U.S. patent number 3,809,403 [Application Number 05/173,114] was granted by the patent office on 1974-05-07 for shaft for conventional golf club.
Invention is credited to Charles G. Hunter.
United States Patent |
3,809,403 |
Hunter |
May 7, 1974 |
**Please see images for:
( Certificate of Correction ) ** |
SHAFT FOR CONVENTIONAL GOLF CLUB
Abstract
A golf club shaft having an axis, an inner wall and an outer
wall, both axial, circular in cross-section, a major portion of it
adjacent to the club head tapering so as to narrow toward the head
end of the shaft, the wall thickness thereby increasing. The shaft
has throughout its entire length a substantially constant
cross-section area in planes normal to the longitudinal axis
thereby providing uniform linear distribution of the shaft weight
throughout its length. The shaft may be expanded beyond an
extension of the taper to form a handle, to which a lightweight
wrapping may be applied as a grip.
Inventors: |
Hunter; Charles G. (Yucca
Vally, CA) |
Family
ID: |
26868792 |
Appl.
No.: |
05/173,114 |
Filed: |
August 19, 1971 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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790602 |
Jan 13, 1969 |
3614101 |
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Current U.S.
Class: |
473/316 |
Current CPC
Class: |
A63B
53/00 (20130101); A63B 60/14 (20151001); A63B
53/14 (20130101) |
Current International
Class: |
A63B
53/00 (20060101); A63b 053/12 () |
Field of
Search: |
;273/77R,8R,8A,8C,80.2,81R,81.5 ;43/18R,18G,18F |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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470,178 |
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Aug 1937 |
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GB |
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3,288 |
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Feb 1913 |
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GB |
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Primary Examiner: Pinkham; Richard G.
Assistant Examiner: Apley; Richard J.
Attorney, Agent or Firm: Mon; Donald D.
Parent Case Text
CROSS-REFERENCE TO OTHER PATENT APPLICATION
This is a division of applicant's co-pending U.S. Pat. application
Ser. No. 790,602, filed Jan. 13, 1969, entitled "Golf Club, Shaft
and Head," and now U.S. Pat. No. 3,614,101.
Claims
1. A shaft for a conventional golf club comprising a continuous,
homogenous metal tube having a longitudinal axis, a circularly
sectioned inner wall and a circularly sectioned outer wall
extending concentrically and axially along said axis from a head
end to a handle end of said shaft, both of said walls, throughout a
tapered head end portion extending from the head end to a
substantial axial distance therefrom, and throughout a tapered
handle end portion extending from a point adjacent to the handle
end to a substantial axial distance therefrom, being continuously
tapered, smooth and uninterrupted and respectively increasing and
decreasing in diameter, the wall thickness of the shaft thereby
increasing in both of said head end portion and of said handle end
portion as the shaft extends toward the head end, the shaft having
throughout its entire length a substantially constant cross-section
area in planes normal to the longitudinal axis thereby providing
uniform linear distribution of the shaft weight througout its
length, the wall thickness at the head end being at least 250
percent that of the wall thickness adjacent to the handle end, and
with the diameter of the outer wall of the handle end portion at
its largest being at least 225 percent that of the diameter at
2. A shaft according to claim 1 in which the inner wall of the
shaft is modified to include axially extending splines adjacent to
the head end of
3. A shaft according to claim 1 in which an untapered portion is
contiguous to, continuous with, and interconnecting the handle end
portion and the
4. A golf club according to claim 1 in which the shaft is made of
an
5. A shaft according to claim 1 in which a ribbon-like flexible,
thin and light weight wrapping is wound around and upon the handle
end portion.
Description
This invention relates to golf clubs.
Golf clubs are used in a classical sport which has acquired
tradition and traditional preferences and attitudes over the years.
Golf clubs with drastically altered envelope configurations may as
well remain uninvented, because the risk of rejection by customers,
and by professional and sporting organizations is very high.
