance ahead of the other, the advancing
piston will drive through the cross shaft to maintain the other
piston in synchronism therewith.
Since either piston maintains a drive connection through the cross
shaft to the other piston, it becomes apparent that one might
eliminate the air drive to one of the cylinders, and drive from
only one cylinder, relying on the cross shaft to transmit drive
power to the opposite end of the backgauge.
To realize maximum utility from such equipment, it becomes
necessary to program the machine so as to obtain the proper bends
and angles and in proper sequence and without having to rely on the
operator for such adjustments.
Multiple presettable stroke control apparatus is known, such being
disclosed in the U.S. Pats. to Walldow No. 2,797,724 of July 2,
1957 for Selective Multiple Control Machanism For Machine Tools,
and the U.S. Pat. to Jones No. 3,485,071 of Dec. 23, 1969 for
Multiple Stroke Depth Selector For Hydraulic Press Brakes. The
stroke control elements in such apparatus, through preset, are
manually selected as and when needed, and are not related to any
backgauge adjustments except as selected by the operator in the
course of performing an operation on a piece of work. In accordance
with the present system, depth stop or stroke control adjustments
are programmed along with backgauge adjustments, both being made
responsive to actuation of depth limit or stroke control
switches.
To shift from a prevailing backgauge setting to another setting,
necessitates first a de-energization of the solenoid 105 actuating
the latch of the prevailing setting, and then retract slightly the
stop slide with its stop plate 121 so as to free the latch and
permit its restoring spring to restore the latch to its
nonfunctioning position.
What happens next depends upon whether the stop plate on the slide
stop associated with the next adjustment in the sequence, is in
advance of or behind the latch associated therewith.
If in advance of such latch, then the pistons and everthing tied to
it must be retracted to bring the stop plate to the rear of the
latch so that it may engage the latch and position the backgauge at
its proper distance behind the bed of the machine.
On the other hand, if the stop plate is behind its associated
latch, then all that is required is to advance the pistons until
the stop plates engage their respective latches, which in the
meantime will have been elevated to their functioning positions by
energization of their associated solenoids.
One manner of accomplishing this shifting of the backgauge from one
setting to another and in accordance with a predetermined sequence,
may be realized through the electrical control of circuitry of FIG.
13 on which the various solenoids and rotor switches have been
identified by reference numerals corresponding to those on the
apparatus drawings.
Also depicted in the circuitry are three switch banks, a first bank
183 involving four switches 185 for determining the program
selector sequence, a second bank 187 comprising four switches 189
constituting backgauge position selector switches, each having four
contacts, while a third bank 191 involves four depth stop selector
switches 193, each also having four contacts.
These three banks of switches, along with a main line on/off switch
195, are mounted on the panel of a console 197 for use by an
operator in programming, in advance, the operations to be performed
by the machine, while in the upper right hand corner of the
circuitry and enclosed by a dash line, are circuit components
normally to be found on the machine itself and which are
functionally related to the programming procedure.
Electrically associated with the program selector sequence switches
is a stepping switch 201 of the type having a plurality of cam
operated contacts 203, 205, 207, 209, 211, 213, 215, 217, 219, 221,
223, 225, 227, 229, 231, 233, 235, 237, 239 and 241, the
intermittent cam movement being controlled by a stepping switch
winding 245. Such a switch designated "MT" series step switch
(Bulletin 780 c) is available under the name Eagle Signal, a
division of E. W. Bliss Company of 736 Federal Street, Davenport,
Iowa 52803 and includes means for adjusting cam action to establish
which contacts will respond to cam action and when. For the purpose
of the present invention, the contacts are set to function in
accordance with the schedule as set forth in FIG. 12 of the
drawings.
To this stepping switch was added another contact 248.
