U.S. patent number 3,821,868 [Application Number 05/222,113] was granted by the patent office on 1974-07-02 for grooved structural element.
This patent grant is currently assigned to Universal Modular Structures, Inc.. Invention is credited to Lindell N. Edwards.
United States Patent |
3,821,868 |
Edwards |
July 2, 1974 |
GROOVED STRUCTURAL ELEMENT
Abstract
A structural element has elongated, parallel,
transversely-spaced grooves which can accommodate the edges of
transversely-spaced panels. That structural element coacts with
other similar structural elements to constitute a plural-sided
frame which has substantially-continuous, elongated, parallel,
transversely-spaced, inwardly-directed grooves. A plurality of
panels have their upper and lower edges extending into and held by
one of those elongated, parallel, transversely-spaced,
inwardly-directed grooves to define a structural plane; and a
further plurality of panels have their upper and lower edges
extending into and held by the other of those elongated, parallel,
transversely-spaced, inwardly-directed grooves to define a second
structural plane which is spaced transversely from the first
structural plane. Connector members of generally H-shaped cross
section have grooves which accommodate the side edges of the first
plurality and second plurality of panels and which prevent
transverse movement of those side edges relative to each other and
relative to those structural planes.
Inventors: |
Edwards; Lindell N. (St. Louis,
MO) |
Assignee: |
Universal Modular Structures,
Inc. (St. Louis, MO)
|
Family
ID: |
26916450 |
Appl.
No.: |
05/222,113 |
Filed: |
January 31, 1972 |
Current U.S.
Class: |
52/241; D25/61;
52/282.3; D25/35 |
Current CPC
Class: |
E04B
9/127 (20130101); E04B 2/76 (20130101); E04B
2/60 (20130101); E04B 2/78 (20130101); E04B
1/24 (20130101); E04B 5/14 (20130101); E04B
2001/2481 (20130101); E04B 2001/0069 (20130101); E04B
2001/2466 (20130101); E04B 2001/405 (20130101); E04B
2001/2415 (20130101) |
Current International
Class: |
E04B
1/24 (20060101); E04B 9/06 (20060101); E04B
5/14 (20060101); E04B 2/58 (20060101); E04B
2/60 (20060101); E04B 2/76 (20060101); E04B
9/12 (20060101); E04B 2/78 (20060101); E04B
1/00 (20060101); E04b 002/60 () |
Field of
Search: |
;52/241,242,272,280,282,474,481,494,620,627,720,729,730,731 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Faw, Jr.; Price C.
Claims
What I claim is:
1. A wall that has an aperture therein and that includes an
elongated base member, an elongated top member disposed above and
in vertical registry with said base member, a vertically-directed
member extending between said base member and said top member, a
second vertically-directed member extending between said base
member and said top member, said second vertically-directed member
being laterally displaced from the first said vertically-directed
member, a spacing member extending between said base member and
said top member, said spacing member being laterally displaced from
said first said vertically-directed member and from said second
vertically-directed member, said members being frame-defining
members which coact to define a frame for said wall, a plurality of
aperture-defining members which coact to define said aperture for
said wall, said base member having a horizontally-directed web,
said top member having a horizontally-directed web parallel to said
web of said base member, said first said vertically-directed member
having a vertically-directed web which is normal to said web of
said base member and which also is normal to said web of said top
member, said second vertically-directed member having a
vertically-directed web which is parallel to said web of said first
said vertically-directed member and which is normal to said web of
said base member and which also is normal to said web of said top
member, said spacing member having a web, each of said
aperture-defining members having a web, a plural-arm locking member
having one arm thereof abutting one portion of said web of said
base member and having another arm thereof abutting one portion of
said web of said first said vertically-directed member, a second
plural-arm locking member having one arm thereof abutting a second
portion of said web of said base member and having another arm
thereof abutting one portion of said web of said second
vertically-directed member, a third plural-arm locking member
having one arm thereof abutting one portion of said web of said top
member and having another arm thereof abutting a second portion of
said web of said first said vertically-directed member, a fourth
plural-arm locking member having one arm thereof abutting a second
portion of said web of said top member and having another arm
thereof abutting a second portion of said web of said second
vertically-directed member, a fifth plural-arm locking member
having one arm thereof abutting one portion of said web of said
spacing member and having another arm thereof abutting a third
portion of said web of said base member, a sixth plural-arm locking
member having one arm thereof abutting a second portion of said web
of said spacing member and having another arm thereof abutting a
third portion of said web of said top member, further plural-arm
locking members having arms thereof abutting said webs of said
aperture-defining members, each of said aperture-defining members
and some of said frame-defining members having elongated, parallel,
transversely-spaced grooves, said elongated, parallel,
transversely-spaced grooves of said aperture-defining members
facing outwardly and away from said aperture, said elongated,
parallel, transversely-spaced grooves of said some frame-defining
members facing inwardly of said frame, said elongated, parallel,
transversely-spaced grooves of said aperture-defining members
confronting and being in register with said transversely-spaced
grooves in a plurality of said some frame-defining members, each of
said transversely-spaced grooves in said aperture-defining members
having substantial portions of the confronting surfaces of the
walls thereof parallel to each other, said transversely-spaced
grooves in contiguous members of said some frame-defining members
being aligned and in communication with each other, said
transversely-spaced grooves in contiguous members of said
aperture-defining members being aligned and in communication with
each other, fasteners which are positively and mechanically secured
to said first said, second, third, fourth, fifth and sixth locking
members, further fasteners which are positively and mechanically
secured to said further locking members, a plurality of panels
which coact to define a plane and which have edges thereof
extending into and held by one of said transversely-spaced grooves
in said some frame-defining members, a second plurality of panels
which coact to define a second plane and which have edges thereof
extending into and held by the second of said transversely-spaced
grooves in said some frame-defining members, at least one of said
panels of the first said plurality of panels having an edge thereof
extending into and held by one of said transversely-spaced grooves
in at least one of said aperture-defining members, at least one of
said panels of said second plurality of panels having an edge
thereof extending into and held by the second of said
transversely-spaced grooves in said one of said aperture-defining
members, the panels of said first said plurality of panels coacting
to define a first surface for said wall, the panels of said second
plurality of panels coacting to define a second surface for said
wall, said aperture-defining members and said frame-defining
members coacting with said first said and said second plurality of
panels to bound and define an insulating space which is located
within said wall and which is intermediate said aperture and the
outer periphery of said frame, said top member having elongated
ribs thereon which are spaced apart but which are in register with
each other and which extend toward each other, said ribs being
parallel to but spaced short distances away from said web of said
top member to define transversely-spaced slots that receive and
confine both side edges of said one arm of said third locking
member and of said one arm of said fourth locking member and of
said other arm of said sixth locking member, whereby said third
locking member engages and is secured to and confined by said top
member and whereby said fourth locking member engages and is
secured to and confined by said top member and whereby said sixth
locking member engages and is secured to and confined by said top
member, said first said vertically-directed member having elongated
ribs thereon which are spaced apart but which are in register with
each other and which extend toward each other, said ribs being
parallel to but spaced short distances away from said web of said
first said vertically-directed member to define transversely-spaced
slots that receive and confine both side edges of said other arm of
said third locking member and of said other arm of said first said
locking member, whereby said third locking member engages and is
secured to and confined by said first said vertically-directed
member and whereby said first said locking member engages and is
secured to and confined by said first said vertically-directed
member, said third locking member coating with one of the first
said fasteners and with said ribs on said top member to provide
three transversely-spaced points of securement between said top
member and said third locking member to rigidly lock said third
locking member to said top member and thereby fix the location of
said first said vertically-directed member relative to said top
member, said second vertically-directed member having elongated
ribs thereon which are spaced apart but which are in register with
each other and which extend toward each other, said ribs being
parallel to but spaced short distances away from said web of said
second vertically-directed member to define transversely-spaced
slots that receive and confine both side edges of said other arm of
said fourth locking member and of said other arm of said second
locking member, whereby said fourth locking member engages and is
secured to and confined by said second vertically-directed member
and whereby said second locking member engages and is secured to
and confined by said second vertically-directed member, said fourth
locking member coacting with one of said first said fasteners and
with said ribs on said top member to provide three
transversely-spaced points of securement between said top member
and said fourth locking member to rigidly lock said fourth locking
member to said top member and thereby fix the location of said
second vertically-directed member relative to said top member, said
base member having elongated ribs thereon which are spaced apart
but which are in register with each other and which extend toward
each other, said ribs being parallel to but spaced short distances
away from said web of said base member to define
transversely-spaced slots that receive and confine both side edges
of said one arm of the first said locking member and of said one
arm of said second locking member and of said other arm of said
fifth locking member, whereby said second locking member engages
and is secured to and confined by said base member and whereby said
first said locking member engages and is secured to and confined by
said base member and whereby said fifth locking member engages and
is secured to and confined by said base member, said first said
locking member coacting with one of said first said fasteners and
with said ribs on said base member to provide three
transversely-spaced points of securement between said base member
and said first said locking member to rigidly lock said first said
locking member to said base member and thereby fix the location of
said first said vertically-directed member relative to said base
member, said second locking member coacting with one of said first
said fasteners and with said ribs on said base member to provide
three transversely-spaced points of securement between said base
member and said second locking member to rigidly lock said second
locking member to said base member and thereby fix the location of
said second vertically-directed member relative to said base
member, said spacing member having elongated ribs thereon which are
spaced apart but which are in register with each other and which
extend toward each other, said ribs being parallel to but spaced
short distances away from said web of said spacing member to define
transversely-spaced slots that receive and confine both side edges
of said one arm of said fifth locking member and of said one arm of
said sixth locking member, whereby said fifth locking member
engages and is secured to and confined by said spacing member and
whereby said sixth locking member engages and is secured to and
confined by said spacing member, said fifth locking member coacting
with one of said first said fasteners and with said ribs on said
base member to provide three transversely-spaced points of
securement between said base member and said fifth locking member
to rigidly lock said fifth locking member to said base member and
thereby fix the location of said spacing member relative to said
base member, said sixth locking member coacting with one of said
first said fasteners and with said ribs on said top member to
provide three transversely-spaced points of securement between said
top member and said sixth locking member to rigidly lock said sixth
locking member to said top member and thereby fix the location of
said spacing member relative to said top member, each of said
aperture-defining members having elongated ribs thereon which are
spaced apart but which are in register with each other and which
extend toward each other, said ribs being parallel to but spaced
short distances away from said webs of said aperture-defining
members to define transversely-spaced slots that receive and
confine both side edges of said arms of said further locking
members, whereby said further locking members engage and are
secured to and confined by said aperture-defining members, each of
said further fasteners coacting with one of said further locking
members and with said ribs on one of said aperture-defining members
to provide three transversely-spaced points of securement between
said web of said one of said aperture-defining members and the
adjacent arm of said one of said further locking members, said
aperture-defining members having the same cross-sectional
configuration, said webs of said aperture-defining members having
exposed surfaces that are essentially planar surfaces and that
provide each of said aperture-defining members with an exposed
surface which is essentially free of flanges, ribs or other
protuberances, at least one of said frame-defining members having
the same cross-sectional configuration as said aperture-defining
members, whereby said one of said frame-defining members can
provide an exposed surface for one portion of said frame which is
essentially free of flanges, ribs or other protuberances, and at
least some of said first said fasteners extending inwardly of said
wall to engage and securely hold arms of some of said locking
members and the web of one of said frame-defining members.
2. A wall that includes an elongated base member, an elongated top
member disposed above and in vertical registry with said base
member, a vertically-directed member extending between said base
member and said top member, a second vertically-directed member
extending between said base member and said top member, said second
vertically-directed member being laterally displaced from the first
said vertically-directed member, said members being frame-defining
members which coact to define a frame for said wall, said base
member having a horizontally-directed web, said top member having a
horizontally-directed web parallel to said web of said base member,
said first said vertically-directed member having a
vertically-directed web which is normal to said web of said base
member and which also is normal to said web of said top member,
said second vertically-directed member having a vertically-directed
web which is parallel to said web of said first said
vertically-directed member and which is normal to said web of said
base member and which also is normal to said web of said top
member, a plural-arm locking member having one arm thereof abutting
one portion of said web of said base member and having another arm
thereof abutting one portion of said web of said first said
vertically-directed member, a second plural-arm locking member
having one arm thereof abutting a second portion of said web of
said base member and having another arm thereof abutting one
portion of said web of said second vertically-directed member, a
third plural-arm locking member having one arm thereof abutting one
portion of said web of said top member and having another arm
thereof abutting a second portion of said web of said first said
vertically-directed member, a fourth plural-arm locking member
having one arm thereof abutting a second portion of said web of
said top member and having another arm thereof abutting a second
portion of said web of said second vertically-directed member, some
of said frame-defining members having elongated, parallel,
transversely-spaced grooves, said elongated, parallel,
transversely-spaced grooves of said some frame-defining members
facing inwardly of said frame, said transversely-spaced grooves in
contiguous members of said some frame-defining members being
aligned and in communication with each other, fasteners which are
positively and mechanically secured to said first said, second,
third and fourth locking members, a plurality of panels which coact
to define a plane and which have edges thereof extending into and
held by one of said transversely-spaced grooves in said some
frame-defining members, a second plurality of panels which coact to
define a second plane and which have edges thereof extending into
and held by the second of said transversely-spaced grooves in said
some frame-defining members, the panels of said first said
plurality of panels coacting to define a first surface for said
wall, the panels of said second plurality of panels coacting to
define a second surface for said wall, said frame-defining members
coacting with said first said and said second plurality of panels
to bound and define an insulating space which is located within
said wall, said first said vertically-directed member being
disposed intermediate the ends of said wall, said first said
vertically-directed member having elongated, vertically-directed,
parallel, transversely-spaced flanges at the opposite edges of said
vertically-directed web thereof, one of said elongated,
vertically-directed, parallel, transversely-spaced flanges of said
first said vertically-directed member extending outwardly beyond
both faces of said vertically-directed web of said first said
vertically-directed member, the other of said elongated,
vertically-directed, parallel, transversely-spaced flanges of said
first said vertically-directed member also extending outwardly
beyond both faces of said vertically-directed web of said first
said vertically-directed member, said one of said elongated,
vertically-directed, parallel, transversely-spaced flanges of said
first said vertically-directed member receiving and helping hold
one portion of one panel of said first plurality of panels, the
other of said elongated, vertically-directed, parallel,
transversely-spaced flanges of said first said vertically-directed
member receiving and helping hold one portion of one panel of said
second plurality of panels, the other of said elongated,
vertically-directed, parallel, transversely-spaced flanges of said
first said vertically-directed member receiving and helping hold
one portion of one panel of said second plurality of panels, said
top member having elongated ribs thereon which are spaced apart but
which are in register with each other and which extend toward each
other, said ribs being parallel to but spaced short distances away
from said web of said top member to define transversely-spaced
slots that receive and confine both side edges of said one arm of
said third locking member and of said one arm of said fourth
locking member, whereby said third locking member engages and is
secured to and confined by said top member and whereby said fourth
locking member engages and is secured to and confined by said top
member, said first said vertically-directed member having elongated
ribs thereon which are spaced apart but which are in register with
each other and which extend toward each other and which are normal
to said elongated, vertically-directed, parallel,
transversely-spaced flanges of said first said vertically-directed
member, said ribs being parallel to but spaced short distances away
from said web of said first said vertically-directed member to
define transversely-spaced slots that receive and confine both side
edges of said other arm of said third locking member and of said
other arm of said first said locking member, whereby said third
locking member engages and is secured to and confined by said first
said vertically-directed member and whereby said first said locking
member engages and is secured to and confined by said first said
vertically-directed member, said third locking member coacting with
one of said fasteners and with said ribs on said top member to
provide three transversely-spaced points of securement between said
top member and said third locking member to rigidly lock said third
locking member to said top member and thereby fix the location of
said first said vertically-directed member relative to said top
member, said second vertically-directed member having elongated
ribs thereon which are spaced apart but which are in register with
each other and which extend toward each other, said ribs being
parallel to but spaced short distances away from said web of said
second vertically-directed member to define transversely-spaced
slots that receive and confine both side edges of said other arm of
said fourth locking member and of said other arm of said second
locking member, whereby said fourth locking member engages and is
secured to and confined by said second vertically-directed member
and whereby said second locking member engages and is secured to
and confined by said second vertically-directed member, said fourth
locking member coacting with one of said fasteners and with said
ribs on said top member to provide three transversely-spaced points
of securement between said top member and said fourth locking
member to rigidly lock said fourth locking member to said top
member and thereby fix the location of said second
vertically-directed member relative to said top member, said base
member having elongated ribs thereon which are spaced apart but
which are in register with each other and which extend toward each
other, said ribs being parallel to but spaced short distances away
from said web of said base member to define transversely-spaced
slots that receive and confine both side edges of said one arm of
the first said locking member and of said one arm of said second
locking member, whereby said second locking member engages and is
secured to and confined by said base member and whereby said first
said locking member engages and is secured to and confined by said
base member, said first said locking member coacting with one of
said fasteners and with said ribs on said base member to provide
three transversely-spaced points of securement between said base
member and said first said locking member to rigidly lock said
first said locking member to said base member and thereby fix the
location of said first said vertically-directed member relative to
said base member, said second locking member coacting with one of
said fasteners and with said ribs on said base member to provide
three transversely-spaced points of securement between said base
member and said second locking member to rigidly lock said second
locking member to said base member and thereby fix the location of
said second vertically-directed member relative to said base
member, said other arm of said third locking member having notches
therein which are in register with and which accommodate said ribs
on said top member, whereby said third locking member and hence
said first said vertically-directed member can be set at a desired
position along the length of said top member, and said other arm of
said first said locking member having notches therein which are in
register with and which accommodate said ribs on said base member,
whereby said first said locking member and hence said first said
vertically-directed member can be set at a desired position along
the length of said base member.
3. A wall that includes an elongated base member, an elongated top
member disposed above and in vertical registry with said base
member, a vertically-directed member extending between said base
member and said top member, a second vertically-directed member
extending between said base member and said top member, said second
vertically-directed member being laterally displaced from the first
said vertically-directed member, a plurality of spacing members
extending between said base member and said top member, said
spacing members being laterally displaced from said first said
vertically-directed member and from said second vertically-directed
member, said members being frame-defining members which coact to
define a frame for said wall, said base member having a
horizontally-directed web, said top member having a
horizontally-directed web parallel to said web of said base member,
said first said vertically-directed member having a
vertically-directed web which is normal to said web of said base
member and which also is normal to said web of said top member,
said second vertically-directed member having a vertically-directed
web which is parallel to said web of said first said
vertically-directed member and which is normal to said web of said
base member and which also is normal to said web of said top
member, each of said spacing members having a web, a plural-arm
locking member having one arm thereof abutting one portion of said
web of said base member and having another arm thereof abutting one
portion of said web of said first said vertically-directed member,
a second plural-arm locking member having one arm thereof abutting
a second portion of said web of said base member and having another
arm thereof abutting one portion of said web of said second
vertically-directed member, a third plural-arm locking member
having one arm thereof abutting one portion of said web of said top
member and having another arm thereof abutting a second portion of
said web of said first said vertically-directed member, a fourth
plural-arm locking member having one arm thereof abutting a second
portion of said web of said top member and having another arm
thereof abutting a second portion of said web of said second
vertically-directed member, further plural-arm locking members,
each of said further plural-arm locking members having one arm
thereof abutting one portion of the web of one of said spacing
members and having another arm thereof abutting a portion of said
web of said base member, still further plural-arm locking members,
each of said still further plural-arm locking members having one
arm thereof abutting one portion of the web of one of said spacing
members and having another arm thereof abutting a portion of said
web of said top member, some of said frame-defining members having
elongated, parallel, transversely-spaced grooves, said elongated,
parallel, transversely-spaced grooves of said some frame-defining
members facing inwardly of said frame, said transversely-spaced
grooves in contiguous members of said some frame-defining members
being aligned and in communication with each other, fasteners which
are positively and mechanically secured to said first said, second,
third, fourth, further, and still further locking members, a
plurality of panels which coact to define a plane and which have
edges thereof extending into and held by one of said
transversely-spaced grooves in said some frame-defining members, a
second plurality of panels which coact to define a second plane and
which have edges thereof extending into and held by the second of
said transversely-spaced grooves in said some frame-defining
members, the panels of said first said plurality of panels coacting
to define a first surface for said wall, the panels of said second
plurality of panels coacting to define a second surface for said
wall, said frame-defining members coacting with said first said and
said second plurality of panels to bound and define an insulating
space which is located within said wall, said top member having
elongated ribs thereon which are spaced apart but which are in
register with each other and which extend toward each other, said
ribs being parallel to but spaced short distances away from said
web of said top member to define transversely-spaced slots that
receive and confine both side edges of said one arm of said third
locking member and of said one arm of said fourth locking member
and of said other arms of said still further locking members,
whereby said third locking member engages and is secured to and
confined by said top member and whereby said fourth locking member
engages and is secured to and confined by said top member and
whereby said still further locking members engage and are secured
to and confined by said top member, said first said
vertically-directed member having elongated ribs thereon which are
spaced apart but which are in register with each other and which
extend toward each other, said ribs being parallel to but spaced
short distances away from said web of said first said
vertically-directed member to define transverse-spaced slots that
receive and confine both side edges of said other arm of said third
locking member and of said other arm of said first said locking
member, whereby said third locking member engages and is secured to
and confined by said first said vertically-directed member and
whereby said first said locking member engages and is secured to
and confined by said first said vertically-directed member, said
third locking member coacting with one of said fasteners and with
said ribs on said top member to provide three transversely-spaced
points of securement between said top member and said third locking
member to rigidly lock said third locking member to said top member
and thereby fix the location of said first said vertically-directed
member relative to said top member, said second vertically-directed
member having elongated ribs thereon which are spaced apart but
which are in register with each other and which extend toward each
other, said ribs being parallel to but spaced short distances away
from said web of said second vertically-directed member to define
transversely-spaced slots that receive and confine both side edges
of said other arm of said fourth locking and of said other arm of
said second locking member, whereby said fourth locking member
engages and is secured to and confined by said second
vertically-directed member and whereby said second locking member
engages and is secured to and confined by said second
vertically-directed member, said fourth locking member coacting
with one of said fasteners and with said ribs on said top member to
provide three transversely-spaced points of securement between said
top member and said fourth locking member to rigidly lock said
fourth locking member to said top member and thereby fix the
location of said second vertically-directed member relative to said
top member, said base member having elongated ribs thereon which
are spaced apart but which are in register with each other and
which extend toward each other, said ribs being parallel to but
spaced short distances away from said web of said base member to
define transversely-spaced slots that receive and confine both side
edges of said one arm of the first said locking member and of said
one arm of said second locking member and of said other arms of
said further locking members, whereby said second locking member
engages and is secured to and confined by said base member and
whereby said first said locking member engages and is secured to
and confined by said base member and whereby said further locking
members engage and are secured to and confined by said base member,
said first said locking member coacting with one of said fasteners
and with said ribs on said base member to provide three
transversely-spaced points of securement between said base member
and said first said locking member to rigidly lock said first said
locking member to said base member and thereby fix the location of
said first said vertically-directed member relative to said base
member, said second locking member coacting with one of said
fasteners and with said ribs on said base member to provide three
transversely-spaced points of securement between said base member
and said second locking member to rigidly lock said second locking
member to said base member and thereby fix the location of said
second vertically-directed member relative to said base member,
each of said spacing members having elongated ribs thereon which
are spaced apart but which are in register with each other and
which extend toward each other, said ribs being parallel to but
spaced short distances away from said webs of said spacing members
to define transversely-spaced slots that receive and confine both
side edges of said one arm of said further locking members and of
said still further locking members, whereby said further locking
members engage and are secured to and confined by said spacing
members and whereby said still further locking members engage and
are secured to and confined by said spacing members, said further
locking members coacting with more of said fasteners and with said
ribs on said base member to provide groups of three
transversely-spaced points of securement between said further
locking members and said base member to rigidly lock said further
spacing members to said base member and thereby fix the locations
of said spacing members relative to said base member, said still
further locking members coacting with additional ones of said
fasteners and with said ribs on said top member to provide groups
of three transversely-spaced points of securement between said top
member and said still further locking members to rigidly lock said
still further locking members to said top member and thereby fix
the locations of said spacing members relative to said top member,
said base member and said top member having elongated, parallel,
transversely-spaced flanges, said spacing members having elongated,
parallel, transversely-spaced flanges which are in register with
and which abut said elongated, parallel, transversely-shaped
flanges on said base member and on said top member, said elongated,
parallel, transversely-spaced flanges on said sapcing members being
planar and receiving full support from said elongated, parallel,
transversely-spaced flanges on said base member, said elongated,
parallel, transversely-spaced flanges on said spacing members and
on said base member and on said top member coacting to hold the
confronting faces of said panels of said first said and of said
second plurality of panels spaced apart a predetermined minimum
distance, and said elongated, parallel, transversely-spaced grooves
on said some of said frame-defining members helping keep said
confronting faces of said panels of said first said and of said
second plurality of panels immediately adjacent said elongated,
parallel, transversely-spaced flanges on said spacing members and
on said base member and on said top member.
