U.S. patent number 3,806,852 [Application Number 05/380,139] was granted by the patent office on 1974-04-23 for switch activating hinge.
This patent grant is currently assigned to The Stanley Works. Invention is credited to Charles R. Suska.
United States Patent |
3,806,852 |
Suska |
April 23, 1974 |
SWITCH ACTIVATING HINGE
Abstract
A switch activating hinge comprises a pair of adjacent,
pivotally connected hinge leaves, a magnet mounted on one hinge
leaf and a switch responsive to the magnet mounted on the other
hinge leaf. Tubular casings that are closed at one end receive the
magnet and the switch and each casing is inserted into an opening
formed in one of the hinge leaves. The casings extend from the rear
surfaces of the hinge leaves and the closed ends of the casings
define continuous planes with the front surfaces of the hinge
leaves, to give the appearance of a conventional hinge. The switch
is normally in a predetermined position and it assumes a second
position in response to the magnet when the front surfaces of the
hinge leaves are in a selected relative orientation, for example,
face-to-face relation, as when a door on which the hinge is mounted
is closed.
Inventors: |
Suska; Charles R. (Roxbury,
CT) |
Assignee: |
The Stanley Works (New Britain,
CT)
|
Family
ID: |
26968430 |
Appl.
No.: |
05/380,139 |
Filed: |
July 18, 1973 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
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294253 |
Oct 2, 1972 |
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Current U.S.
Class: |
335/205;
200/61.7 |
Current CPC
Class: |
E05D
11/0081 (20130101); H01H 3/162 (20130101); H01H
36/0046 (20130101); E05Y 2900/132 (20130101); E05Y
2400/51 (20130101); E05F 15/00 (20130101); E05Y
2400/324 (20130101); E05Y 2400/81 (20130101); E05Y
2400/354 (20130101); E05Y 2400/326 (20130101) |
Current International
Class: |
H01H
36/00 (20060101); H01H 3/16 (20060101); H01h
053/06 () |
Field of
Search: |
;335/205,206,207
;200/61.7,61.93 ;340/274,275,276,282 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Envall, Jr.; Roy N.
Attorney, Agent or Firm: Brumbaugh, Graves, Donohue &
Raymond
Parent Case Text
BACKGROUND OF THE INVENTION
The present application is a continuation-in-part of my copending
application Ser. No. 294,253, filed Oct. 2, 1972.
Claims
I claim:
1. A switch activating hinge comprising a pair of adjacent,
pivotally connected hinge leaves, a magnet producing a magnetic
field mounted on a first hinge leaf, and a magnetically activated
switch responsive to the magnet mounted on a second hinge leaf, the
switch responding to the magnet when the first hinge leaf is
oriented in a predetermined position relative to the second hinge
leaf.
2. A hinge according to claim 1, wherein front surfaces of the
hinge leaves are oriented in generally face-to-face relation when
in the predetermined position.
3. A hinge according to claim 1, further comprising casings adapted
to receive the magnet and the switch, each casing being closed at
one end and being inserted into an opening formed in a hinge leaf,
whereby the casing extends from a rear surface of the hinge leaf
and the one end of the casing generally defines a continuous plane
with a front surface of the hinge leaf.
4. A hinge according to claim 3, wherein one end of a casing in the
first hinge leaf is in registration with one end of a casing in the
second hinge leaf when the front surfaces of the hinge leaves are
oriented in generally face-to-face relation.
5. A hinge according to claim 3, where the one end of each casing
is fabricated of a non-magnetic materal.
6. A hinge according to claim 1, wherein the first hinge leaf is
mounted on a door and the second hinge leaf is mounted on a
jamb.
7. A hinge according to claim 1, wherein the switch assumes a
constant first position relative to permitting a flow of current
therethrough when the magnetic field produced by the magnet at the
switch is less than a predetermined strength, the switch assuming a
second position when the magnetic field produced by the magnet at
the switch reaches the predetermined strength, and the switch
reassumes the first position whenever the magnetic field produced
by the magnet at the switch is less than the predetermined
strength.
