U.S. patent number 3,817,425 [Application Number 05/357,065] was granted by the patent office on 1974-06-18 for chemical dispenser.
This patent grant is currently assigned to Abbot Laboratories. Invention is credited to Max D. Liston.
United States Patent |
3,817,425 |
Liston |
June 18, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
CHEMICAL DISPENSER
Abstract
The disclosure describes a specimen dispenser in which first and
second syringes are used to dispense a sample liquid and a reagent
liquid. The inlet orifice of the second syringe is connected to a
second end opening of the first syringe through a three-way valve
so that the first syringe is purged by reagent liquid each time a
dispensing operation is completed.
Inventors: |
Liston; Max D. (Irvine,
CA) |
Assignee: |
Abbot Laboratories (North
Chicago, IL)
|
Family
ID: |
26831019 |
Appl.
No.: |
05/357,065 |
Filed: |
May 3, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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133081 |
Apr 12, 1971 |
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Current U.S.
Class: |
222/1; 222/309;
222/145.1; 73/864.12; 422/505 |
Current CPC
Class: |
G01N
1/38 (20130101); G01N 2035/0448 (20130101); G01N
2035/00396 (20130101) |
Current International
Class: |
G01N
1/38 (20060101); G01N 33/483 (20060101); G01N
35/04 (20060101); G01N 35/00 (20060101); G01f
011/16 () |
Field of
Search: |
;222/145,309,386,1
;73/425.6,425.4P,423A ;23/259 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Tollberg; Stanley H.
Assistant Examiner: Kocovsky; Thomas E.
Attorney, Agent or Firm: Molinare, Allegretti, Newitt &
Witcoff
Parent Case Text
RELATED APPLICATION
This application is a division of my application Ser. No. 133,081,
filed Apr. 12, 1971, entitled "Digital Chemical Analysis
Apparatus," now abandoned.
Claims
What I claim is:
1. A dispenser for mixing and dispensing a sample liquid from a
sample reservoir and a mixing liquid from a mixing liquid reservoir
comprising:
first means for defining a first chamber having a first end opening
and a second end opening opposite the first end opening,
second means for defining a second chamber having an inlet
orifice;
third means for defining a first passageway between the second end
opening and the inlet orifice;
fourth means for defining a second passageway between the inlet
orifice and the mixing liquid reservoir;
fifth means for defining a third passageway between the first end
opening and the sample reservoir;
valve means for closing the first passageway and opening the second
passageway in a first position and for opening the first passageway
and closing the second passageway in a second position; and
operating means for positioning the valve means in its first
position and for enlarging the size of the first and second
chambers simultaneously whereby a portion of the sample liquid is
drawn into the third passageway and a portion of the mixing liquid
simultaneously is drawn into the second passageway, said operating
means also being for positioning the valve means in its second
position and for decreasing the size of the first and second
chambers simultaneously whereby the portion of the sample liquid is
expelled through the third passageway and the portion of the mixing
liquid is expelled through the first chamber and the third
passageway so that the first chamber and third passageway are
purged by the mixing liquid.
2. A dispenser, as claimed in claim 1, wherein the valve means
comprises:
valve means for defining a first inlet orifice, a second inlet
orifice and a third inlet orifice that lead to a central chamber;
and
valve element means rotatable within the valve case means for
defining one or more channels, whereby the inlet orifices may be
interconnected through one or more of the channels by rotating the
valve element means with respect to the valve case means.
3. A dispenser, as claimed in claim 1, wherein the first means
comprises the barrel of a first syringe and the second means
comprises the barrel of a second syringe.
4. A dispenser, as claimed in claim 3, wherein the operating means
comprises:
a removable plate; and
means for connecting the first and second syringes, the valve
means, and the second reservoir to the removable plate, whereby the
exchange of the syringes is facilitated.
5. A dispenser, as claimed in claim 3, wherein the third means
comprises a hollow first plunger adapted to move in the barrel of
the first syringe, and wherein the second means comprises a second
plunger adapted to move in the barrel of the second syringe.