Description
This invention relates to improvements in grooved structural
elements. More particularly, this invention relates to improvements
in grooved structural elements which can be combined with panels to
form a structure.
It is, therefore, an object of the present invention to provide an
improved grooved structural element which can be combined with
panels to form a structure.
SUMMARY OF THE INVENTION
The structural element provided by the present invention has
elongated, parallel, transversely-spaced grooves which can
accommodate the edges of transversely-spaced panels. That
structural element coacts with other similar structural elements to
constitute a plural-sided frame which has substantially-continuous,
elongated, parallel, transversely-spaced, inwardly-directed
grooves. A plurality of panels have their upper and lower edges
extending into and held by one of those elongated, parallel,
transversely-spaced, inwardly-directed grooves to define a
structural plane; and a further plurality of panels have their
upper and lower edges extending into and held by the other of those
elongated, parallel, transversely-spaced, inwardly-directed grooves
to define a second structural plane which is spaced transversely
from the first structural plane. Those structural elements coact
with those panels to define a sturdy and rugged structure. It is,
therefore, an object of the present invention to provide a
structural element which has elongated, parallel,
transversely-spaced grooves which can accommodate the edges of
transversely-spaced panels.
Connector members of generally H-shaped cross section have sets of
elongated, parallel, transversely-spaced grooves at one of the
faces thereof and have further sets of elongated, parallel,
transversely-spaced grooves at the opposite faces thereof. The
grooves of the first set of elongated, parallel,
transversely-spaced grooves of each connector member are in
register with the grooves of the further set of elongated,
parallel, transversely-spaced grooves of that connector member; and
hence the side edges of the first plurality and second plurality of
panels are held in alignment with each other and against transverse
movement relative to each other by the first and further sets of
grooves in the connector members of generally H-shaped cross
section. It is, therefore, an object of the present invention to
provide a connector member of generally H-shaped cross section
which has a set of elongated, parallel, transversely-spaced grooves
at one of the faces thereof and which has a further set of
elongated, parallel, transversely-spaced grooves at the opposite
face thereof.
One preferred embodiment of grooved structural element provided by
the present invention has an elongated passage therein which can
serve as a duct for electrical elements or insulated pipes. As a
result, that grooved structural element can perform the dual
functions of holding the edges of panels of spaced structural
planes and also of accommodating electrical elements or insulated
pipes. It is, therefore, an object of the present invention to
provide a grooved structural element that has an elongated passage
therein which can serve as a duct for electrical elements or
insulated pipes.
Other and further objects and advantages of the present invention
should become apparent from an examination of the drawing and
accompanying description.
In the drawing and accompanying description, several preferred
embodiments of the present invention are shown and described but it
is to be understood that the drawing and accompanying description
are for the purpose of illustration only and that the invention
will be defined by the appended claims.
BRIEF DESCRIPTION OF THE DRAWING
In the drawing, FIG. 1 is a perspective view of two abutting walls
which include grooved structural elements provided by the present
invention,
FIG. 2 is a sectional view, on a larger scale, through the walls of
FIG. 1, and it is taken along the plane indicated by the line 2--2
in FIG. 1,
FIG. 3 is a sectional view, on the scale of FIG. 2, through one of
the walls in FIG. 1, and it is taken along the plane indicated by
the line 3--3 in FIG. 1,
FIG. 4 is another sectional view, on the scale of FIG. 2, through
the one wall of FIG. 1, and it is taken along the plane indicated
by the line 4--4 in FIG. 1,
FIG. 5 is a horizontal section, on a scale intermediate those of
FIGS. 1 and 2, through a further grooved structural element
provided by the present invention,
FIG. 6 is a horizontal section, on the scale of FIG. 5, through a
portion of a structure which incorporates another grooved
structural element provided by the present invention,
FIG. 7 is a horizontal section, on a scale larger than that of FIG.
2, through a portion of the structure shown in FIG. 6,
FIG. 8 is a vertical section, on the scale of FIG. 5, through
portions of a floor, a ceiling, and a wall of a room made from
grooved structural elements of the present invention,
FIG. 9 is a horizontal section, on the scale of FIG. 5, through a
further wall including grooved structural elements of the present
invention,
FIG. 10 is a perspective view, on the scale of FIG. 2, of the upper
part of one of grooved structural elements of FIG. 2,
FIG. 11 is a perspective view, on the scale of FIG. 2, of the upper
part of another of the grooved structural elements of FIG. 2,
FIG. 12 is a vertical section, on the scale of FIG. 2, through a
portion of a grooved structural element and through a portion of a
plural-section panel which could be used in forming a wall,
FIG. 13 is a perspective view, on the scale of FIG. 1, of a corner
defined by two walls,
FIG. 14 is a perspective view, on a scale intermediate those of
FIGS. 1 and 2, of the upper end of the corner fitting used in the
wall of FIG. 13,
FIG. 15 is a sectional view, on a scale somewhat larger than that
of FIG. 14, through one of the walls of FIG. 13, and it is taken
along the plane indicated by the line 15--15 in FIG. 13,
FIG. 16 is a sectional view, on the scale of FIG. 15, through both
of the walls of FIG. 13, and it is taken along the plane indicated
by the line 16--16 in FIG. 13,
FIG. 17 is a sectional view, on the scale of FIG. 15, through the
structure in FIG. 16, and it is taken along the broken plane
indicated by the broken line 17--17 in FIG. 16,
FIG. 18 is a perspective view, on a scale smaller than that of FIG.
1, of an A-frame building which is made in accordance with the
principles and teachings of the present invention,
FIG. 19 is a sectional view, on the scale of FIG. 15, through a
portion of the A-frame building of FIG. 18, and it is taken along
the plane indicated by the line 19--19 in FIG. 18,
FIG. 20 is a sectional view, on the scale of FIG. 15, through
another portion of the A-frame building of FIG. 18, and it is taken
along the plane indicated by the line 20--20 in FIG. 18,
FIG. 21 is a sectional view, on the scale of FIG. 15, through a
further portion of the A-frame building of FIG. 18, and it is taken
along the plane indicated by the line 21--21 in FIG. 18,
FIG. 22 is a sectional view, on the scale of FIG. 15, and it is
taken along the broken plane indicated by the broken line 22--22 in
FIG. 21,
FIG. 23 is a sectional view, on the scale of FIG. 15, through a
still further portion of the A-frame building of FIG. 18, and it is
taken along the plane indicated by the line 23--23 in FIG. 18,
FIG. 24 is a horizontal section, on the scale of FIG. 16, through a
corner fitting which generally resembles the corner fitting of FIG.
14,
FIG. 25 is a perspective view of the upper end of a structural
element which can be positioned between the panels of a wall,
ceiling, or floor made in accordance with the principles and
teachings of the present invention,
FIG. 26 is a horizontal section, on the scale of FIG. 16, through a
wall which includes the grooved structural element of FIG. 25 and a
grooved structural element which closely resembles the grooved
structural element of FIG. 10, and it shows L-shaped braces
securing those grooved structural elements to an underlying
horizontally-directed grooved structural element,
FIG. 27 is a perspective view, on a scale larger than that of FIG.
16, of one of the L-shaped braces in FIG. 26,
FIG. 28 is a horizontal section, on the scale of FIG. 16, through a
further grooved structural element provided by the present
invention,
FIG. 29 is a horizontal section, on the scale of FIG. 16, through
two grooved structural elements which coact with panels to define
the corners of adjacent walls,
FIG. 30 is a horizontal section, on the scale of FIG. 16, through
two further grooved structural elements which coact with panels to
define the corners of adjacent walls,
FIG. 31 is a horizontal section, on the scale of FIG. 16, through a
grooved structural element which connects a wall at right angles to
an intermediate portion of a second wall, and
FIG. 32 is a horizontal section, on the scale of FIG. 16, through a
corner fitting which is assembled from four separate elements.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Referring particularly to FIGS. 1-4 the numeral 20 generally
denotes a wall which includes grooved structural elements that are
made in accordance with the principles and teachings of the present
invention. The numeral 22 generally denotes a second wall which is
disposed at right angles to the wall 20, and which also includes
grooved structural elements that are made in accordance with the
principles and teachings of the present invention. The numeral 24
generally denotes a corner fitting which is a metal extrusion; and
the cross section of that corner fitting is shown by FIG. 2. That
corner fitting has a tubular portion 26 which is essentially square
in cross section; and it has a connecting portion 28 that is
provided with internal ribs 30, and it has a connecting portion 36
that is provided with internal ribs 38. The ribs 30 are spaced a
short distance away from one of the four sides of the tubular
portion 26 of the corner fitting 24; and those ribs are in register
with each other. The ribs 38 are spaced a short distance away from
another of the four sides of the tubular portion 26 of the corner
fitting 24; and those ribs are in register with each other.
The connecting portion 28 is tubular and is rectangular in
cross-section; and the area defined by that connecting portion is
considerably smaller than the area defined by the tubular portion
26. Similarly, the connecting portion 36 is tubular and is
rectangular in cross section; and the area defined by that
connecting portion is considerably smaller than the area defined by
the tubular portion 26. An elongated groove 32 is provided at the
outer face of the connecting portion 28, and that groove extends
longitudinally along that face. An elongated groove 34 is provided
at that same face; and that groove extends longitudinally along
that face. The grooves 32 and 34 are located adjacent the opposite
sides of the outer face of the connecting portion 28, as shown by
FIG. 2, and those grooves are parallel to each other. As a result,
the grooves 32 and 34 constitute a set of elongated, parallel,
transversely-spaced grooves on the corner fitting 24. An elongated
groove 40 is provided at the outer face of the connecting portion
36, and that groove extends longitudinally along that face. An
elongated groove 42 is provided at that same face; and that groove
extends longitudinally along that face. The grooves 40 and 42 are
located adjacent the opposite sides of the outer face of the
connecting portion 36, as shown by FIG. 2, and those grooves are
parallel to each other. As a result, the grooves 40 and 42
constitute a second set of elongated, parallel, transversely-spaced
grooves on the corner fitting 24.
The upper end of the connecting portion 28 of the corner fitting 24
and the upper ends of the grooves 32 and 34 are cut away at an
angle of 45.degree. to provide a mitered upper left-hand corner for
that corner fitting. The lower end of that connecting portion and
the lower ends of the grooves 32 and 34 are cut away at an angle of
45.degree. to provide a mitered lower left-hand corner for the
corner fitting 24. The upper end of the connecting portion 36 of
the corner fitting 24 and the upper ends of the grooves 40 and 42
are cut away at an angle of 45.degree. to provide a mitered upper
right-hand corner for that corner fitting. The lower end of the
connecting portion 36 and the lower ends of the grooves 40 and 42
are cut away at an angle of 45.degree. to provide a mitered lower
right-hand corner for the corner fitting 24.
A grooved structural element is denoted by the numeral 44 in FIGS.
1-3 and 11; and it preferably is formed as a metal extension. That
grooved structural element is shown in FIG. 11 before the ends
thereof are mitered; and it includes a tubular portion of
rectangular cross section which is defined by four sides 45, 47, 49
and 51, includes grooves 48 adjacent the side 47, and includes ribs
46 which are disposed inwardly of the side 45 and which extend
toward each other. The grooves 48 are parallel and are disposed
adjacent the sides 49 and 51 of the grooved structural element 44.
As a result, those grooves constitute a set of elongated, parallel,
transversely-spaced grooves on the grooved structural element
44.
The outer face of the side 45 of the grooved structural element 44
is shown as being interrupted by knurling; but it could be
interrupted by grooves, ribs, pockets, projections or the like. The
interrupting of that outer face is desirable where that outer face
is to be secured to an underlying surface by cement, adhesive,
mastic, grout or the like. For example, where the outer face of the
side 45 of the grooved structural element 44 is set in engagement
with a floor, as shown in FIGS. 1-3, the interruption of that outer
face will enable cement, adhesive, mastic, grout or the like,
placed between that outer face and that floor, to hold that grooved
structural element against shifting relative to that floor.
In any instances where the outer face of the side 45 of the grooved
structural element 44 was not to be secured to anything, that outer
face could be left free of interruption, or it could be suitably
ornamented by forming a pleasing design on it. Similarly, the other
outer faces of that grooved structural element, and the outer faces
of various of the other grooved structural elements of the present
invention, could be suitably ornamented by forming pleasing designs
on them.
The numeral 58 denotes a further grooved structural element; and
that grooved structural element will preferably have the same cross
section as the grooved structural element 44 in FIG. 11. Further,
the numeral 66 denotes a grooved structural element at the bottom
of the wall 22 in FIG. 1; and that grooved structural element will
preferably have the same cross section as the grooved structural
element 44 in FIG. 11. As indicated by FIG. 1, the ends of the
grooved structural elements 44, 58 and 66 are mitered; and one of
the mitered ends of the grooved structural element 44 abuts the
mitered lower left-hand corner of the corner fitting 24, while one
of the mitered ends of the grooved structural element 66 abuts the
mitered lower right-hand corner of the corner fitting 24.
Consequently, the groove 32 of the corner fitting 24 will be in
register with and will abut the outer groove 48 of the grooved
structural element 44, the groove 34 of that corner fitting will be
in register with and will abut the inner groove 48 of that grooved
structural element, the groove 40 of that corner fitting will be in
register with and will abut the inner groove of the grooved
structural element 66, and the groove 42 of that corner fitting
will be in register with and will abut the outer groove of the
grooved structural element 66. In addition, the ribs 30 in the
connecting portion 28 of the corner fitting 24 will be in register
with and will abut the ribs 46 of the grooved structural element
44; and the ribs 38 in the connecting portion 36 of that corner
fitting will be in register with and will abut the ribs 67 of the
grooved structural element 66.
Each of the grooves 32 and 42 in the corner fitting 24 will
preferably have the same width and depth as the particular groove
in the grooved structural element 44 or 66 which is contiguous with
that groove. Where the thickness of each of the walls 20 and 22 is
5 inches, the groove depth will preferably be in the range of
one-half to three-quarters of an inch; and the groove width will
preferably be in the range of three-eighths to five-eighths of an
inch. Each of the grooves 34 and 40 in the corner fitting 24 will
preferably have the same width and depth as the particular groove
in the grooved structural element 44 or 66 which is contiguous with
that groove. That depth will preferably be in the range of one-half
to three-quarters of an inch; and the groove width will preferably
be in the range of three-eighths to five eighths of an inch. FIG. 2
shows the grooves 32, 34, 40 and 42 in the corner fitting 24 as
having the same depths and widths; and hence the grooves within the
grooved structural elements 44 and 66 will have the same depths and
widths. However, if desired, the width and depth of the groove 32
could differ from the widths and depths of one or more of the
grooves 34, 40 and 42; but the width and depth of the groove 32
will preferably be the same as those of that groove of the grooved
structural element 44 which is contiguous with it. Similarly, if
desired, the width and depth of any of the grooves 34, 40 and 42
could differ from the depth and width of one or more of the other
grooves in the corner fitting 24; but each groove in that corner
fitting 24 will preferably have the same width and depth as the
contiguous groove in the grooved structural element 44 or 66.
The numeral 50 denotes a vertical element of the wall 20; and that
element has the same cross section as the grooved structural
element 44 in FIG. 11. As indicated by FIG. 3, the ribs of the
element 50 are denoted by the numeral 52, and the grooves of that
element are denoted by the numeral 54. The ends of the element 50
are mitered by parallel mitering cuts; and the lower end of that
element abuts the mitered left-hand end of the grooved structural
element 44. As a result, the grooves 48 in the grooved structural
element 44 abut and are in register with the grooves 54 of the
element 50. Further, the ribs 46 of the grooved structural element
44 abut and are in register with the ribs 52 of the element 50. As
shown by FIG. 1, the element 50 is parallel to the corner fitting
24.
The numeral 56 denotes a vertical element of the wall 20; and that
element is a mirror image of the vertical element 50. The grooved
faces of those vertical elements are directed away from each other,
and the plane faces of those vertical elements confront each other
to define the sides of a doorway for the wall 20. The ends of the
vertical element 56 are mitered; and the mitered lower end of that
element abuts the mitered right-hand end of the grooved structural
element 58. As a result, the grooves, not shown, in the elements 56
and 58 will abut and be in register with each other. Similarly, the
ribs, not shown, in those elements will abut and be in register
with each other.
The numeral 60 denotes a vertical element which serves as the
left-hand end of the wall 20; and that element has the same cross
section as the grooved structural element 44 in FIG. 11. The
vertical element 60 is longer than the vertical element 50; and the
mitering cuts at the ends of the former vertical element are
angularly displaced, whereas the mitering cuts at the ends of the
latter vertical element are parallel to each other. The mitered
lower end of the vertical element 60 abuts the mitered left-hand
end of the grooved structural element 58. As a result, the grooves,
not shown, in the elements 58 and 68 will abut and be in register
with each other.
The numeral 62 denotes a horizontal element which serves as the cap
of the wall 20; and that element has the same cross section as the
grooved structural element 44 in FIG. 11. The ends of the element
62 are mitered; and the left-hand mitered end of that element abuts
the mitered upper end of the vertical element 60, while the mitered
right-hand end of that element abuts the mitered upper end of the
connecting portion 28 of the corner fitting 24. As a result, the
grooves, not shown, in the elements 60 and 62 will abut and be in
register with each other. Similarly, the ribs, not shown, in those
elements will abut and be in register with each other.
The numeral 64 denotes a horizontal element of the wall 20; and
that element has the same cross section as the grooved structural
element 44 in FIG. 11. The ends of the element 64 are mitered by
mitering cuts which incline outwardly and upwardly from the plane
face of that element as shown by FIG. 1. Those mitered ends abut
the mitered upper ends of the vertical elements 50 and 56, and
hence the element 64 coacts with those elements to define the top
and sides of the doorway in the wall 20. The grooves 63 of the
element 64 will abut and be in register with the grooves 54 of the
vertical element 50, and also will abut and be in register with the
grooves, not shown, of the vertical element 56. Similarly, the ribs
65 of the element 64 will abut and be in register with the ribs 52
of the vertical element 50, and also will abut and be in register
with the ribs, not shown, of the vertical element 56.
The elements 44, 58, 60 and 62 essentially define three sides of
the frame of the wall 20; and the connecting portion 28 of the
corner fitting 24 defines the fourth side of that frame. The
elements 50 and 56 coact with the element 64 to define the doorway
in that wall; and they also coact with the elements 44 and 58 to
help define the bottom side of the frame of the wall 20. Those
various elements coact with each other, with the corner fitting 24,
and with the panels of that wall to strengthen and rigidify that
wall.
The numeral 68 denotes a vertical element which serves as the
right-hand end of the wall 22; and that element has the same cross
section as the grooved structural element 44 in FIG. 11. The ends
of the vertical element 68 are mitered; and the mitered lower end
of that vertical element abuts the mitered right-hand end of the
bottom element 66. As a result, the grooves, not shown, in the
bottom element 66 will abut and be in register with the grooves,
not shown, in the vertical element 68. Similarly, the ribs 67 in
the bottom element 66 will abut and be in register with the ribs,
not shown, in the vertical element 68.
The numeral 70 denotes a horizontal element that serves as the cap
of the wall 22; and that element has the same cross section as the
grooved structural element 44 in FIG. 11. The ends of the
horizontal element 70 are mitered; and the mitered left-hand end of
that element abuts the mitered upper end of the connecting portion
36 of the corner fitting 24, while the mitered right-hand end of
that element abuts the mitered upper end of the vertical element
68. Consequently, the grooves, not shown, in the horizontal element
70 will abut and be in register with the grooves 40 and 42 in the
connecting portion 36 of the corner fitting 24, and also will abut
and be in register with the grooves, not shown, in the vertical
element 68. Similarly, the ribs, not shown, in the horizontal
element 70 will abut and be in register with the ribs 38 in the
connecting portion 36 of the corner fitting 24, and also will abut
and be in register with the ribs, not shown, in the vertical
element 68.
The elements 66, 68 and 70 define three sides of the frame of the
wall 22; and the connecting portion 36 of the corner fitting 24
defines the fourth side of that frame. Those elements coact with
each other, with the corner fitting 24, and with the panels of the
wall 22 to strengthen and rigidify that wall. The numeral 72
denotes a panel which has a thickness that is just slightly less
than the width of the groove 40 in the connecting portion 36 of the
corner fitting 24; and that thickness also is just slightly less
than the width of the inner grooves, not shown, in the bottom
element 66 and in the upper element 70 of the wall 22. That panel
can be a section of plywood, of wall board, of drywall, of
decorating paneling, or the like; and, in one preferred embodiment
of the present invention, that panel is 8 feet high, 4 feet wide,
and three-eighths of an inch thick -- and thus has dimensions that
are standard in the construction industry. That panel can, either
in its purchased state or after it has been painted, serve as part
of the interior of the room or area which it helps bound and
define. The left-hand edge of the panel 72 will extend into, and
will be confined and guided by, the groove 40 of the connecting
portion 36 of the corner fitting 24; and the bottom edge of that
panel extends into, and will be confined and guided by, the inner
groove of the bottom element 66. The upper edge of the panel 72
extends into, and will be confined and guided by, the inner groove
of the upper element 70.
The numeral 74 denotes a panel which has a thickness that is just
slightly less than the width of the groove 42 in the connecting
portion 36 of the corner fitting 24; and that thickness also is
just slightly less than the width of the outer grooves, not shown,
in the bottom element 66 and in the upper element 70 of the wall
22. That panel can be a section of plywood, of wallboard, of
drywall, of decorating paneling, or the like; and, in the said one
preferred embodiment of the present invention, that panel is 8 feet
high, 4 feet wide, and three-eighths of an inch thick. If the
surface of the wall 22, of which the panel 74 is a part, helps
bound and define the interior of a room or area, that panel can,
either in its purchased state or after it has been painted, serve
as part of that interior. However, if the surface of the wall 22,
of which the panel 74 is a part, is an exterior surface, that panel
will be made so it can withstand rain, sleet, hail, snow, sunlight,
heat, dirt, and the like. The left-hand edge of the panel 74
extends into, and will be confined and guided by, the groove 42 in
the connecting portion 36 of the corner fitting 24, and the bottom
edge of that panel extends into, and will be confined and guided
by, the outer groove of the bottom element 66. The upper edge of
the panel 74 extends into, and will be confined and guided by, the
outer groove in the upper portion 70.
The numeral 76 generally denotes a connector member which is a
metal extension with an H-shaped cross section; and FIG. 10 is a
perspective view of the upper end of that connector member. A web
78 of that connector member has grooves 80 and 84 extending
outwardly from one face thereof, and has grooves 82 and 86
extending outwardly from the opposite face thereof. The grooves 80
and 82 are in register with each other, and the grooves 84 and 86
are in register with each other, as shown particularly by FIGS. 2
and 10. The height of the connector member 76 is equal to the
distance between the confronting surfaces of the groove-defining
portions of the lower element 66 and of the upper element 70. As a
result, that connector member can fit snugly between the upper
surface of the lower element 66 and the lower surface of the upper
element 70 of the wall 22. The groove 80 in the connector member 76
will be in register with the inner grooves, not shown, of the upper
and lower elements 70 and 66; and those inner grooves are in
register with the groove 40 in the connecting portion 36 of the
corner fitting 24. As a result, the groove 80 will coact with those
inner grooves and with the groove 40 to define an
essentially-continuous constant-width, constant-depth groove. The
groove 84 in the connector member 76 will be in register with the
outer grooves, not shown, of the upper and lower elements 70 and
66; and those outer grooves are in register with the groove 42 in
the connecting portion 36 of the corner fitting 24. As a result,
the groove 84 will coact with those outer grooves and with the
groove 42 to define an essentially-continuous constant-width,
constant-depth groove. Those essentially continuous,
constant-width, constant-depth grooves are parallel to, but are
transversely spaced relative to, each other. The groove 80 in the
connector member 76 receives and guides and confines the right-hand
edge of the panel 72, and the groove 84 in that connector member
receives and guides and confines the right-hand edge of the panel
74. As a result, the connector member 76 coacts with the connecting
portion 36 of the corner fitting 24, with the lower element 66,
with the upper element 70, and with the panels 72 and 74 to define
a totally-enclosed space between the inner and outer surfaces of
the wall 22. The engagements between the left-hand edge of the
panel 72 and the groove 40 in the connecting portion 36 of the
corner fitting 24, between the right-hand edge of that panel and
the groove 80 in the connector member 76, and between the upper and
lower edges of that panel and the grooves, not shown, in the upper
and lower elements 70 and 66 will enable that panel, that corner
fitting, that connector member and those elements to strengthen and
rigidify the wall 22.