However, there remains a substantial opportunity to improve golf
clubs, still remaining within a physical envelope which is very
similar to conventional clubs. Such improved clubs require a
completely new approach to the dynamics of the golf club in order
to achieve their improved performances. The term "conventional" is
frequently used in the specification and claims hereof to describe
the envelope characteristics of the golf club of this invention.
The adjective is intended to connote a club having a shaft with a
head extending laterally from it so as to deliver a blow to a ball
and exert a torque on the shaft at the time of impact. The term is
used to exclude such non-conventional clubs as "croquet mallets."
It also excludes extremely heavy clubs, contemplating a club whose
weight lies roughly with in the limits of commonly accepted gross
weights.
The general opinion in the golf club industry has long been that a
golf club shaft should be springily flexible in order to deliver
optimum power to the ball. However, this approach leads to
considerable degradation of results, because springiness itself
uses power which would better be applied to the ball. Furthermore,
in order for a shaft to be springy, it must be relatively light,
and this leads to two major problems. One problem is that of torque
and bending of the tubular shaft. When these deflections occur, the
face of the club will deflect from its true angle relative to the
shaft and to the handle during its acceleration, and also will
further deflect at the moment of impact. Both of these deflections
fundamentally affect the accuracy of the blow delivered to the
ball, and it is nearly impossible for anyone who is not a
professional golfer accurately and regularly to compensate for
them.
The other problem with light springy shafts resides in the
necessary shear strength at the joint of the head and the shaft.
The peek shear load at this point is quite great, so that
considerable strength needs to be provided here, generally by a
connector known as a "hosel," which is a tubular extension of the
club head with a bore into which an end of the shaft is inserted. A
heavy hosel requires an unfavorable weight distribution, and places
substantial mass at a region substantially spaced from the point of
impact with the ball. The resulting eccentric load causes still
further deflection of the face at the moment of impact.
It is submitted that a correct theoretical dynamic model for a golf
club is one wherein the head is supported by a weightless rigid
shaft, with the mass of the head substantially evenly distributed
over the head, and with a hosel of minimum length and mass. Prior
to this invention, such a club was not attainable, because a shaft
having the requisite strength in shear and torque at the head end
could not be made within the established limits of total club
weight. This invention provides a shaft of requisite shear and
torsional strength, and which, especially when provided with
lightweight means for a handle and grip, is substantially lighter
than conventional shaft assemblies. It enables the hosel of the
head to be lightened, and its eccentric weight reduced. This saved
weight may then either be distributed over the club head further to
improve the balance and power, or may be eliminated whereby to
provide improved results for persons who do not possess the
physical strength to manage the greater weight.
This invention comprehends both such a shaft, and a club
incorporating it.
A shaft according to this invention comprises an elongated tubular
member having an axis and an inner and outer wall. Major portions
of both walls are tapered adjacent to the head end, and they narrow
as they approach the head end. The wall thickness increases toward
the head end. The lateral cross-sectional area remains
substantially constant throughout the major proportion of the
length of the shaft. As a result, a heavier-walled tube is provided
at the head end to resist torsion and shear forces. The handle end,
where such wall thickness is not required, has a thinner wall and a
larger outer diameter, so that the grip may be formed of a simple
wrapping, which is lighter than the conventional grip. Weight saved
by these expedients may be distributed over the head where it
contributes to the power of the blow. Furthermore, the handle may
be formed as a conical portion of the shaft, thereby providing the
benefit of a tapered grip.
A golf club head useful in this invention has a body with a
striking face having an upper margin, and a hosel extending from
the body. The hosel has a bore to receive the head end of the
shaft, and this bore, and therefore the head end of the inserted
shaft, extend to a region below an extension of the upper
margin.
The above and other features of this invention will be fully
understood from the following detailed description and the
accomapnying drawings in which:
FIG. 1 is a side view partly in cutaway cross-section showing the
presently preferred embodiment of the invention;
FIG. 2 is a cross-section taken at line 2--2 of FIG. 1;
FIG. 3 is a cross-section similar to that of FIG. 2, showing
another embodiment of the invention;
FIG. 4 is an axial cross-section taken at line 4--4 of FIG. 3;
and
FIG. 5 is a side elevation of a golf club head according to the
prior art, and is another illustration of a conventional type of
golf club.