8. A hinge according to claim 1, wherein the magnet is selectively
movable relative to the first hinge leaf, to permit selective
adjustment of the predetermined position of the leaves.
9. A hinge according to claim 8, further comprising a cylindrical
casing extending from a rear surface of the first hinge leaf and
adapted threadedly to receive the magnet, whereby the magnet can
assume a selectively adjustable position axially within the
casing.
10. A hinge according to claim 9, further comprising a housing
encircling the magnet and having a threaded exterior surface, a
filament of deformable material positioned by a ridge formed
axially on an interior surface of the casing and engaged by threads
of the housing, the filament being dimensioned to prevent axial
sliding movement of the housing within the casing and being
deformed by the threads of the housing to permit screw-like
combined rotation and axial translational movement of the housing
within the casing.
11. A hinge according to claim 9, further comprising a housing
encircling the magnet and having a threaded exterior surface and
wherein the casing has a threaded interior surface, the threaded
exterior surface of the housing and the threaded interior surface
of the casing cooperating to permit screw-like combined rotation
and axial translational movement of the housing within the casing.
Description
Rising crime statistics have led to concern with building security
and to the development of security devices and systems to protect
life and property. A typical security system includes devices for
monitoring the use of entrances to and within a building. Although
monitoring devices may be prominently displayed to discourage
casual intruders, it is preferable to conceal the devices to avoid
alerting determined intruders who might then circumvent the
devices.
One monitoring device known in the art utilizes a magnetically
operated switch. The switch is mounted on a jamb above a door and a
magnet is mounted on the upper edge of the door. The switch is
either normally open or normally closed and assumes the opposite
position in response to the magnet when it and the magnet are in
closely spaced relation, as when the door is closed. The position
of the switch is monitored, for example, by a light on a display
panel connected in an electrical circuit with the switch.
With use of the arrangement described above, both the switch and
the magnet are in a relatively conspicuous location and accessible
to intruders; hence they may be readily disabled. Moreover, since
both are additional attachments to the door and the jamb, extra
installation time and mounting fixtures are required, increasing
the cost of using the system.
SUMMARY OF THE INVENTION
The present invention relates to a new and unique hinge which, when
its leaves are in a selected relative orientation, activates a
switch and thereby functions as a monitoring device for a door on
which it is mounted. The hinge comprises a pair of adjacent,
pivotally connected hinge leaves, a magnet mounted on one hinge
leaf and a switch responsive to the magnet mounted on the second
hinge leaf. In the absence of a magnetic field of a predetermined
strength, the switch normally assumes a predetermined position. In
a single-pole, single throw reed switch, for example, the switch is
either normally open or normally closed.
The magnet and the switch are received in tubular casings that are
closed at one end and are inserted into openings formed in
different hinge leaves. Each casing extends from the rear surface
of its associated hinge leaf and the closed end of the casing
defines a continuous plane with the front surface of the hinge
leaf, to give the appearance of a conventional hinge. When the
front surfaces of the hinge leaves are oriented in generally
face-to-face relation, the closed ends of the casings are in
registration with each other.
In operation, the hinge leaf with the magnet is mounted on a door
and the hinge leaf with the switch is mounted on a jamb. When the
front surfaces of the hinge leaves are oriented, for example, in
face-to-face relation, as when the door on which the hinge is
mounted is closed, the switch responds to the magnet and assumes
its non-normal position. When the door is opened and the hinge
leaves pivot away from each other, the switch returns to its normal
position. The switch is connected in an electrical circuit, for
example, in a circuit with a light on a display panel which
indicates the position of the switch and hence the position of the
door.
The longitudinal position of the magnet within its associated
tubular casing may be adjustable to permit selective adjustment of
the relative orientation of the hinge leaves necessary to activate
the switch. The farther the magnet is moved away from the closed
end of its casing, the closer the hinge leaves have to be to each
other to activate the switch, and vice versa.