Each program selector sequence switch 185 includes five sets 185a,
185b, 185c, 185d and 185e, each involving five contacts 247, 249,
251, 253 and 255, with a rotatable switch contact 257 for each set,
and all rotatable contactors being ganged simultaneous adjustment
through a single knob 259, the first of these switches not making
use of the first and last set of contacts.
Considering each of the program selector sequence switches 185
except the first, it will be noted that only contact 255 of the
first set is wired for connection to an external circuit, while the
contacts 253 and 255 only of the second set are wired for external
connection. As for the third set, contacts 251, 253 and contact 255
are wired for connection to an external circuit, whereas with
regard to the fourth set, contacts 249, 251, 253 and 255 are so
wired, and as for the last set, contacts 247, 249, 251 and 253 are
so wired, leaving contact 255 blank.
These wired contacts are connected to line L1 of a power source
while each of the rotatable contacts 257 is connected through its
own associated stepping switch contact to a common line 261, which
line passes through the first contact 203 of the stepping switch to
the control winding 245 of the stepping switch, and from there to
L2 of the power source. The stepping switch contact 203 through
which the common line 261 passes to the control winding, is
normally closed for all positions of the stepping switch except the
first position as designated on the chart of Figure.
The first four sets of contacts are employable in determining
repeat strokes where a particular backgauge setting can be used
more than once and up to four times in succession in a particular
sequence. The fifth or last set of contacts is employed in
correlating these sequence switches to the operation of the
backgauge and depth stop controls.
A signal light 265 parallels the wired contacts of each of these
first four sets of contacts, to indicate when such wired contacts
are functioning in a circuit.
The first of the program selector sequence switches, which does not
require use of the first and last sets of contacts, is otherwise
wired the same as the other switches in this bank.
Coming back to the stepping switch 201, the chart of FIG. 12
indicates that preliminary to the start of a sequence of programmed
operations, contacts 235 and 248 are closed. All others are
open.
Contacts 235 place a relay 291 in action. This relay closes its
normally open contacts 293, 295 and 297.
The contacts 293 close a circuit through a selected contact 298 of
the first backgauge position selector switch to a backgauge relay
299.
Contacts 295 similarly close a circuit through a selected contact
301 of the first depth stop selector switch, such circuit including
a depth stop relay 305.
Contacts 297 complete a circuit through normally closed contacts
307 to a time delay relay 309.
Relays 299, 305 and 309 are thus energized.
The relay 299 when energized, closes a pair of normally open
contacts 311 in circuit to a relay 315 via a normally open roller
switch 113 and the normally open slow make contacts 317 of the time
delay relay 309.
The time delay relay 309 in addition to the slow make contacts 317,
has a pair of normally open instantaneous contacts 319 which close
a circuit to the solenoid of the switching valve assembly 167,
causing retraction of the backgauge and connected apparatus from
its prevailing position, which means also, rearward movement of the
stop slides 117 to, at some point in their movement, depress their
associated roller switches.
At the moment, one is concerned only with those roller switches in
circuit with contacts associated with backgauge relay 299. Thus
normally open roller switch 113 in circuit with contacts 311 will
close, along with the slow make contacts 317 of the time delay
relay 309, and thereby cause gauge relay 315 to energize.
This relay 315 closes a pair of normally open contacts 321 to
establish a holding circuit for itself.
Relay 315 also opens a pair of normally closed contacts 323 in the
circuit to the solenoid of the return switching valve assembly 167,
while at the same time closing a pair of normally open contacts 327
to cause energization of the solenoid of the advance switching
valve assembly 163, thus halting the rearward movement of the
backgauge and initiating an advance movement.
Simultaneously, relay 315 closes a pair of normally open contacts
329 to energize corresponding solenoids 105 in the two adjusting
assemblies, to flip up corresponding latch plates 91 controlling
the next stop position in the sequence. Thus, these latch plates
are now awaiting engagement by the associated advancing stop plate
121.