6. A dispenser, as claimed in claim 5, wherein the diameter of the
barrel of the first syringe is smaller than the diameter of the
barrel of the second syringe.
7. A dispenser for mixing and dispensing a first liquid from a
first reservoir and a second liquid from a second reservoir
comprising:
a first syringe barrel having a first end opening and a second end
opening;
a hollow first plunger adapted to move in the first syringe
barrel;
a second syringe barrel having an inlet orifice;
a second plunger adapted to move in the second syringe barrel;
first means for defining a first passageway between the second end
opening and the inlet orifice;
second means for defining a second passageway between the inlet
orifice and the second reservoir;
third means for defining a third passageway between the first end
opening and the first reservoir;
valve means for closing the first passageway and opening the second
passageway in a first position and for opening the first passageway
and closing the second passageway in a second position;
first support means for connecting the first syringe barrel to the
second syringe barrel;
second support means for connecting the first plunger to the second
plunger;
a motor;
clutch means driven by the motor;
first plate means located on one side of the clutch means for
operating the valve means; and
second plate means located on the opposite side of the clutch means
for moving the first support means with respect to the second
support means only after the first plate means has turned through a
predetermined arc, whereby the valve means is located in its first
position as the first and second plungers are withdrawn from the
first and second syringe barrels whereby a portion of the first
liquid is drawn into the third passageway and a portion of the
second liquid is drawn into the second passageway, and the valve
means is located in its second position as the first and second
plungers are moved into the first and second syringe barrels,
whereby the portion of the first liquid is expelled through the
third passageway and the portion of the second liquid is expelled
through the first syringe barrel, first plunger and the third
passageway so that the first syringe barrel, first plunger and
third passageway are purged by the second liquid.
8. A method of mixing and dispensing a sample liquid held in a
sample reservoir and a mixing liquid held in a mixing liquid
reservoir by means of a first chamber having a first end opening
and a second end opening and a second chamber capable of holding
liquid, said method comprising the steps of:
removing all gas from the first and second chambers by filling the
first and second chambers with the mixing liquid;
connecting the first end opening of the first chamber to the sample
reservoir;
connecting the second chamber to the mixing liquid reservoir;
enlarging the first chamber so that a sample portion of the sample
liquid is drawn into the first chamber;
enlarging the second chamber so that a mixing portion of the mixing
liquid is drawn into the second chamber;
disconnecting the first chamber from the sample reservoir;
disconnecting the second chamber from the mixing liquid
reservoir;
connecting the second chamber to the second end opening of the
first chamber; and
expelling the mixing portion of the mixing liquid from the second
chamber through the first chamber so that the sample portion of the
sample liquid is expelled from the first end opening of the first
chamber and the mixing portion of the mixing liquid passes through
and purges the first chamber.
9. A method as claimed in claim 8, wherein the steps of enlarging
the first chamber and enlarging the second chamber are performed
simultaneously.
10. A method, as claimed in claim 8, wherein the step of expelling
comprises the steps of:
decreasing the volume of the second chamber; and
decreasing the volume of the first chamber.
Description
BACKGROUND AND SUMMARY OF THE INVENTION
This invention relates to chemical dispensing apparatus and more
particularly relates to apparatus adapted to dispense and mix
minute quantities of fluid.
In order to rapidly analyze the concentration of a particular
substance present in a chemical specimen, such as blood, chemists
are placing increasing reliance on various types of machines. Such
machines devised in the past may be divided into at least the
following types:
1. Blood gas analyzers;
2. Prothrombin time determining systems;
3. Flow systems;
4. Electromechanical methods not related to colorimetry; and
5. Monochromatic servomechanism systems.
Although such machines have somewhat reduced the labor involved in
performing chemical analysis, they have exhibited many deficiencies
that have limited their overall usefulness.
For example, prior art specimen dispensers used with the machines
are difficult to load and clean.
According to a principal feature of the invention, applicant's
dispenser comprises two cavities, such as syringe barrels, each
fitted with means for changing the volume of the cavities, such as
plungers. By interconnecting the barrels and plungers in the manner
described herein, the applicant has found that the dispenser will
mix sample and reagent fluid with a degree of accuracy heretofore
unattainable. In addition, the dispenser has a selfpurging feature
which significantly reduces contamination and also reduces the
volume of sample and reagent fluid required for each analysis.