As can be understood from the above description, the present
invention functions as a monitoring device, but its function is
effectively concealed. Not only are the switch and the activating
magnet essentially hidden from view, but the casings for the switch
and the magnet are integral parts of a common and necessary piece
of door hardware, thereby preventing intruders from determining
that there is a security system associated with the door.
Furthermore, the only additional installation expense involved is
that necessary to drill simple, circular holes in the door and the
jamb to accept the switch and magnet casings. The casings are held
in place by the hinge leaves to which they are securely
attached.
BRIEF DESCRIPTION OF THE DRAWINGS
For a better understanding of the invention, reference may be made
to the following description of three exemplary embodiments, taken
in conjunction with the figures of the accompanying drawings, in
which:
FIG. 1 is a front view of a hinge arranged according to the
invention;
FIG. 2 is a sectional view of the hinge of FIG. 1 taken along view
line 2--2;
FIG. 3 is a top sectional view of a second hinge arranged according
to the invention;
FIG. 4 is an end view of a magnet and associated casing shown in
FIG. 3, taken along view line 4--4;
FIG. 5 is a top sectional view of a magnet and associated casing of
FIG. 3, showing the magnet rotated from its position in FIG. 3;
FIG. 6 is an end view, partly in section, of the magnet and
associated casing shown in FIG. 5, taken along view line 6--6;
and
FIG. 7 is a top sectional view of a third hinge arranged according
to the invention.
DESCRIPTION OF EMBODIMENTS
In the embodiment of the invention shown in FIGS. 1 and 2, a switch
activating hinge comprises a pair of adjacent, pivotally connected
hinge leaves 10 and 12, each having a plurality of holes 14 for
receiving mounting screws. Three spaced-apart hinge knuckles 16 are
arranged on hinge leaf 12 and two spaced-apart knuckles 16 are
arranged on hinge leaf 10, fitting between the knuckles 16 on leaf
12. The knuckles 16 are axially alignable and longitudinally
closely spaced, such that a hinge pin assembly, generally
designated 18, may be received within the knuckles to secure them
in axial alignment, while permitting relative pivotal movement
about a common axis. The hinge pin assembly 18 may be of any
convenient construction. As shown in FIG. 1, it includes an
elongated, generally cylindrical pin 20 with a laterally extending
flange 21 at one end and an associated tip member 22, which fits
into the lower knuckle 16 adjacent to the other end of the pin 20.
Two annular bearings 24 are provided, one adjacent each hinge
knuckle 16 of hinge leaf 10 to reduce the friction between the
hinge knuckles 16 and permit the hinge leaves 10 and 12 to pivot
more easily.
Circular openings 26 and 28 are formed in identical positions in
hinge leaves 10 and 12, respectively. As shown in FIG. 2, the
openings 26 and 28 are counter-bored from the front surfaces 30 and
32 of the hinge leaves 10 and 12 to provide shoulders 34 and 36
part-way through the openings. Near the rear surfaces 38 and 40 of
the hinge leaves 10 and 12, the openings 26 and 28 are flared
radially outwardly.
The openings 26 and 28 respectively receive non-magnetic tubular
casings 42 and 44, both of which are closed at one end by end walls
46 and 48. The thickness of the casings provides some magnetic
isolation for their contents. The casings 42 and 44 have laterally
extending end flanges 50 and 52 located adjacent the end walls 46
and 48. Immediately adjacent to and axially behind end flanges 50
and 52 are flanges 54 and 56, the peripheral edges of which are
disposed radially inwardly from the peripheral edges of end flanges
50 and 52.