The grooves 80, 82, 84 and 86 in the connector member 76 can have
different depths and different widths. However, the depths and
widths of the grooves 80 and 82 will usually be the same, and the
depths and widths of the grooves 84 and 86 will usually be the
same. Importantly, the depths and widths of the grooves 80 and 82
should be the same as the depths and widths of the inner grooves of
the upper and lower elements 70 and 66. Also importantly, the
depths and widths of the grooves 84 and 86 should be the same as
the depths and widths of the outer grooves of those upper and lower
elements.
The numerals 90, 94 and 96 denote further connector members which
can be identical to the connector member 76. Those connector
members are vertically-directed, and the lower ends thereof rest
upon the groove-defining portions of the lower element 66. The
upper ends of the connector members 90, 94 and 96 underlie the
groove-defining portions of the upper element 70. As shown by FIG.
1, the connector members 76, 90, 94 and 96 are disposed between and
are parallel to, the corner fitting 24 and the vertical element 68
of the wall 22.
A short connector member 98, which has the same cross section as
the connector member 76 of FIG. 10, is incorporated in the wall 20
in FIG. 1. That connector member is vertically-directed; and it
underlies, and extends downwardly from, the upper element 62 of
that wall. A similar, short connector member 100 is
vertically-directed, and it overlies and extends upwardly from the
lower element 44. The connector members 98 and 100 are in vertical
alignment with each other, as indicated by FIG. 1. Another similar,
short connector member 102 is vertically-directed; and it
underlies, and extends downwardly from, the upper element 62 of the
wall 20. A further, similar short connector member 104 is
vertically-directed; and it overlies and extends upwardly from the
lower element 44. The connector members 102 and 104 are in vertical
alignment with each other, as indicated by FIG. 1. Two shorter,
similar connector members 106 and 108 are vertically-directed; and
they underlie, and extend downwardly from, the upper element 62.
The lower ends of the connector members 106 and 108 abut the
groove-forming portions of the grooved structural element 64. The
connector members 98, 100, 102, 104, 106 and 108 are disposed
between, and are parallel to, the corner fitting 24 and the
vertical element 60 of the wall 20.
The numeral 110 denotes a short panel which has the side edges
thereof extending into, and confined and guided by, the lower
portion of the groove 82 in the connector member 76 and by the
lower portion of the confronting groove in the connector member 90.
The lower edge of that short panel extends into the inner groove of
the lower element 66. A similar short panel, not shown, which is
disposed in register with but which is spaced outwardly of the
panel 110, has the side edges thereof extending into, and confined
and guided by, the lower portions of the confronting outer grooves
of the connector members 76 and 90. A short, connector member 112,
which has the same cross section as the connector member 76 of FIG.
10, is incorporated in the wall 22 in FIG. 1. That connector member
is horizontally-directed, and it extends between the
groove-defining portions of the connector members 76 and 90. The
inner downwardly-directed groove of the connector member 112
telescopes downwardly over the upper edge of the short panel 110;
and the outer downwardly-directed groove of that connector member
telescopes downwardly over the upper edge of the short panel, not
shown, which is disposed in register with but which is spaced
outwardly of the panel 110. The connector member 112 coacts with
the lower portions of the connector members 76 and 90 and with the
lower element 66 to hold the short panel 110, and the similar short
panel, not shown, which is disposed in register with but which is
spaced outwardly of the panel 110, in parallel, spaced-apart
relation.
A seal 114, which is made from a resilient material such as rubber
and which is U-shaped in cross section, extends around the top,
sides and bottom of a rectangular glass pane 116. The closed
portion of that seal extends into the mid-portion of the groove 82
in the connector member 76, into the upwardly-directed inner groove
of the connector member 112, and into the mid-portion of the inner
groove, not shown, of the connector member 90. A similar seal 121
extends around the top, sides and bottom of a rectangular glass
pane 122; and the closed portion of that seal extends into the
mid-portion of the groove 86 of the connector member 76, into the
mid-portion of the confronting groove of the connector member 90,
and into the upwardly-directed outer groove of the connector member
112. A short, connector member 118, which has the same cross
section as the connector member 76 of FIG. 10. is incorporated in
the wall 22. That connector member is horizontally directed; and it
has the downwardly-directed inner groove thereof telescoped
downwardly over the closed portion of the seal 114 adjacent the top
of the glass pane 116. The downwardly-directed outer groove of that
connector member telescopes downwardly over the closed portion of
the seal 121 adjacent the top of the glass pane 122.
A short panel 119 has the left-hand side thereof extending into,
and confined and guided by, the upper portion of the groove 82 in
the connector member 76, has the right-hand side thereof extending
into, and confined and guided by, the upper portion of the
confronting groove of the connector member 90, has the lower edge
thereof extending into, and confined and guided by, the
upwardly-directed inner groove of the connector member 118, and has
the upper edge thereof extending into, and confined and guided by,
the inner groove of the upper element 70. A corresponding short
panel, not shown, has the left-hand side thereof extending into,
and confined and guided by, the upper portion of the groove 86 in
the connector member 76, has the right-hand side thereof extending
into, and confined and guided by, the upper portion of the
confronting groove in the connector member 90, has the lower edge
thereof extending into, and confined and guided by, the
upwardly-directed outer groove of the connector member 118, and has
the upper edge thereof extending into, and confined and guided by,
the outer groove of the upper element 70.
The short panel 110, the glass pane 116, and the short panel 119
coact with the connector members 112 and 118 to serve as an
essentially-continuous panel that fills the space defined by the
groove 82 of the connector member 76, the confronting groove of the
connector member 90 and the inner grooves of the upper and lower
elements 70 and 76. Similarly, the short panel, not shown, which is
disposed in register with but which is spaced outwardly of the
panel 110, the glass pane 122, and the short panel, not shown,
which is disposed is register with but which is spaced outwardly of
the panel 119 coact with the connector members 112 and 118 to serve
as an essentially-continuous panel that fills the space defined by
the groove 86 of the connector member 76, the confronting groove of
the connector member 90, and the outer grooves of the upper and
lower elements 70 and 76. Those two essentially-continuous panels
will coact with the connector members 76 and 90 and with the upper
and lower elements 70 and 66 to strengthen and rigidify the wall
22.
The numeral 126 denotes a panel which has the sides thereof
extending into, and confined and guided by, the confronting inner
grooves of the connector members 90 and 94, and which has the upper
and lower edges thereof extending into, and confined and guided by,
the inner grooves of the upper and lower elements 70 and 66. A
similar panel, not shown, which is disposed in register with but
which is spaced outwardly of the panel 126, has the sides thereof
extending into, and confined and guided by, the confronting outer
grooves of the connector members 90 and 94, and has the lower and
upper edges thereof extending into, and confined and guided by, the
outer grooves of the lower and upper elements 66 and 70. Those two
panels will coact with the connector members 90 and 94 and with the
upper and lower elements 70 and 66 to strengthen and rigidify the
wall 22.
The numeral 128 denotes a rectangular glass pane which has a
resilient seal, not shown, like the resilient seal 114, extending
around the top, sides and bottom thereof. That seal, and the sides
of that glass pane, extend into, and are confined and guided by,
the confronting inner grooves of the connector members 94 and 96;
and that seal and the top and bottom of that glass pane, extend
into, and are confined and guided by, the inner grooves of the
lower and upper elements 66 and 70. A similar glass pane, not
shown, which is disposed in register with but which is spaced
outwardly of the glass pane 128, has a resilient seal, not shown,
like the resilient seal 121, extending around the top, sides and
bottom thereof. That seal, and the sides of that glass pane, extend
into, and are confined and giided by, the confronting outer grooves
of the connector members 94 and 96; and that seal and the top and
bottom of that glass pane, extned into, and are confined and guided
by, the outer grooves of the lower and upper elements 66 and 70.
Those two glass panes will coact tith the connector members 94 and
96 and with the upper and lower elements 70 and 66 to strengthen
and rigidify the wall 22.
The numeral 130 denotes a panel which has the left-hand side
thereof extending into, and confined and guided by, the right-hand
inner groove of the connector member 96, has the right-hand side
thereof extending into, and confined and guided by, the inner
groove of the vertical element 68, and has the upper and lower
edges thereof extending into, and confined and guided by, the inner
grooves of the lower and upper elements 66 and 70. A similar panel,
not shown, which is disposed in register with but which is spaced
outwardly of the panel 130, has the sides thereof extending into,
and confined and guided by, the outer groove of the vertical
element 68 and the confronting outer groove of the connector member
96, and has the lower and upper edges thereof extending into, and
confined and guided by, the outer grooves of the lower and upper
elements 66 and 70. The panel 130 and its outer counterpart will
coact with the connector member 96, the vertical element 68 and
with the upper and lower elements 70 and 66 to strengthen and
rigidify the wall 22.
No nails, screws or other fasteners, and no cements, adhesives,
mastics, tapes or the like are needed to hold the edges of the
various panels and glass panes of the wall 22 within the grooves
which receive those edges. Instead, those various grooves coact
with each other to provide full support for those panels and glass
panes. It should also be noted that each panel, each connector
member, each glass pane, the corner fitting 24, the vertical
element 68, and the lower and upper elements 66 and 70 add to the
stiffness and rigidity of the wall 22. AS a result, that wall is
sturdy and strong.
The numeral 132 denotes a panel which has the lower portion of the
left-hand side thereof extending into, and confined and guided by,
the right-hand inner groove of the connector member 100, has the
upper portion of that left-hand side extending into, and confined
and guided by, the right-hand inner groove of the connector member
98, and has the intermediate portion of that left-hand side
extending into, and confined and guided by, the inner groove of a
grooved structural element 140 which defines the right-hand side of
a window-like opening in the wall 20. The cross section of the
grooved structural element 140 is preferably identical to the cross
section of the grooved structural element 44 of FIG. 11. The
right-hand side of the panel 132 extends into, and is confined and
guided by, the groove 34 of the corner fitting 24, as shown
particularly by FIG. 2. The lower edge of the panel 132 entends
into, and is confined and guided by, the inner groove 48 of the
lower element 44; and the upper edge of that panel extends into,
and is confined and guided by, the inner groove of the upper
element 62.
A similar panel 133 has the lower portion of the lefthand side
thereof extending into, and confined and guided by, the right-hand
outer groove of the connector member 100, has the intermediate
portion of that left-hand side extending into, and confined and
guided by, the outer groove of the element 140, and has the upper
portion of that left-hand side extending into, and confined and
guided by, the right-hand outer groove of the connector member 98.
The right-hand side of the panel 122 extends into the groove 32 of
the corner fitting 24, as shown particularly by FIG. 2. The lower
edge of the panel 133 extends into, and is confined and guided by,
the outer groove 48 of the lower element 44; and the upper edge of
that panel is held by the outer groove of the upper element 62.
The numeral 134 denotes a short panel which has the sides thereof
extending into, and confined and guided by, the lower portions of
the confronting inner grooves of the connector members 100 and 104,
has the lower edge thereof extending into, and confined and guided
by, the inner groove 48 of the lower element 44, and has the upper
edge thereof extending into, and confined and guided by, the inner
groove of a grooved structural element 136 which defines the bottom
of the window-like opening in the wall 20. The cross section of the
grooved structural element 136 is preferably identical to the cross
section of the grooved structural element 44 of FIG. 11. A similar
short panel, not shown, has the sides thereof extending into, and
confined and guided by, the outer confronting grooves of the
connector members 100 and 104, has the lower edge thereof extending
into, and confined and guided by, the outer groove 48 of the lower
element 44, and has the upper edge thereof extending into, and
confined and guided by, the outer groove of the element 136.
The numeral 144 denotes a short panel which has the sides thereof
extending into, and confined and guided by, the confronting inner
grooves of the connector members 98 and 102, has the upper edge
thereof extending into, and confined and guided by the inner groove
of the upper element 62, and has the bottom edge thereof extending
into, and confined and guided by, the inner groove of a grooved
structural element 142 which defines the top of the window-like
opening in the wall 20. The cross section of the grooved structural
element 142 preferably is identical to the cross section of the
grooved structural element 44 of FIG. 11. A similar short panel,
not shown, has the sides thereof extending into, and confined and
guided by, the confronting outer grooves of the connector members
98 and 102, has the lower edge thereof extending into, and confined
and guided by, the outer groove of the element 142, and has the
upper edge thereof extending into, and confined and guided by, the
outer groove of the upper element 62.
The numeral 146 denotes a panel which has the upper portion of the
left-hand side thereof extending into, and confined and guided by,
the right-hand inner groove of the connector member 106, has the
rest of that left-hand side extending into, and confined and guided
by, the inner groove 54 of the vertical element 50, has the upper
portion of the right-hand side thereof extending into, and confined
and guided by, the left-hand inner groove of the connector member
102, has the lower portion of that right-hand side extending into,
and confined and guided by, the left-hand inner groove of the
connector member 104, and has the intermediate portion of that
right-hand side extending into, and confined and guided by, the
inner groove of a grooved structural element 138 which defines the
left-hand side of the windowlike opening in the wall 20. The cross
section of the grooved structural element 138 preferably is
identical to the cross section of the grooved structural element 44
of FIG. 11. The lower edge of the panel 146 extends into, and is
confined and guided by, the inner groove 48 of the lower element
44; and the upper edge of that panel extends into, and is confined
and guided by the inner groove of the upper element 62. A similar
panel 151 has the upper portion of the left-hand side thereof
extending into, and confined and guided by, the right-hand outer
groove of the connector member 106, has the rest of that left-hand
side extending into, and confined and guided by, the outer groove
54 in the vertical element 50, as shown particularly by FIG. 3, has
the upper portion of the right-hand side thereof extending into,
and confined and guided by, the left-hand outer groove of the
connector member 102, has the lower portion of that right-hand side
extending into, and confined and guided by, the lower portion of
the left-hand outer groove of the connector member 104, ans has the
intermediate portion of that right-hand side extending into, and
confined and guided by the outer groove of the element 138. The
lower edge of the panel 151 extends into, and is confined and
guided by, the outer groove 48 of the lower element 44, as shown
particularly by FIG. 3; and the upper edge of that panel extends
into, and is confined and guided by, the outer groove of the upper
element 62.
The numeral 148 denotes a short panel which has the sides thereof
extending into, and confined and guided by, the confronting inner
grooves of the connector members 106 and 108. The lower edge of
that panel extends into, and is confined and guided by, the inner
groove 63 of the element 64; and the upper edge of that panel
extends into, and is confined and guided by, the inner groove of
the element 62. The numeral 149 denotes a similar short panel which
has the sides thereof extending into and confined and guided by the
confronting outer grooves of the connector members 106 and 108. The
lower edge of the panel 149 extends into and is confined and guided
by the outer groove 63 of the element 64; and the upper edge of
that panel extends into, and is confined and guided by, the outer
groove of the element 62.
The numeral 150 denotes a panel which has the upper portion of the
right-hand side thereof extending into, and confined and guided by,
the left-hand inner groove of the connector member 108 and has the
rest of that right-hand side extending into, and confined and
guided by, the inner groove of the element 56; and the left-hand
side of that panel extends into, and is confined and guided by, the
inner groove of the vertical element 60. The lower and upper edges
of the panel 150 extend into, and are confined and guided by, the
inner grooves of the elements 58 and 62. A similar panel, not
shown, has the upper portion of the righthand side thereof
extending into, and confined and guided by, the left-hand outer
groove of the connector member 108, has the rest of that right-hand
side extending into, and confined and guided by, the outer groove
of the element 56, has the left-hand side thereof extending into
and confined and guided by the outer groove of the element 60, and
has the lower and upper edges thereof extending into, and confined
and guided by, the outer grooves of the elements 58 and 62.
No nails, screws or other fasteners, and no cements, adhesives,
mastics, tapes or the like are needed to hold the edges of the
various panels of the wall 20 within the grooves which receive
those edges. Instead, those various grooves coact with each other
to provide full support for those panels. It should also be noted
that each panel, each connector member, the corner fitting 24, the
vertical element 60, the elements 50, 56, 64, 136, 138, 140 and
142, the upper element 62, and the lower elements 44 and 58 add to
the stiffness and rigidity of the wall 20. As a result, that wall
is sturdy and strong.
The numeral 156 in FIG. 2 denotes a sturdy, L-shaped metal brace
which has the vertically-directed portion thereof disposed between
the exposed wall and the ribs of the element 140. A screw 158
extends through a countersunk opening in that exposed wall and
seats in an opening in the vertically-directed portion of that
brace. That screw and those ribs fixedly hold the element 140
against shifting or tilting relative to that L-shaped brace. The
horizontally-directed portion of the L-shaped brace 156 extends
between the exposed wall and the ribs of the element 136. A screw,
not shown, will pass through a countersunk opening in that exposed
wall and seat in an opening in the horizontally-directed portion of
that L-shaped brace. That screw will coact with those ribs to
prevent shifting or tilting of the element 136 relative to the
L-shaped brace 156.
A similar L-shaped brace, not shown, has the vertically-directed
portion thereof disposed between the upper portion of the exposed
wall of the element 140 and the upper portions of the ribs of that
element. A screw 155 extends through a countersunk opening in that
exposed wall and seats in an opening within that
horizontally-directed portion; and that screw coacts with the ribs
of that element to prevent shifting or tilting of the element 140
relative to that L-shaped brace. The horizontally-directed portion
of that L-shaped brace will extend between the exposed wall and the
ribs of the element 142; and a screw, not shown, will extend
through a countersunk opening in that exposed wall and will seat in
an opening within that horizontally-directed portion.
Similar L-shaped braces will be disposed at the upper left-hand
corner and at the lower left-hand corner of the window-like opening
in the wall 20. The vertically-directed portions of those L-shaped
braces will be held by the exposed wall and the ribs of the element
138; and screws, not shown, will extend through countersunk
openings, not shown, in that exposed wall and seat in openings, not
shown, within those vertically-directed portions. The
horizontally-directed portion of the upper of those L-shaped braces
will be disposed between the exposed wall and the ribs of the
element 142; and a screw, not shown, will extend through a
countersunk opening in that exposed wall and seat in an opening in
that horizontally-directed portion. The horizontally-directed
portion of the L-shaped brace adjacent the lower left-hand corner
of the window-like opening in the wall 20 will be confined by the
exposed wall and the ribs of the element 136; and a screw, not
shown, will extend through a countersunk opening in that exposed
wall and seat in an opening in that horizontally-directed portion.
The L-shaped brace 156, the three L-shaped braces, not shown,
adjacent the other three corners of the window-like opening in the
wall 20, the screws 155 and 158, and the other six screws, not
shown, coact with the elements 136, 138, 140 and 142 to make the
frame for that window-like opening sturdy and rigid. In doing so,
they also help strengthen and rigidify the wall 20.
The numeral 153 in FIG. 3 denotes a sturdy, L-shaped, metal brace
which has the vertically-directed portion thereof disposed between
the inner face of the exposed wall of the vertical element 50 and
the left-hand faces of the ribs 52 within that element. That
vertically-directed portion of that brace will have a width and
thickness which will enable it to readily slip into position
between that wall and those ribs, and yet prevent tilting of the
axis of the element 50 relative to that L-shaped brace. A screw 152
extends inwardly through a countersunk opening in the exposed wall
of the element 50 and seats in an opening in the
vertically-directed portion of the L-shaped brace 153; and that
screw will coact with the ribs 52 to lock that L-shaped brace
against shifting or tilting relative to the element 50. The
horizontally-directed portion of the L-shaped brace 153 extends
between the inner face of the lower wall of the element 44 and the
ribs 46 within that element. A screw 154 extends upwardly through a
countersunk opening in that lower wall and seats in an opening in
the horizontally-directed portion of the L-shaped brace 153. That
screw will coact with the ribs 46 to lock the element 44 against
shifting or tilting relative to the L-shaped brace 153.
The numeral 160 in FIG. 2 denotes a sturdy, L-shaped, metal brace
which has the vertically-directed portion thereof disposed between
the left-hand wall of the tubular section 26 of the corner fitting
24 and the ribs 30 of that corner fitting. A screw 162 extends
through a countersunk opening in that wall and seats in an opening
in that vertically-directed portion of that L-shaped metal brace.
That screw will coact with that wall and those ribs to lock the
corner fitting 24 against shifting or tilting relative to the
L-shaped brace 160. The horizontally-directed portion of that
L-shaped brace will extend into the space between the bottom wall
of the element 44 and the ribs 46 of that element; and a screw, not
shown, will extend upwardly through a countersunk opening in that
bottom wall and seat in an opening in that horizontally-directed
portion. That screw will coact with those ribs to prevent shifting
or tilting of the lower element 44 relative to that L-shaped
brace.
Similar L-shaped braces, not shown, will be provided at the upper
right-hand corner, the upper left-hand corner, and the lower
left-hand corner of the wall 20 in FIG. 1. The
horizontally-directed portions of the L-shaped braces, not shown,
adjacent the upper left-hand and upper right-hand corners of the
wall 20 will be held by the ribs of the element 62 and by screws,
not shown, which extend downwardly through the upper wall of that
element and seat in openings in those horizontally-directed
portions. The vertically-directed portion of the L-shaped brace at
the upper right-hand corner of the wall 20 will be held by the
upper portions of the ribs 30 of the corner fitting 24 and by a
screw, not shown, which extends through a countersunk opening in
the left-hand wall of the tubular section 26 of that corner fitting
and seats in an opening in that vertically-directed portion. The
vertically-directed portion of the L-shaped brace at the upper
left-hand corner of the wall 20 will be held by the ribs of the
vertical element 60 and by a screw 159 which extends through a
countersunk opening in the exposed wall of that element and seats
in an opening in that vertically-directed portion. The
horizontally-directed portion of the L-shaped brace, not shown, at
the lower left-hand corner of the wall 20 is held by the ribs, not
shown, of the lower element 58 and by a screw, not shown, which
extends upwardly through a countersunk opening in the bottom wall
of that element and seats in an opening in that
horizontally-directed portion. The vertically-directed portion of
that L-shaped brace is held by the ribs, not shown, of the vertical
element 60 and by a screw 161 which extends through a countersunk
opening in the exposed wall of that vertical element and seats in
an opening in that vertically-directed portion.
An L-shaped brace, not shown, will coact with the ribs of the lower
element 58, with the ribs of the element 56, and with two screws,
now shown, to lock those elements against shifting or tilting
relative to each other. An L-shaped brace, not shown, will coact
with the ribs of the element 56, with the ribs 65 of the element
64, and with two screws, not shown, to lock the elements 56 and 64
against shifting or tilting relative to each other. An L-shaped
brace 170 has the horizontally-directed portion thereof held by the
ribs 65 of the element 64 and by a screw 172 which extends upwardly
through a countersunk opening in the exposed wall of that element
to seat in an opening in that horizontally-directed portion. The
vertically-directed portion of that L-shaped brace is held by the
ribs 52 of the element 50 and by a screw 171 which extends through
a countersunk opening in the exposed wall of that element and seats
in an opening in that vertically-directed portion.
The L-shaped braces 153, 160 and 170 will coact with the L-shaped
braces, not shown, at the upper left-hand corner, the upper
right-hand corner, and the lower left-hand corner of the wall 20,
with the L-shaped braces, not shown, at the upper and lower
left-hand corners of the doorway, with the screws 152, 154, 159,
161, 162, 171 and 172 and with the other screws, not shown, for
those other L-shaped braces, with the corner fitting 24, and with
the grooved structural elements 44, 50, 56, 58, 60, 62 and 64 to
strengthen and rigidify the wall 20. Also, some of those L-shaped
braces, screws and grooved structural elements strengthen and
rigidify the doorway in that wall.