A golf club 10, which is the presently preferred embodiment of the
invention, is shown in FIG. 1. It comprises a shaft 11 and a head
12. The head includes a body 13 having a striking face 14, the
striking face having an upper margin 15. An extension 16 of the
upper margin, comprising an imaginary line, extends to the right in
FIG. 1, and is a straight line.
As is customary in golf club heads, a hosel 17 is formed integral
with the body and extends upwardly at the angle to which it is
desired to have the shaft extend relative to the striking face. The
hosel has a bore 18 therein, which bore extends below the extension
of the upper margin, the term "below" referring to the direction
toward the foot 19 of the club head.
A shaft 11 according to the invention has an axis 21, an outer wall
22, and an inner wall 23. The shaft has a handle end 24 and a head
end 25. That portion of the shaft adjacent to the head end has
properties specific to this invention, as will be more fully set
forth below, said properties comprising the fact that the inner and
outer wall are both tapered and their tapers narrow as they extend
toward the head end. The term "taper" is not limited to a straight
line taper. However, the taper preferably is substantially uniform
and straight-line. The wall thickness of this portion of the shaft
increases toward the said head end. Preferably, but not
necessarily, the entire length of the shaft, except for a handle to
be described, will similarly be tapered. However, the presently
preferred processes used to form this shaft have certain economic
criteria which make it convenient to form some portions spaced from
the head end with a uniform cross-section and wall diameter.
A handle portion 26 (sometimes called a "handle end portion") is
formed adjacent to the handle end. The handle portion may be used
bare, but usually it is desirable to apply some covering thereto,
because the club often becomes wet or slippery. Preferably, the
handle portion is substantially conical. This creates a wedging
action with the user's hands.
With standard clubs, it is necessary to put a relatively thick and
heavy grip onto a relatively thinner shaft. However, by using an
expanded shaft as shown, it is possible to use only a thin wrapping
28 as a grip, which may be ribbon-like in nature and quite light.
This alone can save as much as one ounce of weight, which weight at
this location could have significant deleterious effects on the
golfer's results, and does do so on standard clubs. By utilizing a
lighter grip such as a lightweight fabric wrapping, it is possible
to take this saved weight and apply it to the shaft near the hosel
to provide greater strength at that place without greater total
club weight.
Because of the construction of this shaft, it is possible to use
lightweight materials such as aluminum alloys and thereby provide a
lightweight shaft with optimum strength where needed. By increasing
the shaft strength adjacent to the hosel, but still utilizing
thinner walls and lighter weight materials in the remainder of the
tubular shaft, it is possible to remain within accepted total club
weight standards by moving certain of the weight otherwise expected
to be found in the club to the head itself. This is done by taking
th weight eliminated from shafts and grips, and adding it to the
club head, and also by shortening the hosel length and
restructuring the head, as can be appreciated by a comparison of
FIGS. 1 and 5. Alternatively, the weight saved may simply be
eliminated. A player who does not have the strength or stamina to
swing the larger club weight will find his performance improved
with a lighter club of this design.
FIG. 5 shows a conventional club head 29 with a hosel 30, which
hosel is substantially longer than the hosel of the present
invention, and whose bore 31 stands generally above the upper
margin 32 of striking face 33. It will be seen that this hosel
configuration, which is required by the various parameters of prior
art conventional club heads, adds considerable eccentric weight
relative to the striking face, and requires a lessening of the
weight of the striking portion of the head if the total club weight
is to remain within accepted limitations. The redistribution of the
weight (or reduced weight) in FIG. 1 is attained principally
because of the adequacy of the strength of the joint between the
hosel and the club shaft (because of the thicker cross-section at
that point), the placing of the hoint closer to the striking face,
and the reduction of the eccentric mass of the hosel. This enables
an optimum club to be developed wherein strength characteristics
are provided to the shaft with a lightweight handle, lightweight
shaft, and club head with optimum distribution of mass in the
striking face area which may have more mass than usual, if
preferred.