DESCRIPTION OF THE DRAWINGS
These and other advantages and features of the present invention
will herein after appear for purposes of illustration, but not of
limitation, in connection with the accompanying drawings, in which
like numbers refer to like parts throughout, and in which:
FIG. 1 is a perspective view of a preferred form of apparatus made
in accordance with the present invention;
FIG. 2 is a cross-sectional, fragmentary, partially schematic view
showing the cuvette assembly, carrousel assembly, cycling
apparatus, positioning apparatus, and a portion of the analyzing
apparatus of the preferred embodiment;
FIG. 3 is a front elevational view of a preferred form of a
dispenser assembly made in accordance with the present invention,
with the hood and cabinet thereof removed, the probe holding
assembly of the dispenser assembly being positioned over a test
tube of the carrousel assembly;
FIG. 4 is a top plan view of the apparatus shown in FIG. 3 in which
the probe holding assembly is positioned over the cuvette
assembly;
FIG. 5 is a side elevational view of a preferred form of a probe
assembly used in connection with the dispenser assembly;
FIG. 6 is an enlarged, side elevational view of a preferred form of
a probe nozzle used in connection with the probe assembly;
FIG. 7 is an enlarged, top plan view of a valve and a microsyringe
shown in FIG. 3;
FIG. 8 is an enlarged, fragmentary, cross-sectional view of the
like-numbered encircled portion of FIG. 7;
FIG. 9 is an enlarged schematic diagram of the syringes and valve
shown in FIG. 8 during a discharge mode of operation;
FIG. 10 is an enlarged, fragmentary, schematic diagram of the valve
shown in FIG. 14 during a charge mode of operation;
FIG. 11 is a fragmentary, side elevational view of a portion of the
dispenser assembly shown in FIG. 3;
FIG. 12 is a front elevational view of the removable plate of the
dispenser assembly, together with the apparatus connected
thereto;
FIG. 13 is a fragmentary, side elevational view similar to FIG. 16
and showing additional apparatus used to operate the dispenser
assembly;
FIG. 14 is an enlarged exploded view of a portion of the apparatus
shown in FIG. 13;
FIG. 15 is a schematic diagram of a preferred circuit used to
control the dispenser assembly; and
FIG. 16 illustrates certain signal waveforms produced by the
circuit shown in FIG. 15.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1, a preferred system for analyzing chemical
specimens made in accordance with the present invention basically
comprises a cuvette assembly 30; a carrousel assembly 110; test
tubes 138; a dispenser assembly 200; and a console 502 that
includes analyzing apparatus, a processing circuit and a
memory.
Referring to FIG. 2, cuvette 30 comprises a plurality of
compartments, such as compartments 67 and 83. Compartment 83
comprises sidewalls 34, 40 and a bottom-wall 48. Spacers 58 (FIG.
1) are fitted between sidewalls 34 and 40 to enclose the
compartment. Compartment 67 is constructed in a similar
fashion.
Referring to FIGS. 1 and 2, assembly 110 is provided with a movable
positioning platform 130 comprising a cylindrical skirt 132 and a
ring-shaped test tube retainer 134. The retainer comprises a
horizontal ring member 136 that is provided with holes for
receiving 32 test tubes commonly designated by the number 138, and
including exemplary test tubes 140, 141. Each of the test tubes
lies along a radius common to a corresponding cuvette compartment.
The retainer also comprises a vertical ring-shaped retainer 142.
According to the preferred embodiment of the invention, the test
tubes are used to hold chemical samples prior to the time they are
mixed with a suitable reagent to form a specimen for analysis. The
tubes are biased against retainer 142 by resilient spring clips,
such as exemplary clips 143, 144. The clips are mounted on skirt
132.