The numeral 164 in FIG. 2 denotes a sturdy, L-shaped, metal brace
which can be identical to the metal braces 153, 156, 160 and 170 in
the wall 20. The vertically-directed portion of the L-shaped brace
164 is held by the ribs 38 and by a screw 166 which extends through
a countersunk opening in the adjacent wall of the tubular section
26 of the corner fitting 24 and seats in an opening in that
vertically-directed portion. The horizontally-directed portion of
the L-shaped brace 164 is held by the ribs 67 of the lower element
66 and by a screw, not shown, which extends upwardly through a
countersunk opening in the bottom wall of that element and seats in
an opening, not shown, in that horizontally-directed portion. The
L-shaped brace 164, the screw 166, and the other screw, not shown,
lock the lower element 66 against shifting or tilting relative to
the corner fitting 24.
An L-shaped brace, not shown, has the vertically-directed portion
thereof held by the upper portions of the ribs 38 of the corner
fitting 24 and by a screw, not shown, which extends through a
countersunk opening in the adjacent wall of the tubular section 26
of the corner fitting 24 and seats in an opening in that
vertically-directed portion. The horizontally-directed portion of
that L-shaped brace is held by the ribs of the upper element 70 and
by a screw, not shown, which extends downwardly through a
countersunk opening in the exposed wall of that element and seats
in an opening in that horizontally-directed portion. That L-shaped
brace and the screws therefor lock the upper element 70 against
shifting or tilting relative to the corner fitting 24.
An L-shaped brace, not shown, has the horizontally-directed portion
thereof held by the ribs 67 of the lower element 66 and by a screw,
not shown, which extends through a countersunk opening in the
bottom wall of the element 66 to seat in an opening in that
horizontally-directed portion. The vertically-directed portion of
that L-shaped brace is held by ribs within the vertical element 68
and by a screw 167 which extends through a countersunk opening in
the exposed wall of that vertical element to seat in an opening in
that vertically-directed portion. That L-shaped brace and the
screws therefor lock the lower element 66 against shifting or
tilting relative to the vertical element 68.
An L-shaped brace, not shown, has the horizontally-directed portion
thereof held by the ribs within the upper element 70 and by a
screw, not shown, which extends downwardly through a countersunk
opening in the exposed wall of that upper element to seat in an
opening in that horizontally-directed portion. The
vertically-directed portion of that L-shaped brace is held by ribs
within the vertical element 68 and by a screw 173 which extends
through a countersunk opening in the exposed wall of that vertical
element to seat in an opening in that vertically-directed portion.
That L-shaped brace and the screws therefor lock the upper element
70 against shifting or tilting relative to the vertical element 68.
The L-shaped brace 164 will coact with the L-shaped braces, not
shown, at the upper left-hand corner, the upper right-hand corner,
and the lower right-hand corner of the wall 22, with the screws
166, 167 and 173 and with the other screws, not shown, for those
other L-shaped braces, with the corner fitting 24, and with the
grooved structural elements 66, 68, and 78 to strengthen and
rigidify the wall 22.
It should be noted that only the screws 155 and 158 and six other
screws are needed to interlock all of the four grooved structural
elements 136, 138, 140 and 142 of the window-like opening in the
wall 20. Further, it should be noted that only the screws 152, 154,
159, 161, 162 and 171 and 10 other screws are needed to interlock
all of the seven grooved structural elements 44, 50, 56, 58, 60, 62
and 64 and the corner fitting 24 of the wall 20. In addition, it
should be noted that only the screws 166, 167 and 173 and five
other screws are needed to interlock all of the grooved structural
elements 66, 68, and 70 and the corner fitting 24 of the wall. All
of the rest of the sturdiness and rigidity of the walls 20 and 22
is afforded by the interengagements between the L-shaped braces and
the ribs and adjacent walls of the grooved structural elements and
of the corner fitting and by the interengagements of the edges of
the various panels and glass panes and the grooves in those grooved
structural elements.
Where the outer faces of the walls 49 and 51 of the grooved
structural element 44 are spaced apart 5 inches, and where the
outer faces of the side walls of the grooved structural elements
50, 56, 58, 60, 62, 64, 66, 68 and 70 also are spaced apart 5
inches, the walls 20 and 22 of FIG. 1 are extremely sturdy and
rigid. In fact, those walls are so sturdy and rigid that they are
self-supporting and do not have to have any portions thereof bolted
or otherwise secured to the floor, to a ceiling, or to anything
else.
The numeral 168 denotes insulation which is disposed in the space
between the outer wall of the connecting portion 36 of the corner
fitting 24, the web 78 of the connector member 76, and the panels
72 and 74 of the wall 22. That insulation can be of standard and
usual form; and it can be loose or it can be confined by paper or
other wrappings. Similar insulation will preferably be disposed
between the short panel 110 and its counterpart, between the short
panel 119 and its counterpart, between the panel 126 and its
counterpart, between the panel 130 and its counterpart, between the
panels 132 and 133, between the short panel 134 and its
counterpart, between the short panel 144 and its counterpart,
between the panel 146 and the panel 151, between the short panels
148 and 149, and between the panel 150 and its counterpart.
Further, if desired, insulation could be used to fill the tubular
section 26 and the connecting portions 28 and 36 of the corner
fitting 24. Moreover, if desired, insulation could be used to fill
the space defined by the walls 45, 47, 49 and 51 of the grooved
structural element 44 in FIG. 11 and the corresponding spaces in
the grooved structural elements 50, 56, 58, 60, 62, 64, 66, 68, 70,
136, 138, 140 and 142.
Usually, however, some or all of the space within the tubular
section 26 of the corner fitting 24 or in one or both of the
connecting portions 28 and 36 of that corner fitting, will be
occupied by thin wall electrical conduits for power-supplying
conductors, cables or conductors for communications purposes, and
insulated water pipes. Similarly, some or all of the space in some
other grooved structural elements will have thin wall electrical
conduits for power-supplying conductors, cables or conductors for
communication purposes, and insulated water pipes in them.
In assembling the components of the walls 20 and 22 of FIG. 1, the
corner fitting 24 and the vertical elements 50, 56, and 60 can be
set horizontally with the required spacing therebetween.
Thereafter, the mitered right-hand end of the grooved structural
element 44 can be secured to the mitered bottom of the connecting
portion 28 of the corner fitting 24 by the L-shaped brace 160, by
the screw 162, and by a further screw, not shown. The mitered
left-hand end of that grooved structural element can be secured to
the mitered bottom of the element 50 by the L-shaped brace 153 and
the screws 152 and 154 of FIG. 3. The mitered ends of the grooved
structural element 48 can then be secured to the mitered bottoms of
the elements 56 and 60 by L-shaped braces, not shown, and by the
screw 161 and other screws, not shown. The mitered ends of the
grooved structural element 64 will be secured to the mitered tops
of the elements 50 and 56 by the L-shaped brace 170 and screws 171
and 172 and by an L-shaped brace and two screws, not shown. The
vertically-directed portion of an L-shaped brace, not shown, will
be secured to the free end of the element 60 by the screw 159; and
the vertically-directed portion of another L-shaped brace, not
shown, will be secured to the free end of the connecting portion 28
of the corner fitting 24. The grooved structural elements 136, 138,
140 and 142 will have the mitered ends thereof secured together by
the L-shaped brace 156 and three other L-shaped braces, and by the
screws 155 and 158 and six other screws; and then the resulting
window-forming frame will be set aside temporarily.
The panel 150, and the outer panel in register therewith, will then
have the side edges thereof telescoped into and held by the
confronting grooves of the elements 56 and 60; and the bottom edges
of those panels will be telescoped into and held by the grooves of
the grooved structural element 58. The left-hand grooves of the
H-shaped connector member 108 will be moved into telescoping
engagement with the upper ends of the right-hand edges of the panel
150 and its counterpart; and the bottom of that connector member
will be moved into engagement with the groove-defining portions of
the grooved structural element 64. The left-hand edges of the
panels 148 and 149 will be telescoped into and held by the
right-hand grooves of the H-shaped connector member 108; and the
bottoms of those panels will be telescoped into and held by the
grooves of the grooved structural element 64.
The left-hand grooves of the H-shaped connector member 106 will be
moved into telescoping engagement with the right-hand edges of the
panels 148 and 149; and the bottom of that connector member will be
moved into engagement with the groove-defining portions of the
grooved structural element 64. The lower and intermediate portions
of the left-hand edges of the panels 146 and 151 will be telescoped
into the grooves 54 of the element 50, the upper portions of those
edges will be telescoped into the right-hand grooves of the
H-shaped connector member 106, and the bottoms of those panels will
be telescoped into the grooves 48 of the grooved structural element
44. The left-hand grooves of the H-shaped connector member 104 will
be moved into telescoping engagement with the lower portions of the
right-hand edges of the panels 146 and 151; and the bottom of that
connector member will be moved into engagement with the
groove-defining portions of the grooved structural element 44. The
left-hand edges of the panel 134 and its counterpart will be
telescoped into the right-hand grooves of the H-shaped connector
member 104; and the bottoms of those panels will be telescoped into
the grooves 48 of the grooved structural element 44. The left-hand
grooves of the H-shaped connector member 100 will be moved into
telescoping engagement with the right-hand edges of the panel 134
and its counterpart; and the bottom of that connector member will
be moved into engagement with the groove-defining portions of the
grooved structural element 44. The side edges of the panels 132 and
133 will be telescoped into the grooves 34 and 32 of the connecting
portion 28 of the corner fitting 24 and into the right-hand grooves
of the H-shaped connector member 100.
At this time, the grooves of the grooved structural element 138, of
the window-forming frame, will be moved into telescoping engagement
with the intermediate portions of the right-hand edges of the
panels 146 and 151, and the grooves of the grooved structural
element 140, of that window-forming frame, will be moved into
telescoping engagement with the intermediate portions of the
left-hand edges of the panels 132 and 133. The grooves of the
grooved structural element 136, of that window-forming frame, will
be moved into telescoping engagement with the upper edges of the
panel 134 and its counterpart. The left-hand grooves of the
H-shaped connector member 102 will be moved into telescoping
engagement with the right-hand edges of the panels 146 and 151; and
the bottom of that connector member will be moved into engagement
with the groove-defining portions of the grooved structural element
142 of that window-forming frame. The right-hand grooves of the
H-shaped connector member 98 will be moved into telescoping
engagement with the upper portions of the left-hand edges of the
panels 132 and 133; and the bottom of that connector member will be
moved into engagement with the groove-defining portions of the
grooved structural element 142. The side edges of the panel 144 and
its counterpart will be telescoped into the confronting grooves of
the connector members 98 and 102; and the bottom edges of those
panels will be telescoped into the grooves of the grooved
structural element 142 of that window-forming frame.
Countersunk openings, not shown, will be formed in the upper wall
of the grooved structural element 62; and those openings will be in
register with the openings in the horizontally-directed portions of
the L-shaped braces at the free ends of the corner fitting 24 and
of vertical element 60. The grooves of that grooved structural
element will then be telescoped downwardly over the upper edges of
the panel 150 and its counterpart, of the panels 148 and 149, of
the panels 146 and 151, of the panel 144 and its counterpart, and
of the panels 132 and 133. Thereafter, two self-tapping metal
screws, not shown, will be passed downwardly through those
countersunk openings and seated in the openings in those
horizontally-directed portions of those L-shaped braces. The
resulting wall 20 will be sturdy and rigid.
The vertically-directed portion of the L-shaped brace 164 will be
secured to the lower end of the inner wall of the connecting
portion 36 of the corner fitting 24 by the screw 166; and the
vertically directed portion of another L-shaped brace, not shown,
will be secured to the upper end of that wall by a screw, not
shown. The mitered right-hand end of the grooved structural element
66 will have the horizontally-directed portion of an L-shaped
brace, not shown, secured to it by a screw, not shown; and the
mitered left-hand end of that grooved structural element will be
secured in abutting engagement with the mitered bottom of the
connecting portion 36 of the corner fitting 24 by a screw, not
shown. That grooved structural element will be suitably held in
vertical position during and after the time the mitered left-hand
end thereof is being secured to the mitered bottom of the
connecting portion 36 of the corner fitting 24. Thereafter, the
wall 20 can be tilted bodily upwardly to the vertical position of
FIG. 1, and, as it is so tilted, the grooved structural element 66
will be lowered to the horizontal position of FIG. 1. One or more
props will then be used to hold that wall in vertical position.
The panels 72 and 74 will have the left-hand edges thereof
telescoped into the grooves 40 and 42 of the connecting portion 36
of the corner fitting 24; and the bottoms of those panels will be
telescoped into the grooves of the grooved structural element 66.
The grooves 80 and 84 of the H-shaped connector member 76 will be
telescoped over the right-nand edges of the panels 72 and 74; and
the bottom of that H-shaped connector member will be moved into
engagement with the groove-defining portions of the grooved
structural element 66. The left-hand edges of the panel 110 and its
counterpart will be telescoped into the grooves 82 and 86 of the
H-shaped connector member 76; and the bottom edges of those panels
will be telescoped into the grooves of the grooved structural
element 66. The lower portions of the left-hand grooves of the
H-shaped connector member 90 will be telescoped over the right-hand
edges of the panel 110 and its counterpart; and the bottom of that
H-shaped connector member will be moved into engagement with the
groove-defining portions of the grooved structural element 66. The
lower grooves of the H-shaped connector member 112 will be
telescoped over the upper edges of the panel 110 and its
counterpart.
The seal 114 will be fitted around the top, bottom and sides of the
glass pane 116; and the seal 121 will be fitted around the top,
bottom and sides of the glass pane 122. Thereupon, the seal-encased
sides of the glass pane 116 will be telescoped into the groove 82
of the H-shaped connector member 76 and into the confronting groove
of the H-shaped connector member 90. The seal-encased bottom of
that glass pane will be telescoped into the upper inner groove of
the H-shaped connector member 112. The seal-encased sides of the
glass pane 122 will be telescoped into the groove 86 of the
H-shaped connector member 76 and into the confronting groove of the
H-shaped connector member 90. The seal-encased bottom of that glass
pane will be telescoped into the upper outer groove of the H-shaped
connector member 112. The lower, inner groove of the H-shaped
connector member 118 will be telescoped over the seal-encased top
of the glass pane 116; and the lower outer groove of that H-shaped
connector member will be telescoped over the seal-encased top of
the glass pane 122. The side edges of the panel 119 and its
counterpart will be telescoped into the grooves 40 and 42 of the
H-shaped connector member 76 and into the confronting grooves of
the H-shaped connector member 90. The bottoms of those panels will
be telescoped into the upper grooves of the H-shaped connector
member 118.
The left-hand edges of the panel 126 and its counterpart will be
telescoped into the right-hand grooves of the H-shaped connector
member 90; and the bottoms of those panels will be telescoped into
the grooves of the grooved structural element 66. The left-hand
grooves of the H-shaped connector member 94 will be telescoped over
the right-hand edges of the panel 126 and its counterpart, and the
bottom of that H-shaped connector member will be moved into
engagement with the groove-defining portions of the grooved
structural element 66. The top, sides and bottom of the glass pane
128 will be encased by a seal, such as the seal 114; and the top,
sides and bottom of a counterpart glass pane will be encased by a
seal such as the seal 121. The left-hand, seal-encased side of the
glass pane 128 will be telescoped into the right-hand inner groove
of the H-shaped connector member 94; and the seal-encased bottom of
that glass pane will be telescoped into the inner groove of the
grooved structural element 66. The left-hand, seal-encased side of
the counterpart glass pane will be telescoped into the right-hand
outer groove of the H-shaped connector member 94; and the
seal-encased bottom of that counterpart glass pane will be
telescoped into the outer groove of the grooved structural element
66. The left-hand inner groove of the H-shaped connector member 96
will be telescoped over the seal-encased right-hand side of the
glass pane 128; and the left-hand outer groove of that H-shaped
connector member will be telescoped over the seal-encased
right-hand side of the counterpart glass pane. The bottom of the
H-shaped connector member 96 will be moved into engagement with the
groove-defining portions of the grooved structural element 66. The
left-hand edges of the panel 130 and its counterpart will be
telescoped into the right-hand grooves of the H-shaped connector
member 96; and the bottoms of those panels will be telescoped into
the grooves of the grooved structural element 66.
The mitered upper end of the vertical element 68 will have the
vertically-directed portion of an L-shaped brace, not shown,
secured to it by the screw 173; and then the grooves of that
element will be telescoped over the right-hand edges of the panel
130 and its counterpart. The screw 167 will then be passed inwardly
through a countersunk opening in the outer wall of the mitered
lower end of the element 68 and seated in an opening in the
vertically-directed portion of the L-shaped brace, not shown, that
was previously secured to the mitered right-hand end of the grooved
structural element 66. As a result, the screw 167 will coact with
that L-shaped brace to secure the mitered lower end of the element
68 to the mitered right-hand end of the grooved structural element
66. The grooves of the grooved structural element 70 will be
telescoped downwardly over the upper edges of the panels 72 and 74,
of the panel 119 and its counterpart, of the panel 126 and its
counterpart, of the seal-encased glass pane 128 and of its
seal-encased counterpart, and of the panel 130 and its counterpart.
Screws, not shown, will then be passed downwardly through the upper
wall of the element 70 and seated in oepnings in the
horizontally-directed portions of the L-shaped braces, not shown,
that were previously secured to the upper ends of the vertical
element 68 and of the connecting portion 36 of the corner fitting
24. The resulting wall 22 will be sturdy and rigid.
If any insulation 168 was used in either of the walls 20 or 22,
that insulation would be introduced into the space between a panel
and its counterpart while access to that space was available.
Specifically, insulation would be placed in the space between the
panel 134 and its counterpart before the window-defining frame,
including the elements 136, 138, 140 and 142, was telescoped into
position. Similarly, insulation would be placed between the panel
110 and its counterpart before the H-shaped connector member 112
was set in position. The rest of the insulation would be set in
position before the upper elements 62 and 70 were set in
position.
Referring particularly to FIG. 5, the numeral 176 generally denotes
a grooved structural element which has a tubular section that is
square in cross section; and that grooved structural element
preferably is a metal extrusion. The numerals 178 and 180 denote
grooves which are disposed at opposite sides of the outer surface
of one of the walls of the grooved structural element 176; and
those grooves are parallel and extend along the entire length of
that surface. The numerals 182 and 184 denote grooves which are
disposed at opposite sides of the outer surface of another wall of
the grooved structural element 176; and those grooves are parallel
and extend along the entire length of that surface. The numerals
186 and 188 denote grooves which are disposed at opposite sides of
the outer surface of a third wall of the grooved structural element
176; and those grooves are parallel and extend along the entire
length of that surface. The grooves 186 and 188 are in registry
with, but face away from, the grooves 180 and 178, respectively.
The numerals 190 and 192 denote grooves which are disposed at
opposite sides of the outer surface of the fourth wall of the
grooved structural element 176; and those grooves are parallel and
extend along the entire length of that surface. The grooves 190 and
192 are in registry with, but face away from, the grooves 184 and
182, respectively.
The grooved structural element 176 can be used to interrelate the
inner and outer panels of four contiguous walls. Two of those walls
will be in alignment with each other; and the endmost edges of the
panels of one of those walls will extend into, and be confined and
guided by, the grooves 178 and 180, while the endmost edges of the
panels of the other of those walls will extend into, and be
confined and guided by, the grooves 188 and 186. The remaining two
walls associated with the grooved structural element 176 will be in
alignment with each other; and the endmost edges of the panels of
one of those remaining walls will extend into, and be confined and
guided by, the grooves 182 and 184, while the endmost edges of the
panels of the other of those remaining walls will extend into, and
be confined and guided by, the grooves 192 and 190.
The grooved structural element 176 will fix the confronting ends of
the four walls relative to itself and relative to each other, and
this will strengthen and rigidify all of those walls. The
positioning of the endmost edges of the panels of the four walls in
the grooves of the grooved structural element 176 will hold that
grooved structural element against any lateral movement. If,
however, additional resistance to lateral movement of that grooved
structural element were desired, the lower end of that grooved
structural element could be embedded within the concrete of a
concrete floor, could be welded or bolted to a plate which was
secured to the floor, or could be secured to the floor by L-shaped
braces like the L-shaped brace 153 of FIG. 3. Those L-shaped braces
would have the vertically-directed portions thereof secured to the
lower portions of the walls of the grooved structural element 176
by screws, and would have the horizontally-directed portions
thereof suitably secured to the floor. If desired, a pair of ribs,
such as the ribs 46 of the grooved structural element 44 of FIGS. 3
and 11, could be provided at the inner surface of that wall of the
grooved structural element 176 which bears the grooves 178 and 180;
and a further pair of such ribs could be provided at the inner
surface of that wall of the grooved structural element 176 which
bears the grooves 188 and 186. Those pairs of ribs would provide
additional reinforcement for the L-shaped braces which were used to
hold the grooved structural element 176 against movement.
Referring particularly to FIGS. 6 and 7, the numeral 194 denotes a
grooved structural element which has a tubular section that is
square in cross section; and that grooved structural element
preferably is a metal extrusion. A connecting portion 196 is
provided adjacent one of the walls of that tubular section; and
that connecting portion has ribs 204, locking flanges 206, and
panelreceiving grooves 212. The numeral 198 denotes a connecting
portion which extends outwardly from a second of the four walls of
the tubular section of the grooved element 194; and that connecting
portion has ribs 204, locking flanges 206, and panel-receiving
grooves 212. The numeral 200 denotes a connecting portion which
extends outwardly from a third wall of the tubular section of the
grooved structural element 194; and that connecting portion is in
register with, but extends away from, the connecting portion 198.
The connecting portion 200 has ribs 204, locking flanges 206, and
panel-receiving grooves 212; and those panel-receiving grooves are
in register with the panel-receiving grooves 212 on the connecting
portion 198. The numeral 202 denotes a fourth connecting portion
which could be provided at the fourth wall of the tubular section
of the grooved structural element 194, and which is shown by dotted
lines in FIG. 6. If that connecting portion were provided, it would
be in register with, but would extend away from, the connecting
portion 196. That fourth connecting portion would be equipped with
ribs 204, locking flanges 206, and panel-receiving grooves 212; and
those panel-receiving grooves would be in register with the
panel-receiving grooves 212 on the connecting portion 196.
The numeral 208 denotes plates which have locking grooves 210 at
the elongated sides thereof; and those locking grooves are parallel
to each other. The cross sections of the locking grooves 210 are
complementary to the cross sections of the locking flanges 206 of
the various connecting portions 196, 198, 200 and 202. When plates
208 are assembles with the locking flanges 207 of connecting
portions, as shown with the connecting portions 198 and 200 in FIG.
6, those plates close the open sides of those connecting portions.
In addition, those plates stiffen and strengthen the parts of those
connecting portions which support the panel-receiving grooves 212.
The provision of the plates 208 and of the locking flanges 206 of
the grooved structural element 194 reduces the cost of the die used
to extrude that grooved structural element.
The numeral 214 in FIG. 6 denotes a grooved structural element
which can be identical to the grooved structural element 44 of
FIGS. 3 and 11. That grooved structural element has ribs 215 which
are comparable to the ribs 46 of the grooved structural element 44,
and it has upwardly-opening grooves 216 which are comparable to the
groove 48 of the grooved structural element 44. The left-hand end
of the grooved structural element 214 is mitered to abut the
mitered lower end of the connecting portion 198 of the grooved
structural element 194; and hence the grooves 216 of that grooved
structural element will abut and be contiguous to two grooves 212
of the grooved structural element 194. An L-shaped brace 217, which
can be identical to the L-shaped brace 153 in FIG. 3, has the
vertically-directed portion thereof held by the ribs 204 of the
connecting portion 198 and by a screw, not shown, which extends
through a countersunk opening in the adjacent wall of the grooved
structural element 194 and seats in an opening in that
vertically-directed portion. The horizontally-directed portion of
the L-shaped brace 217 is held by the ribs 215 of the grooved
structural element 214 and by a screw, not shown, which extends
upwardly through a countersunk opening in the bottom wall of that
grooved structural element to seat in an opening in that
horizontally-directed portion. That L-shaped brace will hold the
grooved structural element 214 against shifting relative to the
grooved structural element 194.
Similar L-shaped braces, not shown, could be used to connect the
mitered ends of other grooved structural elements 214 to the
mitered lower ends of the connecting portions 196 and 200 -- and of
the connecting portion 202, if the grooved structural element 194
is provided with the connecting portion 202. Those L-shaped braces,
and the screws therefor, would hold those grooved structural
elements 214 against shifting or tilting relative to the grooved
structural element 194.