Still another improvement on the shaft is possible by utilizing the
construction shown in FIGS. 3 and 4 wherein inner wall 35 and outer
wall 36 are provided which are basically circular in cross-section
just as are walls 22 and 23 in FIG. 1. However, in this embodiment,
the inner wall is modified by grooves 37 which are deepest at the
head end and which may either extend for the full length of the
shaft or instead and preferably may taper off to zero depth farther
up the shaft. This creates longitudinally extending fins 38 which,
for identical weight, will provide additional resistance to shear
and torsion deflection. They are preferably formed during an
extrusion operation and of self-material, as opposed to attached
rod-like elements.
The shaft of this invention is best produced by drawing down a tube
having initially larger inner and outer diameters. A useful
technique is to begin with 1 inch or larger tubing and draw it to a
normal 13/16 inch in order to trim up the wall thickness and to
give some initial work-hardening to the material. Thereafter, the
tube may be sequentially forced through a series of external
forging dies with axial restraint on the tube. This causes a
reduction in outer diameter, a lateral movement of the metal to
create a thickening of the wall, and a reduction in inner diameter.
There is permitted only negligible elongation, which is usually in
the order of about 1 inch in an initially 44 inch long tube, which
is the reason for the thickening of the wall. The results of this
forging operation will be appreciated from an examination of FIG. 1
wherein it will be seen that substantially uniform linear
distribution of the weight is likely, and that the cross-sectional
area will remain substantially uniform from station to station. Of
course, manufacturing tolerances will cause some small variations
in this result, but it will ordinarily not be particularly
great.
There are substantial advantages in the shaft, and in a golf club
including the shaft, made according to the foregoing process. For
one thing, it is possible by this means to achieve a ratio of wall
thickness between that of the handle end to that of the head end on
the order of 1: 2 1/2, the wall thickness at the head end being at
least 250 percent that of the wall thickness adjacent to the handle
end. Similarly, it will be noted from the table below that the
diameter of the outer wall at the handle end will be at least 225
percent that of the diameter of the outer wall at the head end.
Such a thickness ratio has not heretofore been attained and has
severely limited the strength-weight ratio of shafts for golf
clubs. By manufacturing the shaft with a forging process which
substantially prevents axial growth while reducing the outer
diameter, lateral metal movement with its favorable arrangement of
grain structure and work-hardening is secured, together with a
localized thickening of the wall where cross-sectional area is most
needed. The result is an optimized shaft, and optimized club-shaft
assembly.
In FIG. 1, one embodiment, related to the appended table of
dimensions, has been shown. Station 0 is the handle end. The
stations are in inches from that end, and the head end is station
44, the shaft thereby being 44 inches long. All other dimensions
are also in inches. The club shown is a "driving iron."
The illustrated shaft may conveniently be made with only two
forging dies, and will produce shafts suitable for a wide range of
"iron" and "wood" club equivalents. A piece of reduced tubing as
specified at about 13/16 inch outer diameter is reduced to form the
handle portion 26, the remainder being reduced to the diameter of
straight portion 41, this remainder being long enough to make the
rest of the shaft. Then, starting at the proper dimension, tapered
portion 40 is formed in another die. This other die may be longer
or shorter as desired to make up the difference in length between
the sum of the tapered portion and the handle portion, and the
desired total length of the shaft.
If tooling cost is no object, then the full length of portions 40
and 41 will be tapered. The use of a straight portion does,
however, provide significant economies.
Handle end portion 26 extends from about stations 0 to 11, with a
taper of around 0.030 inches/inch after a short initial tubular
length about 2 inches long. The straight portion 41 extends from
about stations 11 to 19, with no taper. Tapered portion 40
(sometimes called a "head end portion") extends from about stations
19 to 44 with a taper on the order of about 0.009 to 0.010
inches/inch. The tapers referred to herein are those of the outer
wall. The table shows measurements of an actual shaft, and as to be
expected in swaging operations, there are minor variations from
point to point. The cross-sectional areas given are calculated from
the actual measurements utilizing the following formula:
A = .pi. (d/2 + r) (d/2 - r)
The dimensions are in inches and square inches as appropriate. A is
the cross-sectional area; d is the outer diameter of the shaft; t
is its wall thickness; and r is the diameter of the inside circle,
i.e.,
r = (d - 2t)/2.