Positioning platform 130 also comprises a raised, ring-shaped
portion 146 that carries on its underside a circular positioning
member 148 bearing detents. Member 148 is provided with one detent
opposite each test tube and corresponding cuvette compartment, so
that each specimen may be accurately located in a predetermined
analyzing position during the analysis procedure. The entire
positioning platform is rotatably mounted on platform 115 by means
not shown. The inner edges of platform 130 are fitted with guides,
such as guides 149, 150, that comate with the notches of a lip 92
of cuvette assembly 30. By using the guides, the cuvette assembly
is precisely located on the platform and is rotatable
therewith.
As shown in FIG. 2, a test tube detection assembly 158 is held in a
cabinet 160 that is located one position ahead of the analyzing
position. The assembly comprises a pendulum 162 pivoted around a
rod 164. The pendulum normally swings into the path of test tubes
138, and in that position, causes a mercury switch 166 to be
closed. When a test tube is positioned opposite assembly 158,
pendulum 162 is moved to the position shown in FIG. 2, thereby
causing switch 166 to open. Assembly 158 operates in a manner
described hereafter so that the normal operation of the system is
interrupted if no test tube is present at a particular position in
ring member 136.
Referring to FIGS. 3 and 4, dispenser assembly 200 comprises a
frame 202 that includes a base member 203 and mounting plates 206,
207 and 208.
The dispenser assembly also comprises a probe holding assembly 212
that includes vertical support members 214 and 216. The vertical
support members are positioned by an upper arm 218 that is
rotatably mounted by pins 220, 221. Likewise, the vertical support
members are positioned by a lower arm 222 that is rotatably mounted
by pins 224, 225. A tube 226 is used to convey fluid to a probe
assembly 260 that is mounted on support member 216.
Dispenser assembly 200 also comprises a vertical positioning
assembly 230 that includes an up-down solenoid 232 which operates a
push rod 233 having an upper end 234 along its longitudinal axis.
Push rod 233 is rigidly connected to a piston 235 that operates in
a cylinder 236. The piston is normally biased in an upward
direction by a helical bias spring 237 that is held within the
cylinder below the piston. As a result, the probe holding assembly
is normally positioned in the position shown in solid lines in FIG.
3. (i.e., in the UP position). Cylinder 236 is rotatably mounted on
plate 206 through a lower bearing 238 and is rotatably mounted on
plate 207 through an upper bearing 239. Adjustable stop members 240
and 241 cooperate with a bar 242 mounted on the probe holding
assembly in order to determine the lowermost position of the probe
assembly when it is positioned over the test tubes and cuvette,
respectively.
Dispenser assembly 200 also comprises a horizontal positioning
assembly 244 that inclues a spiral spring 246 having one end
connected to plate 207 and the other end connected to cylinder 236.
This spring normally biases the probe holding assembly in the
position shown in phantom in FIG. 4 (i.e., in the "test tube"
position).
Adjustable stops 248 and 249 are used to control the position of
the probe holding assembly when it is positioned over the test
tubes and the cuvette assembly, respectively. Assembly 244 further
comprises a rotation solenoid 250 that operates a push rod 252
along its longitudinal axis. Push rod 252 is connected through pins
255, 256 and arm 257 to a fixture 254 that, in turn, is rigidly
affixed to one side of cylinder 236.
Referring to FIGS. 5 and 6, the dispenser assembly also comprises a
probe assembly 260. The probe assembly comprises a stainless steel
nozzle 262 that includes a front barrel 263, a rear barrel 264, and
an end point 261. The front barrel has an inside diameter of 0.015
inches and an outside diameter of 0.020 inches. The rear barrel has
an inside diameter of 0.015 inches and an outside diameter of 0.032
inches. The total length of the nozzle is 0.39 inches. As shown in
FIG. 10, the nozzle is fitted into a tube 266 so that the rear
barrel is completely enclosed by the tube. A solder rod 267 is
placed over tube 266 in the location shown in order to precisely
locate tube 266 in corresponding notch in support arm 216. Tube 266
is terminated in a beveled portion 268 that comates with tube 226
in the manner shown in FIG. 3.