The numeral 226 in FIG. 6 denotes a panel which has the left-hand
edge thereof extending into, and confined and guided by, one of the
grooves 212 of the connecting portion 198 of the grooved structural
element 194; and the numeral 228 denotes a panel which has the
left-hand edge thereof extending into, and confined and guided by,
the other groove 212 of the connecting portion 198. The numeral 218
denotes a wooden two-by-four which is disposed within the space
bounded by the plate 208 and the groove-defining parts of the
connecting portion 198. That two-by-four can be secured in position
by screws, bolts, or the like; and it will strengthen the grooved
structural element 194 and the wall of which the panels 226 and 228
are parts. The numeral 220 denotes thin furring strips which are
interposed between the confronting surfaces of the panels 226 and
228 and the exposed areas of the adjacent faces of the two-by-four
218; and those furring strips fill the spaces between those panels
and those exposed areas. The numeral 222 denotes a two-by-four
which is disposed within the space bounded by the upper wall and
the groove-defining parts of the grooved structural element 214.
That two-by-four can be secured to that upper wall by screws,
bolts, or the like; and it will strengthen the grooved structural
element 214 and the wall of which the panels 226 and 228 are parts.
The left-hand end of the two-by-four 222 will abut the lower end of
the two-by-four 218 in any desired manner. Thin furring strips 224
are interposed between the confronting surfaces of the panels 226
and 228 and the exposed areas of the adjacent surfaces of the
two-by-four 222; and those furring strips fill the spaces between
those panels and those exposed areas.
The two-by-fours 218 and 222 will be used in situations where
additional strength and solidity are required for the wall which
has the grooved structural element 194 as the left-hand end
thereof, which has the grooved structural element 214 as the bottom
thereof, and which has the panels 226 and 228 as two of the panels
thereof. In addition, further two-by-fours and further furring
strips could be disposed between the confronting surfaces of other
panels of that wall. Ordinarily, however, the two-by-fours 218 and
222, and any further two-by-fours, will not be needed; because
walls which are made from the grooved structural element 194, from
grooved structural elements such as the grooved structural element
214, and from panels such as the panels 226 and 228 will be quite
sturdy and rigid.
Referring particularly to FIG. 8, the numeral 230 denotes a grooved
structural element which has a tubular section with a connecting
portion 232 at one of the faces thereof and with a connecting
portion 233 at a second of the faces thereof. Ribs 234 are provided
in the connecting portion 232, and grooves 236 are provided at the
outer face of that connecting portion. Ribs 235 are provided in the
connecting portion 233, and grooves 237 are provided at the outer
face of that connecting portion. The grooved structural element 230
preferably is a metal extrusion; and it is shown as being identical
to the corner fitting 24 of FIG. 2.
The numeral 238 denotes a vertically-directed grooved structural
element which preferably is made as a metal extrusion; and that
grooved structural element can be identical to the grooved
structural element 44 of FIGS. 3 and 11. The mitered upper end of
the grooved structural element 238 abuts the mitered end of the
connecting portion 232 of the grooved structural element 230; and
hence the grooves 239 of the former grooved structural element will
abut and be in register with the grooves 236 of that connecting
portion. Similarly, the ribs 241 of the grooved structural element
238 will abut and be in register with the ribs 234 of the
connecting portion 232.
An L-shaped brace 240 will have the horizontally-directed portion
thereof held by the ribs 234 of the connecting portion 232, and by
a screw 242 which extends downwardly through a countersunk opening
in the upper wall of that connecting portion and seats in an
opening within that horizontally-directed portion. The
vertically-directed portion of the L-shaped brace 240 will be held
by the ribs 241 of the grooved structural element 238, and by a
screw 243 which extends through the inner wall of that grooved
structural element and seats in an opening in that
vertically-directed portion. The L-shaped brace 240 will be
identical to the L-shaped brace 153 in FIG. 3; and it will coact
with the ribs 234 and 241 and with the screws 242 and 243 to hold
the grooved structural element 238 against shifting or tilting
relative to the grooved structural element 230.
The numeral 244 in FIG. 8 denotes a grooved structural element
which preferably is made as a metal extrusion; and that grooved
structural element has the same cross section as the grooved
structural element 230. The grooved structural element 244 has a
connecting portion 246; and ribs 248 are provided at the interior
of that connecting portion, and grooves 250 extend outwardly from
that connecting portion. The grooved structural element 244 also
has a connecting portion 247; and ribs 252 are provided at the
interior of that connecting portion, and grooves 254 extend
outwardly from that connecting portion. The mitered lower end of
the vertically-directed grooved structural element 238 abuts the
mitered end of the connecting portion 246 of the grooved structural
element 244; and hence the grooves 250 of that connecting portion
abut, and are contiguous to, the grooves 239 of that grooved
structural element. Similarly, the ribs 248 of that connecting
portion abut, and are contiguous to, the ribs 241 of that grooved
structural element.
The numeral 256 denotes an L-shaped brace which can be identical to
the L-shaped brace 153 in FIG. 3; and it has the
vertically-directed portion thereof held by the ribs 241 of the
vertically-directed grooved structural element 238, and by a screw,
not shown, which extends through a countersunk opening in the inner
wall of that grooved structural element and seats in an opening in
that vertically-directed portion. The horizontally-directed portion
of the L-shaped brace 256 is held by the ribs 248 of the connecting
portion 246 of the grooved structural element 244, and by a screw
258 which extends upwardly through a countersunk opening in the
lower wall of that connecting portion and seats in an opening in
that horizontally-directed portion. That L-shaped brace will coact
with the ribs 241 and 248, with the screw 258, and with the screw,
not shown, that extends through the outer wall of the grooved
structural element 238 to hold that grooved structural element
against shifting or tilting relative to the grooved structural
element 244.
The numeral 264 denotes a grooved structural element which
preferably is made as a metal extrusion; and that grooved
structural element can be identical to the grooved structural
element 44 in FIG. 3. However, the wide outer wall of the grooved
structural element 264 is disposed in a vertical plane, whereas the
wide outer wall of the grooved structural element 44 of FIG. 3 is
disposed in a horizontal plane. The grooved structural element 264
has ribs 263 which can be identical to the ribs 46 of the grooved
structural element 44; and it has grooves 265 which can be
identical to the grooves 48 of the grooved structural element 44.
The left-hand end of the grooved structural element 264 is mitered
to abut the mitered end of the connecting portion 247 of the
grooved structural element 244; and hence the grooves 265 of the
former grooved structural element abut, and are contiguous to, the
grooves 254 of that connecting portion. Similarly, the ribs 263 of
the grooved structural element 264 abut, and are contiguous to, the
ribs 252 of that connecting portion.
The numeral 260 denotes an L-shaped brace which can be identical to
the L-shaped brace 153 in FIG. 3; and the left-hand portion of that
L-shaped brace is held by the ribs 252 of the connecting portion
247, and by a screw 262 which extends through a countersunk opening
in the inner wall of that connecting portion and seats in an
opening in that left-hand portion. The right-hand portion of the
L-shaped brace 260 is held by the ribs 263 of the grooved
structural element 264 and by a screw, not shown, which extends
through the wide outer wall of that grooved structural element and
seats in an opening in that right-hand portion. That L-shaped brace
will coact with the ribs 252 and 263, with the screw 262, and with
the screw, not shown, that extends through the outer wall of the
grooved structural element 264 to hold that grooved structural
element against shifting or tilting relative to the grooved
structural element 244.
The numeral 266 at the top of FIG. 8 denotes a grooved structural
element which preferably is made as a metal extrusion; and that
grooved structural element can be identical to the grooved
structural element 264 at the bottom of FIG. 8. The grooved
structural element 266 has ribs 267 which can be identical to the
ribs 263, and it has grooves 269 which can be identical to the
grooves 265. The wide outer wall of the grooved structural element
266 is disposed in a vertical plane. The mitered left-hand end of
the grooved structural element 266 abuts the mitered end of the
connecting portion 233 of the grooved structural element 230; and
hence the grooves 269 of the former grooved structural element
abut, and are contiguous to, the grooves 237 of that connecting
portion. Similarly, the ribs 267 of the grooved structural element
266 abut, and are contiguous to, the ribs 235 of that connecting
portion.
The numeral 268 denotes an L-shaped brace which can be identical to
the L-shaped brace 153 in FIG. 3; and the left-hand portion of that
L-shaped brace is held by the ribs 235 of the connecting portion
233, and by a screw 270 which extends through a countersunk opening
in the inner wall of that connecting portion and seats in an
opening in that left-hand portion. The right-hand portion of the
L-shaped brace 268 is held by the ribs 267 of the grooved
structural element 266 and by a screw 271 which extends through the
wide outer wall of that grooved structural element and seats in an
opening in that right-hand portion. That L-shaped brace will coact
with the ribs 235 and 267 and with the screws 270 and 271 to hold
that grooved structural element against shifting or tilting
relative to the grooved structural element 230.
The numeral 272 denotes a panel which has the upper edge thereof
extending into, and confined and guided by, the outer groove 236 of
the connecting portion 232 of the grooved structural element 230,
which has the lower edge thereof extending into, and confined and
guided by, the outer groove 250 of the connecting portion 246 of
the grooved structural element 244, and which has one side edge
thereof extending into, and confined and guided by, the outer
groove 239 of the grooved structural element 238. The numeral 274
denotes a panel which has the upper edge thereof extending into,
and confined and guided by, the inner groove 236 of the connecting
portion 232 of the grooved structural element 230, which has the
lower edge thereof extending into, and confined and guided by, the
inner groove 250 of the connecting portion 246 of the grooved
structural element 244, and which has one side edge thereof
extending into, and confined and guided by, the inner groove 239 of
the grooved structural element 238. Those panels coact with other
panels, not shown, to constitute the inner and outer surfaces of a
wall which has the grooved structural element 230 as the cap
thereof and which has the grooved structural element 244 as the
base thereof. Those various panels will coact with those grooved
structural elements, with the grooved structural element 238, and
with a similar vertically-directed grooved structural element to
make that wall sturdy and rigid.
The numeral 276 denotes a two-by-four which abuts the right-hand
web of the connecting portion 233 of the grooved structural element
230, and that two-by-four is disposed between the groove-defining
portions of that connecting portion. That two-by-four can be
secured to that web by screws, bolts, or the like; and furring
strips 278 are secured to the exposed areas of the narrow surfaces
of that two-by-four. The numeral 284 denotes a panel which has the
left-hand edge thereof extending into, and confined and guided by,
the outer groove 237 of the connecting portion 233 of the grooved
structural element 230, and which has another edge thereof
extending into, and confined and guided by, the outer groove 269 of
the grooved structural element 266. The numeral 286 denotes a panel
which has the left-hand edge thereof extending into, and confined
and guided by, the inner groove 237 of the connecting portion 233
of the grooved structural element 230, and which has another edge
thereof extending into, and confined and guided by, the inner
groove 269 of the grooved structural element 266. The furring
strips 278 fill the spaces between the confronting surfaces of the
panels 284 and 286 and the exposed areas of the adjacent surfaces
of the two-by-four 276. The numeral 280 denotes a two-by-four which
abuts the inner wall of the grooved structural element 266 and
which is disposed between the groove-defining portions of that
grooved structural element; and that two-by-four can be secured to
that inner wall by screws, bolts, or the like. The left-hand end of
the two-by-four 280 will abut the end of the two-by-four 276.
Furring strips 282 fill the spaces between the confronting surfaces
of the panels 284 and 286 and the exposed areas of the adjacent
surfaces of the two-by-four 280.
The furring strips 278 and 282 make it possible to solidly secure
the inner surface of the panel 284 to the two-by-fours 276 and 280
by nails, staples, or the like without causing any portions of that
panel to bend downwardly out of the plane defined by the outer
groove 237 of the connecting portion 233 of the grooved structural
element 230 and by the upper groove 269 of the grooved structural
element 266. Similarly, the furring strips 278 and 282 make it
possible to solidly secure the inner surface of the panel 286 to
the two-by-fours 276 and 280 by nails, staples, or the like without
causing any portions of that panel to bend upwardly out of the
plane defined by the inner groove 237 of the connecting portion 233
of the grooved structural element 230 and by the inner groove 269
of the grooved structural element 266. The panel 286 will serve as
part of the ceiling for a room; and the panel 284 could serve as
part of the roof for that room.
The numeral 288 denotes a two-by-four which abuts the right-hand
web of the connecting portion 247 of the grooved structural element
244; and that two-by-four is disposed between the groove-defining
portions of that connecting portion. That two-by-four can be
secured to that web by screws, bolts, or the like; and furring
strips 290 are secured to the exposed areas of the narrow surfaces
of that two-by-four. The numeral 292 denotes a two-by-four which
abuts the inner wall of the grooved structural element 264 and
which is disposed between the groove-defining portions of that
grooved structural element; and that two-by-four can be secured to
that inner wall by screws, bolts, or the like. The left-hand end of
the two-by-four 292 will abut the end of the two-by-four 288.
Furring strips 294 are secured to the exposed areas of the narrow
surfaces of the two-by-four 292. The numeral 296 denotes a panel
which has the left-hand edge thereof extending into, and confined
and guided by, the inner groove 254 of the connecting portion 247
of the grooved structural element 244, and which has another edge
thereof extending into, and confined and guided by, the inner
groove 265 of the grooved structural element 264. That panel will
serve as part of the floor of the room which has the panel 286 as
part of the ceiling thereof. The numeral 298 denotes a panel which
has the lefthand edge thereof extending into, and confined and
guided by, the outer groove 254 of the connecting portion 247 of
the grooved structural element 244, and which has another edge
thereof extending into, and confined and guided by, the outer
groove 265 of the grooved structural element 264. The furring
strips 290 fill the spaces between the confronting surfaces of the
panels 296 and 298 and the exposed areas of the adjacent surfaces
of the two-by-four 288; and the furring strips 294 fill the spaces
between the confronting surfaces of those panels and the exposed
areas of the adjacent surfaces of the two-by-four 292.
The furring strips 290 and 294 make it possible to solidly secure
the inner surface of the panel 296 to the two-by-fours 288 and 292
by nails, staples, or the like without causing any portions of that
panel to bend downwardly out of the plane defined by the inner
groove 254 of the connecting portion 247 of the grooved structural
element 244 and by the inner groove 265 of the grooved structural
element 264. Similarly, the furring strips 290 and 294 make it
possible to solidly secure the inner surface of the panel 298 to
the two-by-fours 288 and 292 by nails, staples, or the like without
causing any portions of that panel to bend upwardly out of the
plane defined by the outer groove 254 of the connecting portion 247
of the grooved structural element 244 and by the outer groove 265
of the grooved structural element 264.
Additional two-by-fours, not shown, could be disposed between the
confronting surfaces of the panels 284 and 286; and furring strips,
such as the furring strips 278 and 282, would be interposed between
the exposed areas of the narrow surfaces of those two-by-fours and
the inner surfaces of the panels 284 and 286. Similarly, additional
two-by-fours, not shown, could be disposed between the confronting
surfaces of the panels 296 and 298; and furring strips, such as the
furring strips 290 and 294, would be interposed between the exposed
areas of the narrow surfaces of those two-by-fours and the inner
surfaces of the panels 296 and 298. Those various additional
two-by-fours would additionally stiffen and rigidify the ceiling
and the floor of the room indicated by FIG. 8.
It will be noted that the L-shaped brace 260 in FIG. 8 can be
assembled with the grooved structural element 244 while that
grooved structural element is in its final position. Similarly, it
will be noted that the L-shaped brace 268 can be assembled with the
grooved structural element 230 while that grooved structural
element is in its final position. As a result, those L-shaped
braces need not be assembled with those grooved structural elements
before those grooved structural elements and the rest of the wall,
of which they are parts, have been fully assembled and erected.
Moreover, because the L-shaped brace 260 has the
angularly-displaced portions thereof lying in vertical planes,
rather than horizontal planes, the grooved structural element 264
need not be secured to the grooved structural element 244 before
the latter grooved structural element and the rest of the wall, of
which it is a part, have been fully assembled and erected. As a
result, the assembly of the structure in FIG. 8 is somewhat simpler
than the assembly of the structure in FIG. 1.
The procedure used in assembling the structure of FIG. 8 can
generally follow the procedure used in assembling the structure of
FIG. 1. However, because the grooved structural element 264 can be
assembled with the grooved structural element 244 after the wall in
FIG. 8 has been fully assembled and erected, the floor of the room
will preferably be assembled as a sub-assembly and then bodily
secured to that wall. The assembling of that floor as a
sub-assembly is particularly desirable where the panel 298, and
similar panels not shown, are to be nailed to the two-by-fours 288
and 292 and to further two-by-fours, not shown. The assembling of
the floor with the wall is easily effected by passing screws
inwardly through countersunk openings in the outer walls of the
grooved structural element 264, and of its counterpart at the other
end of the grooved structural element 244, and seating those screws
in openings in the laterally-directed portions of the L-shaped
brace 260 and of its counterpart. If desired, the ceiling of the
room in FIG. 8 could be assembled as a sub-assembly and then bodily
secured to the grooved structural element 230 by means of the
L-shaped brace 268 and its counterpart.
Once the walls, the floor and the ceiling of the room in FIG. 8
have been assembled together, thin cushioning pads, not shown,
could be cemented in position atop the panel 296 and atop the other
panels, not shown, which constitute the upper surface of the floor.
Those cushioning pads would have thicknesses comparable to the
thickness of the wall which defines the upper limit of the upper
groove 254 of the grooved structural element 244. As a result,
those cushioning pads would coact with the exposed,
horizontally-disposed portions of the grooved structural elements
244 and 264 and with the exposed horizontally-disposed portions of
similar grooved structural elements to provide an essentially
smooth surface for the floor. Vinyl, linoleum, asphalt or other
floor coverings, either in the form of wide sheets or of individual
tiles, could then be cemented in position atop the cushioning pads.
If desired, of course, the floor of the room could be left as shown
by FIG. 8, or it could have a smooth surface poured or cast
thereon.
Referring particularly to FIG. 9, the numeral 300 denotes a grooved
structural element which can be used to close, and to support, one
end of a wall or partition; and it preferably is formed as a metal
extrusion. That grooved structural element has a tubular section
and a connecting portion 303; and that connecting portion has ribs
302 at the interior thereof and grooves 304 at the exterior
thereof. Those ribs can be identical to the ribs 30 in FIG. 2, and
those grooves can be identical to the grooves 32 and 34 in FIG. 2.
The numeral 306 denotes a grooved structural element which can be
identical to the grooved structural element 44 of FIGS. 3 and 11.
That grooved structural element has ribs 305 which can be identical
to the ribs 46 in FIG. 3, and it has grooves 307 which can be
identical to the grooves 48 in FIG. 3.
The bottom of the connecting portion 303 of the grooved structural
element 300 will be mitered, and the adjacent end of the grooved
structural element 306 will be mitered; and those mitered ends will
abut each other. The numeral 308 denotes an L-shaped brace which
can be identical to the L-shaped brace 153 in FIG. 3; and a screw
310 extends through a countersunk opening in the inner web of the
connecting portion 303 of the grooved structural element 300 and
seats in an opening in the vertically-extending portion of that
L-shaped brace. A similar screw, not shown, will extend upwardly
through a countersunk opening in the bottom wall of the grooved
structural element 306 to seat in an opening in the
horizontally-extending portion of the L-shaped brace 308. As a
result, that L-shaped brace will hold the grooved structural
element 306 against shifting relative to the grooved structural
element 300.
The numeral 312 denotes a panel which has one side edge thereof
extending into, and confined and guided by, the left-hand groove
304 of the grooved structural element 300, and which has the bottom
edge thereof extending into, and confined and guided by, the
left-hand groove 307 of the grooved structural element 306. The
numeral 314 denotes a panel which has one side edge thereof
extending into, and confined and guided by, the right-hand groove
304 of the grooved structural element 300, and which has the bottom
edge thereof extending into, and confined and guided by, the
right-hand groove 307 of the grooved structural element 306. Those
panels constitute portions of the opposite faces of the wall or
partition of which the grooved structural elements are parts. A
cap, which can be identical to the grooved structural element 306,
will have the mitered end thereof secured to the mitered upper end
of the connecting portion 303 of the grooved structural element 300
by an L-shaped brace which is comparable to the L-shaped brace 308.
A second grooved structural element 300 could be used to close, and
to support, the other end of the wall shown by FIG. 9; or, if
desired, one of the other grooved structural elements of the
present invention could be used to close, and to support, that
other end.
If desired, insulation could be disposed between the panels 312 and
314, could be disposed within the connecting portion 303, and could
be disposed within the tubular section of the grooved structural
element 300. Further, if desired, thin-wall metal conduits, cables
and conductors, and insulated water pipes could be disposed within
the tubular section of that grooved structural element.
Where the outer faces of the sides of the connecting portion 303
are spaced apart a distance of 5 inches, and where the other end of
the wall or partition of FIG. 9 is solidly secured to a support,
that wall or partition can be free-standing and will not need any
lateral support or reinforecements -- even where that wall or
partition is 10 to 15 feet long. Not only do the L-shaped braces
help strengthen and rigidify that wall or partition, but the
interengagement of the edges of the panels 312 and 314 with the
grooves of the grooved structural element 300, of the grooved
structural element 306, and of the cap, not shown, help strengthen
and rigidify that wall or partition.
Referring particularly to FIG. 12, the numeral 320 denotes a panel
section which is corrugated; and it preferably is formed as a metal
extrusion. An elongated groove 322 is formed in the lower edge of
that panel section, and an elongated tongue 324 is formed at the
upper edge of that panel section. The elongated groove 322 is
aligned with, and complementary to, the elongated groove 324. The
numeral 326 denotes a further panel section which can be identical
to the panel section 320. The groove 328 at the lower edge of the
panel section 326 is identical to the groove 322 at the lower edge
of the panel section 320; and the former groove telescopes over the
tongue 324 at the upper edge of the panel section 320. When two or
more panel sections 320 and 326 are set in edge-to-edge relation,
and the groove of one panel section is telescoped over the tongue
of the adjacent panel section, those panel sections can have a
width comparable to the width of the panel 130 in FIG. 1. The panel
sections 320 and 326 can have any desired lengths; and hence can be
used to form walls or partitions of any desired heights.
The groove-defining edge of the panel section 320 is dimensioned to
fit snugly within a groove 332 of a grooved structural element 330.
That grooved structural element could be similar to any of the
grooved structural elements of FIGS. 1-11. Because the tongue 324
is narrower than the groove-defining edge of either of the panel
sections 320 and 326, a seal should be telescoped over that tongue
if that tongue should be extended into, and confined and guided by,
the groove of a grooved structural element.
If the panel sections 320 and 326 were to be used as part of an
outer wall of a structure, a flowable sealant could be placed
within the grooves into which the ends of the corrugations of those
panel sections were to extend. That flowable sealant could coact
with those grooves and with the recessed portions of the outer
surfaces of the panel sections 320 and 326 to form liquid-type
seals which would make the outer wall of the structure
liquid-tight.
Referring particularly to FIGS. 13-17, the numeral 336 denotes the
base for one of the walls shown in FIG. 13; and that base
preferably is an H-shaped connector member which is similar to the
H-shaped connecter member 76 of FIG. 10. The base 336 has
upwardly-opening grooves 338 and 340 adjacent the opposite sides
thereof, and it has downwardly-opening grooves which are in
register with those grooves. The H-shaped connector member 336
differs from the H-shaped connector element 76 of FIG. 10, in that
the groove 338 is wider than the groove 340. In the said one
preferred embodiment, the groove 338 is essentially six hundred and
twenty-five thousandths of an inch wide, whereas the groove 340 is
essentially four hundred and six thousandths of an inch wide. If
desired, of course, the grooves 338 and 340 could have the same
widths, or could have any desired combinations of different
widths.
The numeral 342 denotes the base of the other wall shown in FIG.
13; and that base has upwardly-opening grooves 344 and 346.
Further, as shown particularly by FIG. 15, that base has
downwardly-opening grooves in register with those upwardly-opening
grooves. Preferably, the configuration of the base 342 is identical
to the configuration of the base 336. The adjacent ends of the
bases 336 and 342 are mitered to enable the axes of those bases to
lie at right angles to each other.
The numeral 347 denotes an L-shaped reinforcing plate which
underlies the webs of the bases 336 and 342, as shown particularly
by FIGS. 15-17. That L-shaped reinforcing plate is dimensioned to
fit between, and to have the side edges thereof immediately
adjacent, the groove-defining portions which extend downwardly from
those webs. Screws 349 extend downwardly through countersunk
openings in those webs and seat in openings adjacent the ends of
that L-shaped reinforcing plate. Those screws help that L-shaped
reinforcing plate to keep the base 342 from shifting relative to
the base 336.