As these stop plates may conceivably engage the latches with
substantial impact, provision is made for braking the advance
movement of the backgauge as these stop plates approach impact with
their respective latch plates. This is accomplished through closing
of another pair of normally open contacts 333 associated with the
backgauge relay 299. These contacts are in series with the
pertinent normally closed roller switch 114, a pair of normally
open instantaneous contacts 335 (now closed) associated with time
delay relay 309, and the winding of a time delay relay 337.
Bearing in mind that the normally closed roller switch 114 is,
during advance of the backgauge, being depressed by the stop slide,
it will be in open condition until the stop slide moves off the
roller as the backgauge approaches its new position. At this
moment, the roller switch closes to complete the circuit through
time delay relay 337 which then becomes energized.
This relay 337 has a pair of normally open instantaneous contacts
339 and a pair of normally closed slow opening contacts 341, these
being connected in series to close a circuit through the solenoid
of the return switching valve assembly 167 upon energization of
this relay 337, which circuit remains closed but a brief time, as
determined by the opening of the slow opening contacts 341.
During this brief period, air under compression will be fed into
the forward end of each cylinder to oppose and brake the forward or
advancing movement of the backgauge, thus slowing it down, and
without cutting off the air supply which advances the pistons. As a
backgauge comes to a stop at its new position, the air supply can
then build up and maintain pressure behind the pistons to forcibly
maintain the stop plates against their associated latch plates.
Also associated with the operation of the stepping switch 201, is a
circuit adapted to include the stepping switch winding 245 directly
across the power source, such circuit including the contact 345 of
a 3-way single pole switch 347 and a pair of normally open contacts
349.
These latter contacts belong to a relay 351 located on the machine
in circuit with the slow release contacts 353 of a time delay relay
357, which is also mounted on the machine, the contacts of a
normally open depth limit switch 359 and a pair of normally open
contacts 361 on the relay 305.
The relay 357 is in series with the same normally open contacts
361, the same depth limit switch 359, a second pair of normally
open contacts 363 associated with the aforementioned relay 351, and
the back travel limit switch 365 of the machine.
When energized, relay 357 closes a pair of normally open contacts
367 to establish a holding circuit, while at the same time opening
its slow opening contacts 353 to disconnect relay 351, and closing
a pair of slow closing contacts 369 which complete a circuit
through an "Up" relay 371 located on the machine and controlling
the return of the ram from its position at the end of a work
stroke.
Thus, with contacts 361 closed, a work stroke of the ram, will
cause depth limit switch 359 to close at the end of the work
stroke, thereby energizing relay 351 which, in turn, not only
closes contacts 363 to energize time delay relay 357 and ultimately
return the ram and ready it for another stroke, but at the same
time, relay 351 closes contacts 349 to energize the stepping switch
winding 245 and advances this switch one step.
In the meantime the time delay 357 will have opened the circuit to
the relay 351 which, as a result, will de-energize and drop out its
contacts 349 to open that circuit to the stepping switch winding
245.
According to the chart of FIG. 12 contacts 203, 205 and 235 at this
stage are closed.
With the contact 203 of the stepping switch now in closed position,
the stepping switch winding 245 can be energized anytime that a
circuit including this winding is completed through any of the
program selector sequence switches 185. If no circuit is completed
at the first set of contacts of any one switch, the backgauge
position will remain undisturbed and ready for the next stroke of
the ram.
Thus, if the first switch 185 were adjusted to contact 247 for
example, the closing of the associated contact 205 would still
leave the circuit open to the stepping switch winding 245, thus
leaving the stepping switch unaffected, which means that the same
backgauge and depth stop settings will be utilized on the next
stroke.
On the next stroke, due to energization of the stepping switch
winding via contacts 349, the switch will advance a step to close
contact 207. Since a circuit through this contact 207 to the
winding 245 would still be open at the program selector sequence
switch, the backgauge and depth stop settings will remain for a
third stroke of the ram . . . etc.