Applicant has discovered that the dimensions of the nozzle are
critical for the efficient and accurate dispensing of organic
liquids, such as blood serum. More specifically, applicant has
discovered that the inside diameter of the nozzle should be between
0.010 inch and 0.020 inch. If the nozzle diameter is substantially
less than 0.010 inch, the nozzle tends to clog with any foreign
matter that is located in the system. If the inside diameter of the
nozzle is substantially greater than 0.020 inch, two problems
occur:
1. The velocity of the discharge is not sufficient to cause
adequate stirring or mixing of the reagent fluid and blood
serum.
2. The meniscus of the fluid at the end point of the nozzle becomes
difficult to control. For example, the lower portion of the
meniscus might break off, thereby decreasing the accuracy of the
amount of fluid transferred.
The outside diameter of the nozzle should be made as small as
possible consistent with an appropriate degree of structural
strength, thereby reducing the area of the nozzle wetted by the
blood serum and holding carry over to a minimum.
The dispenser assembly also comprises a mixing assembly 270.
Referring to FIGS. 3 and 7-10, the mixing assembly comprises a
reagent or mixing liquid reservoir 272 that holds a reagent fluid
or mixing liquid which is mixed with samples held in test tubes 138
in order to prepare specimens for the various cuvette compartments.
The reagent reservoir comprises a dip tube 273, a cover 274, and a
transfer tube 275 that is connected with the dip tube.
Referring to FIGS. 7-9, the mixing assembly also comprises a
microsyringe 280 having a capacity of 50 microliters. The
microsyringe has a glass barrel 281 and a stainless steel tip 282
that define an outer cylinder 283. A hollow plunger 284 defining an
inner cylinder 285 is arranged to slide within the outer cylinder
283. Cylinders 283 and 285 together define a cavity or chamber 286
having an inlet orifice or end opening 287 located at the end of
tip 282 and an outlet orifice or end opening 288 located at the end
of plunger 284. Tip 282 is connected to tube 226, which, together
with probe assembly 260 defines a passageway to the probe nozzle
tip 261.
Referring to FIG. 9, the mixing assembly also comprises a
macrosyringe 290 having a capacity of 2,500 microliters. The
macrosyringe comprises a stainless steel tip 292 that is fitted
into a glass barrel 291 which defines a cylinder 293. A solid glass
plunger 294 is adapted to slide within cylinder 293. Cylinder 293
defines a cavity or chamber 295 having an inlet orifice 296 at the
end of tip 292 that is connected to a tube 298.
Referring to FIGS. 9 and 10, the microsyringe and the macrosyringe
are connected to a three-way valve 300 that comprises a case 301
and a valve element 302. The valve element defines channels 303,
304 that may be interconnected to various inlets 305, 306 and 307.
Plunger 284 has its outlet orifice 288 rigidly connected to inlet
306 of valve 300. As shown in FIG. 9, when the valve is in its
"discharge" position, it forms a passageway, together with tube
298, that extends from outlet orifice 288 of microsyringe 280 to
the inlet orifice 296 of macrosyringe 290. As shown in FIG. 10,
when the valve is in its "charge" position, tube 275, together with
the valve and tube 298, form a passageway that extends from the
reagent reservoir 272 to inlet orifice 296.
Referring to FIGS. 3 and 11-14, the dispenser assembly also
comprises an operating assembly 310. The operating assembly
comprises a horizontal support bar 314 that rigidly connects
barrels 281 and 291 of syringes 280 and 290, respectively to the
frame. Another horizontal support bar 315 connects reservoir 272 to
the frame. Assembly 310 also includes a removable plate 311 that is
connected to valve 300 and to plunger 294 of macrosyringe 290
through a fixture 326. Plate 311 is connected to a carriage 312 by
means of screws (not shown). By merely removing these screws, the
entire plate assembly shown in FIG. 12 may be removed. This is an
important feature since it facilitates the changing of the
microsyringe, macrosyringe, and reservoir in order to run different
determinations. By removing one plate assembly and substituting
another, the apparatus may be changed to accommodate a different
determination in a matter of seconds. Plate 311 carries a stop
member 313 that may be adjusted by mounting it opposite various
multiple holes 313a in plate 311. Member 313 controls the lower
position of plate 311 by engaging a microswitch 363a that is
attached to the frame through a bracket 319. Plate 311 also carries
another stop member 321 that engages another microswitch 363b which
controls the upper position of plate 311. Carriage 312 is adapted
to move along a vertical shaft 316 that is connected between base
plate 203 and horizontal plate 317. The carriage is coupled to
shaft 316 through linear bearings 318, 320 that are adapted to
slide in a vertical direction along the shaft. The carriage is
driven by a rack 322 that cooperates with a pinion gear described
hereafter.