The numeral 348 generally denotes a corner fitting which has
grooves 350 and 352 that have the axes thereof displaced
90.degree., and which has further grooves 354 and 356 that have the
axes thereof displaced 90.degree.. The axis of the groove 352 is
parallel to the axis of the groove 356; and the axis of the groove
350 is parallel to the axis of the grooves 354. Ribs at one side of
the web of the corner fitting 348 define confronting grooves 360
and 362, while corresponding ribs at the opposite side of that web
define confronting grooves 358 and 364.
The numeral 366 denotes an L-shaped brace which has the
upwardly-extending portion thereof telescoped into the grooves 358
and 364 of the corner fitting 348, and which has the
horizontally-extending portion thereof fixedly secured to the web
of the base 336 and to the L-shaped reinforcing plate 347 by screws
370. The numeral 368 denotes an L-shaped brace which can be
identical to the L-shaped brace 366; and the vertically-directed
portion of the former L-shaped brace extends upwardly into the
confronting grooves 360 and 362, while the horizontally-directed
portion of that brace is secured to the web of the base 342 and to
the L-shaped reinforcing plate 347 by screws 370. The L-shaped
braces 366 and 368 coact with the grooves 358 and 364 and the
grooves 360 and 362, with the screws 370, with the webs of the
bases 336 and 342, and with the L-shaped reinforcing plate 347 to
hold the corner fitting 348 at right angles to the plane defined by
those webs.
The numeral 388 denotes a resilient seal which is essentially
U-shaped in cross section; and that seal is disposed within the
groove 338 of the base 336 and within the groove 350 of the corner
fitting 348. A panel 372 has the bottom edge thereof and one side
edge thereof encased by the seal 388 and extending into, and
confined and guided by, the grooves 338 and 350. That seal will
coact with that panel and those grooves to provide an elongated
liquid-tight joint between that panel and the base 336 and the
corner fitting 348. The numeral 390 denotes a resilient seal which
is essentially U-shaped in cross section; and that seal is disposed
within the groove 346 of the base 342 and within the groove 352 of
the corner fitting 348. The bottom edge and one side edge of a
panel 378 are encased by the seal 390, and they extend into, and
are confined and guided by, the grooves 346 and 352.
A panel 384 has the bottom edge thereof extending into, and
confined and guided by, the groove 340 of the base 336, and it has
one side edge extending into, and confined and guided by, the
groove 354 of the corner fitting 348. The numeral 386 denotes a
panel which has the bottom edge thereof extending into, and
confined and guided by, the groove 344 of the base 342, and which
has one side edge thereof extending into, and confined and guided
by, the groove 356 of the corner fitting 348. Because the panels
384 and 386 are intended to constitute portions of interior walls,
seals are not used to encase the edges of those panels.
The left-hand edge of the panel 372 is encased by the seal 388, and
it extends into, and is confined and guided by, the right-hand
outer groove of an H-shaped connector member 374. That H-shaped
connector member is preferably similar to the H-shaped connector
member 76 of FIG. 10; but the outer groove of that H-shaped
connector member has a width essentially identical to the width of
the groove 338 in the base 336. The bottom of the H-shaped
connector member 374 will rest upon the portions of the base 336
which define the grooves 338 and 340. The opposite side edge of the
panel 384 will extend into the right-hand inner groove of the
H-shaped connector member 374. Because the groove 350 is spaced a
greater distance from the H-shaped connector member 374 than is the
groove 354, the panel 372 must be slightly wider than the panel
384.
A panel 376 will have a seal, comparable to the seal 388, extending
around all of the edges thereof; and the seal-encased bottom edge
of that panel will extend into, and be confined and guided by, the
groove 338 of the base 336. The seal-encased right-hand edge of the
panel 376 will extend into, and be confined and guided by, the
left-hand outer groove of the H-shaped connector member 374. A
panel, not shown, will be in register with the panel 376, will have
the lower edge thereof extending into, and confined and guided by,
the groove 340 of the base 336, and will have one side edge thereof
extending into, and confined and guided by, the left-hand inner
groove of the H-shaped connector member 374.
The right-hand edge of the panel 378 is encased by the seal 390,
and it extends into, and is confined and guided by, the left-hand
outer groove of an H-shaped connector member 380. THat H-shaped
connector member is preferably identical to the H-shaped connector
member 374; and the bottom of that H-shaped connector member will
rest upon the portions of the base 342 which define the grooves 344
and 346. The opposite side edge of the panel 386 will extend into
the left-hand inner groove of the H-shaped connector member 380.
Because the groove 352 is spaced a greater distance from the
H-shaped connector member 380 than is the groove 356, the panel 378
must be slightly wider than the panel 386.
The numeral 382 denotes a panel which has a seal, comparable to the
seal 390, extending around all of the edges thereof; and the
seal-encased bottom edge of that panel extends into, and is
confined and guided by, the groove 346 of the base 342. The
seal-encased left-hand edge of the panel 382 will extend into, and
be confined and guided by, the right-hand outer groove of the
H-shaped connector member 380. A panel, not shown, will be in
register with the panel 382, will have the lower edge thereof
extending into, and confined and guided by, the groove 344 of the
base 342, and will have one side edge thereof extending into, and
confined and guided by, the right-hand inner groove of the H-shaped
connector member 380.
If desired, insulation can be disposed between the various outer
and inner panels of the two walls shown in FIG. 13. Thereafter,
caps 392 and 394 can be secured to the upper end of the corner
fitting 348. The cap 392 can be identical to the base 336; and the
downwardly-opening outer groove of that cap will telescope
downwardly over the seal-encased upper edges of the panels 372 and
376. Consequently, the panels 372 and 376 can coact with the seals
therefor and with the corner fitting 348, the base 336, the cap
392, the H-shaped connector member 374 and other H-shaped connector
members, not shown, and with other seal-encased panels, not shown,
to define a wall which is sealed against the entry of any rain,
snow, sleet, and the like. The downwardly-opening inner groove of
the cap 392 will telescope over the upper edge of the panel 384 and
over the upper edge of the panel which is the counterpart of the
panel 376. The portions of that cap which define the
downwardly-opening grooves in that cap will abut the upper edges of
the corner fitting 348 and the upper edge of the H-shaped connector
member 374.
The cap 394 can be identical to the base 342; and the
downwardly-opening outer groove of that cap will telescope
downwardly over the seal-encased upper edges of the panels 378 and
382. As a result, the panels 378 and 382 can coact with the seals
therefor and with the corner fitting 348, the base 342, the cap
394, the H-shaped connector member 380 and other H-shaped connector
members, not shown, and with other seal-encased panels, not shown,
to define a wall which is sealed against any entry of rain, snow,
sleet, and the like.
An L-shaped reinforcing plate, not shown, which can be identical to
the L-shaped reinforcing plate 347, will be secured to the upper
surfaces of the webs of the caps 392 and 394. Also, L-shaped
braces, not shown, which can be identical to the L-shaped braces
366 and 368 will be secured to the web of the corner fitting 348
before the caps 392 and 394 are set in position. After those caps
have been set in position, screws, not shown, will be passed
downwardly through countersunk openings in the webs of those caps
and through openings in the L-shaped reinforcing plate, not shown,
to seat in openings in the horizontally-directed portions of the
L-shaped braces secured to the upper end of the web of the corner
fitting 348.
The walls shown in FIG. 13 can have shorter overall heights, for
the same height panels, than can the walls in FIG. 1; because the
heights of the bases 336 and 342 are shorter than the heights of
the grooved structural elements 44 and 66 in FIG. 1, and because
the heights of the caps 392 and 394 are shorter than the heights of
the grooved structural elements 62 and 70. However, the walls of
FIG. 13 do not have the horizontally-extending and
vertically-extending metal-encased areas which are present in the
walls of FIG. 1, and which can accommodate thin walled conduits,
cables and conductors, and insulated water pipes.
FIG. 18 shows an A-frame building that is made in accordance with
the principles and teachings of the present invention; and that
building is shown as being underlain by a concrete slab 400. Bases
402 and 404 are provided at one end of that building; and those
bases can be similar to the grooved structural element 44 of FIGS.
3 and 11, can be similar to the H-shaped connector member 76 of
FIG. 10, or can be similar to the bases 336 and 342 of FIGS. 13 and
15-17. A similar base, not shown, is provided at the opposite end
of the building in FIG. 18. Those various bases will be fixedly
secured to the concrete slab 400 by bolts, studs or other
fasteners.
The numerals 406 and 408 denote vertically-directed grooved
structural elements which can be similar to the grooved structural
element 44 of FIGS. 3 and 11; and the lower ends of those grooved
structural elements are mitered to abut the mitered inner ends of
the bases 402 and 404. The numeral 410 denotes a
horizontally-directed grooved structural element which can be
similar to the grooved structural element 44 of FIGS. 3 and 11; and
the opposite ends of that grooved structural element are mitered to
abut the mitered upper ends of the grooved structural elements 406
and 408. An L-shaped brace, comparable to the L-shaped brace 153 in
FIG. 3, will be used at the lower end of the grooved structural
element 406 to fixedly secure that lower end to the base 402, a
second L-shaped brace will be used at the upper end of the grooved
structural element 406 to fixedly secure that upper end to the
grooved structural element 410, a third L-shaped brace will be used
at the lower end of the grooved structural element 408 to fixedly
secure that lower end to the base 404, and a fourth L-shaped brace
will be used at the upper end of the grooved structural element 408
to fixedly secure that upper end to the grooved structural element
410. The grooved structural elements 406, 408 and 410 will define a
doorway which will accommodate a door 412 of standard and usual
design.
The numeral 422 denotes a panel which has the upper edge thereof
cut at an angle, as indicated by FIG. 18; and the lower edge of
that panel extends into, and is confined and guided by, the outer
groove of the base 402, and the right-hand edge of that panel
extends into, and is confined and guided by, the outer groove of
the grooved structural element 406. A similar panel, not shown, has
the lower edge thereof extending into, and confined and guided by,
the inner groove of the base 402, and has the right-hand edge
thereof extending into, and confined and guided by, the inner
groove of the grooved structural element 406. An H-shaped connector
member 414 has the left-hand outer groove thereof telescoped over
the upper portion of the right-hand edge of the panel 422; and that
H-shaped connector member has the left-hand inner groove thereof
telescoped over the upper portion of the right-hand edge of the
panel, not shown, which is the counterpart of the panel 422.
A glass pane 418, which has a seal like the seal 114 of FIG. 2
extending around all of the edges thereof, has the seal-encased
lower edge thereof extending into, and confined and guided by, the
outer groove of the grooved structural element 410, and has the
seal-encased left-hand edge thereof extending into, and confined
and guided by, the right-hand outer groove of the H-shaped
connector member 414. A similar glass pane, not shown, has the
seal-encased lower edge thereof extending into, and confined and
guided by, the inner groove of the grooved structural element 410,
and has the seal-encased left-hand edge thereof extending into, and
confined and guided by, the right-hand inner groove of the H-shaped
connector member 414. An H-shaped connector member 416 has the
left-hand outer groove thereof telescoped over the seal-encased
right-hand edge of the glass panel 418, and has the left-hand inner
groove thereof telescoped over the seal-encased right-hand edge of
the glass pane which is the counterpart of the glass pane 418. An
H-shaped connector member 420 has the downwardly-opening outer
groove thereof telescoped over the seal-encased upper edge of the
glass pane 418, and has the downwardly-opening inner groove thereof
telescoped over the seal-encased upper edge of the glass pane which
is the counterpart of the glass pane 418. The lower ends of the
H-shaped connector members 414 and 416 bear against the
groove-defining portions of the grooved structural element 410. The
ends of the H-shaped connector member 420 bear against those
portions of the H-shaped connector members 414 and 416 which define
the confronting grooves of those H-shaped connector members.
A panel 434, which has the upper edge thereof defined by two
upwardly-converging lines, has the lower edge thereof extending
into, and confined and guided by, the upwardly-opening outer groove
of the H-shaped connector member 420, has the lower portion of the
left-hand side thereof extending into, and confined and guided by,
the right-hand outer groove of the H-shaped connector member 414,
and has the lower portion of the right-hand side thereof extending
into, and confined and guided by, the left-hand outer groove of the
H-shaped connector member 416. A similar panel, not shown, has the
lower edge thereof extending into, and confined and guided by, the
upwardly-opening rear groove of the H-shaped connector member 420,
has the lower portion of the left-hand edge thereof extending into,
and confined and guided by, the right-hand inner groove of the
H-shaped connector member 414, and has the lower portion of the
right-hand edge thereof extending into, and confined and guided by,
the left-hand inner groove of the H-shaped connector member
416.
The numeral 428 denotes a panel which has the lower edge thereof
extending into, and confined and guided by the outer groove of the
base 404, has the lower portion of the left-hand edge thereof
extending into, and confined and guided by, the outer groove of the
grooved structural element 408, and has the upper portion of that
left-hand edge extending into, and confined and guided by, the
right-hand outer groove of the H-shaped connector member 416. A
similar panel 456, which is shown in FIG. 19, has the lower edge
thereof extending into, and confined and guided by, the inner
groove of the base 404, has the lower portion of the left-hand edge
thereof extending into, and confined and guided by, the inner
groove of the grooved structural element 408, and has the rest of
that left-hand edge extending into, and confined and guided by, the
right-hand inner groove of the H-shaped connector member 416.
The numeral 424 denotes an H-shaped connector member which has the
lower edge thereof resting upon the groove-defining portions of the
base 402, and which has the right-hand outer groove thereof
telescoped over the left-hand edge of the panel 422. The right-hand
inner groove of that H-shaped connector member is telescoped over
the left-hand edge of the panel, not shown, which is disposed
inwardly of the panel 422. The H-shaped connector member 424 is
telescoped over the right-hand edge of a triangular panel 426; and
that panel has the lower edge thereof extending into, and confined
and guided by, the outer groove of the base 402. A similar
triangular panel, not shown, has the lower edge thereof extending
into, and confined and guided by, the inner groove of the base 402,
and has the right-hand edge thereof extending into, and confined
and guided by, the left-hand inner groove of the H-shaped connector
member 424.
The numeral 430 denotes an H-shaped connector member which has the
lower edge thereof resting upon the groove-defining portions of the
base 404, which has the left-hand outer groove thereof telescoped
over the right-hand edge of the panel 428, and which has the
left-hand inner groove thereof telescoped over the right-hand edge
of the panel 456. The right-hand outer groove of the H-shaped
connector member 430 is telescoped over the left-hand edge of a
triangular 432 which has the lower edge thereof extending into, and
confined and guided by, the outer groove of the base 404. A similar
triangular panel, not shown, has the lower edge thereof extending
into, and confined and guided by, the inner groove of the base 404,
and has the left-hand edge thereof extending into, and confined and
guided by, the right-hand inner groove of the H-shaped connector
member 430.
The panels 422, 426, 428, 432 and 434 constitute portions of the
exterior surface at one end of the A-frame building of FIG. 18; and
hence those panels should be capable of withstanding prolonged
exposure to wind, rain, snow and the like. Also, the edges of those
panels should be encased by seals like the seals 388 and 390 of
FIG. 16. Where that is done, those panels will be able to coact
with the glass pane 418 and the door 412, and with the grooved
structural elements 402, 404, 406, 408, 410, 414, 416, 420, 424 and
430 to effectively exclude rain, snow and the like.
The numeral 440 denotes a grooved structural element which has a
tubular portion, which has grooves 442 and 444 extending outwardly
from one face of that tubular portion, has grooves 446 and 448
extending outwardly from the opposite face of that tubular portion,
and which has grooves 450 and 452 extending outwardly from a third
face of that tubular portion. That grooved structural element
inclines upwardly from lower right to upper left; and the groove
450 thereof telescopes over the seal-encased, inclined upper edges
of the panels 432, 428 and 434. The groove 452 of the grooved
structural element 440 telescopes over the inclined upper edges of
the panel which is the counterpart of the panel 432, of the panel
456 as shown by FIG. 19, and of the panel which is the counterpart
of the panel 434. The seal which encases the edges of the panel 428
is denoted by the numeral 454, and it is shown in FIG. 19.
The numeral 458 denotes a roof panel which has a seal 459 extending
around all of the edges thereof; and the seal-encased, left-hand
edge of that roof panel is telescoped into, and confined and guided
by, the groove 444 of the grooved structural element 440, as shown
by FIG. 19. The numeral 460 denotes a narrower roof panel which has
a seal 461 extending around all of the edges thereof; and the
seal-encased, right-hand edge of the roof panel is telescoped into,
and confined and guided by, the groove 446 of the grooved
structural element 440. The numeral 462 denotes a panel which is
part of the ceiling of the A-frame building, and the left-hand edge
of that panel is telescoped into, and confined and guided by, the
groove 442 of the grooved structural element 440. The numeral 464
denotes a panel which is in register with but disposed inwardly of
the roofing panel 460, and the right-hand edge of that panel is
telescoped into, and confined and guided by, the groove 448 of the
grooved structural element 440.
The numeral 466 denotes a grooved structural element which serves
as an end element of the roof of the A-frame building; and the
cross section of that grooved structural element is similar to the
cross section of the grooved structural element 44 in FIG. 11. The
grooved structural element 466 has grooves 468 and 470; and the
groove 468 is in register with the groove 448 of the grooved
structural element 440, while the groove 470 is in register with
the groove 446 of that grooved structural element. The
seal-encased, left-hand edge of the roofing panel 460 is telescoped
into, and confined and guided by, the groove 470; and the left-hand
edge of the panel 464 extends into the groove 468, as shown by FIG.
19.
The numeral 474 denotes a base which rests upon the concrete slab
400, and which underlies the lower edge of the right-hand side of
the roof of the A-frame building. That base has grooves 476 and
478; and, as shown particularly by FIG. 23, those grooves have
their axes inclined to the vertical. The inclinations of those axes
are the same as the inclination of the grooved structural element
440; and the bottom of that grooved structural element is cut so it
rests upon the groove-forming portions of the base 474. The numeral
480 denotes a fastener which extends downwardly through the web of
the base 474, and which is tightly seated within the concrete slab
400. Similar fasteners will be provided along the length of the
base 474 to fixedly secure that base against shifting relative to
the concrete slab 400. The right-hand end of the base 404 will be
cut to snugly abut the left-hand edge of the base 474.
The numeral 484 denotes a number of identical grooved structural
elements which are aligned end-to-end and which serve as the cap of
the A-frame building of FIG. 18; and the cross section of one of
those grooved structural elements is shown by FIG. 21. That grooved
structural element has a groove 486 and a groove 488; and the axes
of those grooves diverge downwardly and outwardly. The axis of the
groove 488 is aligned with the axis of the groove 478 of the base
474. The grooved structural element 484 has a vertically-directed
web; and it has grooves 490 and 492 at the lower end of that web
which diverge outwardly and downwardly. The axis of the groove 492
is coplanar with the axis of the groove 476 of the base 474, and it
is parallel to the axis of the groove 488. The axis of the groove
490 is parallel to the axis of the groove 486, as shown by FIG.
21.
The numeral 493 denotes an H-shaped connector member which can be
identical to the H-shaped connector member 342 in FIGS. 15 and 16.
Similar H-shaped connector members 494 and 534 also are provided
for the right-hand portion of the roof of the A-frame building of
FIG. 18. In addition, an H-shaped connector member 500 and tow
additional H-frame connector members, not shown, are provided for
the left-hand portion of the roof of that A-frame building; and
those H-shaped connector members are paired with the H-shaped
connector members 494, 493 and 534. As indicated by FIGS. 21 and
22, the upper ends of each pair of H-shaped connector members are
cut at angles and are abutted together to define parts of the ridge
of the A-frame building. The left-hand outer groove of the H-shaped
connector member 493 is telescoped over the right-hand edge of the
roof panel 458; and the left-hand inner groove of that H-shaped
connector member is telescoped over the right-hand edge of the
ceiling panel 462.
The numeral 496 denotes a roof panel which has a seal 533, of
U-shaped cross section, extending around the edges thereof; and the
seal-encased upper edge of that panel extends into the groove 488
of the adjacent grooved structural element 484. The right-hand edge
of the roof panel 496 extends into the groove 495 of the H-shaped
connector 494; and the left-hand edge of that roof panel extends
into the right-hand outer groove of the H-shaped connector member
493. A ceiling panel 526 is generally in register with the panel
496; and the upper edge of that panel extends into the groove 492
of the adjacent grooved structural element 484, as shown by FIG.
21. The right-hand edge of the ceiling panel 526 extends into the
groove 497 of the H-shaped connector member 494, and the left-hand
edge of that ceiling panel extends into the right-hand inner groove
of the H-shaped connector member 493.
The numeral 502 denotes a frusto-triangular plate which abuts the
webs of the H-shaped connector members 494 and 500. Bolt and nut
combinations 504 extend through that frusto-triangular plate and
through the webs of those H-shaped connector members to help that
plate fix those H-shaped connector members against shifting or
tilting relative to each other. L-shaped braces 506 are set in
abutting engagement with the opposite faces of the webs of
contiguous grooved structural elements 484, as shown particularly
by FIG. 22; and nut and bolt combinations 508 extend through the
longitudinally-extending portions of those L-shaped braces and
through those webs to fixedly secure those L-shaped braces to those
webs. Further nut and bolt combinations 508 extend through the
laterally-extending portions of the L-shaped braces 506, through
the webs of the H-shaped connector members 494 and 500, and through
the frusto-triangular plate 502 to fixedly secure the contiguous
grooved structural elements 484 to those H-shaped connector
members. The L-shaped braces 506 thus coact with the webs of the
contiguous grooved structural elements 484 and with the webs of the
H-shaped connector members 494 and 500 to fixedly interrelate those
H-shaped connector members and those contiguous grooved structural
elements.
The numeral 532 denotes a seal which extends around the edges of a
roof panel 514 which constitutes part of the left-hand side of the
roof of the A-frame building of FIG. 18. The right-hand edge of
that panel extends into the groove 501 of the H-shaped connector
member 500; and the upper edge of that panel extends into the
groove 486 of the adjacent grooved structural element 484. The
left-hand edge of the panel 514 will be disposed within the
right-hand outer groove of an H-shaped connector member, not shown,
which is coplanar with the H-shaped connector member 493. A panel
524, which serves as part of the ceiling of the A-frame building,
will have the right-hand edge thereof disposed within the groove
503 of the H-shaped connector member 500, and will have the upper
edge thereof disposed within the groove 490 of the adjacent grooved
structural element 484. The left-hand edge of the ceiling panel 524
will be disposed within the right-hand inner groove of the H-shaped
connector member which is coplanar with the H-shaped connector
member 493.
The numeral 510 denotes a roof panel which has a seal 520 extending
around the edges thereof; and the seal-encased left-hand edge of
that roof panel is disposed within the groove 498 of the H-shaped
connector member 494. The upper edge of the roof panel 510 will
extend into the groove 488 of the adjacent grooved structural
element 484, and the right-hand edge of the roof panel 510 will
extend into the left-hand outer groove of the H-shaped connector
member 534. The numeral 512 denotes a roof panel which has a seal
516 extending around the edges thereof; and the seal-encased upper
edge of that roof panel is disposed within the groove 486 of the
adjacent grooved structural element 484. The right-hand edge of
that roof panel is disposed within the left-hand outer groove of
the H-shaped connector member, not shown, which is coplanar with
the H-shaped connector member 534; and the left-hand edge of that
panel is disposed within the groove 505 of the H-shaped connector
member 500, as shown by FIG. 22.
A ceiling panel 535 is disposed inwardly of, and generally in
register with, the roof panel 510; and the upper edge of that
ceiling panel is disposed within the groove 492 of the adjacent
grooved structural element 484. The side edges of that ceiling
panel are disposed within the confronting inner grooves of the
H-shaped connector members 494 and 534. A ceiling panel 537 is
disposed inwardly of, and generally in register with, the roof
panel 512; and the upper edge of that ceiling panel is disposed
within the groove 490 of the adjacent grooved structural element
484. The side edges of that ceiling panel are disposed within the
right-hand inner groove of the H-shaped connector member 500 and
the confronting groove of the H-shaped connector member, not shown,
which is coplanar with the H-shaped connector member 534.