As the casings 42 and 44 are inserted into the openings 26 and 28
from the front surfaces 30 and 32 of hinge leaves 10 and 12, end
flanges 50 and 52 contact the shoulders 34 and 36 and prevent
further axial movement of the casings 42 and 44 outwardly from the
rear surfaces 38 and 40 of the hinge leaves 10 and 12. To prevent
the casings 42 and 44 from slipping back through the openings 26
and 28, the flanges 54 and 56 are ring-staked, as shown in FIG.
2.
In the ring-staking operation, the flanges 54 and 56 are partially
separated from the tubular main portions of the casings 42 and 44
by a sharp instrument and are wedged tightly against the flared
side walls of the openings 26 and 28 adjacent the rear surfaces 38
and 40 of the hinge leaves 10 and 12. The frictional forces between
the flanges 54 and 56 and the side walls and the flaring of the
side walls prevents the casings 42 and 44 from slipping back
through the openings 26 and 28. The end surfaces of end walls 46
and 48 and flanges 50 and 52 should be flush with front surfaces 30
and 32 of the hinge leaves 10 and 12 to help conceal the casings 42
and 44 and to avoid interfering with the operation of the hinge.
Further, it is preferable to provide a thin layer 80, by plating,
painting or the like, over at least the front faces of the hinge
leaves and the exposed portions of the hinge knuckles to conceal
the existence of the magnetically activated switch and the magnet
and to provide an attractive appearance.
The casing 42 in hinge leaf 10 receives in its open end a
magnetically responsive electrical switch of any convenient type
that is small enough to fit into the casing 42. In the illustrated
embodiment, the switch 58 is a reed-type magnetically actuated
switch that is well known in the art and consists of two fine metal
reeds 60 partially enclosed in a sealed glass tube 62. The reeds 60
extend in opposite directions along the major axis of the tube 62.
Within the tube 62, the reeds 60 overlap slightly but may be
normally spaced apart laterally to afford a small gap (not shown),
between the reed ends. The reeds 60 are joined to insulated wires
64 extending out of the tube 62 to connect the switch 58 in an
electrical circuit forming a portion of a security or other
electrical system (not shown).
Since the gap between the reed ends prohibits the flow of current
between the reeds 60, the switch 58 is normally open. A small
biasing magnet 66 may be placed adjacent the reed ends, however, to
bias the reeds 60 and cause engagement of the reed ends, as shown,
thereby converting the switch 58 into a normally closed switch in
this combination. Either a normally open or a normally closed
switch may be used in the invention with or without biasing
magnets.
Both the switch 58 and the biasing magnet 66 are enclosed in a
cylindrical housing 68, which may be of any convenient and
preferably non-magnetic material, such as brass or aluminum. The
switch 58 is held in place by a ring-like mounting 70 which engages
the tube 62 and the interior wall of the housing 68. The biasing
magnet 66 is held against the wall of the housing 68 by an
adhesive. Other protective packaging methods, however, are within
the scope of the invention.
To prevent the housing 68 from slipping out of the casing 42 and to
protect the wires 64, the open end of the casing 42 beyond the
housing 68 is filled with an appropriate protective material 72,
such as an epoxy resin.
The casing 44 in hinge leaf 12 receives in its open end a permanent
activating magnet 74 enclosed in a housing 76. The housing 76 is
held in place in the casing 44 by an appropriate protective
material 78, such as an epoxy resin, that fills the open end of the
casing 44 beyond the housing 76. The activating magnet 74 should be
oriented such that when the hinge leaves 10 and 12 are in
face-to-face relation, the poles of the activating magnet 74 and
the biasing magnet 66 are suitably positioned in accordance with
known reed switch practices to achieve the results described
below.
In operation, the hinge leaf 10 and its associated switch 58 are
mounted on a jamb (not shown) and the hinge leaf 12 and its
associated activating magnet 74 are mounted on a door (not shown).