Referring to FIGS. 11 and 14, the operating assembly further
comprises a clutch assembly 327, that includes an electric motor
328 which has its rotor connected to a clutch plate 330 through a
shaft (not shown). The clutch plate operates a valve drive plate
332 having stop facings 333, 334 through a low coefficient clutch
facing 336. Drive plate 332 is pinned by means of a hole 342 to a
shaft 338 having a slot 339. Stop facings 333, 334 cooperate with
stop members connected to the frame which prevent shaft 338 from
turning through more than 90.degree. of arc. Slot 339 cooperates
with a rib 340 of valve element 302 in order to move the valve
element between the discharge and charge positions shown in FIGS. 9
and 10. The clutch plate also operates a pinion drive plate 344
having a slot 345 through a high coefficient clutch facing 346. A
pinion gear 348 is connected to the drive plate through a pin (not
shown) that fits through a hole 350 into slot 345. This arrangement
allows the clutch plate to move through 90.degree. of arc before
the pinion gear is moved. The entire clutch assembly is held
together by a retaining plate 352, screws 353, springs 354, and
nuts 355.
Referring to FIG. 15, the operating assembly also comprises a
dispenser control circuit 360. The control circuit basically
comprises a motor control circuit 362 having microswitches 363a and
363b that are mounted on the frame adjacent the carriage. Stop
members 313 and 321 on the carriage engage the microswitches during
the operation of the dispenser. The motor control circuit is used
to control windings 364 and 366 that form a part of motor 328. The
motor control circuit controls the windings by transmitting signals
over conductors 367, 368 and 369.
The dispenser control circuit also comprises an updown solenoid
control circuit 370 that is used to control a winding 372 of
up-down solenoid 232 by means of conductors 373, 374. The dispenser
control circuit further comprises a rotation solenoid circuit 376
that is used to control a winding 378 of rotation solenoid 250 by
means of conductors 379, 380.
The reference numbers in FIG. 15 identify components of the type
described in the following Table A:
TABLE A ______________________________________ Reference Number
Type of Component ______________________________________ 604
resistor 606 capacitor 608 diode 609 solenoid winding 610 junction
transistor 611 thyristor 612 field-effect transistor 616 triac 624
switch contact 626 switch wiper
______________________________________
In FIG. 15, other reference numbers are used to identify components
described as follows in Table B:
TABLE B ______________________________________ Reference Number
Type of Component Manufacturer Part or Model No.
______________________________________ 614 Hex-inverter Texas
Instruments, Inc. 7404 670 NOR gate Signetics Corp. 370 680 NOR
gate Signetics Corp. 380 ______________________________________
In addition, in the FIG. 15, conductors are indicated by numbers
from 700-799. Like-numbered conductors are connected together.
The NOR gates shown in the drawings are conventional logic gates
that produce one of two voltage levels at their output terminals in
response to voltages transmitted to their input terminals. When
switched to their one state, the gates produce a relatively high
voltage at their output terminals, and when switched to their zero
state, the gates produce a relatively low voltage at their output
terminals.
A preferred circuit for controlling the operation of the circuit
shown in FIG. 15 is described in my related application identified
above which is incorporated by reference. Reference is made
particularly to FIGS. 31 and 33 of that application which show the
interconnection of conductors 6CC1 - 10CC1, 713 and 763 shown in
FIG. 15.
DISPENSER ASSEMBLY OPERATION
The operation of the dispenser assembly will now be described
assuming that a test tube 140 and its corresponding cuvette
compartment 83 are moved into the position shown in FIGS. 3 and 4.