It will be noted that the club shaft is derived from an initially
uniform tube by swaging the outer diameter to a tapered shape and
limiting the axial growth of the material. The club is assembled by
placing the shaft in the bore in the hosel and cementing it there
with any suitable bonding material such as Loctite or any other
suitable cement. This, too, enables one to avoid the undesirable
weight of wrappings which are customarily used for such
purposes.
The resu;ting club has a lightweight shaft which may advantageously
be made out of lightweight alloys such as those of aluminum,
magnesium, or titanium (however, other metals, including ferrous
alloys, could also be used), which has substantial resistance to
bending and torsion near the head end where such effects are
important, which has the major portion of the weight in the club
head instead of in the club handle, and which has a suitable
integral handle with a lightweight grip. Because the handle and its
wrapping are so light, the gross weight of the club may be made the
same as that of a conventional club, but the weight saved in the
handle may be placed in the head or the lower end of the shaft
where it is more effective in driving the ball and resisting shear
and torsion. The aluminum alloy known as 7178 can be used for the
shaft which is the subject of this invention. The head may be of
stainless steel. The result is an approach to the ideal club having
a mass with its center of percussion in line with the striking
face, with a lightweight, very rigid handle for swinging the club
head. It has been found that clubs utilizing the shaft set forth in
the table have given performances comparable to conventional woods
of approximately the same total weight, but with greater accuracy
and less effort on the part of the user, Such redistribution or
reduction of weight has not heretofore been possible due to shapes
required to provide torsional and shear strength at the hosel, much
of which is due to the greater weight of the hosel itself. This
invention thereby constitutes a stride toward the ultimate
objective of a theoretically optimal golf club. It is useful for
the entire member of the family of clubs from those commonly known
as "woods" and "irons" to the putter itself, and has shown
significant improvements and performance at all levels. It is
evident that the dimensions may be changed, the major feature of
the shaft residing in the tapered construction along a substantial
axial length adjacent to the head end thereof, the term
"substantial" in this regard meaning greater than 50 percent of the
length of the shaft.
TABLE
Outer Wall Cross-Section Diameter(2r) Thickness(t) Area(A) Station
(inches) (inches) (square inches) 0 .810 .027 .0664 1 .810 .027
.0664 2 .809 .028 .0687 3 .785 .028 .0666 4 .769 .028 .0652 5 .729
.030 .0659 6 .702 .032 .0673 7 .673 .0325 .0654 8 .645 .0335 .0643
9 .616 .035 .0639 10 .587 .037 .0639 11 .568 .039 .0648 12 .562
.039 .0641 13 .562 .039 .0641 14 .562 .039 .0641 15 .562 .039 .0641
16 .562 .039 .0641 17 .562 .039 .0641 18 .562 .039 .0641 19 .562
.039 .0641 20 .554 .039 .0631 21 .548 .040 .0638 22 .532 .041 .0632
23 .520 .042 .0631 24 .510 .043 .0631 25 .498 .044 .0627 26 .487
.045 .0625 27 .476 .047 .0633 28 .466 .048 .0630 29 .454 .051 .0645
30 .444 .053 .0651 31 .433 .053 .0633 32 .423 .055 .0636 33 .423
.057 .0655 34 .403 .059 .0638 35 .329 .061 .0634 36 .382 .063 .0631
37 .377 .064 .0629 38 .377 .065 .0637 39 .375 .065 .0633 40 .368
.068 .0641 41 .360 .069 .0631 42 .352 .071 .0627 43 .345 .073 .0624
44 .335 .077 .0624
What is claimed is:
* * * * *