The numeral 536 denotes a further roof panel; and a seal, not
shown, extends around the edges of that roof panel. The
seal-encased, left-hand edge of that roof panel extends into the
right-hand outer groove of the H-shaped connector member 534, and
the seal-encased upper edge of that roof panel extends into the
groove 488 of the adjacent grooved structural element 484, and the
seal-encased right-hand edge of that roof panel extends into a
groove 574 in a grooved structural element 566 which serves as an
end element of the right-hand side of the roof. That grooved
structural element has a tubular portion with additional grooves
572, 570 and 568 projecting outwardly therefrom, as shown by FIG.
20. The lower edge of the grooved structural element 566 will be
cut to provide a snug fit with the right-hand end of the base
474.
A ceiling panel, not shown, is disposed inwardly of, and generally
in register with, the roof panel 536; and the upper edge of that
ceiling panel is disposed within the groove 492 of the adjacent
grooved structural element 484. The side edges of that ceiling
panel are disposed within the confronting inner grooves of the
H-shaped connector member 534 and of the grooved structural element
566.
The numerals 538, 540, 542, 544 and 546 denote
horizontally-directed, H-shaped connector members which extend,
respectively, between the grooved structural elements 466 and 440,
the grooved structural element 440 and the H-shaped connector
member 493, the H-shaped connector members 493 and 494, the
H-shaped connector members 494 and 534, and the H-shaped connector
member 534 and the grooved structural element 566. The upper
grooves of the H-shaped connector member 538 receive and support
the lower edges of panels 460 and 464, the upper grooves of the
H-shaped connector member 540 receive and support the lower edges
of panels 458 and 462, the upper grooves of the H-shaped connector
member 542 receive and support the lower edges of panels 496 and
526, the upper grooves of the H-shaped connector member 544 receive
and support the lower edges of panels 510 and 535, and the upper
grooves of the H-shaped connector member 546 receive and support
the lower edges of the panel 536 and its counterpart.
The numeral 547 denotes a roof panel which has a seal, not shown,
extending around the four edges thereof; and that roof panel has
the seal-encased, right-hand edge thereof telescoped into the lower
portion of the groove 446 of the grooved structural element 440,
has the seal-encased, left-hand edge thereof telescoped into the
lower portion of the groove 470 of the grooved structural element
466, has the seal-encased upper edge thereof telescoped into the
lower outer groove of the H-shaped connector member 538, and has
the seal-encased, lower edge thereof telescoped into the groove 478
of the base 474. A generally-similar panel, not shown, is disposed
inwardly of the roof panel 547; and the side edges of that panel
are telescoped into the lower portions of the grooves 448 and 468,
respectively, of the grooved structural elements 440 and 466, the
upper edge of that panel is telescoped into the inner lower groove
of the H-shaped connector member 538, and the lower edge of that
panel is telescoped into the groove 476 of the base 474.
The numeral 548 denotes a roof panel which has a seal, not shown,
extending around the four edges thereof; and that roof panel has
the seal-encased, right-hand edges thereof telescoped into the
lower portion of the outer left-hand groove of the H-shaped
connector member 493, has the seal-encased, left-hand edge thereof
telescoped into the lower portion of the groove 444 of the grooved
structural element 440, has the seal-encased upper edge thereof
telescoped into the lower outer groove of the H-shaped connector
member 540, and has the seal-encased lower edge thereof telescoped
into the groove 478 of the base 474. A ceiling panel, not shown, is
disposed inwardly of the roof panel 548; and the side edges of that
panel are telescoped into the lower portions of the groove 442 of
the grooved structural element 440 and the inner left-hand groove
of the H-shaped connector member 493, the upper edge of that panel
is telescoped into the inner lower groove of the H-shaped connector
member 540, and the lower edge of that panel is telescoped into the
groove 476 of the base 474.
The numeral 550 denotes a further roof panel which has a seal 556
extending around the four edges thereof; and that roof panel has
the seal-encased right-hand edge thereof telescoped into the lower
portion of the left-hand outer groove of the H-shaped connector
member 494, has the seal-encased left-hand edge thereof telescoped
into the lower portion of the right-hand outer groove of the
H-shaped connector member 493, has the seal-encased upper edge
thereof telescoped into the lower outer groove of the H-shaped
connector member 542, and has the seal-encased lower edge thereof
telescoped into the groove 478 of the base 474, as shown by FIG.
23. A ceiling panel 558 is disposed inwardly of the roof panel 550;
and the side edges of that panel are telescoped into the lower
portions of the inner confronting grooves of the H-shaped connector
members 493 and 494, the upper edge of that panel is telescoped
into the inner lower groove of the H-shaped connector member 542,
and the lower edge of that panel is telescoped into the groove 476
of the base 474, as shown by FIG. 23.
The numeral 552 denotes a further roof panel which has a seal
extending around the four edges thereof; and that roof panel has
the seal-encased side edges thereof telescoped into the lower
portions of the confronting outer grooves of the H-shaped connector
members 494 and 534, as shown in part by FIG. 20, has the
seal-encased upper edge thereof telescoped into the outer lower
groove of the H-shaped connector member 544, and has the
seal-encased lower edge thereof telescoped into the groove 478 of
the base 474. A ceiling panel 584 is disposed inwardly of the roof
panel 552; and the side edges of that panel are telescoped into the
lower portions of the inner confronting grooves of the H-shaped
connector members 494 and 534, the upper edge of that panel is
telescoped into the inner lower groove of the H-shaped connector
member 544, and the lower edge of that panel is telescoped into the
groove 476 of the base 474.
The numeral 554 denotes a roof panel which has a seal 586 extending
around the four edges thereof; and that roof panel has the
seal-encased, right-hand edge thereof telescoped into the lower
portion of the groove 574 of the grooved structural element 566, as
shown by FIG. 20, has the seal-encased, left-hand edge thereof
telescoped into the lower portion of the outer right-hand groove of
the H-shaped connector member 534, as shown by FIG. 20, has the
seal-encased upper edge thereof telescoped into the lower outer
groove of the H-shaped connector member 546, and has the
seal-encased lower edge thereof telescoped into the groove 478 of
the base 474. A ceiling panel 582 is disposed inwardly of the roof
panel 554; and the side edges of that panel are telescoped into the
lower portions of the groove 572 of the grooved structural element
and the confronting groove of the H-shaped connector member 534, as
shown by FIG. 20, the upper edge of that panel is telescoped into
the inner lower groove of the H-shaped connector member 546, and
the lower edge of that panel is telescoped into the groove 476 of
the base 474.
The seal-encased roof panels 458, 460, 496, 510, 536, 547, 548,
550, 552, and 554 coact with the grooved structural elements 440,
446 and 566, the base 474, the various lengths of the grooved
structural element 484, the the H-shaped connector members 493,
494, 534, 538, 540, 542, 544 and 546 to constitute the right-hand
half of a water-tight roof for the A-frame building of FIG. 18. The
seal-encased roof panels 512 and 514 and additional seal-encased
roof panels, not shown, which are counterparts of the roof panels
458, 460, 536, 547, 548, 550, 552 and 554 coact with a grooved
structural element 559, which is a mirror image of the grooved
structural element 466, grooved structural elements, not shown,
which are mirror images of the grooved structural elements 440 and
566, a base, not shown, which is a mirror image of the base 474,
the various lengths of the grooved structural element 484, the
H-shaped connector member 500, and H-shaped connector members, not
shown, which are mirror images of the H-shaped connector members
493, 534, 538, 540, 542, 544 and 546 to constitute the left-hand
half of that water-tight roof.
The panel 464 in FIG. 19, panels 557 and 564 in FIG. 18, a panel,
not shown, which is a mirror image of the panel 564, and H-shaped
connectors 538 and 565 coact with the grooved structural elements
466 and 559 to define the inner surface of an overhang at the front
of the A-frame building of FIG. 18. The ceiling panels 462, 526,
535, 558, 582 and 584 and the ceiling panels, not shown, in
register with the roof panels 536 and 548, coact with the grooved
structural elements 440 and 566, the base 474, the various lengths
of the grooved structural element 484, and the H-shaped connector
members 493, 494, 534, 540, 542, 544 and 546 to constitute the
right-hand half of the ceiling of the A-frame building of FIG. 18.
The ceiling panels 524 and 537 and the other ceiling panels, not
shown, which are coplanar with them coact with the grooved
structural elements, not shown, which are mirror images of the
grooved structural elements 440 and 566, a base, not shown, which
is a mirror image of the base 474, the various lengths of the
grooved structural element 484, the H-shaped connector member 500,
and H-shaped connector members, not shown, which are mirror images
of the H-shaped connector members 493, 534, 540, 542, 544 and 546
to constitute the left-hand half of that ceiling.
The numeral 560 in FIG. 23 denotes an L-shaped brace which is
secured to the web of the H-shaped connector member 494 and also to
the web of the base 474 by bolt and nut combinations 562. The
numeral 590 in FIG. 20 denotes an L-shaped brace which is secured
to the web of the H-shaped connector member 534 and also to the web
of the base 474 by nut and bolt combinations 592. Similar L-shaped
braces and similar nut and bolt combinations, not shown, will
secure the lower ends of the grooved structural elements 440, 466
and 566, and the lower end of the H-shaped connector member 493 to
the base 474. Also, similar L-shaped braces and similar nut and
bolt combinations, not shown, will secure the lower end of the
grooved structural element 559, the lower ends of the grooved
structural elements corresponding to the grooved structural
elements 440 and 566, the lower end of the H-shaped connector
member 500, and the lower ends of the H-shaped connector members
corresponding to the H-shaped connector members 493 and 534 to the
base which is the counterpart of the base 474. As a result, the
roof and ceiling of the A-frame building of FIG. 18 will be sturdy
and rigid, and will strengthen and rigidify that A-frame
building.
The numeral 576 denotes a triangular panel which has a seal 578
extending around the three edges thereof; and that panel has the
inclined upper edge thereof telescoped into the groove 568 of the
grooved structural element 566, as shown by FIG. 20. The bottom
edge of that panel will be telescoped into the outer groove of the
base 594 which corresponds to the base 404, and the left-hand edge
of that panel will be telescoped into the right-hand outer groove
of an H-shaped connector member which corresponds to the H-shaped
connector member 430. Other panels, not shown, which can be glass
panes or solid panels will coact with the panel 576 to help
constitute the outer surface of the wall at the other end of the
A-frame building of FIG. 18. The numeral 580 in FIG. 20 denotes a
panel which is triangular in configuration, and which has the
inclined upper edge thereof telescoped into the groove 570 of the
grooved structural element 566. The bottom edge of that panel will
be telescoped into the inner groove of the base 594, and the
left-hand edge of that panel will telescope into the right-hand
inner groove of the H-shaped connector member which corresponds to
the H-shaped connector member 430. Further panels, not shown, which
can be glass panes or solid panels, will coact with the panel 580
to help constitute the inner surface of the wall at the other end
of the A-frame building of FIG. 18.
The components of the A-frame building of FIG. 18 could be
assembled together in different ways; but they will preferably be
assembled by securing the base 474 and its counterpart to the
concrete slab 400, and by securing the bases 402, 404 and 594 to
that concrete slab. Thereafter, the grooved structural element 440
and its counterpart will be secured together and will be set off to
one side; and the grooved structural elements 466 and 559 will be
secured together and will be set off to one side. The grooved
structural elements 406, 408 and 410 will be interconnected and
then will be connected to the bases 402 and 404. The panel 422 and
its corresponding inner panel will then be set in position, and the
H-shaped connector member 414 will be set in position. The
seal-encased glass pane 418 and its counterpart will be set in
position, the H-shaped connector member 420 will be set in
position, the H-shaped connector member 416 will be set in
position, the panel 428 and inner panel 456 will be set in
position, and the panel 434 and its counterpart will be set in
position. The H-shaped connector member 424 will be set in
position, and the triangular panel 426 and its counterpart will be
set in position. The H-shaped connector member 430 will be set in
position, and the triangular panel 432 and its counterpart will be
set in position. As, or after, the panels 422, 426, 428, 432 and
434 and their counterparts are set in position, insulation will
preferably be disposed between the confronting faces of those
panels. Thereafter, the assembled grooved structural element 440
and its counterpart will be raised to vertical position, and then
will be jacked up sufficiently to enable the grooves therein to be
set in position above, and in register with, the upper edges of the
panels 422, 426, 428, 432 and 434 and their counterparts.
Thereupon, the grooved structural element 440 and its counterpart
will be lowered, and the grooves therein will telescope over those
upper edges. At such time, the lower ends of the grooved structural
element 440 and its counterpart will be fixedly secured to the base
474 and to the counterpart of that base.
The roof panel 548 and its ceiling panel will be set in position
with insulation therebetween, and the H-shaped connector member 540
will be set in position. The corresponding roof panel and ceiling
panel will then be set in position, and the H-shaped connector
member corresponding to the H-shaped connector member 540 will be
set in position. The roof panel 458 and the ceiling panel 462 will
be set in position with insulation therebetween; and the
corresponding roof panel and ceiling panel will then be set in
position. At such time, the length of the grooved structural
element 484 which accommodates the upper edges of the roof panel
458 and of its counterpart and which also accommodates the upper
edges of the ceiling panel 462 and its counterpart will be
telescoped into position. One end of that length of that grooved
structural element will be fixedly secured to the upper ends of the
grooved structural element 440 and its counterpart.
The upper ends of the H-shaped connector member 493 and its
counterpart will be suitable connected together, and then the
left-hand grooves of those H-shaped connector members will be
telescoped over the right-hand edges of the roof panels 458 and 548
and their counterparts and of the corresponding ceiling panels and
their counterparts. The upper ends of those H-shaped connector
members will be suitably connected to the previously-installed
length of grooved structural element 484; and the lower ends of
those H-shaped connector members will be suitably connected to the
base 474 and its counterpart.
In similar fashion, the roof panels 496, 510, 536, 550, 552 and 554
and their counterparts, the corresponding ceiling panels and their
counterparts, the H-shaped connector members 494, 500, 534, 542,
544 and 546 and the counterparts of the H-shaped connector members
534, 542, 544 and 546, and the remaining three lengths of the
grooved structural element 484 will be installed.
At this time, the grooved structural element 566 will be set in
position; and its lower end will be suitably secured to the base
474, and its upper end will be suitably secured to the
right-handmost length of grooved structural element 484. The
triangular panels 576 and 580 will be set in position, the H-shaped
connector member which corresponds to the H-shaped connector member
430 will be set in position, and the panels which correspond to the
panel 428 and inner panel 456 will be set in position. A full
length H-shaped connector member, rather than the short H-shaped
connector member 416, will be set in position; and a full length
panel, rather than the short panel 434, will be set in position,
and so will the adjacent inner panel. A full length H-shaped
connector member, rather than the short H-shaped connector member
414, will be set in position; and panels which correspond to the
panel 422 and its inner panel will be set in position. An H-shaped
connector member which corresponds to the H-shaped connector member
424 will be set in position; and panels which correspond to the
panel 426 and its inner panel will be set in position. Thereafter,
the counterpart of the grooved structural member 566 will be set in
position; and the upper edges of the inner and outer taller panels
of the left-hand side of the other end wall of the A-frame building
of FIG. 18 will be tilted outwardly to enable the upper ends of the
horizontally-directed and vertically-directed grooves of that
grooved structural element to be telescoped over the adjacent edges
of the roof and ceiling and wall panels. Thereupon, the upper end
of that grooved structural element will be suitably secured to the
upper end of the grooved structural element 566 and to the
right-handmost length of the grooved structural element 484; and
the lower end of that grooved structural element will be suitably
secured to the base which is the counterpart of the base 474.
One or more of the panels of the other end wall of the A-frame
building of FIG. 18 could consist of or include glass panels.
Similarly, one or more of the panels of the roof and ceiling of
that A-frame building could consist of or include glass panels.
To complete the exterior of the A-frame building, the roof panel
547 and its corresponding inner panel will be set in position; and
the H-shaped connector member 538 will be set in position. The
panel 564 and the counterpart of panel 546 and the H-shaped
connector member 565 will be set in position. Thereafter, the roof
panel 460 and the panel 464 will be set in position; and the panel
557 and the counterpart of the panel 460 will be set in position.
At this time, the adjacent length of the grooved structural element
484 will be telescoped into position atop the upper edges of the
panels 460, 464, 557 and the counterpart of the panel 460; and that
length of that grooved structural element will be suitably secured
to the upper ends of the grooved structural element 440 and its
counterpart. The previously-connected grooved structural elements
466 and 559 will be raised to vertical position; and then the
grooves in those grooved structural elements will be telescoped
over the outer edges of the panels 460, 464, 547, 557, 564 and of
the counterparts of the panels 460, 547 and 564. The upper ends of
the grooved structural elements 466 and 559 will be suitably
secured to the left-handmost grooved structural element 484; and
the lower ends of those grooved structural elements will be
suitably secured to the base 474 and its counterpart.
The A-frame building of FIG. 18 will be extremely sturdy and
rugged. Each panel, each H-shaped connector member, each of the
bases, each length of the grooved structural element 484, the
grooved structural elements 440, 466, 559 and 566, and the
counterparts of the grooved structural elements 440 and 566
interact to make that A-frame building sturdy and rugged. Yet, only
a minimum number of screws, bolt and nut combinations, or other
fasteners are needed to interconnect the various component parts of
that A-frame building.
Referring particularly to FIG. 24, the numeral 596 generally
denotes a grooved structural element which serves as a corner
fitting and which resembles, but which differs individually from,
the corner fitting 348 of FIGS. 13-17. Instead of having the
grooves for the outer panels of adjacent walls disposed close to
the outer corner, as is the case with the corner fitting 348, the
corner fitting 596 has grooves 598 and 600 that are spaced several
inches from that outside corner. The corner fitting 596 also has
grooves 602 and 604 which are intended to accommodate the inner
panels of two adjacent walls. Ribs 606 and 608 are provided at the
opposite sides of the web of the corner fitting 596; and the ribs
606 are intended to engage the vertically-extending portions of
L-shaped braces, not shown, while the ribs 608 are intended to
engage the upwardly-extending portions of further L-shaped braces,
not shown. The horizontally-extending portions of those L-shaped
braces will be secured to suitable bases and to suitable caps, not
shown, of those adjacent walls.
Ribs 597 are formed on the corner fitting 596, and those ribs are
intermediate the grooves 598 and 602. Ribs 605 also are formed on
the corner fitting 596, and those ribs are intermediate the grooves
600 and 604. Locking flanges 599 and 601 are provided on the corner
fitting 596, and those locking flanges are spaced inwardly of the
ribs 597. The ribs 597 and the locking flanges 599 and 601 snugly
accommodate the vertically-extending portions of additional
L-shaped braces, not shown. The numerals 607 and 609 denote locking
flanges which are provided on the corner fitting 596; and those
locking flanges are disposed inwardly of the ribs 605. The ribs 605
and the locking flanges 607 and 609 snugly accommodate the
vertically-extending portions of still further L-shaped braces, not
shown. Where L-shaped braces are associated with the ribs 606 and
608, it will not ordinarily be necessary to associate L-shaped
braces with the ribs 597 and the locking flanges 599 and 601 or
with the ribs 605 and the locking flanges 607 and 609. However,
where L-shaped braces are not associated with the ribs 606 and 608,
L-shaped braces will usually be associated with the ribs 597 and
the locking flanges 599 and 601 and with the ribs 605 and the
locking flanges 607 and 609.
The numeral 603 denotes a plate which has locking grooves at the
opposite edges thereof; and one of those locking grooves is
complementary to the locking flange 599, while the other of those
locking grooves is complementary to the locking flange 601. The
plate 603 can be assembled with the corner fitting 596 by
telescoping the locking grooves of that plate into engagement with
the locking flanges 599 and 601. Similarly, the numeral 611 denotes
a plate which has locking grooves at the opposite edges thereof;
and one of those locking grooves is complementary to the locking
flange 607, while the other of those locking grooves is
complementary to the locking flange 609. The plate 611 can be
assembled with the corner fitting 596 by telescoping the locking
grooves of that plate into engagement with the locking flanges 607
and 609. The plate 603 fixes the spacing between the confronting
faces of the locking flanges 599 and 601, and thus enable the
corner fitting 596 to fully resist any forces which would tend to
move the groove 598 closer to, or further away from, the groove
602. Similarly, the plate 611 fixes the spacing between the
confronting faces of the locking flanges 607 and 609, and thus
enable the corner fitting 596 to fully resist any forces which
would tend to move the groove 600 closer to, or further away from
the groove 604.
It will be noted that the groove 602 and 604 of the corner fitting
596 have abutments 613 which are in alignment with the inner ends
of the grooves 598 and 600. The spacing of the grooves 598 and 600
from the outer corner of the corner fitting 596 will coact with the
abutments 613 in the grooves 602 and 604 to enable the corner
fitting 596 to be used with inner an outer panels which have the
same widths. As a result, the sawing operations and the resulting
waste which are entailed in the cutting of the inner panels 384 and
386 of FIG. 16 are obviated.
If desired, the lower end of the corner fitting 596 of FIG. 24
could be held against lateral movement by being set within the
concrete of a concrete floor or by being secured to a plate which
was fastened to that concrete. In addition, if desired, metal
plates 617 could have the lower ends thereof embedded within the
concrete of a concrete floor, and could have the upper ends
telescoped into the lower end of the corner fitting 596. Those
upper ends would fit neatly into the spaces between two abutments
615 and the inner ends of the grooves 598 and 600.
FIG. 25 shows a spacer 610 which has a web 612 with flanges 614 and
616 at the opposite ends of that web. The flange 614 can abut the
inner panel of a wall while the flange 616 abuts the outer panel of
that wall; and hence that spacer can provide support for the
portions of those panels which are intermediate the edges thereof.
Ribs 618 are provided at one face of the spacer 610 to accommodate
the vertically-directed portions of L-shaped braces, not shown,
which can have the horizontally-directed portions thereof secured
to a suitable base and cap, not shown. Similarly, ribs 620 are
provided at the opposite face of the spacer 610 to accommodate the
vertically-directed portions of L-shaped braces, not shown, which
can have the horizontally-directed portions thereof secured to a
suitable base and cap, not shown. The inner panel of the wall can
be secured to the flange 614 of the spacer 610 by cement, by
self-tapping screws, or by other ways known to the art. Similarly,
the outer panel of that wall can be secured to the flange 616 by
cement, self-tapping screws, or by other ways known to the art. The
exposed faces of the flanges 614 and 616 are shown as being
roughened to enable cements, adhesives, mastics, or the like to
adhere tightly to them.
The flanges 614 and 616 of the spacer 610 will have the bottom
edges thereof resting upon the portions of a base which define the
upper edges of grooves in that base. The upper edges of those
flanges will underlie the portions of a cap which define the lower
edges of the grooves in that cap. If desired, the spacer 610 could
be set in horizontal position within a wall; and, in that position,
it would serve as a fire stop for that wall.
Referring particularly to FIG. 26, the numeral 622 generally
denotes an H-shaped connector member which is similar to, but which
differs individually from, the H-shaped connector member 76 of FIG.
10. The H-shaped connector member 622 has grooves 624, 626, 628 and
630 which are comparable to the grooves 84, 86, 80 and 82 of the
H-shaped connector member 76. However, the H-shaped connector
member 622 has ribs 632 at one side of the web thereof which
confront each other and which are disposed between the grooves 624
and 628. Also, that H-shaped connector member has ribs 634 at the
opposite side of that web which confront each other and which are
disposed between the grooves 626 and 630. The space between the
ribs 632 and that web can accommodate the vertically-extending
portions of L-shaped braces which can have the
horizontally-extending portions thereof secured to the webs of
bases and caps; and one such L-shaped brace is denoted by the
numeral 629 in FIG. 26. The horizontally-directed portion of that
L-shaped brace is held by a screw and by the ribs of a base 631.
The space between the ribs 634 and the web of the H-shaped
connector member 622 can accommodate the vertically-extending
portions of L-shaped braces which can have the
horizontally-directed portions thereof secured to the webs of bases
or caps; and one such L-shaped brace is denoted by the numeral 633
in FIG. 26. The horizontally-directed portion of that L-shaped
brace is held by a screw and by the ribs of the base 631.
The spacer 610 of FIG. 25 is shown in FIG. 26 as it appears when it
is secured to a base, such as the base 631. An L-shaped brace 635
has the vertically-directed portion thereof disposed in the space
between the web 612 and the ribs 618; and the horizontally-directed
portion of that brace is secured to the base 631 by a screw and by
the ribs of that base. An L-shaped brace 637 has the
vertically-directed portion thereof disposed in the space between
the web 612 and the ribs 620; and the horizontally-directed portion
of that brace is secured to the base 631 by a screw and by the ribs
of that base. A panel 639 has the lower edge thereof disposed
within the inner groove of the base 631, and cement, an adhesive,
screws, or the like can secure that panel to the flange 614 of the
spacer 610. A panel 641 has the lower edge thereof disposed within
the outer groove of the base 631, and cement, an adhesive, screws,
or the like can secure that panel to the flange 616 of that spacer.