It is further assumed that test tube 140 holds an aqueous solution
such as blood or the like, and that air has been removed from the
mixing assembly.
As previously mentioned, springs 237 and 246 normally bias the
probe holding assembly in its up position over the test tubes
(i.e., the position shown in solid lines in FIG. 3 and in phantom
in FIG. 4). Referring to FIGS. 15 and 16, operation of the
dispenser assembly is commenced by the transmission of a negative
pulse over the dispense line 713 to the motor control circuit 362.
In response to this signal, the motor control circuit produces
signal D1 across winding 364 of motor 328 in the manner shown in
FIG. 16. In response to signal D1, motor 328 rotates clutch 330,
valve drive plate 332, shaft 338, and rib 340 of valve element 302
through 90.degree. of arc so that the valve element is moved to the
position shown in FIG. 10. As shown in FIG. 16, the rotation of
valve element 302 requires approximately 1.16 seconds.
While valve element 302 is being rotated, up-down solenoid circuit
370 transmits signal D3 (FIG. 16) to winding 372 of up-down
solenoid 232. Referring to FIG. 3, in response to the D3 signal,
solenoid 232 rapidly lowers push rod 233, thereby lowering end
point 261 of probe assembly 260 below the surface of the liquid
held in test tube 140 to level F. In other words, the probe holding
assembly 212 is lowered to the position shown in phantom in FIG. 3
(i.e., the "charge" position). By properly adjusting stop member
240, end point 261 is located not more than 2 millimeters below the
surface of the liquid. Applicant has found that this is an
important feature, since it reduces the amount of surface area of
the probe nozzle which is in contact with the liquid.
After the probe assembly is in its charge position and after valve
element 302 has rotated to the position shown in FIG. 10, the pin
inserted in hole 350 of pinion gear 348 (FIG. 14) engages an end of
slot 345, thereby causing the pinion gear to rotate. When the
pinion gear rotates, it drives rack 322 and carriage 312 in a
downward direction (FIG. 11). Since carriage 312 is attached to
plunger 294 and valve 300, the plungers of the syringes are pulled
away from the syringe barrels, thereby enlarging the cavities
defined by the syringes. In this mode of operation, a small amount
of fluid is drawn from test tube 140 through end point 261 of the
probe assembly into nozzle 262. Normally, the amount of fluid is
approximately 10 microliters. At the same time, reagent fluid is
drawn from reservoir 272 through tube 275, valve element 302, and
tube 298 into the cylinder of syringe 290. In order to achieve the
foregoing results, carriage 312 is moved downward approximately
one-half inch in approximately 1.46 seconds. When carriage 312
moves downward far enough to engage microswitch 363a (FIG. 15)
signal D1 is terminated and the carriage stops. If larger
quantities of fluid are to be drawn into the probe assembly,
carriage 312 may be moved downward an additional amount, by
repositioning stop member 313. After carriage 312 has stopped in
its lower position so that plungers 284, 294 have stopped moving,
the operating assembly causes nozzle 262 to be retained in the
fluid for at least 0.1 second. After the 0.1 second interval has
passed, D3 is removed from winding 372 of the up-down solenoid 232
as shown in FIG. 16. At this time, spring 237 rapidly accelerates
the probe nozzle away from the liquid in test tube 140 in an upward
direction. This is an important feature, since the rapid upward
acceleration causes the probe nozzle to break away from the liquid
in test tube 140 without retaining a drop of liquid on the nozzle
itself. The probe assembly continues to accelerate upward until it
attains the position shown in solid lines in FIG. 3.
After the charged probe assembly is in its up position, rotation
solenoid circuit 376 causes signal D4 (FIG. 16) to appear across
winding 378 of rotation solenoid 250 (FIG. 15.) In response to the
signal, solenoid 250 drives push rod 252 toward itself (as shown in
FIG. 4) thereby causing the probe holding assembly to move from the
position shown in phantom in FIG. 4 to the position shown in solid
lines.