When the door is closed, the openings 26 and 28 and the end walls
46 and 48 are brought into registration with each other and the
magnets 66 and 74 are closely spaced. The magnetic field of the
activating magnet 74 is oriented in such a manner relative to that
of the biasing magnet 66 to nullify the biasing effect of the
biasing magnet 66 and allow the ends of the reeds 60 to move apart,
opening the switch. When the door is opened, the activating magnet
74 is no longer spaced closely enough to the biasing magnet 66 to
nullify its magnetic effects and the switch returns to its normal
closed position. The circuit in which the switch is connected is
then completed and an appropriate function is achieved, for example
an indication may appear on a monitoring display panel (not
shown).
In the past, plunger activated switches could be disabled by
holding the plunger inwardly by a blade or other thin instrument
thrust between the hinge leaves. If tried with the inventive hinge
switch, there will be no effect if the blade is non-magnetic. If
the blade is magnetic, the magnetic field to the switch will be
interrupted and the switch will operate to produce an appropriate
indication.
The sensitivity of the switch 58, the spacings of the switch 58 and
the magnet 74 from the closed ends of their casings, the strength
of the magnets 66 and 74, and the thickness of the end walls 46 and
48, are all variables that may be adjusted to determine the
relative position which the hinge leaves 10 and 12 must assume
before the switch 58 responds to the presence of the activating
magnet 74. To insure that the switch 58 will respond to the magnet
74 regardless of whether the material of the hinge is magnetic or
non-magnetic, at least the end walls 46 and 48 and the flanges 50
and 52 should be of a non-magnetic material, such as brass.
Ordinarily the entire casings are formed of non-magnetic
material.
FIGS. 3-6 of the application illustrate a second embodiment of the
invention which includes a single throw, double-pole reed switch
and a magnet that is movable axially within its associated casing.
The hinge of FIGS. 3-6 is generally similar to the hinge of FIGS. 1
and 2 with the exception of the two features noted above.
In considering the differences between the hinge of FIGS. 3-6 and
the hinge of FIGS. 1 and 2, attention is first directed to the
switch 82. The switch 82 is generally similar to the switch 58 of
FIGS. 1 and 2, except that it includes three fine metal reeds 84a,
b, and c enclosed in a sealed glass tube 86. Within the tube 86,
the three reeds 84a-c overlap slightly and at least two of the
reeds are normally spaced apart laterally to afford a small gap
between their respective reed ends. The reeds 84a-c are joined to
three insulated wires 88a-c extending out of the tube 86 to connect
the switch 82 in an electrical circuit forming a portion of a
security or other electrical system (not shown).
As shown in FIG. 3, a small biasing magnet 66' may be placed
adjacent the reed ends on one side of the glass tube 86. The
biasing magnet thus causes the center reed 84b to contact the outer
reed 84a adjacent the biasing magnet 66', as shown, thereby
completing the circuit that includes the two insulated wires 88a
and 88b connected to the two reeds. When a permanent magnet 90 for
activating the switch 82 is moved into appropriate proximity with
the switch, by pivotal movement of the hinge leaves 10 and 12, the
magnetic field of the activating magnet 90 causes the center reed
84b of the switch 82 to move to the left, as viewed in FIG. 3, to
contact the left hand reed 84c and complete a second circuit.
The activating permanent magnet 90, like the activating magnet 74
of FIGS. 1 and 2, is enclosed in a generally cylindrical housing
92. Unlike the housing 76 for magnet 74, however, the exterior
surface of the housing 92 is threaded and the closed end of the
housing is provided with a slot 93 extending across its diameter.
Both the magnet 90 and the housing 92 are received in a casing 94,
generally similar to the casing 44 of the hinge of FIGS. 1 and 2.
As shown in FIG. 4, however, the housing 92 has four axially
extending grooves 96 cut by a tool pressed into the casing 94 to
provide axially extending ridges 98 on each side of the grooves.
The ridges 98 project radially inwardly from the interior
circumferential surface of the casing 94.