The grooves 626 and 630 of the H-shaped connector member 622 and
the confronting grooves of an adjacent H-shaped connector member
will support the side edges of the panels 639 and 641; and the
spacer 610 will help support the intermediate portions of those
panels.
FIG. 27 shows, on a larger scale and in perspective, the L-shaped
brace 629 of FIG. 26. The vertically-directed portion of that
L-shaped brace has a countersunk opening therein and has
oppositely-disposed notches therein. That countersunk opening will
accommodate a screw, not shown, which seats in an opening, not
shown, in the web of the H-shaped connector member 622. Those
notches accommodate the ribs of the base 631. The
horizontally-directed portion of the L-shaped brace 629 has a
countersunk opening therein; and that countersunk opening will
accommodate the screw which seats in an opening, not shown, in the
web of the base 631.
The L-shaped brace 629, and similar L-shaped braces, will have the
horizontally-directed portions thereof threaded into the space
between one end of the web of the base 631 and the ribs of that
base. Thereafter, those L-shaped braces will be slid along the
length of that base until they are in the desired positions. At
such time, the appropriate H-shaped connector members, the
appropriate spacers, or appropriate grooved structural elements
will have the ribs thereof telescoped downwardly over the
vertically-directed portions of those L-shaped braces. The
interactions of the various ribs, webs and screws will securely and
solidly lock those L-shaped braces, H-shaped connector members,
spacers, and grooved structural elements in position.
Referring particularly to FIG. 28, the numeral 636 generally
denotes a grooved structural element which could be used in lieu of
each of the grooved structural elements 136, 138, 140 and 142
around the window-like opening in FIG. 1. That grooved structural
element has grooves 638 and 640, and it has ribs 642 which confront
each other and which are disposed between the grooves 638 and 640.
The ribs 642 can coact with the web of the grooved structural
element 636 to accommodate portions of L-shaped braces that will be
used to lock that grooved structural element to other grooved
structural elements which are set at right angles to that grooved
structural element. If desired, the grooved structural element 636
could be used in lieu of any of the grooved structural elements
336, 342, 392 and 394 of FIGS. 13-17 in lieu of any of the grooved
structural elements 466, 559 and 566 and the counterpart of 566 in
FIG. 18, and in lieu of the base 631 in FIG. 26.
Referring to FIG. 29, the numeral 646 generally denotes a grooved
structural element which has a web 648 with grooves 650, 652 and
654 adjacent one end of that web, and with grooves 656, 658 and 660
adjacent the opposte end of that web. A rib 662 is provided
adjacent the grooves 652 and 654, ribs 664 are disposed at the
right-hand face of the web 648 and are disposed between the grooves
654 and 656, a rib 666 is provided adjacent the grooves 656 and
658, and ribs 668 are disposed at the left-hand face of the web 648
and are disposed between the grooves 650 and 660. The web 648 and
the ribs 668 can accommodate the vertically-directed portions of
L-shaped braces which can have the horizontally-directed portions
thereof secured to a base and cap, not shown. Similarly, the web
648 and the ribs 664 can accommodate the vertically-directed
portions of L-shaped braces, not shown, which can have the
horizontally-directed portions thereof secured to a base and cap,
not shown.
FIG. 29 also shows a grooved structural element 670 which is a
mirror image of the grooved structural element 646. The grooved
structural element 670 as a web 672 with grooves 674, 676 and 678
adjacent one end thereof and with grooves 680, 682 and 684 adjacent
the opposite end thereof. A rib 686 is provided adjacent the
grooves 674 and 676, and that rib is set in register with the rib
662 on the grooved structural element 646. Ribs 688 are provided at
the right-hand face of the web 672 and are disposed between the
grooves 678 and 680; and a rib 690 is set in register with the rib
666 on the grooved structural element 646. Ribs 692 are provided at
the left-hand face of the web 672, and those ribs are intermediate
the grooves 674 and 684. The space between the web 672 and the ribs
688 can accommodate the vertically-directed portions of L-shaped
braces, not shown, which can have the horizontally-directed
portions thereof secured to a base and cap, not shown. Similarly,
the space between the web 672 and the ribs 692 can accommodate the
vertically-directed portions of L-shaped braces, not shown, which
can have the horizontally-directed portions thereof secured to a
base and cap, not shown. The rib 686 can coact with the rib 662 and
with the adjacent walls of the grooves 674 and 654 to accommodate
the vertically-directed portions of L-shaped braces, not shown,
which can have the horizontally-directed portions thereof secured
to a base and cap, not shown. Similarly, the rib 690 can coact with
the rib 666 and with the adjacent walls of the grooves 684 and 656
to accommodate the vertically-directed portions of L-shaped braces,
not shown, which can have the horizontally-directed portions
thereof secured to a base and cap, not shown.
A panel 694 has the right-hand edge thereof disposed within the
groove 650 of the grooved structural element 646, and a panel 698
has the left-hand edge thereof disposed within the groove 678 of
the grooved structural element 670; and those panels constitute
parts of the inner surface of a wall. A panel 704 has the
right-hand edge thereof disposed within the groove 660 of the
grooved structural element 646, and a panel 708 has the left-hand
edge thereof disposed within the groove 680 in the grooved
structural element 670; and those constitute parts of the outer
surface of that wall. The numeral 696 denotes a spacer which has
the left-hand edge thereof disposed within the groove 654 of the
grooved structural element 646 and which has the right-hand edge
thereof disposed within the groove 674 of the structural element
670. A similar spacer 706 has the left-hand edge thereof disposed
within the groove 656 of the grooved structural element 646 and has
the right-hand edge thereof disposed within the groove 684 of the
grooved structural element 670. The spacers 696 and 706 will lie in
the planes, respectively, of the inner and outer surfaces of the
wall, but they can be made of unornamented or rough material
because they will be concealed.
The numeral 700 denotes a panel which has one edge thereof disposed
within the groove 652 of the grooved structural element 646, and
the numeral 702 denotes a panel which has one edge thereof disposed
within the groove 676 of the grooved structural element 670. Those
panels constitute parts of the inner and outer surfaces of a wall
which extends at right angles to the wall which is defined, in
part, by the panels 694, 698, 704 and 708. The numeral 710 denotes
a panel which has one edge thereof disposed within the groove 658
of the grooved structural element 646, and the numeral 712 denotes
a panel which has one edge thereof disposed within the groove 682
of the grooved structural element 670. The panel 710 is in
alignment with the panel 700, and the panel 712 is in alignment
with the panel 702; and the panels 710 and 712 constitute parts of
the inner and outer surfaces of a second wall which extends at
right angles to the wall which is defined, in part, by the panels
694, 698, 704 and 708. As a result, the two compact and inexpensive
grooved structural elements 646 and 670 make it possible to connect
two walls at right angles to a through wall or to interconnect the
abutting ends of four separate walls. Those two grooved structural
elements thus perform at least one of the functions of the grooved
structural element 194 of FIG. 6, even if that grooved structural
element is equipped with the dotted-line connecting portion
202.
Referring particularly to FIG. 30, the numeral 720 denotes a
grooved structural element which has a web 722 with grooves 724,
726 and 728 adjacent one end thereof and with grooves 730 and 732
adjacent the opposite end thereof. A rib 734 is provided adjacent
the grooves 726 and 728, ribs 736 are disposed adjacent the
right-hand face of the web 722 and are intermediate the grooves 728
and 730, and ribs 738 are disposed at the left-hand face of that
web and are intermediate the grooves 724 and 732. The numeral 740
in FIG. 30 denotes a grooved structural element which is a mirror
image of the grooved structural element 720 -- having a web 742
with grooves 744, 746 and 748 adjacent one end thereof and with
grooves 750 and 752 adjacent the opposite end thereof. A rib 754 is
provided adjacent the grooves 746 and 744, and that rib is set in
register with the rib 734 on the grooved structural element 720.
Ribs 756 are disposed at the right-hand face of the web 742 and are
intermediate the grooves 748 and 750, and ribs 758 are disposed at
the left-hand face of that web and are disposed between the grooves
744 and 752.
A panel 760 has the right-hand edge disposed within the groove 724
of the grooved structural element 720, and a panel 764 has the
left-habd edge thereof disposed within the groove 748 of the
grooved structural element 740. Those panels define part of the
inner face of a wall; and part of the outer face of that wall is
defined by a panel 770 which has the right-hand edge thereof
disposed within the groove 732, by a panel 772 which has the
opposite edges thereof disposed within the grooves 730 and 752, and
by a panel 774 which has the left-hand edge thereof disposed within
the groove 750. The numeral 762 denotes a spacer which has the
opposite edges thereof disposed within the grooves 728 and 744.
Although that spacer lies in the plane defined by the panels 760
and 764, that spacer will be hidden, and thus can be an
unornamented or rough piece of wood. The numeral 766 denotes a
panel which has one edge thereof disposed within the groove 726 of
the grooved structural element 720, and the numeral 768 denotes a
panel which has one edge thereof disposed within the groove 746 of
the grooved structural element 740. The panels 766 and 768 are
parts of the inner and outer surfaces of a wall which is set at
right angles to the wall, which is defined, in part, by the panels
760, 764, 770, 772 and 774. As a result, the two compact and
inexpensive grooved structural elements 720 and 740 are able to
perform one of the functions of the structural element 194 of FIG.
6.
FIG. 31 shows a grooved structural element 776 which has a web 778
with grooves 780 and 782 at one end thereof and with grooves 784
and 786 at the other end thereof. Ribs 788 are disposed adjacent
the left-hand face of the web 778, and those ribs are intermediate
the grooves 780 and 786. Those ribs can coact with the web 778 to
accommodate the vertically-directed portions of L-shaped braces,
not shown, which can have the horizontally-directed portions
thereof secured to cap and to a base 789. The numeral 790 denotes a
panel which has one side edge thereof disposed within the groove
782, and the lower edge of that panel will be set in the left-hand
groove of the base 789. The numeral 792 denotes a panel which has
one side edge thereof disposed within the groove 784, and the lower
edge of that panel will be set in that left-hand groove of that
base. The panels 790 and 792 constitute parts of one face of a
wall; and the numeral 794 denotes a panel which constitutes part of
the other face of that wall. The lower edge of the panel 794
extends into the right-hand groove of the base 789; and the side
edges of that panel will extend into the confronting grooves of the
grooved structrual elements, not shown.
The numeral 796 denotes a panel which has the right-hand edge
thereof disposed within the groove 780, and the numeral 798 denotes
a panel which has the right-hand edge thereof disposed within the
groove 786. The panels 796 and 798 define parts of the inner and
outer surfaces of a wall which is disposed at right angles to the
wall which is constituted, in part, by the panels 790, 792 and 794.
As a result, the simple and inexpensive grooved structural element
766 of FIG. 31 is able to perform part of the fuction of the
grooved structural element 194 in FIG. 6.
The numeral 800 in FIG. 32 denotes a grooved structural element
which can be identical to the grooved structural element 44 in FIG.
11; and the numeral 802 denotes a further grooved structural
element which can be identical to the grooved structural element
44. An elongated L-shaped metal extrusion 804 has a flange 806
extending at right angles to one of the arms thereof, and has a
flange 808 extending at right angles to the other arm thereof. One
arm of the extrusion 804 abuts the outer web of the grooved
structural element 800, while the other arm of that extrusion abuts
the outer web of the grooved structural element 802. In doing so,
that L-shaped extrusion disposes the grooved structural elements
800 and 802 at right angles to each other.
The numeral 810 denotes an L-shaped metal extrusion with an
abutment 816 extending inwardly thereof adjacent the free end of
one of the arms thereof, and with an abutment 818 extending
inwardly thereof adjacent the free end of the other arm thereof. As
shown particularly by FIG. 32, the free end of the right-hand arm
of the L-shaped extrusion 810 abuts the outer face of the flange
806 on the right-hand arm of the extrusion 804, and the abutment
816 abuts that right-hand arm. The free end of the left-hand arm of
the L-shaped extrusion 810 abuts the flange 808 on the left-hand
arm of the extrusion 804, and the abutment 818 abuts that left-hand
arm. Fasteners 820, and similar fasteners in vertical relation with
them, fixedly secure the right-hand arm of the extrusion 804 to the
outer web of the grooved structural element 800; and fasteners 822,
and similar fasteners in vertical relation with them, fixedly
secure the left-hand arm of that extrusion to the outer web of the
grooved structural element 802. A fastener 824, and similar
fasteners in vertical relation with it, secure the free end of the
left-hand arm of the extrusion 810, the flange 808 on the extrusion
804, and the adjacent wall of the grooved structural element 802
together. A fastener 826, and similar fasteners in vertical
relation with it, secure the free end of the right-hand arm of the
extrusion 810, the flange 806 on the extrusion 804, and the
adjacent wall of the grooved structural element 800 together.
The extrusions 804 and 810 interconnect the grooved structural
elements 800 and 802 to provide an overall structure which is very
similar to, and which effectively performs the functions of, the
grooved structural element 24 in FIG. 2. For example, the grooved
structural element 800 performs the function of the connecting
portion 28 of the grooved structural element 24, the grooved
structural element 802 performs the function of the connecting
portion 36 of the grooved structural element 24, and the extrusions
804 and 810 help define the sides of a tubular portion which is
like the tubular portion 26 of the grooved structural element 24.
As a result, FIG. 32 shows how two of the grooved structural
elements of the present invention can be combined together with
connecting members to constitute the equivalent of a more complex
grooved structural element. Hence, it should be apparent that some
of the grooved structural elements of the present invention could
be fabricated as well as extruded; and that various of those
grooved structural elements could be combined together or with
other members to provide various cross-sectional
configurations.
The fabricated grooved structural element shown in FIG. 32 has one
important advantage over the grooved structural element 24 in FIG.
2. Specifically, that fabricated grooved structural element makes
it possible to assemble two adjacent walls, while all of the
components of those walls are in their horizontal positions, and
then bodily tilt those walls up to vertical position and
interconnect the adjacent ends of those walls.
Further, the fabricated grooved structural element of FIG. 32
permits two adjacent walls to be separated from each other -- to
eliminate an undesired partition or wall, to enable those walls to
be moved to a new location and then be re-connected, or to permit
easy alteration or replacement of either of those walls.
FIGS. 1, 2, 6, 13 and 15-17 show how walls can be disposed at right
angles to each other and interconnected by corner fittings. If
desired, a number of walls could be assembled and set in end-to-end
fashion so they were coplanar, and then the grooved structural
elements at the confronting ends of the adjacent walls could be
screwed or bolted together to form one very long, continuous wall.
Similarly, if desired, a number of walls could be assembled and set
one above the other in coplanar fashion, and then the grooved
structural elements at the bottoms of the upper walls could be
screwed or bolted to the tops of the lower walls to form one very
high continuous wall. Moreover, if desired, a number of walls could
be assembled in end-to-end fashion and further walls could be set
one above the other, and then the grooved structural elements at
the confronting portions of the adjacent walls could be screwed or
bolted to form one very long, very high wall. As a result, it
should be apparent that by use of the present invention, it should
be possible to provide almost any desired size or configuration of
wall or other composite structure.
If it ever became necessary to obtain access to the space between
the panel 126 of the wall 22 in FIG. 1 and its counterpart, a hole
could be drilled in that panel. and then a keyhole saw or a
saber-type jigsaw could be used to cut two vertically-directed
slots in that panel. Those slots would preferably be about one foot
apart, perfectly straight, and extend from the groove-defining
portion of the grooved structural element 66 to the groove-defining
portion of the grooved structural element 70. Thereafter, a chisel
or other sharp-pointed tool would be inserted in the lower ends and
upper ends of those slots to extend those slots to the upper and
lower edges of that panel, and thereby subdivide that panel into a
1-foot wide section, a left-hand section, and a right-hand
section.
Thereupon, the midpoint of the 1-foot wide section could be bowed
outwardly until the top thereof could be moved out of the inner
groove of the grooved structural element 70, or the bottom thereof
could be moved out of the inner groove of the grooved structural
element 66. Subsequently, the left-hand section and the right-hand
section of the panel 126 could be successively shifted toward the
space created by the removal of the one-foot wide section of that
panel; and then the mid-points of those sections could be bowed
outwardly to free the upper and lower edges of those sections from
the inner grooves of the grooved structural elements 70 and 66. In
that way, the panel 126 can be removed from the wall 22 without
disturbing any other portion of that wall.
Before the three sections of the panel 126 are replaced in the wall
22 in FIG. 1, two of the spacers 610 of FIG. 25 will have the lower
ends thereof rested on the upper edges of the confronting,
groove-defining flanges of the grooved structural element 66, and
will have the upper ends thereof disposed immediately adjacent the
lower edge of the confronting, groove-defining flanges of the
grooved structural element 70. Those spacers can be suitably
secured to the grooved structural elements 66 and 70 by screws and
by L-shaped connectors, such as the L-shaped connector 560 in FIG.
23 or the L-shaped connector 590 in FIG. 20. If desired, of course,
two-by-fours could be used instead of the spacers 610 of FIG.
25.
One of the spacers 610 or one of the two-by-fours will be disposed
in register with the joint between the left-hand section and the
1-foot wide section of the panel 126, and the other spacer 610 or
the other two-by-four will be disposed in register with the joint
between the right-hand section of that panel and that 1-foot wide
section. Thereafter, the left-hand section and the right-hand
section of that panel will be successively set adjacent the wall
22, the bottom edges of those sections will be set within the inner
groove of the grooved structural element 66, the midpoints of those
sections will be bowed outwardly until the upper edges of those
sections are below the level of the inner groove of the grooved
structural element 70, and then those upper edges will be guided
into that groove. Those sections of the panel 126 will then be
shifted away from each other until the left-hand edge of the
left-hand section of that panel again telescopes into the
right-hand inner groove of the connector member 90 and the
right-hand edge of the right-hand section of that panel again
telescopes into the left-hand inner groove of the connector member
94. At this time, the lower edge of the 1-foot wide section of the
panel 126 will be disposed within the inner groove of the grooved
structural element 66, the midpoint of that section will be bowed
outwardly, and the upper edge of that section will be guided into
the inner groove of the grooved structural element 70. Thereupon,
holes will be drilled through the portions of the three sections of
the panel 126 which overlie the flanges 616 of the spacer 610, and
those holes will be extended through those flanges so self-tapping
metal screws can be passed through the openings in those sections
and seated in the openings in those flanges. Once this has been
done, the edges of all three sections of the panel 126 will be
solidly held in the same plane. The joints between the one-foot
wide sectiona and the left-hand and right-hand sections of the
panel 126 can then be suitably masked by tape and paint.
The hereinbefore-described method of replacing the three sections
of the panel 126 can also be used whenever it is desirable to
install a panel within a space which has already been enclosed by
grooved structural elements. As a result, even if a workman
prematurely completed a frame, and thereby enclosed all four sides
of a space before he installed within that space the panels
intended therefor, that workman could subsequently install those
panels within that space without having to open one side of that
frame. It thus should be apparent that the present invention
permits the removal and subsequent replacement of panels from
completed frames, and also permits the insertion of panels into
completed frames.
The grooved structural elements of FIGS. 5, 6 and 29-31 are shown
as they would appear when used as vertically-directed, grooved
structural elements, but those grooved structural elements could be
incorporated into walls wherein they would be horizontally
directed. Where so incorporated, those grooved structural elements
could be used to support shelves, table tops, sub-ceilings, raised
floors, stair steps or the like. For example, the grooved
structural element 176 in FIG. 5 could have the grooves 186 and 188
thereof telescoped downwardly over the upper edges of the panel 134
in the wall 20 of FIG. 1 and its counterpart, and could have the
lower edges of panels such as the panel 144 and its counterpart
telescoped downwardly into the grooves 180 and 178 thereof. At such
time, the grooves 182 and 184 could be used to support the ends of
built-in shelves, a table top, or the like. Similarly, the grooves
190 and 192 could be used to support the ends of built-in shelves,
a table top, a sub-ceiling, a raised floor, stair steps, or the
like. The grooved structural element 776 of FIG. 31 would be
particularly useful as a support for built-in shelves, or a
built-in table top, because the ends thereof could easily be
mitered to mate with the mitered ends of connecting members such as
the connecting member 76 of FIG. 10. As a result, it should be
apparent that the various grooved structural elements of the
present invention could be used where they are to be
horizontally-directed as well as vertically-directed. Further, as
indicated by FIGS. 18-23, the grooved structural elements of the
present invention could be used in inclined positions as well as in
vertical and horizontal positions.
Each panel which has the edges thereof telescoped into the
elongated, transversely-spaced grooves of the grooved structural
elements provided by the present invention will usually be handled
as a unit, and will usually have a thickness just slightly smaller
than the widths of those grooves or will have the edges thereof
encased by seals which have widths close to the widths of those
grooves. However, in some instances it may be desirable to utilize
a panel which is a composite panel. For example, where a panel such
as the panel 126 has been cut into three sections to permit its
removal and replacement, as described hereinbefore, or has been cut
into three sections to permit its initial introduction into a
previously-closed frame, it may be desirable to have the exposed
surface of that panel overlain by an ornamental panel. That
ornamental panel would be almost as wide as the panel 126, but it
would be sufficiently shorter than the panel 126 to permit the
upper and lower edges thereof to abut the groove-defining inner
flanges of the grooved structural elements 70 and 66.
In installing such a composite panel, the three sections of panel
126 would be installed in the manner described hereinbefore; and
the edges of the 1-foot wide section and the adjacent edges of the
left-hand and right-hand sections of that panel would be suitably
secured to spacers 610 or to two-by-fours which had the tops and
bottom thereof secured to the grooved structural elements 70 and
66. Thereafter, a suitable mastic would be applied to the exposed
face of the panel 126; and then the ornamental panel would have the
left-hand edge thereof telescoped into the space which is within
the right-hand inner groove of the connector member 90 and at the
exposed surface of the left-hand section of the panel 126. This can
easily be done, because the upper and lower edges of the ornamental
panel will not have to be telescoped into the inner grooves of the
grooved structural elements 66 and 70 -- the length of that
ornamental panel being essentially equal to the distance between
the confronting edges of the groove-defining flanges of those
grooved structural elements. Once the left-hand side of the
ornamental panel has been adequately secured to the left-hand
portion of the panel 126, the right-hand edge of that ornamental
panel will be telescoped into the space which is within the
left-hand inner groove of the connector member 94 and at the
exposed surface of the right-hand section of the panel 126.
Thereafter, the rest of that ornamental panel will be pressed into
adhering engagement with the mastic which overlies the rest of the
exposed face of the panel 126. With a relatively slow-drying
mastic, it will be possible to adequately smooth out the ornamental
panel, and thereby provide an attractice surface for the
appropriate portion of the wall. Where the edges of such a
composite panel were to be fitted into grooves which were
five-eighths of an inch wide, the panel 126 could have a thickness
of three-eighths of an inch and the ornamental panel could have a
thickness of about one-quarter of an inch. The use of such a
composite panel would eliminate the need of taping and painting the
joints between the 1-foot wide section and the left-hand and
right-hand sections of the panel 126. Further, it would permit the
use of less-expensive and less-decorative wood in the panel
126.
The walls provided by the present invention can be vertically
directed to serve as exterior walls, walls between rooms, walls
between rooms and corridors, or as free standing walls or
partitions. Further, the walls provided by the present invention
can be horizontally directed to serve as shelves, floors, ceilings
or roofs. Moreover, the walls provided by the present invention can
be inclined to serve as inclined roofs, ceilings, or partitions. As
a result, it should be understood that as used herein and in the
appended claims, the word "walls" is intended to comprehend walls,
partitions, shelves, floors, ceilings, roofs and the like.
The various grooved structural elements provided by the present
invention make it possible to provide overall structures which can
be assembled quickly and with a minimum of fasteners, and yet which
are very sturdy and rugged. Each component of those grooved
structural elements contributes its proportionate share of the
sturdiness and ruggedness needed by the overall structure; and
hence that overall structure is desirably sturdy and rugged.
Whereas the drawing and accompanying description have shown and
described several different embodiments of the present invention,
it should be apparent to those skilled in the art that various
changes may be made in the form of the invention without affecting
the scope thereof.
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