On a subsequent stroke of the ram, however, the advance of the
stepping switch one step in response to the closing of the contacts
349, will place the stepping switch winding 245 in circuit through
the wired contact 253 of the program selector sequence switch under
consideration, and cause the selector switch to advance another
step, and this will repeat each time the winding 245 is placed in
circuit by a wired contact in that switch until a stepping switch
contact associated with the contacts of the next switch 185 is
closed, and the stepping switch winding circuit is broken.
In the meantime, when the transfer from the first program selector
sequence switch to the second occurs, contact 235 will have been
opened and contact 237 closed, this having the effect of setting
the circuitry into operation to change the backgauge and depth
gauge settings in accordance with that dictated by the setting of
the second backgauge selector switch and the second depthgauge
selector switch, and in the manner previously discussed in
connection with the setting of the first switch in each bank.
It will be recalled that the contact 255 of the last set of
contacts associated with the second, third and fourth of the
program selector sequence switches 185 has been left unwired to any
circuit. It is also noted that the related rotatable contact 257
functions to place in circuit one of the relays 291, which in turn
activates the circuitry to change the backgauge and depthguage
settings to the next in the sequence.
If the rotatable contact rests on the free or unwired contact, the
pertinent relay 291 cannot be energized and nothing happens except
that the stepping switch winding 245 will be energized through the
corresponding contacts 255 of the same switch causing the stepping
switch to step its way to the next program selector switch 185 in
the bank.
Thus, it becomes possible to by-pass any of the program selector
sequence switches following the first.
To add additional flexibility to the system, a single rotary switch
375 having a number of contacts 377, 379, 381, 383 and 385 and a
rotary contact 387, all corresponding to those in each set of
contacts 247-255 of a program selector sequence switch 185, is
associated with the first program selector sequence switch.
Contact 377 is connected to the first relay 291, contact 379 to the
second relay 291, contact 381 to the third of these relays, and
contact 383 to the fourth. Contact 385 is connected to the line
261.
The rotary contact 387 of this switch is connected to that side of
contacts 209 which were previously connected to line 261. However,
to render rotary contact 387 active, (a) the connection from
contacts 209 to the line 261 must be open, and this can be made
possible by inclusion of a switch 391 in the connection, (b) a
connection 393 through a switch 395 from the line L1 to the
contacts 209 must be completed, and (c) the connection to the last
rotary contact 265 of the first program selector sequence switch
must be open, which can also be accomplished through the insertion
of a switch 397.
All three switches 391, 295 and 397 may be ganged to facilitate the
inclusion of the additional switch 375.
A second such switch 375 associated with the second program
selector sequence switch will be related to stepping switch
contacts 217 and will be similarly connected in circuit.
A third such switch associated with the third program selector
sequence switch will be related to stepping switch contacts 225,
while a fourth such switch associated with the fourth program
selector sequence switch, will be related to stepping switch
contacts 233. Both will be connected in circuit like the first
two.
With these switches 375 added to the system, one may now
pre-selectively energize any of the relays 291 when the related
stepping switch contacts close, and since these relays determine
the next backgauge and depthgauge adjustment to come up, these
added switches make it possible to selectively introduce into a
program at various points in the sequence, any one of the available
adjustments.
From the foregoing, it will be apparent that once the backgauge,
depthgauge and program selector sequence switches have been
adjusted for a desired program of operation, all the operator need
do is insert the work into the machine as many times as will be
necessary to complete the sequence. The adjusting mechanism and
associated circuitry will cause the machine to perform in
accordance with the program established.
While the system described above involves the use of four switches
to a bank, it should be apparent that the invention may utilize
more or less switches per bank.
While I have illustrated and described the invention in
considerable detail, the same is subject to further alteration and
modification without departing from the underlying principles
involved, and I, accordingly, do not desire to be limited in my
protection to the specific details illustrated and described except
as may be necessitated by the appended claims.
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