To allow the housing 92 to be slipped or dropped into the casing
94, the casing 94 and the magnet housing 92 are dimensioned so that
the outer diameter of the threads of the housing 92 is no greater
than the inner diameter of the casing 94 defined by the eight
ridges 98 spaced around the internal circumference of the casing
94. Since it may be commercially more practical to produce only one
type of casing for both the magnet 90 and the switch 82, the switch
82 and its housing 68 may be placed in a casing 100 similar to the
casing 94. The use of identical casings also permits the magnet 90
and the switch 82 to be located on either hinge leaf.
In order to be able to adjust the axial position of the magnet 90
relative to the closed end of the casing 94, and thereby select the
relative orientation that the hinge leaves 10 and 12 must assume
before the switch 82 responds to the activating magnet 90, a
threaded member is provided that will cooperate with the threaded
housing 92 to hold the magnet in a selected position in the casing
94. As more fully described hereinafter, such a member is a thin
filament of material, for example, an 0.025 inch diameter nylon
monofilament, designated in the drawings by the reference numeral
102.
When installing the housing 92 in the casing 94 the filament 102 is
placed lengthwise in the casing 94 along its interior surface,
preferably spaced from the grooves 96. The housing 92 is slipped
into the casing 94 simultaneously with the filament 102. With the
dimensions of the threads and casing suitably selected,
indentations will be formed in the monofilament 102 by the threaded
housing 92, and, following insertion, the housing 92 and filament
102 are as shown in FIG. 4. The end of a screw driver, or similar
tool, is then inserted into the slot 93 in the closed end of the
housing 92 to rotate the housing 92. The housing 92, casing 94, and
filament 102 are dimensioned as that rotational movement of the
housing 92 carries the filament 102 with the housing 92 until the
filament 102 is urged against one of the ridges 98. After the
filament has been urged against one of the ridges 98, as shown in
FIG. 6, it is restrained against further rotational movement with
the housing 92 and the threads on the housing 92 cooperate with the
indentations formed in the filament 102. The housing 92 and the
monofilament 102 are now jammed tightly into the casing 94 and
neither will slip out to the open end of the casing 94. At the same
time, the axial position within the casing 94 of the housing 92 and
its enclosed magnet 90 can be adjusted by rotating the housing 92
and thereby screwing it into or out of the casing 94.
As can be seen from the above description, the hinge of FIGS. 3-6
represents a convenient yet inexpensive arrangement for selectively
adjusting the relative orientation of the hinge leaves 10 and 12
which must be assumed by the hinge leaves before the switch 82 is
activated by the magnet 90. Of course, the housing 92 may be
permanently fixed in one place in the casing 94, by an appropriate
adhesive or potting compound. This may be done by filling the open
end of the casing as shown in connection with the housing 76 of the
hinge of FIGS. 1 and 2.
A third embodiment of the invention is illustrated in FIG. 7 of the
application. The hinge of FIG. 7 is similar to the hinge of FIGS.
3-6 except for the means by which the magnet is axially movable
within its casing.
The switch (not shown) in its housing 68 and the permanent magnet
90 in its housing 92 are received in identical casings 104 and 106,
respectively. Both casings 104 and 106 are outwardly similar to the
casings 42, 44 and 100, 94 of FIGS. 1-2 and 3-6, respectively. The
interior surfaces of the casings 104 and 106, however, are threaded
so that the magnet housing 92 can be screwed into either casing. As
shown in FIG. 7, the axial position of the housing 92 within the
casing 106 can be adjusted by rotating the housing and thereby
screwing it into or out of the casing 106.
If it is desired to fix the magnet housing 92 in a particular
position, an adhesive, such as the compound sold under the
tradename "Loctite," may be used. The switch housing 68 is held in
the casing 104 by a potting compound 108, for example.
It will be understood that the above-described embodiments are
merely exemplary and that those skilled in the art may make many
variations and modifications without departing from the spirit and
scope of the invention. All such modifications and variations are
intended to be within the scope of the invention as defined in the
appended claims.
* * * * *