At the same time the probe holding assembly is rotating toward the
cuvette, motor control circuit 362 causes signal D2 (FIG. 16) to be
transmitted through winding 366 of motor 328 (FIG. 15). In response
to the signal, the direction of clutch plate 330 is reversed so
that valve element 302 is returned to its original position shown
in FIG. 13. This operation takes approximately 1.16 seconds.
While the valve element 302 is rotating to the position shown in
FIG. 9, up-down solenoid control circuit 370 again impresses signal
D3 across winding 372 of the up-down solenoid 232 (FIG. 15). In
response to this signal, the end point 261 of the probe assembly is
lowered into compartment 83 of the cuvette to level G (FIG. 2).
Level G is calculated to be not more than 2 millimeters below the
terminal level of liquid which will be in compartment 83 after the
probe assembly is discharged. This terminal level is shown as level
H in FIG. 2. As previously explained, nozzle end point 261 may be
lowered to exactly level G by adjusting stop member 241. This is an
important feature, since experience has shown that a liquid bubble
will be retained on the probe nozzle if the nozzle end point 261 is
not extended slightly below the terminal liquid level. If the
nozzle end point remains above this level, a bubble of fluid will
be retained on the nozzle, thereby tending to contaminate the next
specimen prepared. Likewise, if the nozzle end point extends too
far below the terminal level, an excessively large area of the
nozzle is wetted, so that an excessive amount of the specimen fluid
is carried over to the next compartment.
After valve element 302 has rotated to the position shown in FIG.
9, the pin in hole 350 of the pinion gear 348 engages the opposite
end of slot 345, thereby driving rack 322 and carriage 312 in an
upward direction as shown in FIG. 11. As a result, plungers 284 and
294 are moved into barrels 281 and 291 of syringes 280 and 290,
respectively. This movement reduces the size of the cavities
defined by syringes 280 and 290 so that the sample fluid located in
probe assembly 260 is expelled into cuvette compartment 83, and the
reagent fluid held in cylinder 295 is expelled through tube 298,
valve 300, plunger 284, cylinder 283 of microsyringe 280, tube 226,
and probe assembly 260 into cuvette compartment 83. The carriage
continues to move upward until microswitch 363b is operated by stop
member 321, thereby terminating signal D2 and stopping the
carriage. The foregoing method of discharge is an important
feature, since the reagent fluid is passed through the microsyringe
280, tube 226, and the probe assembly after the fluid sample from
the test tube has been expelled into the cuvette compartment. This
operation purges these components of the sample fluid, thereby
preparing the system to mix another sample with an additional
quantity of the reagent fluid. In order to provide adequate
purging, the amount of reagent fluid discharged through the probe
assembly should be at least 10 times as great as the amount of
sample fluid discharged. The proper ratio of reagent to sample
fluid is provided by adjusting the relative sizes of the
microsyringe and macrosyringe.
The curved bottom and angled sidewalls of cuvette 30 cause the
fluid discharged by the probe assembly to be mixed in each cuvette
compartment by a swirling action. After the sample and reagent
fluid are completely discharged, the resulting specimen in
compartment 83 has risen to the level H (FIG. 2) which is 1 to 2
millimeters above the level of end point 261 of the probe nozzle.
After carriage 312 has stopped in its upper position, the operating
assembly causes nozzle end point 261 to be retained below level H
for at least 0.1 second. After this time interval has passed, the
up-down solenoid control circuit 370 removes signal D3 from winding
372 of the up-down solenoid 232. In response to the removal of the
signal, spring 237 rapidly accelerates the probe assembly upward
and away from the specimen fluid in compartment 83. Thereafter,
signal D4 is removed from winding 378 of the rotation solenoid 250.
In response to the removal of the signal, spring 246 moves the
probe holding assembly away from the cuvette to the position shown
in phantom in FIG. 4 over the test tubes. At this point, the
dispenser assembly is ready for another cycle of operation as soon
as another test tube and cuvette compartment are moved into the
dispensing position by the cycling assembly.
Those skilled in the art will appreciate that the specific
embodiments described herein may be altered and changed by those
skilled in the art without departing from the true spirit and scope
of the invention which is defined in the appended claims.
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